Below is a Detailed Lesson Plan (DLL) for the first quarter of Shielded Metal Arc Welding

(SMAW) for Grade 12 students, designed to span 10 weeks:

Quarter 1: Shielded Metal Arc Welding (SMAW) - Grade 12

Week 1: Introduction to SMAW and Safety Procedures

 Day 1-2: Introduction to SMAW

 Overview of the SMAW process, its applications, and significance.
 Discussion on the importance of safety in welding.
 Introduction to personal protective equipment (PPE) and workshop safety
rules.
 Day 3-4: SMAW Equipment and Setup
 Demonstration of welding equipment setup including power sources,
electrodes, and accessories.
 Practice session: setting up welding equipment and preparing workpieces.
 Discussion on electrode classification and selection.

Week 2: Basic SMAW Techniques

 Day 5-6: Striking an Arc and Maintaining Arc Length

 Hands-on practice: striking an arc and maintaining proper arc length.
 Instruction on electrode manipulation and travel speed.
 Introduction to basic welding positions: flat, horizontal, vertical, and
overhead.
 Day 7-8: Welding Basic Joints
 Demonstration of basic welding joints: butt joint, lap joint, and T-joint.
 Practice session: executing welds on basic joint configurations.
 Discussion on welding parameters: current, voltage, and polarity.

Week 3: Advanced SMAW Techniques

 Day 9-10: Welding Positions and Techniques

 Overview of advanced welding positions: vertical up, vertical down, and
overhead.
 Demonstration of advanced welding techniques for different positions.
 Hands-on practice: executing welds in advanced positions.

Week 4: Welding Symbols and Blueprint Reading

  Day 11-12: Interpretation of Welding Symbols
 Explanation of welding symbols and their meanings.
 Practice session: interpreting welding symbols on blueprints.
 Discussion on the importance of blueprint reading in welding.

Week 5-6: Weld Quality and Inspection

 Day 13-14: Weld Quality Assurance

 Discussion on weld quality and factors affecting it.
 Introduction to weld inspection methods: visual inspection, dye penetrant
testing, and radiographic testing.
 Hands-on practice: conducting visual inspections of welds.

Week 7-8: Welding Codes and Standards

 Day 15-16: Introduction to Welding Codes and Standards

 Overview of welding codes and standards such as AWS D1.1 and ASME
BPVC.
 Explanation of code requirements and compliance.
 Discussion on the importance of following welding codes and standards.

Week 9-10: Review and Evaluation

 Day 17-18: Review of Course Content

 Recap of key concepts and skills learned throughout the quarter.
 Practice session: review of welding techniques and safety procedures.
 Q&A session for students to address any remaining doubts or questions.
 Day 19-20: Final Assessment
 Final examination covering theoretical knowledge and practical skills
acquired during the quarter.
 Evaluation of student performance in SMAW techniques, safety
procedures, and welding codes.
 Day 21-22: Reflection and Planning
 Reflective session: students share their experiences and insights gained
throughout the quarter.
 Planning for the next quarter: discussion on potential topics or projects for
further exploration in SMAW.
 Feedback collection: students provide feedback on the course content,
teaching methods, and learning experiences
Certainly! Below is a Detailed Lesson Plan (DLL) for the second quarter of Shielded Metal
Arc Welding (SMAW) for Grade 12 students, spanning 10 weeks:

Quarter 2: Shielded Metal Arc Welding (SMAW) - Grade 12

Weeks 1-2: Advanced SMAW Techniques

 Day 1-2: Introduction to Advanced SMAW Techniques

 Overview of advanced SMAW processes such as pulse welding and
backhand welding.
 Discussion on the advantages and applications of each technique.
 Demonstration of pulse welding and backhand welding methods.
 Day 3-4: Hands-on Practice: Pulse Welding
 Hands-on session: practicing pulse welding technique on various joint
configurations.
 Guidance on adjusting welding parameters for pulse welding.
 Assessment of students' ability to control pulse welding parameters.
 Day 5-6: Hands-on Practice: Backhand Welding
 Practical demonstration of backhand welding technique.
 Practice session: executing backhand welds on test plates.
 Individual feedback and guidance on improving backhand welding skills.

Weeks 3-4: SMAW for Specialized Applications

 Day 7-8: Welding Hard-Facing Materials

 Introduction to hard-facing materials and their applications.
 Discussion on hard-facing techniques using SMAW.
 Hands-on practice: welding hard-facing materials onto base metal
substrates.
 Day 9-10: Welding Cast Iron
 Challenges and considerations when welding cast iron.
 Demonstration of preheating and post-weld heat treatment techniques for
cast iron welding.
 Practice session: welding cast iron joints using SMAW.

Weeks 5-6: SMAW for Specialized Applications (Continued)

 Day 11-12: Welding Aluminum with SMAW

 Introduction to aluminum welding using SMAW process.
 Discussion on techniques for cleaning and preparing aluminum surfaces.
  Hands-on practice: welding aluminum joints with SMAW.
 Day 13-14: Welding Stainless Steel
 Overview of welding stainless steel: challenges and techniques.
 Demonstration of proper electrode selection and welding settings for
stainless steel.
 Hands-on practice: welding stainless steel joints using SMAW.

Weeks 7-8: Advanced Joint Configurations

 Day 15-16: Welding Groove Welds

 Overview of groove welds and their applications in various industries.
 Demonstration of SMAW techniques for producing groove welds.
 Hands-on practice: welding groove welds on test plates.
 Day 17-18: Welding Fillet Welds
 Introduction to fillet welds and their importance in structural welding.
 Demonstration of SMAW techniques for producing fillet welds.
 Practice session: welding fillet welds on various joint configurations.

Weeks 9-10: Review and Evaluation

 Day 19-20: Review of Advanced Techniques and Specialized Applications

 Recap of advanced SMAW techniques and specialized welding
applications covered during the quarter.
 Discussion on real-world applications and career opportunities in
advanced welding.
 Q&A session for students to address any remaining doubts or questions.
 Day 21-22: Final Assessment
 Final examination covering theoretical knowledge and practical skills
acquired during the quarter.
 Evaluation of student performance in advanced welding techniques and
specialized applications.
 Day 23-24: Reflection and Planning
 Reflective session: students share their experiences and insights gained
throughout the quarter.
 Planning for the next quarter: discussion on potential topics or projects for
further exploration in SMAW.
 Feedback collection: students provide feedback on the course content,
teaching methods, and learning experiences.
Certainly! Below is a Detailed Lesson Plan (DLL) for the third quarter of Shielded Metal
Arc Welding (SMAW) for Grade 12 students, spanning 10 weeks:
Quarter 3: Shielded Metal Arc Welding (SMAW) - Grade 12

Week 1-2: Advanced Welding Techniques

 Day 1-2: Introduction to Advanced SMAW Techniques

 Overview of advanced SMAW processes such as pulse welding and
backhand welding.
 Discussion on the advantages and applications of each technique.
 Demonstration of pulse welding and backhand welding methods.
 Day 3-4: Hands-on Practice: Pulse Welding
 Hands-on session: practicing pulse welding technique on various joint
configurations.
 Guidance on adjusting welding parameters for pulse welding.
 Assessment of students' ability to control pulse welding parameters.
 Day 5-6: Hands-on Practice: Backhand Welding
 Practical demonstration of backhand welding technique.
 Practice session: executing backhand welds on test plates.
 Individual feedback and guidance on improving backhand welding skills.

Week 3-4: SMAW for Specialized Applications

 Day 7-8: Welding Hard-Facing Materials

 Introduction to hard-facing materials and their applications.
 Discussion on hard-facing techniques using SMAW.
 Hands-on practice: welding hard-facing materials onto base metal
substrates.
 Day 9-10: Welding Cast Iron
 Challenges and considerations when welding cast iron.
 Demonstration of preheating and post-weld heat treatment techniques for
cast iron welding.
 Practice session: welding cast iron joints using SMAW.

Week 5-6: SMAW for Specialized Applications (Continued)

 Day 11-12: Welding Aluminum with SMAW

 Introduction to aluminum welding using SMAW process.
 Discussion on techniques for cleaning and preparing aluminum surfaces.
 Hands-on practice: welding aluminum joints with SMAW.
 Day 13-14: Welding Stainless Steel
 Overview of welding stainless steel: challenges and techniques.
  Demonstration of proper electrode selection and welding settings for
stainless steel.
 Hands-on practice: welding stainless steel joints using SMAW.

Week 7-8: Advanced Joint Configurations

 Day 15-16: Welding Groove Welds

 Overview of groove welds and their applications in various industries.
 Demonstration of SMAW techniques for producing groove welds.
 Hands-on practice: welding groove welds on test plates.
 Day 17-18: Welding Fillet Welds
 Introduction to fillet welds and their importance in structural welding.
 Demonstration of SMAW techniques for producing fillet welds.
 Practice session: welding fillet welds on various joint configurations.

Week 9-10: Review and Evaluation

 Day 19-20: Review of Advanced Techniques and Specialized Applications

 Recap of advanced SMAW techniques and specialized welding
applications covered during the quarter.
 Discussion on real-world applications and career opportunities in
advanced welding.
 Q&A session for students to address any remaining doubts or questions.
 Day 21-22: Final Assessment
 Final examination covering theoretical knowledge and practical skills
acquired during the quarter.
 Evaluation of student performance in advanced welding techniques and
specialized applications.
 Day 23-24: Reflection and Planning
 Reflective session: students share their experiences and insights gained
throughout the quarter.
 Planning for the next quarter: discussion on potential topics or projects for
further exploration in SMAW.
 Feedback collection: students provide feedback on the course content,
teaching methods, and learning experiences

Certainly! Below is a Detailed Lesson Plan (DLL) for the fourth quarter of Shielded Metal
Arc Welding (SMAW) for Grade 12 students spanning 10 weeks:

Quarter 4: Shielded Metal Arc Welding (SMAW) - Grade 12

Weeks 1-2: Advanced SMAW Processes

 Day 1-2: Introduction to Advanced SMAW Techniques

 Review of advanced SMAW processes such as flux-cored arc welding
(FCAW) and submerged arc welding (SAW).
 Discussion on the advantages and applications of each process.
 Demonstration of FCAW and SAW techniques.
 Day 3-4: Hands-on Practice: FCAW
 Hands-on session: practicing flux-cored arc welding technique on various
joint configurations.
 Guidance on adjusting welding parameters for FCAW.
 Assessment of students' ability to control FCAW parameters.
 Day 5-6: Hands-on Practice: SAW
 Practical demonstration of submerged arc welding technique.
 Practice session: executing submerged arc welds on test plates.
 Individual feedback and guidance on improving SAW skills.

Weeks 3-4: Advanced Joint Configurations

 Day 7-8: Welding Groove Welds

 Overview of groove welds and their applications in various industries.
 Demonstration of SMAW techniques for producing groove welds.
 Hands-on practice: welding groove welds on test plates.
 Day 9-10: Welding Fillet Welds
 Introduction to fillet welds and their importance in structural welding.
 Demonstration of SMAW techniques for producing fillet welds.
 Practice session: welding fillet welds on various joint configurations.

Weeks 5-6: Advanced Welding Positions

 Day 11-12: Overhead Welding Techniques

 Challenges and considerations when welding overhead.
 Demonstration of SMAW techniques for overhead welding.
 Hands-on practice: welding overhead joints to code specifications.
 Day 13-14: Horizontal Welding Applications
 Discussion on horizontal welding positions and their significance in
fabrication.
 Demonstration of SMAW techniques for horizontal welding.
 Practice session: welding horizontal joints using SMAW.
Weeks 7-8: Welding Codes and Standards

 Day 15-16: Overview of Welding Codes and Standards

 Introduction to welding codes such as AWS D1.1 and ASME BPVC.
 Discussion on the importance of compliance with welding codes and
standards.
 Case studies and examples of welding code requirements.
 Day 17-18: Interpretation of Welding Symbols
 Understanding welding symbols and their representation on engineering
drawings.
 Practice session: interpreting welding symbols and blueprints.
 Application of welding symbols to real-world welding projects.

Weeks 9-10: Project Work and Review

 Day 19-20: Welding Project Execution

 Assignment of welding projects based on students' interests and skill
levels.
 Supervised project work: students apply their knowledge and skills to
complete welding projects.
 Individual consultations and guidance provided as needed.
 Day 21-22: Project Presentation and Evaluation
 Finalization of welding projects.
 Student presentations: showcasing completed projects and discussing
welding techniques used.
 Evaluation of welding projects based on quality of workmanship,
adherence to specifications, and overall presentation.
 Day 23-24: Course Review and Reflection
 Reflective session: students share their experiences and lessons learned
throughout the course.
 Review of key concepts and skills acquired in SMAW.
 Feedback collection: students provide feedback on the course content,
teaching methods, and learning experiences.