Project

Process Data Sheet Location

YChem Consulting Pvt. Ltd. Document No.
Chilled Water Unit System Date
Client: Ami Organics Limited Unit - II Rev
Equipment Tag: CHWP-1303A, CHWP-1303B
S.N. Specification UOM Description
1 General Information
2 Equipment Tag CHWP-1303A, CHWP-1303B
3 Description Chilled Water Generation Unit
4 Type Twin Screw Compressor, Semi-Hermatically sealed
5 Qty 2
6 Location Utility Block
7 Environment Uncontrolled
8 Required Capacity TR 100
9 Offered Capacity TR *
10 Design Temperature oC 7
11 Operating Temperature oC 7
12 Design Pressure kg/cm2 As per Code
13 Hydrotest Pressure kg/cm2 As per Code
14 Applicable Design Codes ASME Section 8 Div 1/ ASHREA
15 MOC CS
16 Refrigerant R-134a
17 COP *
18 Machine Dimensions mm *
19 Machine Shipping Weight kg *
20 Machine Operating Weight kg *
21 Hazardous Area Classification Safe
22 Model *
23 Make *
24
25 Process Data
26 Temperature
27 Chilled Water Inlet oC 12
28 Chilled Water Outlet oC 7
29 Cooling Water Inlet oC 32
30 Cooling Water Outlet oC 37
31
32 Flow Rate
33 Cooling Water m3/hr *
34 Chilled Water in Primary Circuit m3/hr 60
35
36 Fouling
37 Fouling Factor for Condenser (Shell/Tube) m2-oC-hr/kcal 0.0002/0.0004
38 Fouling Factor for Chiller (Shell/Tube) m2-oC-hr/kcal 0.0002/0.0004
39
40 Allowable Pressure Drop
41 Cooling Water in Condenser kg/cm2 1
42 Chilled Water in Chiller kg/cm2 0.5
43
44 Other Data
45 Chilled Water Composition % 100% Water
46 Chilled Water Specific Gravity 1
47 Chilled Water Specific Heat kcal/kg-oC 1
48 Viscosity cP 1.42
49 TDS ppm 1000
50 Water pH 7-8
51 Thermal Conductivity kcal/hr-m-C 0.504
52
53 Supply Scope Yes No
54 Compressor Yes
55 Compressor Motor Yes
56 Condenser Yes
57 Evaporator Yes
58 Interconnected Pipe Yes
Equipment Tag: CHWP-1303A, CHWP-1303B
59 Electrical Panel Yes
 60 Micro Processor Based Control Panel Yes
61 Insulation Yes
62 First Fill Refrigerant Yes
63 Skid Structure Dually Painted Yes
64 Instrumentation, Control and Interlocks Yes
65 Pumps - No
66 Hotwell/Coldwell - No
67 Electric Motor - No
68 Variable Frequency Drive (VFD) Yes
69
70 Compressor Details
71 Compressor Make Bitzer/GEA-Bock/JE Hall/MyCom
72 Compressor Type Twin Screw Compressor
73 No of Compressors 1
74 Starter Type VFD
75
76 Compressor Electric Drive
77 Type Non-FLP, IE3, Squarrel Cage, TEFC Induction Motor
78 Electric Supply 415±10% Volt, 3ph, 50 HZ, AC Power
79 Make Crompton/Siemens/Bharat Bijli
80 Compressor ikW on 100% Load kw *
81 Compressor ikW per TR kw *
82 Duty Continuous
83 Efficiency Class IE3
84 Insulation Class F
85 Protection Class IP-65
86
87 Construction Data And Material of Constr
88 Component Name MOC Thickness
89 Compressor *
90 Oil Separator *
91 Oil Cooler Economizer *
92 Oil Circuit *
93 Suction Strainer *
94 Oil Pump *
95 Expansion Device *
96 Differential Pressure Switch *
97 Control Panel *
98 Suction Valve *
99 Discharge Valve *
100 Interconnecting Pipes *
101
102 Heat Exchanger Data
103 Description UOM Condenser Chill
104 Type Counter Current Removable, Flooded
105 Heat Transfer Area m2 130m² 83.6
106 No of Tube Nos. 260 36
107 Tube OD mm 19.05 19.0
108 Tube Fixing Expanded/Welded Expanded/Welded
109 MOC of Tube SA213TP304. 16 BWG SA213TP304. 16 BWG
110 MOC of Shell MS Rolled plate MS Rolled Plate
111 Shell Side Refrigerent Refrige
112 Tube Side Cooling Water Chilled W
113 No of Passes Nos. * *
114 Insulation mm Not Required Nitrile Rubber (K=0.25)
115
116
117
 Utility
Ankleshwar
CHWP-1303A- 0.00
17-11-2022
0.00

Remarks

CHWP-1303A, CHWP-1303B
Chilled Water Generation Unit
Twin Screw Compressor, Semi-Hermatically sealed
2
Utility Block
Uncontrolled
100

7
7
3 kg/cm²
Condenser & Evaporator 14 bar
ASME Section VIII DVI
CS
R-134a

Safe

DRYCOOL

12
7
32
37

60

0.0002/0.0004
0.0002/0.0004

1
0.5

100% Water
1
1
1.42
1000
7-Aug
0.504

Yes
Yes
Yes
Yes
Yes

Yes
 Yes
Yes
Yes
Yes
Yes
No
No
No
Yes

Bitzer/JE Hall
Twin Screw
1
VFD

Non-FLP, IE3, Squarrel Cage, TEFC Induction Motor

415±10% Volt, 3ph, 50 HZ, AC Power
Crompton/Bharat Bijli

IE3
F
IP-65

Remarks

Chiller
Removable, Flooded
83.6m²
360
19.05
Expanded/Welded
SA213TP304. 16 BWG
MS Rolled Plate
Refrigerent
Chilled Water
*
Nitrile Rubber (K=0.25)
 Project
Process Data Sheet Location
YChem Consulting Pvt. Ltd. Document No.
Chilled Water Unit System Date
Client: Ami Organics Limited Unit - II Rev
Equipment Tag: CHWP-1303A, CHWP-1303B
118 Electric Motor
119 Description UOM For Primary Pump For Secondary Pump
120 Type CHWP-1303A, CHWP-1303B
121 Electric Supply Chilled Water Generation Unit
122 Motor Rating kw Twin Screw Compressor, Semi- *
123 Speed RPM Hermatically
* sealed *
124 Insulation Class Utility Block F
125 Motor Efficiency Class % Uncontrolled IE3
126 Motor Protection Class IP65 IP65
127
128 Pump Details:- In Client Scope
129 Description UOM Cooling Water Supply Primary Chilled Water Supply
130 Type Centrifugal, Close Impeller Centrifugal, Close Impeller
131 Make Grudfos, ITT, KSB, Flow Serve
132 Quantity Nos. 2 4
133 Flow Rate m3/hr 60 803
134 Head m 15 25
135 NPSHA m 8 8
136 NPSHR * *
137 MOC of Wetted Parts CS CS
138 Mechanical Seal SS-304 SS-304
139
140 Packaged Cooling Tower
141 Type
142 Capacity TR
143 MOC
144
145 Instrumentation and Control
146 Description Field Display Panel Display Recording Type
147 Pressure Sensing Instruments
148 Suction Pressure Yes Yes Yes Pressure Transmetter (0-10V)
149 Discharge Pressure Yes Yes Yes Pressure Transmetter (0-10V)
150 Chilled Water In Press. to Evaporator Yes Yes Yes Pressure Transmetter (0-10V)
151 Chilled Water Out Press. to Evaporator Yes Yes Yes Pressure Transmetter (0-10V)
152 Cooling Water Inlet Press. to Evaporator Yes Yes Yes Pressure Transmetter (0-10V)
153 Cooling Water Outlet Press. to Evaporator Yes Yes Yes Pressure Transmetter (0-10V)
154 Oil Pressure Yes Yes Yes Pressure Transmetter (0-10V)
155 Differential Oil Pressure Yes Yes Yes Pressure Transmetter (0-10V)
156
157 Temperature Sensing Instruments
158 Chilled Water In Temp. to Evaporator Yes Yes Yes Temp. Transmetter (4-20mA)
159 Chilled Water out Temp. to Evaporator Yes Yes Yes Temp. Transmetter (4-20mA)
160 Cooling Water Supply Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
161 Cooling Water Return Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
162 Suction Line Refrigerant Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
163 Liquid Line Refrigerant Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
164 Discharge Line Refrigerant Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
165 Plant Chilled Water Supply Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
166 Plant Chilled Water Return Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
167 Motor Winding Temperature Yes Yes Yes Temp. Transmetter (4-20mA)
168
169 Flow Rate Measurements
170 Chilled Water Suppy to the Machine Yes Yes Yes Flow Transmetter (4-20mA)
171
172 Machine Status Display
173 Description On Off
174 Compressor Yes Yes
175 Primary Pump Yes Yes
176 Secondary Pump Yes Yes
 roject Utility
ocation Ankleshwar
Document No. CHWP-1303A- 0.00
Date 17-11-2022
ev 0.00

ump Remarks

* 7.5 Kw
* 1450 RPM
F F
IE3 IE3
IP65 IP65

Supply Second. Chilled Water Supply

eller Centrifugal, Close Impeller
Grudfos, ITT, KSB, Flow Serve
4
803
25
8
*
CS
SS-304

Make

Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell

Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell
Honeywell

E&H
Off Remarks
Yes Yes
Yes Yes
Yes Yes
 Project
Process Data Sheet Location
YChem Consulting Pvt. Ltd. Document No.
Chilled Water Unit System Date
Client: Ami Organics Limited Unit - II Rev
Equipment Tag: CHWP-1303A, CHWP-1303B
177 Water Flow Yes Yes
178 Chilled Water Flow Yes Yes
179 CHWP-1303A, CHWP-1303B
180 Power Meters
181 Description Twin Screw Quntity
182 Compressor Power Consumption Compressor,
kw 1
Semi-
183 Primary Pump Power Consumption Utility Block
Hermatically NA
184 Secondary Pump Power Consumption sealed
Uncontrolled NA
185 Coolers Water Pump Power Consumption kw NA
186
187 Identification Plate details :
188 Equipment ID: CHWP-1303A, CHWP-1303B
189 Capacity: 100 TR
190 Client: Ami Organics Limited Unit - II
191 Designed By: YChem Consulting Pvt. Ltd. , Mumbai
192 MFG By: DRYCOOL Systems India (P) Ltd
193 Date: 3/7/2023
194
195 General Notes
196 1 * indicates that the information shall be provided by the Vendor.
197 2 Equipment shall be Aesthetic, Elegant Look and Compact Design.
198 3 Equipment shall be Algae/ Corrosion/ Deposit free.
199 4 Uniform Distribution of Water Over entire Fill Area.
200 5 Equipment to be provided with and STD frame size.
201 6 Equipment shall have proper Lifting Lugs.
202 7 Name plate shall be designed as given in the side bar and base frame.
203 8 Nozzles shall be provided with blind flange.
204 9 Equipment shall be Low Noise, Low Vibration, Less and Easy Maintenance.
205
206 10 Electrical Panel and Instrumentation
207 ● Consists of Isolating M.C.B, M.C.B's for motor. Remote FLP panel Temperature display.
208 ● Contactors and Overload relays, Indicating Lamps, Timer with pulsating arrangement for dust catcher.
209
210 11 Control Panel
211 ● Microprocesses based smart control panel, IP65, shall be provided having the following capabilities.
212 ● Data Logging with HMI
213 ● PLC of appropriate input and output
214 ● Data Storage
215 ● Trending
216 ● Efficiency Calculation, Energy Management.
217
218 12 Safety and Interlocks and Alarms
219 ● High Condenser Pressure Alarm
220 ● Low Condenser Pressure Alarm
221 ● Low Evaporator Pressure
222 ● Low Oil Pressure Deferential Alarm
223 ● Antifreeze Trip
224 ● Compressor Motor Overload on Current
225 ● Compressor Motor Underload on Current
226 ● No Flow
227 ● High Oil Temperature
228 ● Mechanical High Pressure/High Discharge Gas Temp and Trip
229 ● Low Oil Level
230 ● Pro Active Unload for High Current
231 ● Pro Active Unload for High Discharge Pressure
232 ● Pro Active Unload for Low Suction Pressure
233 ● Pro Active Unload for High Discharge Temperature
234 ● Pro Active Unload for High Oil Temperature
235 ● Over Voltage/Under Voltage/Single Phasing/Reverse Phasing/Voltage Unbalance
 Utility
Ankleshwar
CHWP-1303A- 0.00
17-11-2022
0.00

Yes
Yes

Remarks
Yes
NA
NA
NA

bai
 Project
Process Data Sheet Location
YChem Consulting Pvt. Ltd. Document No.
Chilled Water Unit System Date
Client: Ami Organics Limited Unit - II Rev
Equipment Tag: CHWP-1303A, CHWP-1303B
236 ● Motor Winding Overheat
237 ● Low Condenser Water Flow
238 ● Low Chilled Water Flow
239
240 13 Other Requirements
241 ● Control panel shall have lockout facility on alarms to avoid unauthorized Operator Control.
242 ● PGD0 display with blacklight.
243 ● The control panel shall have capability to change and display in different unit systems.
244 ● Battery backup shall be provided to retain memory and clock incase of power failures.
245 ● Automatic startup on resumption of power after power failures.
246 ● Alarm History: should have capability to log last 500 alarms.
247 ● PC-interfacing facilty shall be provided on the control panel.
248 ● Password protection shall be provided with three levels of password users.
249 ● In case of multiple chillers, the sequencing facility shall be provided to control outlet temperature supplied to the plant.
250
251 14 Test Certificate
252 ● Performance\ Trial
253 ● MOC Test Report
254 ● Warranty
255
256 15 Inspection Terms
257 ● Inspection terms shall be agreed during the time of finalization of the order by the client.
258
259 16 Drawings
260 ● Vendor to submit three sets of fabrication drawings for approval.
261 ● Three sets of drawings shall be submitted in A1 Size paper sheet.
262 ● Three sets of approved drawing shall also be submitted before commencing fabrication.
263 ● Three sets of as built drawing shall be required.
264 ● Copy of the Inspection report and In-house quality report shall be required.
265
266 17 Documentation
267 ● Vendor to provide the FAT and IQ documentation before dispatch of the equipment.
268 ● All M.S parts and rotating parts will be covered with SS-304 sheet. Inside polishing to 220 Grits and outside polishing to 180 Grits.
269
270 18 Finishing
271 ● All MS parts shall be sand blasted followed by two coats of PU primer and two coats of PU paints (Gray Color).
272 ● External and internal surfaces shall be free from welding flux.
273
274 19 Packing
275 ● The Equipment shall be properly packed as not to damage during transit,Loading and Unloading.
276
277
278
279
280
281 Revision History
282 Rev Date Change Summary Issued For
283 0 17-11-2022 Specifications Prepared Comments
284
285
286
287
288
289
290
291
292
293
294
 Utility
Ankleshwar
CHWP-1303A- 0.00
17-11-2022
0.00

rits.

Issued For
Comments
 Project
Process Data Sheet Location
YChem Consulting Pvt. Ltd. Document No.
Chilled Water Unit System Date
Client: Ami Organics Limited Unit - II Rev
Equipment Tag: CHWP-1303A, CHWP-1303B
Rev 0 Rev 1 Rev 2
Prepared By/Date Simran Ramteke

Checked By/Date Snehal Shah

CHWP-1303A, CHWP-1303B
Approved By/Date Dr. Yaqoob Ali
Chilled Water Generation Unit
 Utility
Ankleshwar
CHWP-1303A- 0.00
17-11-2022
0.00

Rev 2