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International Journal of Air-Conditioning and Refrigeration

Vol. 26, No. 4 (2018) 1850035 (13 pages)


© World Scienti¯c Publishing Company
DOI: 10.1142/S2010132518500359

Characterization of Ammonia–Water Absorption Chiller


and Application
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

Gopalakrishnan Anand*, Donald C. Erickson† and Ellen Makar‡


Energy Concepts Company
627 Ridgely Avenue, Annapolis MD 21401, USA
*ganand@energy-concepts.com
†enerconcep@aol.com
‡emakar@energy-concepts.com
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

Received 5 June 2018


Accepted 28 August 2018
Published 23 October 2018

Ammonia-absorption refrigeration units (AARUS) can supply subfreezing refrigeration for many
industrial applications. Such units are usually driven by waste heat or renewable energy at
relatively low temperatures. The performance of the chiller is highly dependent on the tem-
peratures of the driving heat, the chilling load, and the cooling water. In this paper, the perfor-
mance of an advanced industrial-scale ammonia-absorption unit is modeled over a representative
operating range. The performance is then characterized by a set of simple equations incorporating
the three external temperatures. This simple model helps to evaluate potential applications,
predict performance, and perform initial optimization. Case studies are presented highlighting the
application of the model.

Keywords: CHP; industrial refrigeration; ammonia–water absorption; absorption chilling;


characteristic-equation; waste heat; model; prediction.

1. Introduction heating demand but can bene¯t from chilling. In the


Industrial processes consume signi¯cant amounts of U.S., the potential for CHP with absorption chillers
energy and are responsible for 45% of global carbon- is estimated to be 15% of the 33 GW industrial CHP
dioxide emissions. Waste heat recovery and utiliza- market.2
tion can help improve process e±ciencies and miti- Absorption chillers also have unique advantages
gate environmental impact. Thermally driven when powered by renewable energy such as solar,
absorption chillers have been identi¯ed as one of the biomass, or geothermal.3 New applications such as
enabling technologies for e®ective utilization of low- in CO2 capture, bio-fuel production, marine CCHP,
grade heat.1 LNG processing, industrial parks, etc., further
Combined heat and power (CHP) is another increase the potential for absorption chillers.
means of improving industrial plant e±ciency. Most of the industrial chilling loads need sub-
Many of these applications such as in food proces- freezing refrigeration. Subfreezing refrigeration is
sing, cold storage, and chemicals have limited a valuable utility. It is very electricity intensive,

*Corresponding author.

1850035-1
G. Anand, D. C. Erickson & E. Makar

proportionate to how cold it is. It is also usually a Puig-Arnavat et al.17 examined the two versions
year-round demand, even 24/7 at many plants. of the characteristic equations models.13,18 They
Thus, the absorption chiller can achieve a substan- selected the adapted model of Kuhn and Ziegler18 as
tial added value by displacing the associated electric the preferred model.
chiller demand.4 All the empirical models and studies cited in
Ammonia-absorption refrigeration unit (AARU) these references were based on lithium-bromide
is a relatively old technology that has been used in absorption chillers. No modeling of ammonia-
many industrial applications.5 They are the primary absorption chillers was reported. Sencan19 used
means of supplying the heat-driven subfreezing re- arti¯cial intelligence methods for thermodynamic
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

frigeration required in these industrial applications. evaluation of ammonia-absorption chillers. Using


They can be powered by low grade heat or renewable the data of Sun20 he developed mathematical for-
energy resources. mulations for solution circulation ratio and COP.
The performance of an AARU is highly depen- The formulations were complex and were based
dent on three temperatures — the driving heat, the on cycle internal parameters that are di±cult for
chilling, and the heat rejection (ambient or cooling general practitioners to use. Also, the data pre-
water) temperatures. Moya et al.6 studied the sented by Sun 20 were based on highly simplistic
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

performance of a commercial air-cooled chiller model of the absorption system with unrealistic
powered by an intermediate hot oil loop recovering performance.
heat from the exhaust of a micro-turbine. They In conclusion, literature studies indicate that
showed the dependence of capacity and e±ciency of there are signi¯cant industrial opportunities for
the chiller on these three temperatures. Similar utilization of the lower temperature heat from var-
dependence has also been reported by Bazzo et al.7 ious sources. These applications usually require
and Bulgan.8 subfreezing refrigeration that can be supplied by
Thus, special consideration is required for the AARUs. This paper presents the design and per-
design of the AARU for low-temperature heat formance of an industrial scale AARU powered by
driven applications. However, rigorous design of the low-temperature heat. An adapted characteristic
AARU is highly complex.9,10 Using such models equations model is then developed to model the
requires good understanding of the absorption cycle performance of the AARU. Case studies are pre-
and its components and is time consuming. sented illustrating the application of the model for
It is hence desirable that once the performance several applications.
data of such chillers are available through rigorous
modeling or performance testing, simpler models be
available for the general practitioner. This will help 2. Absorption Chiller Design
rapid screening of potential applications, initial An AARU was installed as part of a CHP installa-
equipment speci¯cation, energy e±ciency and per- tion at a vegetable processing plant in Santa Maria,
formance prediction/analysis, and even fault detec- California. The overall system design and perfor-
tion and diagnosis. mance was reported by Anand et al.21 The design of
Several empirical-based models have been devel- this chiller, summarized below, was used to develop
oped for absorption chillers. Labus et al.11 examined the empirical model.
four models as follows:
(i) Adapted Gordon–Ng model.12 2.1. Design speci¯cations
(ii) Adapted characteristic equation model.13,14
The AARU (TC125) was designed to provide 125
(iii) Multivariate polynomial regression model.15
RT (440 kW) of chilling to 20.2 L/s of 30% pro-
(iv) Arti¯cial neural networks model.16
pylene glycol solution, cooling it from 1.1  C to
The ¯rst two models are semi-empirical and are 6.7  C. It is powered by 7.44 L/s of 10% ethylene
based on parameters related to governing principles glycol solution from the CHP package at a temper-
of the absorption chiller. The othet two models ature of 105  C. Cooling tower water was available
are purely empirical. The last three models were at 20  C.
found to be reasonable approaches to modeling the Figure 1 shows the entire installed CHP system.
absorption chillers. The engine is containerized with separate containers

1850035-2
Characterization of AARU and Application
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

Fig. 1. CHP system layout.

for the exhaust heat exchanger and the emissions 2.2. Absorption chiller design
treatment equipment. The cooling tower is mounted The process °ow diagram of the ammonia-absorp-
above the absorption skid to conserve plot space. tion refrigeration cycle is shown in Fig. 3. The hot
Figure 2 is a simpli¯ed diagram of the TC125 glycol from the engine circuit enters the generator
interfaces with the other components. (GEN) and heats the ammonia–water solution,

Fig. 2. Schematic of ammonia-absorption system (TC125).

1850035-3
G. Anand, D. C. Erickson & E. Makar
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.
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Fig. 3. Process °ow diagram of thermochiller AARU.

producing a two-phase stream. The mixture enters The absorber, cooler, and condenser are cooled with
the recti¯er (RECT). The recti¯er uses internal heat cooling water from the cooling tower.
and mass exchange (GHX-Generator Heat Ex- The design of the waste-heat driven absorption
changer; SCR-Solution Cooled Recti¯er) and puri- chiller builds on previous designs presented by
¯es the vapor to 99% ammonia. Anand and Erickson,22 Erickson,23 and Erickson
The recti¯ed high-pressure vapor °ows to the et al.24 The cycle performance is maximized by
condenser (COND), where it is cooled and condensed specifying close-approach temperatures in the heat
to high-pressure liquid. The liquid °ows through a exchangers and applying extensive heat integration
refrigerant heat exchanger (RHX) and then the within the cycle. The condenser, SHX, cooler and
chilled high-pressure liquid is expanded to low pres- generator are brazed-plate heat exchangers. They
sure in an electronic expansion valve. The expanded were speci¯ed by the vendor and vendor data was
liquid °ows to the evaporator, where it refrigerates also used in correlating their performances for other
the propylene glycol. The ammonia vapor from the design conditions. Many of the components have
evaporator °ows back through the RHX into the highly nonlinear temperature pro¯les and the stan-
absorber (ABS). The absorber is supplied low- dard log mean temperature di®erence (LMTD)
concentration solution from the recti¯er (via the methodology cannot be used to model them.25 The
solution heat exchanger, SHX, and let-down con- heat and mass transfer processes have to be dis-
trol). The solution absorbs the ammonia vapor. The cretized and solved incrementally.
ammonia solution °ows out of the absorber into the The absorber is shell and coil type and was
solution receiver. A solution spray provides addi- designed using a two-phase-multiplier model.26
tional mixing and cooling in the receiver to make sure The distillation column was thermodynamically
all refrigerant vapor goes into the solution. The LP modeled using the Ponchon–Savarit method5 which
pump pumps some of the solution from the solution can accommodate the highly nonideal nature of the
receiver to the cooler which provides cooling for the ammonia–water mixture and the heat exchange in
spray. Saturated solution is pumped back to high the SCR and GHX trays. The column has sieve-
pressure by the HP pump and then routed through trays that were designed using model presented by
the SCR and SHX, thus completing the cycle. Anand and Erickson.27

1850035-4
Characterization of AARU and Application

A computerized equation solver EES28 interfaced (v) Superheat control of refrigerant °ow to
with the ammonia–water property routines,29 was evaporator.
used to model the AARU. The model incorporated:
Figure 4 presents the absorption cycle design con-
(i) the thermodynamic equations for the compo- ditions on a vapor–liquid equilibrium diagram
nents using mass, energy, and concentration (Gibbs diagram). The horizontal coordinate is the
balance, solution temperature and the vertical coordinate is
(ii) individual component models to calculate the Gibbs free energy (R*T *ln(P )). The isobars plot
transfer coe±cients and pressure drops, as straight lines fanning out from absolute zero. The
(iii) discretized heat and mass transfer analysis of contours of constant solution concentration plot as
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

components with nonlinear pro¯les, nearly straight diagonal lines on these coordinates.
(iv) Ponchon–Savarit recti¯er column analysis, This ¯gure helps interpret the cycle °ow diagram
(v) Pump curves, including VFD control, to cal- (Fig. 3) and shows at a glance the thermodynamic
culate °ow rates, conditions at all key state points.
(vi) control valve characteristics. The design e±ciency (COP) of the cycle is 0.62 at
the rated capacity of 125 RT (440 kW).
The design was based on the following assumptions.
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

(i) Saturated ammonia–water vapor °owing from


the recti¯er to the condenser, 2.3. Parametric analysis of AARU
(ii) Saturated ammonia–water solution °owing The performance of the AARU is highly dependent
from recti¯er to GHX on the temperatures of the driving heat, the chilling
(iii) Saturated ammonia–water solution °owing load, and the cooling water. To characterize the
from receiver to the pumps AARU, the unit performance was modeled using
(iv) Negligible heat losses to the environment. the design EES program described above and by

Fig. 4. Vapor–liquid equilibrium diagram (Gibbs diagram).

1850035-5
G. Anand, D. C. Erickson & E. Makar

parametrically varying these temperatures (input held constant and the chilled water temperature was
conditions). The °ow rates of chilled water, cooling varied from 6.67  C (20  F) to 4.44  C (40  F).
water, and hot water were held constant. Table 2 summarizes the AARU parameters with
Over 100 data points were created covering a the inlet hot water and chill water temperatures
range of input conditions. The use of a large dataset held constant and the cooling water temperature
helps with the development of robust and statisti- was varied from 15.56  C (60  F) to 26.67  C (80  F).
cally reliable predictive model.11 Table 3 summarizes the AARU parameters with
Table 1 summarizes the AARU parameters with the inlet chill water and cooling water temperatures
the inlet hot water and cooling water temperatures held constant and the hot water temperature was
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

Table 1. AARU performance with chill water temperature.

THW in THW out TCW in TCW out TChW in TChW out Qgen Qevap
Run COP RT (C) (C) (C) (C) (C) (C) (kW) (kW)

1 0.602 110.1 108.67 87.11 20.00 26.67 6.67 11.34 643.3 387.2
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

2 0.603 111.1 108.67 86.96 20.00 26.72 6.39 11.11 647.9 390.7
3 0.605 112.2 108.67 86.81 20.00 26.77 6.11 10.87 652.4 394.6
4 0.606 113.2 108.67 86.65 20.00 26.83 5.83 10.64 657 398.1
5 0.607 114.3 108.67 86.50 20.00 26.88 5.56 10.41 661.5 402.0
6 0.609 115.3 108.67 86.35 20.00 26.93 5.28 10.17 666 405.5
7 0.610 116.4 108.67 86.21 20.00 26.98 5.00 9.94 670.6 409.4
8 0.612 117.4 108.67 86.06 20.00 27.04 4.72 9.71 675.1 412.9
9 0.613 118.5 108.67 85.91 20.00 27.09 4.44 9.47 679.5 416.8
10 0.614 119.5 108.67 85.76 20.00 27.14 4.17 9.23 684 420.3
11 0.616 120.6 108.67 85.61 20.00 27.19 3.89 9.00 688.5 424.2
12 0.617 121.6 108.67 85.46 20.00 27.24 3.61 8.77 692.9 427.7
13 0.619 122.7 108.67 85.32 20.00 27.30 3.33 8.53 697.4 431.5
14 0.620 123.7 108.67 85.17 20.00 27.35 3.06 8.30 701.8 435.1
15 0.621 124.8 108.67 85.02 20.00 27.41 2.78 8.07 706.2 438.9
16 0.623 125.8 108.67 84.88 20.00 27.46 2.50 7.83 710.6 442.4
17 0.624 126.9 108.67 84.73 20.00 27.51 2.22 7.60 715 446.3
18 0.625 127.9 108.67 84.58 20.00 27.56 1.94 7.37 719.4 449.8
19 0.627 129 108.67 84.44 20.00 27.61 1.67 7.13 723.8 453.7
20 0.628 130 108.67 84.29 20.00 27.67 1.39 6.90 728.2 457.2
21 0.629 131.1 108.67 84.15 20.00 27.72 1.11 6.67 732.6 461.1
22 0.631 132.2 108.67 84.01 20.00 27.77 0.83 6.43 736.9 464.9
23 0.632 133.2 108.67 83.86 20.00 27.82 0.56 6.20 741.3 468.5
24 0.633 134.3 108.67 83.72 20.00 27.87 0.28 5.97 745.7 472.3
25 0.635 135.3 108.67 83.58 20.00 27.93 0.00 5.73 750 475.9
26 0.636 136.4 108.67 83.43 20.00 27.98 0.28 5.50 754.4 479.7
27 0.637 137.5 108.67 83.29 20.00 28.03 0.56 5.27 758.7 483.6
28 0.639 138.5 108.67 83.14 20.00 28.08 0.83 5.03 763 487.1
29 0.640 139.6 108.67 83.01 20.00 28.13 1.11 4.80 767.3 491.0
30 0.641 140.7 108.67 82.86 20.00 28.19 1.39 4.57 771.7 494.8
31 0.642 141.8 108.67 82.72 20.00 28.24 1.67 4.33 776 498.7
32 0.644 142.8 108.67 82.58 20.00 28.29 1.94 4.10 780.3 502.2
33 0.645 143.9 108.67 82.43 20.00 28.34 2.22 3.87 784.6 506.1
34 0.646 145 108.67 82.29 20.00 28.39 2.50 3.63 788.9 510.0
35 0.648 146.1 108.67 82.15 20.00 28.45 2.78 3.40 793.2 513.8
36 0.649 147.1 108.67 82.01 20.00 28.50 3.06 3.17 797.5 517.4
37 0.650 148.2 108.67 81.87 20.00 28.56 3.33 2.93 801.8 521.2
38 0.651 149.3 108.67 81.72 20.00 28.61 3.61 2.70 806.1 525.1
39 0.653 150.4 108.67 81.58 20.00 28.66 3.89 2.47 810.4 529.0
40 0.654 151.5 108.67 81.44 20.00 28.71 4.17 2.24 814.7 532.8
41 0.655 152.6 108.67 81.30 20.00 28.76 4.44 2.01 819 536.7

1850035-6
Characterization of AARU and Application

Table 2. AARU performance with cooling water temperature.

THW in THW out TCW in TCW out TChW in TChW out Qgen Qevap
Run COP RT (C) (C) (C) (C) (C) (C) (kW) (kW)

42 0.629 153.5 108.67 80.01 15.56 24.58 1.11 7.62 858 539.9
43 0.629 152.1 108.67 80.26 15.83 24.78 1.11 7.56 850.5 534.9
44 0.629 150.8 108.67 80.51 16.11 24.98 1.11 7.50 842.9 530.4
45 0.629 149.4 108.67 80.77 16.39 25.18 1.11 7.44 835.2 525.4
46 0.629 148 108.67 81.02 16.67 25.38 1.11 7.38 827.6 520.5
47 0.629 146.6 108.67 81.27 16.94 25.57 1.11 7.32 819.9 515.6
1.11 7.27
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48 0.629 145.3 108.67 81.53 17.22 25.77 812.1 511.0


49 0.629 143.9 108.67 81.78 17.50 25.97 1.11 7.21 804.4 506.1
50 0.629 142.5 108.67 82.04 17.78 26.16 1.11 7.15 796.6 501.2
51 0.629 141.1 108.67 82.30 18.06 26.36 1.11 7.09 788.7 496.2
52 0.629 139.7 108.67 82.56 18.33 26.56 1.11 7.03 780.8 491.3
53 0.629 138.2 108.67 82.82 18.61 26.75 1.11 6.97 772.9 486.0
54 0.629 136.8 108.67 83.08 18.89 26.94 1.11 6.91 764.9 481.1
55 0.629 135.4 108.67 83.35 19.17 27.14 1.11 6.85 756.9 476.2
1.11 6.79
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56 0.629 134 108.67 83.62 19.44 27.33 748.8 471.3


57 0.629 132.5 108.67 83.88 19.72 27.53 1.11 6.73 740.7 466.0
58 0.629 131.1 108.67 84.15 20.00 27.72 1.11 6.67 732.6 461.1
59 0.629 129.6 108.67 84.42 20.28 27.91 1.11 6.61 724.4 455.8
60 0.630 128.2 108.67 84.69 20.56 28.10 1.11 6.54 716.1 450.9
61 0.630 126.7 108.67 84.97 20.83 28.29 1.11 6.48 707.8 445.6
62 0.630 125.3 108.67 85.24 21.11 28.48 1.11 6.42 699.5 440.7
63 0.630 123.8 108.67 85.52 21.39 28.68 1.11 6.36 691.1 435.4
64 0.630 122.3 108.67 85.81 21.67 28.87 1.11 6.29 682.6 430.1
65 0.630 120.8 108.67 86.08 21.94 29.06 1.11 6.23 674.1 424.9
66 0.630 119.3 108.67 86.37 22.22 29.24 1.11 6.17 665.6 419.6
67 0.631 117.8 108.67 86.66 22.50 29.43 1.11 6.10 656.9 414.3
68 0.631 116.3 108.67 86.94 22.78 29.62 1.11 6.03 648.2 409.0
69 0.631 114.7 108.67 87.23 23.06 29.81 1.11 5.97 639.5 403.4
70 0.631 113.2 108.67 87.52 23.33 29.99 1.11 5.91 630.7 398.1
71 0.631 111.6 108.67 87.82 23.61 30.18 1.11 5.84 621.8 392.5
72 0.632 110.1 108.67 88.12 23.89 30.36 1.11 5.77 612.8 387.2
73 0.632 108.5 108.67 88.42 24.17 30.54 1.11 5.71 603.8 381.6
74 0.632 106.9 108.67 88.72 24.44 30.73 1.11 5.64 594.7 376.0
75 0.633 105.3 108.67 89.02 24.72 30.91 1.11 5.57 585.5 370.3
76 0.633 103.7 108.67 89.33 25.00 31.09 1.11 5.51 576.2 364.7
77 0.634 102.1 108.67 89.64 25.28 31.28 1.11 5.44 566.9 359.1
78 0.634 100.5 108.67 89.96 25.56 31.46 1.11 5.37 557.4 353.5
79 0.634 98.84 108.67 90.27 25.83 31.63 1.11 5.30 547.9 347.6
80 0.635 97.18 108.67 90.59 26.11 31.81 1.11 5.23 538.3 341.8
81 0.636 95.51 108.67 90.92 26.39 31.99 1.11 5.16 528.5 335.9
82 0.636 93.82 108.67 91.24 26.67 32.17 1.11 5.08 518.7 330.0

varied from 103.11  C (217.6  F) to 111.44  C 3. AARU Characterizarion


(232.6  F).
To characterize the performance of the AARU as
In Table 4, the inlet chill water and hot water
shown in Tables 1–4, the adapted characteristic
temperatures were held constant and the cooling
water temperature was varied from 26.99  C equations model was used. Ziegler et al.14 originally
(67.5  F) to 14.44  C (58  F). Also, the inlet hot proposed using the \characteristic temperature dif-
water temperature was 103.11  C, colder than the ference, t" to correlate both the cooling capacity
108.67  C in Table 2. and the driving heat input of the chiller. The char-
Thus, 133 data points were generated with cool- acteristic temperature di®erence was used to repre-
ing capacity ranging from 330 kW to 540 kW (94 to sent the heat duties as linear functions of the
154 RT) and COP ranging from 0.6 to 0.66. external °uid temperatures. Kuhn and Ziegler18

1850035-7
G. Anand, D. C. Erickson & E. Makar

Table 3. AARU performance with hot water temperature.

THW in THW out TCW in TCW out TChW in TChW out Qgen Qevap
Run COP RT (C) (C) (C) (C) (C) (C) (kW) (kW)

83 0.638 123 103.11 80.43 20.00 27.18 1.11 6.32 678.4 432.6
84 0.637 123.4 103.39 80.62 20.00 27.21 1.11 6.34 681.2 434.0
85 0.637 123.9 103.67 80.80 20.00 27.24 1.11 6.36 684 435.8
86 0.636 124.3 103.94 80.98 20.00 27.27 1.11 6.38 686.8 437.2
87 0.636 124.7 104.22 81.17 20.00 27.29 1.11 6.39 689.6 438.6
88 0.636 125.1 104.50 81.35 20.00 27.32 1.11 6.41 692.3 440.0
1.11 6.43
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89 0.635 125.5 104.78 81.53 20.00 27.35 695.1 441.4


90 0.635 125.9 105.06 81.72 20.00 27.38 1.11 6.44 697.8 442.8
91 0.634 126.3 105.33 81.91 20.00 27.41 1.11 6.46 700.5 444.2
92 0.634 126.8 105.61 82.09 20.00 27.43 1.11 6.48 703.3 446.0
93 0.633 127.2 105.89 82.28 20.00 27.46 1.11 6.50 706 447.4
94 0.633 127.6 106.17 82.46 20.00 27.48 1.11 6.52 708.7 448.8
95 0.633 128 106.44 82.65 20.00 27.51 1.11 6.53 711.4 450.2
96 0.632 128.4 106.72 82.83 20.00 27.54 1.11 6.55 714.1 451.6
97 0.632 128.8 107.00 83.02 20.00 27.56 1.11 6.57 716.7 453.0
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98 0.631 129.2 107.28 83.21 20.00 27.59 1.11 6.58 719.4 454.4
99 0.631 129.5 107.56 83.40 20.00 27.62 1.11 6.60 722.1 455.5
100 0.631 129.9 107.83 83.58 20.00 27.64 1.11 6.62 724.7 456.9
101 0.630 130.3 108.11 83.77 20.00 27.67 1.11 6.63 727.3 458.3
102 0.630 130.7 108.39 83.96 20.00 27.69 1.11 6.65 730 459.7
103 0.629 131.1 108.67 84.15 20.00 27.72 1.11 6.67 732.6 461.1
104 0.629 131.5 108.94 84.34 20.00 27.74 1.11 6.68 735.2 462.5
105 0.629 131.9 109.22 84.53 20.00 27.77 1.11 6.69 737.8 463.9
106 0.628 132.2 109.50 84.72 20.00 27.79 1.11 6.71 740.4 464.9
107 0.628 132.6 109.78 84.91 20.00 27.82 1.11 6.73 742.9 466.4
108 0.627 133 110.06 85.10 20.00 27.84 1.11 6.74 745.5 467.8
109 0.627 133.3 110.33 85.29 20.00 27.87 1.11 6.76 748.1 468.8
110 0.626 133.7 110.61 85.48 20.00 27.89 1.11 6.78 750.6 470.2
111 0.626 134.1 110.89 85.67 20.00 27.92 1.11 6.79 753.1 471.6
112 0.626 134.4 111.17 85.87 20.00 27.94 1.11 6.81 755.7 472.7
113 0.625 134.8 111.44 86.06 20.00 27.97 1.11 6.82 758.2 474.1

Table 4. AARU performance with colder hot water and cooling water temperatures.

THW in THW out TCW in TCW out TChW in TChW out Qgen Qevap
Run COP RT (C) (C) (C) (C) (C) (C) (kW) (kW)

114 0.638 124.4 103.11 80.17 19.72 26.99 1.11 6.38 686.3 437.5
115 0.638 125.9 103.11 79.91 19.44 26.79 1.11 6.44 694.2 442.8
116 0.638 127.3 103.11 79.65 19.17 26.60 1.11 6.51 702 447.7
117 0.638 128.7 103.11 79.39 18.89 26.41 1.11 6.57 709.8 452.6
118 0.638 130.1 103.11 79.14 18.61 26.21 1.11 6.62 717.6 457.6
119 0.638 131.6 103.11 78.88 18.33 26.01 1.11 6.68 725.3 462.8
120 0.638 133 103.11 78.63 18.06 25.82 1.11 6.74 733 467.8
121 0.638 134.4 103.11 78.38 17.78 25.62 1.11 6.81 740.7 472.7
122 0.638 135.8 103.11 78.12 17.50 25.42 1.11 6.86 748.3 477.6
123 0.638 137.2 103.11 77.87 17.22 25.22 1.11 6.92 755.9 482.5
124 0.638 138.5 103.11 77.62 16.94 25.03 1.11 6.98 763.5 487.1
125 0.638 139.9 103.11 77.38 16.67 24.83 1.11 7.04 771 492.0
126 0.638 141.3 103.11 77.13 16.39 24.63 1.11 7.10 778.6 497.0
127 0.638 142.7 103.11 76.88 16.11 24.43 1.11 7.16 786 501.9
128 0.638 144.1 103.11 76.63 15.83 24.23 1.11 7.22 793.5 506.8
129 0.639 145.4 103.11 76.39 15.56 24.03 1.11 7.27 800.9 511.4

1850035-8
Characterization of AARU and Application

Table 4. (Continued )

THW in THW out TCW in TCW out TChW in TChW out Qgen Qevap
Run COP RT (C) (C) (C) (C) (C) (C) (kW) (kW)

130 0.639 146.8 103.11 76.15 15.28 23.83 1.11 7.33 808.3 516.3
131 0.639 148.2 103.11 75.91 15.00 23.63 1.11 7.39 815.7 521.2
132 0.639 149.5 103.11 75.66 14.72 23.43 1.11 7.44 823 525.8
133 0.639 150.9 103.11 75.42 14.44 23.23 1.11 7.51 830.4 530.7
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

proposed an adapted characteristic equation model


to better ¯t chiller performance over a wider oper-
ating range. The characteristic equations for the
generator and evaporator heat duties are then
represented by the following equations:
t 0G ¼ tHW  aG  tCW þ eG  tChW ; ð1Þ
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

QGen ¼ s0G  t 0G þ rG ; ð2Þ


t 0E ¼ tHW  aE  tCW þ eE  tChW ; ð3Þ
QEvap ¼ s0E  t 0E þ rE : ð4Þ
The temperatures used in the above equations are
the arithmetic mean temperatures of the hot water,
cooling water, and chill water streams. However,
this creates an implicit set of equations requiring an
iterative solution. To simplify modeling, the fol-
lowing temperatures were used:
tHW ¼ tHW;in ; ð5Þ
Fig. 5. Comparison between modeled and correlated evapo-
tCW ¼ tCW; in ; ð6Þ rator and generator heat duties.
tChW ¼ tChW; out : ð7Þ
The empirical parameters were then estimated to The other AARU performance parameters can
¯t the performance data in Tables 1–4. These then be calculated as
parameters are tabulated in Table 5. Qgen
The evaporator and generator heat duties calcu- tHW;out ¼ tHW; in  ; ð8Þ
lated from the characteristic performance correla- 29:9
tions are plotted against the cycle model data in Qevap
tChW;in ¼ tChW; out þ ; ð9Þ
Fig. 5. For both heat duties, the correlated data 83:0
were mostly within 1% of the model data. The QCW ¼ Qgen þ Qevap ; ð10Þ
coe±cient of determination for both correlations
were greater than 0.997. QCW
tCW;out ¼ tCW;in þ ; ð11Þ
154:7
Qevap
COP ¼ : ð12Þ
Table 5. AARU characteristic performance Qgen
parameters.

a e s0 r
4. Application of Model
Qgen 3.01 1.62 11.521 297.43
Qevap 3.54 2.49 6.369 324.58 The characteristic equations help model the very
complicated AARU performance with a set of very

1850035-9
G. Anand, D. C. Erickson & E. Makar

simple equations. However, input parameters have on several site-speci¯c factors such as annual utili-
to be selected carefully. In particular, the AARU zation and operating conditions, utility rates, and
needs a minimum hot water temperature to operate incentives.
and the hot water outlet temperature needs to be The application of the characteristic equation
higher than that. This minimum temperature model to potential AARU applications starts with
(tHW;min ) mainly varies with the chilling tempera- basic site-speci¯c data on the chill-water outlet
ture and the cooling water temperature. Using cycle temperature, inlet cooling water temperature, and
analysis data, this minimum temperature correlates hot water inlet temperature. Using these data in
as Eqs. (1)–(15) will yield the other performance
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

parameters speci¯c to the AARU modeled above


tHW;min ¼ 49 þ 1:264  tCW;in  0:937  tChW;out ;
(TC125). If the calculated hot water temperature is
ð13Þ lower than the minimum hot water temperature or if
tHW;min  tHW;out : ð14Þ the capacity factor is much lower than 1, then the
input parameters should be adjusted if possible.
Figure 6 is a plot of the hot-water outlet tempera- To customize AARU for the site requirements,
tures from Tables 1–4 and the minimum tempera- additional relationships are needed. If the site
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

ture calculated using Eq. (13). chilling load requirement (QEvap;1 ), hot water °ow
It is also important to note that the characteristic rate (VHW1 ) and heat (QGen1 ) are known, then the
equations model a particular AARU (TC125). The following parameters are evaluated:
design chilling capacity for this AARU was 125 RT
(440 kW). As shown in Tables 1–4, as the hot water, QEvap1
FQE ¼ ; ð16Þ
cooling water, and chill water temperatures are QEvap
varied, the AARU capacity varies. A higher chilling
QGen1
capacity indicates more favorable conditions for the FQG ¼ ; ð17Þ
AARU. On the other hand, signi¯cantly lower QGen
chilling capacity indicates challenging conditions VHW1
with potentially low economic returns. To emphasis FVHW ¼ : ð18Þ
7:44
this fact, a chilling-capacity factor is added to the
model. The minimum ratio is then evaluated to determine
the factor limiting the AARU size.
QEvap
FCap ¼ ; ð15Þ Fmin ¼ minðFQE ; FQG ; FVHW Þ : ð19Þ
440
where QEvap is the evaporator heat duty evaluated If FQE is the smallest factor, it implies that the site-
from Eq. (4). Project economics will also depend chilling load is the limiting factor. If FQG is the
smallest factor, then the available driving heat is the
limiting factor. If FVHW is the smallest factor, then it
indicates that some of the driving heat is at a tem-
perature lower than what the AARU can utilize.
This can be addressed by changing the generator
design by modifying the hot water speci¯cations but
is not recommended for a general practitioner. If
only one of the three parameters is speci¯ed, then
Fmin is set equal to that parameter.
With the evaluation of Fmin , other site-speci¯c
information regarding heat duties and °ow rates can
be evaluated.
QEvap2 ¼ Fmin  QEvap ; ð20Þ
QGen2 ¼ Fmin  QGen ; ð21Þ
QCW2 ¼ QGen2 þ QEvap2 ; ð22Þ
Fig. 6. Minimum hot water temperature.

1850035-10
Characterization of AARU and Application

VHW2 ¼ Fmin  7:44 ; ð23Þ Table 6. Summary of characteristic performance parameters for
case studies.
VChW2 ¼ Fmin  20:2 ; ð24Þ
Case 1
VCW ¼ Fmin  36 : ð25Þ
Option 1 Option 2 Option 3 Case 2 Case 3 Case 4
Fmin can be considered as a scaling parameter, used
to scale the TC125 performance predicted by the thwin 110.00 108.33 105.00 97.78 100.56 115.56
characteristic equations to the site requirements. thwo1 69.44 71.11 79.44
This implicitly assumes that all the heat exchanger thwo2 85.0 84.0 82.0 77.2 81.6 97.3
tcwin 20.00 20.00 20.00 23.89 29.44 30.00
areas and °ows can be proportionately varied. For
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

tcwo 27.85 27.66 27.28 30.63 35.79 35.79


plate heat exchangers, this could be accomplished to tchwin 1.02 1.15 1.40 6.25 12.11 1.99
some degree by changing the number of plates. In tchwo 6.67 6.67 6.67 1.11 7.11 2.22
actual design, these heat exchangers would be op- tgo min 81.2 81.2 81.2 78.9 80.3 89.7
timized based on cost and availability. Hence, ¯nal Fcap 1.07 1.04 0.99 0.97 0.94 0.79
design performance could be little di®erent from fqe 2.06 1.20 0.75
that modeled by the characteristic equations. fqg 1.16 1.19 1.11 0.50
fvh 0.71 0.78 1.00
Application of the model is illustrated with the
Int. J. Air-Cond. Ref. 2018.26. Downloaded from www.worldscientific.com

fmin 0.71 0.78 1.00 2.06 0.50 0.75


following case studies which are based on actual
qg1 864.1 864.1 762.1
projects. qe2 334.1 355.8 435.9 878.6 206.1 263.4
qg2 531.7 564.4 686.8 1267.8 282.0 411.7
qcw 865.8 920.2 1122.7 2146.4 488.1 675.1
COP 0.628 0.63 0.635 0.693 0.731 0.640
4.1. Case 1
vh 5.30 5.78 7.42 15.32 3.70 5.61
In a CHP application, the engine packager stated vchw 14.39 15.68 20.15 41.58 10.04 15.22
that hot water could be provided in three di®erent vcw 25.65 27.95 35.91 74.10 17.89 27.13
options as follows:
(i) 864 kW in the range of 110–69.44  C, 5.3 L/s,
(ii) 864 kW in the range of 108.33–71.11  C, available at 97.78  C. Water (10% propylene glycol)
5.78 L/s, had to be chilled to 1.11  C with a chilling load of
(iii) 762 kW in the range of 105–79.44  C, 7.42 L/s. 879 kW, and cooling water was available at 23.89  C.
How much driving heat would be needed?
Which of these three options would be best? The various parameters for Case 2 are also sum-
Cooling water was available at 20  C and chilling marized in Table 6 and input parameters are
water was needed at 6.67  C. highlighted. The capacity factor FCap is close to 1.
The various parameters for the three options are The hot water outlet temperature calculated
summarized in Table 6. The input parameters are from the characteristic equations was a little lower
highlighted. For all three options, FCap is close to 1 than the suggested minimum hot water temperature.
and calculated hot water outlet temperatures are Only the chilling load was speci¯ed and used to cal-
higher than the suggested minimum temperature. culate Fmin . The generator design was modi¯ed, with
Customizing for site data, it can be seen that FVHW a hot water outlet temperature of 84.72  C and higher
is the limiting factor, and some of the available heat hot water °ow. The actual optimized design based on
is not utilized. Option 3 provides the highest chilling ¯nal heat exchanger selection had a COP of 0.65.
capacity of 436 kW with COP of 0.635 and was se-
lected as the design basis.
Case 1 illustrates the usefulness of the charac- 4.3. Case 3
teristic equation model in helping to specify and In a solar thermal chilling application in Arizona,
optimize the system parameters. hot glycol solution is supplied at 105.6  C to power
an AARU. The solar heat input is 282 kW. Cooling
is provided at 7.1  C. Cooling water is available at
4.2. Case 2 29.4  C.
In another CHP application in a cheese plant, waste Various parameters are tabulated in Table 6. the
heat captured from bio-gas powered engine was capacity factor FCap is good. The hot water outlet

1850035-11
G. Anand, D. C. Erickson & E. Makar

temperature calculated from the characteristic This simple model helps evaluate potential
equations is higher than the suggested minimum hot applications, predict performance, and perform ini-
water temperature. The driving heat input was the tial optimization. Case studies are presented
limiting factor resulting in a Fmin of 0.5. The pre- highlighting the application of the model to several
dicted chilling capacity is 206 kW and the cycle di®erent applications. Good agreement between
COP of 0.73 compared to actual design conditions of model prediction and actual design was observed.
211 kW and 0748. However, when the interfacing °uids are quite dif-
ferent from those used in the base design, perfor-
4.4. Case 4 mance can deviate from those predicted.
by UNIVERSITY OF AUCKLAND on 08/25/19. Re-use and distribution is strictly not permitted, except for Open Access articles.

Waste heat is recovered from the exhaust of a


commercial bakery supplying the AARU with References
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