JOB SAFETY ANALYSIS (JSA) WORKSHEET

Date: 29/12/2023
Department
Safety Division Unit: FMD
Name:
Facility: Facilities maintenance division
JOB TITLE/DESCRIPTION: Tie – In on Gas pipe line
Name(s) of Individuals performing JSA: Engineer, supervisor, workers
Critical Steps HAZARD(s) Controls/Recommended Action
1.1.1 Issuers and Receivers shall have in their possession a valid
SA work permit certificate.
1.1.2 Permits shall identify the specific work to be performed by
the work crew at a specific location.
1.1.2 Work Description section of the work permit form shall be
completed.
1.1.3 Hazard Identification and Control section of the work permit
Request for work form shall be completed.
permit. 1.1 scope of work not identified
1.1.4 Review precautions taken and restrictions imposed to
control the hazards associated with the job site and/or work
activity.
1.1.5 Additional approvals/signatures shall be required for
renewed/extended work permits (see G.I 2.100 and section
4.7).
1.1.6 Attach applicable checklists/forms to the work permit that
provide supplemental information and/or approvals for the
particular work activity.
1.1.7 A joint site inspection with permit issuer and receiver shall
be conducted.
 1.1.1 Site supervisor shall conduct pre-job (toolbox) safety
meetings with site personnel to address job-specific safety
issues prior to beginning work activity.
1.1.2 Supervisor shall inspect site to detect and correct unsafe
acts and conditions
1.1.3 Supervisory personnel, safety personnel and/ or other
qualified staff shall be present at the job site while work in
Site preparation & progress.
1.1 Personnel injury
pre task meeting 1.1.4 Work permits shall be used to control hazardous work
activities at all SA facilities and locations.
1.1.5 Adequate number and types of fire extinguishers shall be
available at job site.
1.1.6 Traffic control plan shall be developed for jobsite to include
parking areas, speed control and signage
1.1.7 All personnel to wear complete PPE i.e. Safety Helmet,
Safety Shoes, Safety Glass, FRC/Coveralls and working gloves
1.1.8 All drivers shall comply with G.I 6.030 Traffic Control and
Vehicle Safety.
1.1.1 Area where the material is to be set must be well
Pre Job 1.1 material falling down and hit compacted
preparation a workman 1.1.2 Install barricade and warning signs
1.1.3 Gas testing should be performed before start of the job
 1.1.1 All boom truck shall have valid test stickers.
1.1.2 Operator shall be Saudi Aramco certified.
2.1.1 only licensed, qualified persons will be permitted to operate
lifting equipment as per GI 7.025
1.1 A defective boom truck 2.1.2 only trained and Saudi Aramco certified riggers shall be
2.1 unqualified equipment allowed to attach slings to load being lifted as per GI 7.028.
Laying and operator 2.1.3 while lifting equipment is moving, loads shall not be
arrangement the 3.1 defective lifting accessories, permitted to be attached to the hook.
pipe for fit up by clamps, hooks, slings 3.1.1 valid certified lifting accessories.
boom truck 4.1 improper signaling between 3.1.1 conduct frequent and periodic inspection of lifting
the rigger guiding the load and equipment, lifting accessories and slings. damage or unsafe
the lifting operator accessories and slings shall be immediately removed from the
site.
4.1.1 Only Saudi Aramco certified rigger shall be allowed to
signal the crane operator when loads are being lifted and
moved into place.
 1.1.1 Make sure that the tools, machinery or equipment such as
N2 Unit, Pump, Hose, Coupling & Pressure Gauges etc. to be
used are free from fault.
2.1.1 Make sure that the N2 supply hoses and couplings are
1.1 Improper / Defective Tools rated for the required service and pressure.
2.1 Rupture of Nitrogen Supply 3.1.1 Stay away and be safe from the pressurized N2 hose &
Hoses & Couplings coupling to avoid cold burn injury in case of the leak.
N2 Purging 4.1.1 Calculate the amount of N2 needed for the volume to be
3.1 Cold Burn
purged.
4.1 Excess or Less Nitrogen
4.1.2 Check the calibrated pressure gauge to ensure the amount
Supply
of N2.
5.1 Unsafe Disposal of Purged
5.1.1 spillage of fluid should be cleaned with water immediately.
Fluid
5.1.2 Use proper PPE to handle the waste.
6.1 Asphyxiation
6.1.1 The air quality must be essentially tested for dangerous
and critical contamination or oxygen deficiency.
6.1.2 Do not enter a vessel/tank/pipeline, which is contaminated
or filled with N2. Without gas testing

1.1 Defective tools
2.1 flying particles/ metallic
chips
Cold cutting 3.1 Exposure to harmful dust
4.1 cut or burn
5.1 Leak and spill
6.1 Electric shock
1.1.1 Ensure the hand tools (such as portable/ electrical
operated cutting saw) are free from defect.
2.1.1 wear the safety goggles
3.1.1 wear suitable respiratory protection
4.1.1 do not touch the portion being cut
4.1.2 Use suitable hand gloves such as leather gloves
4.1.3 keep the cutting location cooled.
5.1.1 stop the cutting immediately in case of leak/spill from the
pipe being cut
5.1.2 Check isolation valve integrity and continue
flushing/purging the line during cold cut activity.
6.1.1 use proper insulated and suitably rated cables & extension
wire for power tools
6.1.2 ensure proper grounding for powered tools.
6.1.3 do not leave the power tools unattended condition
6.1.4 isolate the power supply when tools not in use.

Hotwork (cutting, 1.1 Fire/ explosion
welding, brazing) 2.1 electric shock
3.1 UV rays and fumes
1.1.1 All welders shall have SA approved certification.
1.1.2 keep flammable material on safe distance
1.1.3 DCP fire extinguisher of appropriate size should be
available at least 3m away from the work area
1.1.4 remove combustible material from hot work area or properly
covered with flame resistant clothing
1.1.5 trained fire watch need to stay at site to make sure area is
safe.
1.1.6 welding machine should be earthed and grounded
properly.
2.1.1 never work at wet area and never hold the holder by wet
hand.
2.1.2 welding machines and power equipment should be
grounded. make sure GFCI is installed and functional.
2.1.3 all cables to be free from any cuts and to be capable for
rating capacity.
3.1.1 welding gloves to be worn
3.1.2 welders should wear welding face shield and the helpers
must wear dark goggles.
3.1.3 cover the welding zone with fire blankets or provide
shielding to protect others from welding rays.
3.1.4 Gas testing should be performed after every hour
 1.1.1 Ensure that all workers shall wear hand gloves during the
job.
Removal of Blind 1.1 Hand injury 2.1.1 Ensure that all workers are fully aware with the pinch point
& Installation of 2.1 Pinch point hazards. Ensure that all workers during the job shall wear
Flange leather gloves.
Critical Steps HAZARD(s) Controls/Recommended Action
 1.1 Exposure through 1.1.1 storage and handling precautions according to MSDS
wrapping to welding
inhalation, ingestion and 1.1.2 chemical container must be labeled
joints
absorption 1.1.3 Use proper PPEs
Coating and wrapping 1.1.1 access and platform will be installed properly and safely.
Inspection 1.1 slip and trip 1.1.2 PPEs must be strictly complied
1.1.1 The entire site shall be cleaned including identifying areas
where each subcontractor is responsible for the cleaning
1.1.2 An adequate amount of trash receptacles shall be available
Housekeeping 1.1 health hazard in work areas
1.1.3 Site supervision shall ensure that trash and debris is properly
collected and disposed of daily.
2.1.1 Trash containers shall be of durable construction and shall
be located as needed throughout the work area.
2.1.2 Trash containers shall be covered, clearly marked and
emptied daily.
2.1.3 Plastic Bottled water or disposable cups shall be provided at
site daily.
2.1.4 Storage and disposal of nonhazardous and hazardous waste
in shall be in accordance with GI 430.001 and GAS SOLUTIONS.
2.1 environmental hazard 2.1.5 Waste shall be segregated at all times in accordance with
waste handling requirements.
2.1.6 Separate trash containers, with suitable disposable plastic
liners, shall be provided for food scraps and other organic matter.
2.1.7 Refuse trash and garbage shall only be disposed of at
approved sites as designated by SA or local community.
2.1.8 Excavation spoils and building materials shall only be
disposed of at other approved sites as designated by SA or local
municipality

JSA Prepared by: Engr JSA approved by:

Zubair Ahmed