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SAES-P-100
Basic Power System Design Criteria
Document Responsibility: Electrical Systems Designs and Automation Standards
Committee
Contents
1 Scope ..................................................................................................................... 5
3 References ............................................................................................................. 5
4 Terminology ........................................................................................................... 7
5. General ............................................................................................................... 11
Summary of Changes
Paragraph Number
Change Type
(Addition, Modification, Technical Change(s)
Previous Revision Current Revision Deletion, New)
(24 November 2019) (28 April 2022)
Paragraph Number
Change Type
(Addition, Modification, Technical Change(s)
Previous Revision Current Revision Deletion, New)
(24 November 2019) (28 April 2022)
1 Scope
This standard prescribes mandatory design bases and performance criteria of
electrical power systems. This standard is intended to assist engineers and
designers in those areas not specifically referenced in other MSAERs.
This document may not be attached to nor made a part of purchase orders.
2 Conflicts and Deviations
Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs) shall be addressed to the EK&RD
Manager.
Any deviation from the requirements herein shall follow internal company
procedure SAEP-302.
3 References
All referenced specifications, standards, codes, drawings, and similar material
are considered part of this engineering standard to the extent specified, applying
the latest version, unless otherwise stated.
3.1 Saudi Aramco References
Saudi Aramco Engineering Procedures
SAEP-302 Waiver of a Mandatory Saudi Aramco Engineering
Requirement
SAEP-148 Mandatory Engineering Standards and Codes for Non-
industrial, Public, and Government Facilities
Saudi Aramco Engineering Standards
SAES-A-112 Meteorological and Seismic Design Data
SAES-B-009 Fire Protection and Safety Requirements for Offshore
Production Facilities
SAES-B-014 Safety Requirements for Plant and Operations Support
Buildings
SAES-B-017 Fire Water System Design
SAES-B-064 Onshore and Nearshore Pipeline Safety
SAES-B-068 Electrical Area Classification
SAES-K-001 Heating, Ventilating and Air Conditioning (HVAC)
SAES-K-002 Air Conditioning Systems for Essential Operating Facilities
SAES-O-207 Power Supply for Security Systems
SAES-P-103 Batteries and U.P.S. Systems
SAES-P-111 Grounding
SAES-P-114 Power System and Equipment Protection
SAES-P-116 Switchgear and Control Equipment
SAES-P-123 Lighting
3.2 Industry Codes and Standards
National Electrical Manufacturers Association
ANSI C84.1 American National Standard for Electric Power Systems and
Equipment—Voltage Ratings (60 Hertz)
National Fire Protection Association
NFPA 20 Standard for the Installation of Centrifugal Fire Pumps
NFPA 70 National Electrical Code (NEC)
NFPA 70 E Standard for Electrical Safety in the Workplace
Saudi Building Code (SBC)
SBC Saudi Building Code Chapter 4
Electricity & Co-generation Regulatory Authority (ECRA)
SAGC The Saudi Arabian Grid Code
Saudi Electricity Company Standards
TES-P-119.05 Insulation Coordination
TES-P-119.06 Surge Protection
01-TMSS-01 General Requirements for All Equipment/Materials
International Electrotechnical Commission (IEC)
IEC 60909 Series Short-circuit Currents in Three-phase AC Systems
IEC 60038 IEC standard voltages
IEC 60079 Series Explosive Atmosphere Standards
The Institute of Electrical and Electronics Engineers (IEEE)
IEEE 551 Recommended Practice for Calculating AC Short-Circuit
Currents in Industrial and Commercial Power Systems
IEEE 399 IEEE Recommended Practice for Industrial and Commercial
Power Systems Analysis
IEEE 1584-2018 IEEE Guide for Performing Arc-Flash Hazard Calculations
IEEE C2 National Electrical Safety Code
IEEE Std. 1100 Powering and Grounding Sensitive Electronic Equipment
4 Terminology
4.1 Acronyms
ECRA Electricity and Co-generation Regulatory Authority
EED Manager Manager, Electrical Engineering Division, Consulting
Services Department.
HVDC High Voltage Direct Current
GOSP Gas Oil Separation Plant.
MSAER Mandatory Saudi Aramco Engineering Requirements
PCC The Point of Common Coupling, i.e., the high side of the
step-down transformers connecting the Saudi Aramco facility
to the Grid.
PMT SAPMT or Proponent’s Construction Agency responsible to
execute the respective project
SAMSS Saudi Aramco Materials System Specification
SEC Saudi Electricity Company
UPS Uninterruptible Power Supply
4.2 Definitions
Base voltage The bus voltage calculated by starting with the nominal
voltage at the swing bus and calculated for each bus based
on the transformer turns ratios.
Bus tie breaker A breaker used to connect the two busses of secondary-
selective system.
Captive transformer A transformer whose output is dedicated to a single
piece of utilization equipment.
Controlgear Equipment manufactured to either 16-SAMSS-503 (Low
Voltage Controlgear), 16-SAMSS-506 (High Voltage
Controlgear) or 16-SAMSS-507 (High Voltage Motor
Controller - Outdoor).
Critical Facility A facility that cannot be shut-down for a minimum of five
consecutive days annually for scheduled maintenance on
upstream power supply equipment. In addition, when
deemed critical by Oil Supply Planning & Scheduling
Department, OSPAS, as well as facilities including Security
systems classified in SAES-O-207, major computer centers,
critical health care areas, and major office buildings.
Demand Electrical load averaged over a specified time period.
Note: This means, for example, that designs based upon series-rated or cascade-rated
equipment shall not be used.
5.5 Secondary-selective switchgear shall be used to feed critical facilities.
Exception:
Critical facilities or equipment fed from a single-ended substation bus which has a Standby
System capable of automatically supplying the required power to the bus are permitted.
5.6 Loads to be supplied by Emergency Systems include the following:
Commentary Note:
Regardless of how standby or emergency power is defined in other standards or codes,
this section covers alternative continuous power supply when the normal power of a
facility – typically received from power utility, third party IPPs, or
in-house generation – is lost (i.e. blackout).
• Security system loads specified in SAES-O-207.
• Occupied rooms intended for use during emergencies such as
emergency control room or disaster response room.
• HVAC and air handling control equipment for pressurized buildings
as specified in SAES-B-014 and SAES-K-002.
• Emergency lighting as mandated in SAES-P-123, if DC power or
UPS is not sufficient for the intended purpose.
5.7 Electrical equipment for fire pump installations shall meet the requirements of
NFPA 20 except as modified by the following MSAERs:
SAES-B-009 Fire Protection and Safety Requirements for Offshore
Production Facilities
SAES-B-017 Fire Water System Design
SAES-P-116 Switchgear and Control Equipment
5.8 Existing equipment containing PCB shall be handled in accordance with
GI-0002.717. Insulating materials, insulating liquids, etc., in new equipment shall
be PCB-free.
5.9 Interfaces with communications systems shall be in accordance with
SAES-T- and SAES-Z-Series.
5.10 Transmission lines rated 69 kV and above shall be designed in accordance with
SEC series standards.
5.11 SAEP-148 should be followed for Non-industrial, Public, and Government
facilities as they are defined in the procedure scope.
6. Design Basis
6.1 System Voltage and Frequency
6.1.1 The frequency of alternating current electrical power systems shall be 60 Hz.
Exception:
Existing facilities with 50 Hz power systems (including 50 Hz systems with nominal
voltages which do not comply with Table 1) and additions, replacements, etc., to
these systems that do not result in a requirement to add 50 Hz generation capacity,
are permitted.
6.1.2 The primary distribution within industrial facilities shall be 13.8 kV, three-phase,
Specific Notes:
S1. 400/230 V is only acceptable at sub-distribution levels (for example, general
power supply inside buildings, distribution transformer to panelboards feeding
lighting, receptacles, etc.). Saudi Aramco material specifications prohibit
neutral busses for low voltage switchgear and controlgear.
S1.1 Generator(s) connected directly to a low voltage switchgear shall be reactance
grounded (i.e. Effectively Grounded) unless equipment short circuit duty
requirements are met.
S2. Not an acceptable voltage for inside-plant distribution of power. Acceptable for
delivery of power from inside-plant to outside-plant or from plant to plant;
provided the distance is 3 km or greater.
Exception:
Radial circuits feeding power transformers.
S3. Solidly grounded system shall be specified for systems feeding overhead lines.
If the system is feeding combination of overhead lines and other local loads, the
system grounding design shall be selected so that the overhead line ground
fault protection shall be capable of detecting 10-20% of the available ground
fault current at the end of the overhead line.
S4 This also includes system operating at 110 kV.
S5. 400 A, 10 second resistor.
S6. 400 A or 1,000 A, 10 second resistor.
S7. Generators connected directly to a high voltage switchgear shall be high
resistance grounded as stipulated in SAES-P-111. An alternative ground fault
source (i.e. grounding transformer) shall be considered to meet the ground fault
relaying sensitivity requirements when the system is operating in island mode.
7.1 Actual system data and constraints shall be used for all studies. For additions to
existing facilities, the network database files shall be requested from TSD
General Supervisor.
• Upon completion of system studies for a facility, the latest up-to-date
network database files shall be furnished to TSD General Supervisor.
• If several projects are executed simultaneously at the same facility, the
PMT for the project with the last project in terms of completion date shall
integrate the electrical models of all other projects and shall be
responsible for producing a single integrated electrical model for that
facility. The PMT responsible for integration is expected to coordinate with
all other projects of earlier completion dates.
Note:
The ultimate and minimum short circuit levels at the utility interface point shall be
obtained prior to the commencement of system studies.
7.2 When modeling the system for the different studies, it is acceptable to assume
that the off-load transformer taps can be set one or two steps off of the neutral
position. In this case, all studies shall use the same transformer tap position.
7.3 It is acceptable to use transformer on-load tap changer. In normal operation,
transformer on-load tap changer, which will automatically regulate the voltage
level to the nominal voltage, tap position shall not exceed mid-range (± 5%) on
either side of the neutral position. However, it is acceptable during normal
voltage variations identified in the Saudi Arabia Grid Code (± 5%), to temporarily
reach the max-range of the tap changer.
Note:
If the supplying transformer of the 13.8 kV bus is not equipped with on-load tap changer, then
(± 5%) voltage variation at the PCC shall be assumed in the system analysis.
7.4 Unless the actual impedance of a transformer is known from the transformer
tests, 7.5% transformer impedance tolerance shall be used so that the specified
design impedance is increased by 7.5% for load flow and motor starting
calculations, and decreased by 7.5% for short circuit calculations.
7.5 Software raw/native files and user defined libraries shall be provided for all type
of studies. For each type of study, contractor shall provide all
native/electronic/raw files including, but not limited to, the user defined library
dedicated for the project.
7.6 The following studies shall be performed to verify proper design of the electrical
power systems and equipment:
7.6.1 Load-Flow Analysis
7.6.1.1 Maximum system voltage levels shall be determined
assuming all motor loads are disconnected, and in the case
of secondary-selective substations, that both transformers
are operational and the bus tie breaker is in its normal state.
N-1 contingency shall be considered for maximum voltages
Note:
Existing facilities can retain the arc flash labels that were based
on IEEE 1584-2002.
7.6.3.4 The line side arc flash incident energy shall be calculated for
equipment including panelboards, switchracks, motor control
centers, transfer switches, switchboards, VFD cabinets, etc.
7.6.3.5 For air insulated metal clad switchgears, line side energy
and bus side energy shall be calculated.
Note:
*All power generation equipment is limited to these values of current distortion,
regardless of actual Isc/IL.
7.7.2.7 In all cases, the Saudi Arabian Grid Code requirements for
harmonic limitations shall be met at the PCC.
Note:
Software output reports are not acceptable. However, they shall be submitted in an appendix
along with input data to support the report results.
7.8.1 Load-Flow and Motor Starting Analyses
7.8.1.1 Thermal Ampacity Studies for Cables and overhead lines
shall be evaluated in terms of voltage drop and
loading/ampacity based on actual installation conditions.
7.8.1.2 Transformers shall be evaluated based on loading and tap
position.
7.8.1.3 All buses shall be evaluated in terms of voltage drop and
loading.
7.8.1.4 Motor terminal and bus voltages during motor starting.
7.8.1.5 Motor and load torque dynamic acceleration curves on same
plot.
7.8.1.6 Calculated dynamic motor starting current, motor damage
curves and relay over current curve on same plot.
7.8.2 Short Circuit Duty and Device Evaluation Analysis
7.8.2.1 The fault current shall be computed using the procedures set
forth in IEEE 551. The prefault voltage shall be 100% of the
base bus voltage using adjusted taps of minimum system
voltage levels. The short circuit duty evaluation shall be
conducted as follows:
• Interrupting duty calculations for all circuit breakers
• Momentary duty calculations for all high voltage circuit
breakers
• Momentary duty calculations for all buses
7.8.2.2 IEC 60909 series calculation procedure shall be utilized for
IEC rated equipment. For each equipment, Ik'', Ib, Idc, Ip
shall be calculated based on 1.1 C-factor. Method C shall be
utilized for obtaining X/R ratio used in Ip calculation.
7.8.2.3 For both ANSI and IEC short circuit results, three phase, and
single line to ground short circuit duty results shall be
reported for all electrical equipment in absolute values and in
percent in a tabulated manner based on the following
equation:
𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑆ℎ𝑜𝑟𝑡 𝐶𝑖𝑟𝑐𝑢𝑖𝑡 𝐶𝑢𝑟𝑟𝑒𝑛𝑡
Short Circuit Duty % = * 100
𝑆ℎ𝑜𝑟𝑡 𝐶𝑖𝑟𝑐𝑢𝑖𝑡 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝑅𝑎𝑡𝑖𝑛𝑔
Note:
Short Circuit Duty % shall be no greater than 95% of corresponding
bus and breaker ratings.
7.8.3 Arc Flash Hazard Analysis
7.8.3.1 Worst case arc flash incident energy and arc flash boundary
shall be reported for the following electrical equipment.
7.8.3.2 The result table shall also include bolted and arcing currents,
clearing time, equipment type and working distance, fault
clearing protection device, and scenario name that resulted
in the worst case arc flash energy.
7.8.3.3 Source (Line incomer cubical) and bus side arc flash incident
energy for all low and high voltage switchgear equipment.
7.8.3.4 Arc flash warning labels shall be submitted in an electronic
format as in an appendix. Hard copy labels shall be
provided based on GI-0002.721 based on final protective
relay settings.
Note:
When an Energy Reducing Maintenance Switch (ERMS) is
implemented, arc flash warning label shall state results with and
without mitigation being implemented as follows:
Label shall state: “Enable maintenance switch at circuit breaker
CB-XYZ for reduced arc flash energy; ## cal/cm², Level (A or B),
and arc flash boundary ## meters).”
7.8.3.5 Arc flash warning labels for tie breaker cubicles shall specify
level C PPE requirements regardless of the calculated
incident arc flash energy.
9. Environmental Conditions
9.1 The following locations shall be deemed as “severe corrosive environments” for
the purposes of selection of electrical equipment:
9.1.1 Outdoor offshore locations
9.1.2 Outdoor onshore locations within one kilometer from the shoreline of the
Arabian Gulf
9.1.3 Outdoor onshore locations within three kilometers from the shoreline of
the Red Sea
9.1.4 If part of the facility fence located within the boundary specified in 9.1.2
and 9.1.3, the complete facility shall be considered as “severe corrosive
environments”.
9.1.5 Location where chlorine or other corrosive chemicals are being handled
(e.g., sulfur plants, waste water treatment, water treatment, R.O. facilities).
9.2 Electrical equipment shall be rated in accordance with the requirements of the
SAES-P or SAMSS specific to the equipment and its installation. When not
covered in these documents:
9.2.1 For Ambient Temperature
The temperature criteria shown in Table 3 shall be used to establish
equipment rating.
9.2.2 For other environmental data refer to SAES-A-112.
Ambient Temperature
Monthly Maximum
Location
Normal Maximum (°C) Daily Peak (°C)
Outdoors (Air)
Refer to SAES-A-112
Earth (Soil)
Ocean (Water) 30 30
Indoors in Well-Ventilated Buildings 40 50
Indoors in Air-Conditioned Buildings See Note 1 below
Non-ventilated Enclosures
See Note 2 below
Exposed to the Sun
Notes:
1. Per the design temperature of the air conditioning system (see SAES-K-001) or 30°C,
whichever is greater.
Note: Stationary storage batteries are normally rated for operation in 25°C ambient.
See SAES-P-103 for battery rating and ambient temperature requirements and
SAES-K-001 for battery room design temperature requirements.
2. “Effective” ambient temperature inside an equipment enclosure due to combined effects of
the Monthly Normal Maximum ambient outside the enclosure, 8°C rise from solar radiation,
and an assumed 3°C rise caused by an internal heater or other heat producing device.
Document History
28 April 2022 Major revision to reflect lesson learned from various projects and site
investigations. IEEE 1584-2018 has been adopted for arc flash incident energy
calculations. Emphasis on offshore systems and large motors starting. Load
estimation criteria for new facilities is introduced.
24 November 2019 Editorial revision to comply with SAEP-301 requirements
1 January 2018 Editorial revision to delete paragraph 5.11.
1 August 2017 Major revision: Optimized the standard criteria limits to be aligned with
international standards, added new requirements for advanced power system
studies, added new section to cover the study’s results.
24 February 2016 Minor revision to update the document after receiving one recommendation on
High Voltage Direct Current (HVDC) system from the Board of Engineers on
September 29, 2015. It is referencing SEC series standards for 69 kV and above
transmission lines.
18 March 2015 Minor revision to update the document with comments received from other
departments.
15 August 2012 Major revision.