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Jindal Steel & Power Limited.

Coal Gasification Plant

Document number Rev-

Effective date 10/08/2023 Unit-7 Ammonia Recovery Unit
Title of the Document 07ES102 LEKEAGE ANALYSIS REPORT

1. OBJECTIVE :- 07ES102 LEKEAGE ANALYSIS REPORT

2. PARAMETERS DURING OPERATION:

DESIGN VALUE

•
TUBE SIDE PRESUURE (07ES101): 14.5 kg/cm2 16.6 kg/cm2
•
SHELL SIDE PRESUURE (07ES101): 10.5 kg/cm2 19 kg/cm2
•
TUBE SIDE PRESUURE (07ES102): 10 kg/cm2 16.6 kg/cm2
• FEED FLOW(DEPHENOISED) : 87 m3/hr(125 m3/hr) 256 m3/hr
• FEED FLOW IN 07VL104(DEACIDIFIED): 120-130 m3/hr 317 m3/hr

These parameters where constantly maintained till the leakage of 07ES102 (20:23 pm).

3. SUSPECTED REASONS OF LEAKAGE:

• DESIGN PROBLEM FOR GASKET RING HOLDER

• RESTRICTED FLOW DUE TO CHOCKING OF THE EXCHANGER
• DURING PREVIOUS CLEANING OF EXCHANGER SAMPLE WAS SENT OF THE CHOCKING
MATERIAL : ASH CONTENT FOUND – 70 wt.%
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Jindal Steel & Power Limited.
Coal Gasification Plant

Document number Rev-

Effective date 10/08/2023 Unit-7 Ammonia Recovery Unit
Title of the Document 07ES102 LEKEAGE ANALYSIS REPORT

• 657 tubes out of 734 tubes were in chocked condition.

• Sample report of the chocked particle.