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SAES-P-128
Off-grid Solar Photovoltaic (PV) System with Battery Storage
Document Responsibility: UPS, DC Systems, and Power Electronics Standards
Committee
Paragraph Number
Change Type Technical Change(s)
(Addition, Modification,
Previous Revision Current Revision Deletion, New)
(04 March 2019) (28 February 2022)
Adding “rectifiers (if
4.1 5.1 Modification
applicable)”
Adding:
6.4 Addition Any cooling requirements
5.3
shall comply with the proper
Saudi Aramco K-Standards
6.6 Modification Changing shottky diode to
5.5 reverse current protection
Only Class 1 Div 2 certified
MPPT charge controller can
be installed outdoor if
certified for IP 65 enclosures.
Otherwise, MPPT Charge
controller shall be installed
indoor within temperature
and dust controlled shelter
either active cooled or
passive cooled not exceeding
Exception-1:
Exception-2:
3 References
All referenced specifications, standards, codes, drawings, and similar material are
considered part of this engineering standard to the extent specified, applying the
latest version, unless otherwise stated.
4.2 Definitions
Charge Controller: a voltage and/or current regulator to keep batteries from
overcharging. It regulates the voltage and current coming
from the solar panels going to the battery and the load.
Power Inverter: Power electronic device or circuitry that changes direct
current (DC) to alternating current (AC).
Power Rectifier: Power electronic device or circuitry that changes alternating
current (AC) to direct current (DC).
5 System Description
5.1 Off-grid Solar Photovoltaic Systems shall consist of, but not limited to solar
modules, junction box, DC charge/ load controllers (if applicable), batteries,
inverters (if applicable), rectifiers (if applicable), back-up generator (if applicable),
protection devices, monitoring system, and output distribution panelboards.
Attachment #2 illustrates the DC and AC off-grid PV systems with battery storage.
Commentary Note:
Attachment #2 shows typical systems. Other system designs or design that
incorporate hybrid systems with back-up stationary power source are acceptable.
5.2 Off-grid PV solar system shall be typically designed as DC system with all loads
being DC such as DC motors, lighting, etc. Utilization of AC loads and inverter
shall only be justified if the presence of AC loads is a must and the system cannot
be designed using DC loads only.
5.3 All off-grid PV system installations shall be based on economic evaluation
comparing them to conventional power. The economic evaluation shall consider
both the capital cost in addition to the lifecycle cost of the PV system including
maintenance requirement and battery replacement over the system lifetime. This
shall be based on the discount rate given in accordance with Corporate Planning’s
investment guidelines.
6 Photovoltaic (Solar) Systems
6.1 Solar photovoltaic systems shall be installed in accordance with NFPA 70, Article
690 or IEC equivalent standard, as applicable.
7.5 The charge controller shall be equipped with a mechanism to prevent reverse flow
of power into a faulty controller.
7.6 The charge controller shall be equipped with temperature compensation for battery
charging per the requirement of Section 4 of IEC 62509.
7.7 The charge controller shall be equipped with a low-voltage battery disconnect
which shall act to disconnect the battery from the load when the battery reaches
the end-of-discharge voltage. The end-of-discharge voltage shall be per the
manufacturer recommendations for every type of battery.
7.8 The charge controller shall provide all information required by Section 4.6 of IEC
62509. In addition, the following shall be provided:
a) Battery voltage and pilot cell temperature.
b) Battery current (charging or discharging).
c) PV array/string operations current and voltage
d) Load current and load power demand (KW or KVA)
e) All alarms shall be indicated on the charge controller cabinet. In addition,
the charge controller shall have a mechanism to send them to a central
control room via Remote Terminal Unit (RTUs) or similar facility if available.
f) Sytems sized based on a 5 KW load and above, a datalogger system to be
added that can log data every 5-10 minutes and be capable of storing the
data for minimum 1 year.
g) Communication protocol with ModBUS TCP/IP interface shall be provided
to transmit displayed Status and Alarm information to a remote terminal.
7.9 The charge controller output voltage limit shall comply with the battery
manufacturer’s fast charging requirements.
7.10 Surge Protection shall be provided for the DC load bus. All other protection
requirement shall comply with IEC 62509.
4 March 2019 Major revision. Incorporated a number of comments, certain vendors were
contacted to verify certain technology applicability, and also through the process
of designing Zuluf offshore solar system, a number of lessons learned were
captured in this newer revision of the standard.
This example is to illustrate the simple method of sizing a small scale off-grid PV
utilizing PWM charge controller. This example is for critical continuous DC load
with no backup generators.
Assume: 5 A continuous load operating at 24 VDC. Use 192 W, 24 VDC solar
modules. The solar modules current rating is 8 A. Use lead acid batteries 2V/cell
batteries as per standard.
Commentary Note:
This example is for small size DC off-grid PV system. Larger systems and systems
having AC loads might use specialized software and methods for sizing.
Battery sizing for a combination of continuous loads, non-continuous loads and/or
momentary loads shall comply with battery sizing worksheets of IEEE 485 for lead
acid batteries and IEEE 1115 for Nicad batteries, or the equivalent IEC standards as
applicable.
Battery Sizing:
Reference Equation (1) of this standard:
Ah @ CBT = L x BT x TC x AF x DF
= 5.0 A x 120 hours x 1.0 x 1.25 x 1.1
= 825 Ah at 120 hour discharge rate
Convert Ah @ CBT to: Ah @ C8/C10 for lead acid; @ C5 for Ni-Cd; use result in sizing
825Ah @ C120 550Ah @ C10 (Based on manufacturer battery data sheet)
No. of Battery Cells (type lead-acid) = 12
Photovoltaic Array Sizing:
Daily Peak Hours = 5 hours/day
Load Current = 5A
Total Daily Power = 5 A x 24 hours = 120 Ah
Adjusted Daily Power = Total Daily Power x Aging x Dust x Future
= 120 Ah X 1.1 X 1.2 X 1.1 = 174.24 Ah
Most of this daily load will be fed from the batteries, so consider BIF:
Adjusted Daily Power with BIF = 174.24 Ah * 1.15 = 200.38 Ah
Recharge Time when battery
fully depleted = 30 days to 95% Ah capacity
Recharge Hours = 5 hours/day x 30 days = 150 hours
Battery Ampere-hours with BIF = (Battery Ah x BIF) = 550 Ah * 1.15 = 632.5 Ah
Battery recharging AH/Day
when battery depleted = 632.5Ah/30 days = 21.08 Ah/Day
PV ARRAY
DC AC Loads
AC (if available)
Combiner Charge
Box Controller
DC
Battery
System
PV ARRAY
DC AC Loads
AC (if available)
Combiner Charge
Box Controller
DC
Battery
System
Backup Generator
AC
DC
PV ARRAY
Combiner Charge
Box Controller
DC AC Loads
AC (if available)
Battery
System
PV ARRAY
DC Loads
Combiner Charge
Box Controller
Battery
System
Figure 3 - AC & DC Power Off-grid with Parallel PV Systems with Storage Batteries
PV ARRAY
Combiner Charge
Box Controller
Battery DC AC Loads
System AC (if available)
PV ARRAY
DC
Combiner Charge
Box Controller
Battery
System
Backup Generator
AC
DC
Figure 4 - AC & DC Power Off-grid Parallel PV Systems with Hybrid Backup System