CMG FIELD INSPECTION REPORT

POWER PLANT / UNIT TGPP / UNIT 1 FIR NO. TGPP-1-MAA-10-SD-001-032223-1,0

EQUIPMENT / SN TURBINE SYSTEM WORK ORDER NO. 5082823

COMPONENT TURBINE CASING DATE (M/D/YYYY) March 22, 2023
ACTIVITY INSPECTION OF TURBINE CASING

Nature of Findings (Please put X if applicable)

Phase 1 : X Field Need RCA X Yes No

Phase 2 : Laboratory Where?

Evidence Of Deviation:
 Severe erosion, corrosion, material loss and thinning
 Heavy accumulation of solid deposits
 Clogged-up drains
Severity Of Deviation:
Light Moderate X Heavy
Extent Of Deviation:
Isolated Location >1 Location X Stage Involved
Location Of Deviation:
 Lower and upper casing stay pipes
 Turbine chest drain piping DE and NDE side
 Chest drain DE side (clogged-up)
 Lower and upper stage 1 & 2 casing webs
Possible Cause Of Deviation:
 Poor steam quality (erosive and corrosive)
 Steam solid particles carry-over
 Presence of condensates on steam
 Ineffective steam scrubber
Action Taken/s
 Conduct NDT-UTG on lower and upper casing stay pipes
 Replaced eroded stay pipes according to MHPS repair procedure and conduct NDT-PT on welded joints (Passed)
 Replaced eroded chest drain piping by weld repair and conduct NDT-PT (Passed)
 De-clogged chest drain, piping and valves
 Cleaned and de-scaled lower and upper casing
 Applied belzona composite on Stage 1 and 2 casing webs as temporary stop gap remedy
Recommendation/s:
Conduct visual and NDT (UTG) on stay pipes on next major PMS
 Conduct visual inspection of chest drain and piping
 Frequently monitor the turbine chest pressure
 Maintain the required steam supply operating parameters and quality
 Repair seal, non-seal and radial face by weld build-up and bore machining of lower and upper casing webs
Comment/s:
 5/7 stay pipes at lower casing were replaced
 3/7 stay pipes at upper casing were replaced
 See below photos for the details
COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.
 AS-FOUND
STAY PIPE LOWER HALF

NDE

Right Left

Damaged
Damaged Damaged Damaged
Damaged
DE

STAY PIPE UPPER HALF

NDE

Right Left

Damaged

Damaged
DE Damaged

COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.

CHEST DRAIN
NDE SIDE DE SIDE

Clogged-up

Clogged-up

Clogged-up

CHEST DRAIN PIPING (LOWER CASING)

NDE SIDE DE SIDE

COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.

CASING WEBS
Stage 1

DE Lower Half NDE DE Upper Half NDE

Stage 2

DE Lower Half NDE DE Upper Half NDE

COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.

 AS-LEFT

STAY PIPE LOWER HALF

NDE

Right Left

DE

COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.

STAY PIPE UPPER HALF

NDE

Right Left

DE

COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.

CHEST DRAIN
NDE SIDE DE SIDE

CHEST DRAIN PIPING (LOWER CASING)

COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.

 CASING WEBS

 Cleaned and cup brushed casing surface webs

 Applied Belzona composite (Metal based) as temporary stop gap solution
 Recommended for major repair on next major shutdown
COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.
Reference Dimensions
Stage 1

Stage 2

Eroded Areas

Prepared by: Reviewed by: Approved by:

ARNULFO N. ASTRONOMO JC LAHAY-LAHAY / AB VERANO ALDRIN D. GASGA

CMG –FS MECHANICAL CMG – FS MECHANICAL AREA LEAD/ CO-LEAD CMG – HEAD FS MECHANICAL

COPYRIGHT © ENERGY DEVELOPMENT CORPORATION. ALL RIGHTS RESERVED 2019.