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Instruction

1 General information

Liquid Ring Pump VSD+ : Commissioning Instruction

Printed Matter Number : 1950 8400 11


Applicable to : LRP VSD+
Safety Instructions : General
Special Tools :
Consumables :
Reference doc. : 1950 8300 02_LRP VSD+ AIB
1950 8400 12_LRP VSD+ SPM Measurement Instruction
1950 8400 13_LRP VSD+ Commission Sheet
1950 8400 14_LRP VSD+ Installation Drawing

2 Document overview

This document describes the following:


1 General information .......................................................................................................................................................... 1
2 Document overview .......................................................................................................................................................... 1
3 Accopany animation ......................................................................................................................................................... 1
4 Safety first......................................................................................................................... Error! Bookmark not defined.
5 Preparation ....................................................................................................................... Error! Bookmark not defined.

6 Action before power up ............................................................................................................................................... 3


7 Check rotation direction.............................................................................................................................................. 4
8 Measure SPM ................................................................................................................................................................. 5
9 Complete commissioning report................................................................................................................................. 5

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3 Accompany animation

These instructions are aligned with the animation “Liquid Ring Pump VSD+: Commissioning”. We advise to use these
instructions together with the video to have a complete understanding of the service procedure."

4 Safety first

SAFETY = THINK BEFORE YOU ACT

1. STOP 3. THINK 2. ACT


EVALUATE RISKS SEEK PROPER SOLUTION CARRY OUT SOLUTION

KNOW THE SAFETY


KNOW THE SAFETY
RULES OF YOUR
INSTRUCTIONS OF
CUSTOMER
YOUR MACHINE

LOCK OUT / TAG OUT


PERSONAL PROTECTION KEEPS YOU SAFE TAKE AWAY THE RISKS

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5 Preparation

5.1 Check serial number 5.2 Remove front & back panels 5.3 Check documentations in file bag of
cubicle

5.4 Check AIB for safety, installation 5.5 Use the commissioning sheet 1950
and operating 8400 13 as checking guideline and fill
in all the values when asked

6 Actions before start up

6.1 Remove drive train transport 6.2 Conditions check by 6.3 Conditions check by following LRP VSD+
brackets following installation drawing commission sheet: 1950 8400 13
1950 8400 14

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6.4 Check settings circuit breakers 6.5 Check if the power cable are 6.6 Must make sure earthing cable connected
Q1 with circuit diagram connected according to AIB, well
service diagram and local
regulation

6.7 Make sure no any restricts onto 6.8 Make sure cooling water 6.8 Power on, then check if water level switch
overflow & mechanical seal drain supply complied with AIB LED illuminate
connection statement

6.9 If not illuminated, meanwhile tube 6.10 Level switch calibration (1): 6.11 Level switch calibration (2): move down
water level higher than level switch, firstly, shutdown cooling water and fasten level switch to original position (200
firstly try switch OFF and witch ON, if supply, then move level switch mm far from base); then press button [OUT
it doesn’t work then level switch to top position of level tube, next OFF] for min. 6s (while pressing the button, the
calibration to be required, refer to press the left button [OUT OFF] LED first flashes slowly, after 6s more quickly;
6.10/11 for 2 to 6s (while pressing the After releasing the pushbutton, the LED to be
button, the LED flashes slowly; continuously illuminate)
after releasing the button [ON
OFF], the LED goes out );
Note: move level switch MUST
be above water level during
above.

7 Machine Power on

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8 Machine Start up

7.1 Open spray valve (if closed) to 7.2 Check Elektronikon reading 7.3 Check water level and conditions
check if there is waterflow to spray again and if any abnormal symptoms
nozzles; if not, firstly shutdown (i.e. noise, vibration and leakages)
machince , then fill about 5 liters water
into element through inlet port or non
return valve port, finally re-start
machine and closed spray nozzle ball
valve if dry applciation

9 Measure SPM

8.1 Measure element and main motor 8.2 Refer to SPM instruction: 1950 8400 8.3 Fix all panel and close doors
SPM for further reference 12 and fill in commissioning sheet 1950
8400 13

10 Application set up and complete commissioning report

9.1 Set the required pressure setpoint 9.2 Set the PI regulation parameters 9.3 Adjust unit settings to application
if applicable. (WET/DRY)

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9.4 Complete the commissioning
report: 1950 8400 13

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