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Not for new design

Mercedes-Benz DBL 5818


Supply Specification Date published: 2011-06
Folder: 58 Supersedes: DBL 5818-2010-10
Total no. of pages (incl. Annex): 48
Person in charge: Roland Hamm
Plant 050; Dept.: PWT/VWK
Date of translation: 2011-08 Phone: +49 (0) 7031 90 80280

Supply Specification
Knitted Fabrics

Foreword

DBL 5818 describes the supply specifications for knitted fabrics.

Changes
In comparison with DBL 5818, edition 2010-10, the following changes have been made:

- PV 55 and PV 94 newly adopted.


- PV 57, PV 93, PV 95, PV 96, PV 97 and PV 98 revised
- Updating to valid and international standards.

NOTE: This translation is for information purposes only.


The German version shall prevail above all others.

Copyright Daimler AG 2011

: Silvia Tothova, 2017-12-07


Not for new design

DBL 5818 2011-06, page 2

Contents
1 Scope.....................................................................................................................................................6
2 Normative references ............................................................................................................................6
3 Terms and definitions ............................................................................................................................7
4 General requirements ............................................................................................................................7
4.1 Shade and mottling............................................................................................................................7
4.2 Width..................................................................................................................................................7
5 Abbreviated material designation for documentation ............................................................................7
6 Technical data........................................................................................................................................8
7 Test methods .........................................................................................................................................8
7.1 Stiffness.............................................................................................................................................8
7.2 More precise indication of color fastness (hot light fastness) and aging (hot light aging).................8
8 Duties of the supplier .............................................................................................................................8
9 Samples .................................................................................................................................................8
10 Deliveries ...............................................................................................................................................8
11 Marking ..................................................................................................................................................9
12 Storability ...............................................................................................................................................9
13 Special instructions ................................................................................................................................9
14 Complaints .............................................................................................................................................9
15 Environmental protection regulations/industrial safety ..........................................................................9
Table 2 Technical data........................................................................................................................... 10
Annex A (informative) .................................................................................................................................. 48
Holding fixture for tensile strength, elongation values on net braids........................................................... 48

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Not for new design

DBL 5818 2011-06, page 3

Table 1 Product versions, overview

Product Designation Materials Application exam-


versions (% by weight) ples
00 * Raised warp-knitted fabric Polyamide Upholstery cover for
commercial vehicles
01 Raised warp-knitted fabric Knitted fabric: Polyester Sliding roof cover
NCV1
02 Raised warp-knitted fabric Knitted fabric: in accordance with PV 01 Pillar cover NCV1
with fleece-lamination Nonwoven fleece: DBL 5805. 28
03 Raised warp-knitted fabric Knitted fabric: Polyester Dome cover NCV1
with foam and fleece- Foam: Esther polyurethane DBL 5450. 20
lamination Nonwoven fleece: DBL 5805. 29
05 Knitted fabric laminated on Knitted fabric: Polyester Cover A/B/C pillars
needle-punched nonwoven Needle-punched nonwoven: Polyester (back injection)
W164 / W251
06 Knitted fabric laminated on Knitted fabric: Polyester Inner roof lining
foam using the adhesive Foam: Polyurethane ether type cover
lamination process Low emission W 164 / W251
10 * Back-coated knitted fabric Knitted fabric: Surface layer: Polyamide Side wall trim for
Substrate: Polyester buses
Coating: Polyethylene
Viscose cover fleece
11 Spacer fabric Knitted surface fabric: Polyester Seat ventilation
Pile: Polyester BR 221
Knitted substrate fabric: Polyester
19 Knitted fabric, light Polyester Covering fabric for
commercial vehicle
20 Knitted fabric, heavy Polyester trim panels
21 * Raised warp-knitted fabric, Polyester Cover material for
solid color parcel shelves
22 Knitted pile fabric Polyamide Substrate fabric for
upholstery
23 * Knitted fabric, plain Polyester Twill fabric substi-
tute
24 Knitted fabric Polyester 50 dtex f 22 ± 2 semi-matt, Knitted fabric for
three-bar lining, tricot, pillar stitch draft-stop
25 Knitted fabric Polyester 30 dtex Knitted fabric for
draft-stop R 230
26 Knitted fabric Mille Knitted fabric: Polyester Seat bottom cover
laminated nonwoven Nonwoven: DBL 5805.42 (dark colors) and (W 204)
PV 71 (light colors)
27 Knitted fabric Mille with Knitted fabric: Polyester Seat back lining
Foam and film Foam: Polyurethane ether type cover
laminated Film: Polyurethane-Polyester BR W204
28 Knitted fabric Mille Knitted fabric: Polyester Map pocket
laminated nonwoven Nonwoven: Polyester BR W204

* Not for new designs, no replacement


For technical data, refer to DBL 5818, edition January 2002, if required.

Copyright Daimler AG 2011

: Silvia Tothova, 2017-12-07


Not for new design

DBL 5818 2011-06, page 4

Table 1 (continued)
Product Designation Materials Application examples
versions (% by weight)
30 * Knitted fabric laminated Knitted fabr.: 60 ± 5 polyamide, 40 ± 5 polyester Laminating and cover-
on PUR foam Foam: Polyurethane ester type (2mm) ing material for
31 * Knitted fabric laminated Knitted fabr.: 60 ± 5 polyamide, 40 ± 5 polyester Ready-made roof lin-
on PUR foam Knitted Foam: Polyurethane ether type (3mm); knitted ing
fabric cover substrate fabric: Polyamide
32 Cover charmeuse Polyamide (black) Cover for seat uphol-
stery wadding
35 Knitted fabric laminated Knitted fabric: Polyester Head restraint cover
on PUR foam Foam: Polyurethane ether type for NCV1
36 Knitted fabric with film Knitted fabric: Polyester Sun visor cover W 163
backing Coating: Polyvinyl chloride
37 Knitted fabric laminated Knitted fabric: Polyester Back injection A, B
on fleece Nonwoven fabric: Polypropylene and C pillars W 163
38 Knitted fabric laminated Knitted fabric: Polyester Inner roof lining cover
on foam Foam: Polyurethane ether type W 163
39* Brushed knitted fabric Knitted fabric: Polyester Inner roof lining cover
laminated on foam Foam: Polyurethane ether type W 163
40 * Warp pile velvet, light Knitted fabric: Polyester Seat bottom cover
Foam: Polyurethane ether type
Knitted substrate fabric: Polyester, flame-
retardant finish, if required
41 * Brushed knitted fabric Knitted fabric: Polyester Substrate fabric for
Foam: Polyurethane ether type upholstery
Knitted substrate fabric: Polyamide
Backing shall be dyed medium blue.
42 * Warp pile velvet, light, Knitted fabric: Polyester Ruffled pocket cover
thin Foam: Polyurethane ether type
Knitted substrate fabric: Polyester dyed medium
gray
43 * Warp pile velvet, light, Knitted fabric: Polyester Abrasion protection for
self-adhesive Foam: Polyurethane ether type driver's seats
Adhesive: Acrylate based synthetic resin dis-
persion
Cover: Film (0,1 mm)
44 * Warp pile velvet, light, Refer to PV 42, but without flame-retardant Seat back lining cover,
thin, not flame-retardant finish. surface-glued
45 * Pile velvet Knitted fabric: Polyester Seat bottom cover
Foam: Polyurethane ether type
Knitted substrate fabric: Polyester with flame-
retardant finish
46 * Pile velvet thin Refer to PV 45, knitted substrate fabric identical Ruffled pocket cover
color to surface material
47 * Warp pile velvet light with Knitted fabric: Polyester glued with
spacer fabric spacer fabric: Polyester (back dyed medium
gray)
50 Round hole fabric Knitted fabric: Polyester impregnated with poly- Sun-blind
urethane finish
51 Elastic knitted fabric Knitted fabric: Polyester Sun-blind roof
R 230

* Not for new designs, no replacement


For technical data, refer to DBL 5818, edition January 2002, if required.

Copyright Daimler AG 2011

: Silvia Tothova, 2017-12-07


Not for new design

DBL 5818 2011-06, page 5

Table 1 (continued)
Product Designation Materials Application examples
versions (% by weight)
52 Knitted fabric Knitted fabric: Polyester Lamella roof BR 169
53 Knitted net fabric Knitted fabric: Polyester Sub/blind BR 221
54 Spacer fabric Knitted surface fabric: Polyester Instrument panel cover,
Pile: Polyester non-visible air bag flap, W
Knitted substrate fabric: Polyester 221
55 Knitted fabric Knitted fabric: Polyester Roller sun blind for glass
roof C207
57 Spacer fabric Knitted surface fabric, pile and knitted Seat ventilation
substrate fabric
100% polyester
58 Spacer fabric Knitted surface fabric, pile and knitted Instrument panel cover
substrate fabric shroud W 221
100% Polyester
59 Spacer fabric, self-adhesive Fabric according to PV 58 Covering front cover,
modified dispersion adhesive "Handschmeichler" W 221
60 Spacer fabric inner roof lin- Knitted surface fabric: Polyester Inner roof lining cover
ing (with greater elongation Pile: Polyester (A 124)
lengthwise)
61 Spacer fabric inner roof lin- Knitted substrate fabric: Polyester Inner roof lining cover
ing (with greater elongation (R 129)
crosswise)
62 Profiled fabric Sun screen rear com-
partment
63 Spacer fabric Instrument panel cover,
glove box lid W 221
64 Spacer fabric As lamination for leather
instrument panel
65 Spacer fabric Cover for air bubble of
multi contour cushion
66 Spacer fabric Seat ventilation W 220
67 Spacer fabric Lamination for B pillar,
fender flare (BR240)
68 Spacer fabric, self-adhesive Fabric according to PV 67 Lamination footplate
modified dispersion adhesive W 240
69 Spacer fabric Knitted surface fabric: Polyester Lamination instrument
Pile: Polyester panel C 215
Knitted substrate fabric: Polyester
70 Printed raschel knitted plush Backing: Polyester Door panel fabric for
Pile: Polyester commercial vehicles
80 Fleece-laminated knitted Knitted fabric: Polyester Seat bottom cover
fabric Fleece: DBL 5805.42 (dark colors) and (W 203)
PV 71 (light colors)
81 Foam-laminated knitted fab- Knitted fabric: Polyester Seat back lining cover,
ric covered with film Foam: Ester polyurethane DBL 5450.20 headrest panel
Film: Polyurethane (0,05mm) (W 203)
82 Foam-laminated knitted fab- Knitted fabric: Polyester Ruffled pocket cover (W
ric covered with charmeuse Foam: Ester polyurethane DBL 5450.20 203)
Charmeuse: Polyester (courses 140 ±
20, wales 90 ± 10)
90 Net, elastic Net braid: 2 threads Elastan Tunnel nets
Core yarn (Lycra) 1880 dtex (C 208, W 220, C 215)
Lower thread covering
1 thread polyamide
78/2 dtex
Upper thread covering
Yarn for external 1 thread polyamide
net structure 78/2 dtex
2 threads polyamide
1880 dtex f 105

Copyright Daimler AG 2011

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Not for new design

DBL 5818 2011-06, page 6

Table 1 (continued)
Product ver- Designation Materials Application examples
sions (% by weight)
91 Net, nonelastic Yarn for net braid Nets W 168
Thread polyamide 940 dtex f 140
92 Net, elastic Net braid 6 threads natural Net W 169
latex Seat rear
dia. 3mm 18/20 with
16 threads, PA 940
dtex covered
93 Knitted fabric Linear density 50+/- Polyester Draft-stop
5 dtex
f18 +/ - 5
94 Knitted fabric Linear density 76+/- Polyester Draft-stop R231
8 dtex f 24+/-10
95 Knitted pile fabric Polyester Substrate fabric for
upholstery
96 Knitted fabric Linear density 76 Polyester Bulkhead
dtex f 24 cover model refine
package (MOPF)
BR W221
97 Knitted fabric Polyester with finish Draft deflector
75+/-5 dtex f24 +/-10 A207
78+/-8 dtex f24 +/-10
98 Knitted fabric Polyester (PBT Polybutylentereftalat) with- Draft-stop
out finish, linear density 22dtex +/-3 f18 +/- A207
10 50dtex+/-5 f16+/-10

1 Scope
Refer to Table 1.

2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of
the referenced document (including any amendments) applies.

DBL 5306 General Technical Delivery Conditions and Test Methods for Interior
Equipment Materials and Similar Products
DBL 5307 Flame Retardant Properties - Interior Trim Parts - Requirements and Test
Specifications
DBL 8585 Negative Substance List for Material Selection
VDA 270 Determination of the Odour Characteristics of Trim Materials in Motor
Vehicles
VDA 278 Thermodesorption Analysis of the Organic Compounds of Non-Metallic
Automobile Materials
DIN EN ISO 105-B06 Textiles - Tests for Colour Fastness - Colour Fastness and Ageing to
Artificial Light at High Temperatures: Xenon Arc Fading Lamp Test
DIN EN ISO 105-X12 Textiles - Tests for Colour Fastness - Colour Fastness to Rubbing
DIN EN 20105-A02 Textiles - Tests for Colour Fastness - Grey Scale for Assessing Change
in Colour
DIN EN ISO 2060 Textiles - Yarns from Packages - Determination of Linear Density (Mass
per Unit Length) by the Skein Method
DIN EN ISO 5084 Textiles – Determination of Thickness of Textiles and Textile Products
DIN EN ISO 12947-2 Textiles – Determination of Abrasion Resistance of Fabrics by the Martin-
dale Method –- Determination of Specimen Breakdown
DIN EN ISO 13934-1 Tensile Properties of Fabrics – Determination of Maximum Force and
Elongation at Maximum Force Using the Strip Method

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Not for new design

DBL 5818 2011-06, page 7

DIN EN ISO 13937-2 Textiles - Tear Properties of Fabrics - Determination of Tear Force of
Trouser-Shaped Test Specimens (Single Tear Method)
DIN EN 12127 Textiles - Fabrics - Determination of Mass per Unit Area Using Small
Samples
DIN 53357 Testing of Plastic Sheets - Adhesion Test
DIN 53892-2 Testing of Textiles - Determination of Dimensional Change of Woven
Fabrics Subjected to the Repeated Attack of Moisture and Dry Air
Mercedes Benz Special Terms

3 Terms and definitions


DBL : Supply Specification
DIN : German standard
EN : European standard
ISO : International Organization for Standardization
VDA : Verband der Automobilindustrie (German Association of the Automotive Industry)
Special Terms : Mercedes Benz delivery conditions
MBN : Mercedes Benz standard

4 General requirements
For safety requirements, homologation (in particular, exhaust emissions) and quality, the existing statutory
requirements and laws shall be complied with. In addition, the relevant requirements of Daimler AG apply.

All materials, procedures, processes, components, and systems shall conform to the current regulatory
(governmental) requirements regarding regulated substances and recyclability.

Knitted fabrics shall be free of production defects of any type which would impair the processing and utili-
zation properties or the appearance. The visible knitted fabric distortion over the whole width shall not be
more than 2,0 %. The knitted fabric shall not change its lengthwise or crosswise dimensions during stor-
age or further processing by more than 1 % (e.g. no excessive wind-up tension). The knitted fabrics shall
be capable of die-cutting and sufficiently slip resistant. The back of the fabrics shall be capable of perfect
adhesion with the adhesives used. All product versions shall be soft and supple and largely insensitive to
pressure, creases and water drops. Laminated-on material shall not become separated from the knitted
fabrics either during processing or during normal use.
For foam-laminated decors, the adhesive laminating process is preferred.

The availability of a certificate of testing in accordance with the following method is specified as an over-
riding requirement for adherence to the emission values for interior materials: VDA 278; threshold values
for individual substances DBL 8585.
The user is responsible for checking whether the version in his possession is the latest version. In particu-
lar in the case of substances listed in DBL 8585, the supplier is required to continuously minimize the con-
centration and emission at least in accordance with the state of the art, even when values have fallen be-
low the required DBL threshold values.

4.1 Shade and mottling

In accordance with approved sample and/or order.

4.2 Width

In accordance with order (width tolerance +50/-3 mm, unless otherwise required)

5 Abbreviated material designation for documentation


Textile, Knitted fabric DBL 5818.60

Copyright Daimler AG 2011

: Silvia Tothova, 2017-12-07


Not for new design

DBL 5818 2011-06, page 8

6 Technical data
Refer to Table 2.

7 Test methods
Refer to DIN EN ISO (see Table 2) / DBL 5306, Part II, and DBL 5307.

7.1 Stiffness

Place a diagonally cut test strip 250 mm long and 50 mm wide on a table with the upper side facing up-
wards so that 100 mm rest on the table and 150 mm project over the table. Load with a weight (20 N) flush
to the table edge. Using a bracket fixed to the table edge, measure the degree of sag of the strip due to its
own weight immediately at the end of the test strip.

7.2 More precise indication of color fastness (hot light fastness) and aging (hot light
aging) against artificial light at high temperatures in accordance with DIN EN ISO
105-B06

Exposure conditions:

3 (normal); irradiance 1,2 W/m² (420nm)


For instrument type C, filter system BS/SL shall be used.

Determination of hot light fastness (HLF)

Determination of end point:


Exposure to ΔE 4,3±0,4 of reference 6 (exposed/to covered).
Color measurement of reference with white reference tile as substrate.

Assessment:
Comparison of exposed specimen with original specimen for light source D65.
Assessment with blue scale (references).

Determination of aging (HLA)

Determination of end point:


as for HLF, but with several consecutive cycles.
For each cycle, a new reference 6 shall be used.

Assessment:
Comparison of exposed specimen with original specimen for light source D65.
Assessment with gray scale in accordance with DIN EN 20105-A02.

8 Duties of the supplier


Refer to Mercedes-Benz Special Terms, Purchase Conditions for Production Materials and Spare Parts
for Motor Vehicles.

9 Samples
Refer to Mercedes-Benz Special Terms.

10 Deliveries
Refer to Mercedes-Benz Special Terms and DBL 5306.

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Not for new design

DBL 5818 2011-06, page 9

11 Marking
Refer to Mercedes-Benz Special Terms and DBL 5306.

12 Storability
Refer to DBL 5306.

13 Special instructions
Refer to DBL 5306.

14 Complaints
Refer to Mercedes-Benz Special Terms and Purchase Conditions for Production Materials and Spare
Parts for Motor Vehicles.

15 Environmental protection regulations/industrial safety


Refer to Mercedes-Benz Special Terms and DBL 8585 Negative substance list for material selection.

Copyright Daimler AG 2011

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DBL 5818 2011-06, page 10

Table 2 Technical data


6. Technical data Product version requirements Test method
00 01 02 03
6.1 Mass per unit area total g/m² For technical S: 120 +/- 12 S: 255 +30/- 25 S: 280 +/- 30 DIN EN 12127
6.1.1 Knitted surface fabric data, refer to 120 +/- 12 120 +/- 12 80 +/- 5
6.1.2 Nonwoven DBL 5818 edi- - 120 +/- 12 150 +/- 15
6.1.3 Adhesive tion January 15 +/- 3 -
6.2 Apparent (bulk) density of foam 2002 DIN EN ISO 845
kg/m³ as reference - - 35 ± 3
- - Supplementary
requirements
DBL 5450.20.
6.3 Compression stress of foam DIN EN ISO 3386
kPa - - 4,0 ± 1,0
6.4 Total thickness mm S: 0,7 +/- 0,1 S: 1,8 +/- 0,2 S: 2,3 +/- 0,3 DIN EN ISO 5084
6.4.1 Knitted surface fabric 0,7 ± 0,1 0,7 ± 0,1 0,5 ± 0,1 (25cm², 0,2k Pa)

Not for new design


6.5 Stitch density DIN 53883
Minimum 1/dm
6.5.1 Wales 190 ± 15 190 ± 15 210 ± 15
6.5.2 Courses 250 ± 20 250 ± 20 240 ± 20
6.6 Linear density Tt DIN EN ISO 2060
50 dtex f 18 50 dtex f 18 33 dtex f 14
6.7 Maximum force DIN EN ISO 13934-1,
Minimum N 2 N pretension,
6.7.1 Parallel 250 400 350
6.7.2 Normal 250 400 280
6.8 Elongation % test rate 100 mm/min,
6.8.1 Parallel gauge length 100 mm
6.8.1.1 at 25 N S: 17 +5/-4 S: 4 +2/-1 S: 7 +3/-2
6.8.1.2 at 50 N 21 +6/-5 9 +4/-3 15 +5/-4
6.8.1.3 at 100 N 28 ± 8 18 +5/-4 22 ± 6
: Silvia Tothova, 2017-12-07

6.8.2 Normal
6.8.2.1 at 25 N S: 37 +/- 8 S: 10 +4/-3 S: 25 +6/-5
6.8.2.2 at 50 N 48 ± 10 20 ± 5 40 +10/- 8
6.8.2.3 at 100 N 62 ± 12 35 ± 6 60 ± 12

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DBL 5818 2011-06, page 11

6. Technical data Product version requirements Test method


(continued) 00 01 02 03
6.9 Tear force DIN EN ISO 13937-2
Minimum N
6.9.1 Parallel 5 40 35
6.9.2 Normal 12 35 30
6.10 Delaminating force No separation No separation DIN 53357
Minimum N without destruction without destruction
Parallel and normal possible, structural possible, structural
6.10.1 Knitted fabric / nonwoven fleece - break break
6.10.2 Knitted fabric / foam - or or
6.10.3 Foam / nonwoven fabric - 12 12
6.11 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.11.1 dry 5 5 5
6.11.2 wet

Not for new design


4-5 4-5 4-5
6.12 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 7 S: 7 S: 7
6.13 Aging (HLA) 4 periods 4 periods 4 periods For test methods refer to
Minimum gray scale Rating 3-4 3-4 3-4 Section 7.2
6.14 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10. (for full surface gluing DBL 5307
without any loose place whatsoever to be tested as composite).
6.15 Fogging test DIN 75 201
6.15.1 Quantity of condens. substance
Maximum mg 1,0 1,0 1,0
6.16 Emission analysis DBL 8585
6.16.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 Targ.val.: ≤ 100 VDA 278
6.16.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250 ≤ 350 targ.val. 250 Targ.val.: ≤ 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
: Silvia Tothova, 2017-12-07

6.17 Odor test VDA 270 C2


Maximum Rating 3 3 3
6.18 Cleanability It shall be possible to clean the knitted fabrics efficiently using the foam cleaning process with clean-
ing agents on a neutral soap basis without change of color (or using the dry foam process). They
shall also be adequately resistant to the effects of organic solvents, in particular of MB stain remov-
ers. (min. rating 4 DIN/EN/ISO 105-X12)

Copyright Daimler AG 2011


DBL 5818 2011-06, page 12

6. Technical data Product version requirements Test method


05 06
6.1 Mass per unit area total g/m² S: 430 +/- 35 S: 275 +/- 20 DIN EN 12127
6.1.1 Knitted surface fabric 190 +/- 15 190 +/- 15
6.1.2 Nonwoven 210 +/- 20 -
6.1.3 Adhesive 30 +/-3 -
6.2 Apparent (bulk) density of foam DIN EN ISO 845
kg/m³ - 28 ± 2
- Supplementary
requirements
DBL 5450.10.
6.3 Compression stress of foam DIN EN ISO 3386
kPa - -
6.4 Total thickness mm S: 3,7 +/- 0,3 S: 4,1 +/- 0,3 DIN EN ISO 5084
6.4.1 Knitted surface fabric 0,9 ± 0,1 0,9 ± 0,1 (25cm², 0,2k Pa)
6.5 Stitch density DIN 53883

Not for new design


Minimum 1/dm
6.5.1 Wales 145 ± 5 145 ± 5
6.5.2 Courses 200 ± 10 200 ± 10
6.6 Linear density Tt DIN EN ISO 2060
76 dtex f 34 x 1 76 dtex f 34 x 1
6.7 Maximum force DIN EN ISO 13934-1,
Minimum N 2 N pretension,
6.7.1 Parallel 200 200
6.7.2 Normal 400 400
6.8 Elongation % test rate 100 mm/min,
6.8.1 Parallel gauge length 100 mm
6.8.1.1 at 25 N S: 4 +/-2 S: 14 +/- 3
6.8.1.2 at 50 N 8 +/- 2 21 +/- 4
6.8.1.3 at 100 N 15 +/- 3 30 +/- 5
6.8.2 Normal
: Silvia Tothova, 2017-12-07

6.8.2.1 at 25 N S: 10 +/- 3 S: 20 +/- 4


6.8.2.2 at 50 N 18 ± 3 31 ± 5
6.8.2.3 at 100 N 28 ± 4 45 ± 6

Copyright Daimler AG 2011


DBL 5818 2011-06, page 13

6. Technical data Product version requirements Test method


(continued) 05 06
6.9 Tear force DIN EN ISO 13937-2
Minimum N
6.9.1 Parallel 15 15
6.9.2 Normal 15 15
6.10 Delaminating force No separation No separation DIN 53357
Minimum N without destruc- without destruc-
Parallel and normal tion possible, tion possible,
structural break structural break
6.10.1 Knitted fabric / nonwoven fleece or 10 -
6.10.2 Knitted fabric / foam - or 8
6.11 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.11.1 dry 5 5
6.11.2 wet 4-5 4-5

Not for new design


6.12 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 7 S: 7
6.13 Aging (HLA) 4 periods 4 periods For test methods refer to
Minimum gray scale Rating 3 3 Section 7.2
6.14 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10. (for full surface gluing DBL 5307
without any loose place whatsoever to be tested as composite).
6.15 Emission analysis DBL 8585
6.15.1 VOC value µg/g (ppm) ≤ 100 Targ.val.: ≤ 100 VDA 278
6.15.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250 Targ.val.: ≤ 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.16 Odor test VDA 270 C2
Maximum Rating 3 3
6.17 Cleanability It shall be possible to clean the knitted fabrics efficiently using the foam cleaning process with clean-
ing agents on a neutral soap basis without change of color (or using the dry foam process). They
: Silvia Tothova, 2017-12-07

shall also be adequately resistant to the effects of organic solvents, in particular of MB stain remov-
ers. (min. rating 4 DIN/EN/ISO 105-X12)

Copyright Daimler AG 2011


DBL 5818 2011-06, page 14

6. Technical data Product version requirements Test method


10 11
6.1 Mass per unit area total g/m² For technical S: 560 +/- 50 DIN EN 12127
data, refer to
6.2 Total thickness mm DBL 5818, edi- S: 11,0 +/- 1,0 DIN EN ISO 5084
tion January (25cm², 0,2k Pa)
6.3 Compression stress 2002. 11 +3/- 2 DIN EN ISO 3386
kPa
6.4 Stitch density DIN 53883
6.4.1 Wales 1/dm 18 +/- 4
6.4.2 Courses 1/dm 65 +/- 10
6.4.3 Pile wales cm2 23 +/- 10
6.5 Linear density Tt DIN EN ISO 2060
6.5.1 Knitted surface fabric 167 dtex x 4
334 dtex x 3
6.5.2 Pile Monofil 0,25 mm

Not for new design


6.5.3 Knitted substrate fabric 334 dtex x 3
167 dtex x 4
6.6 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension, 100
6.6.1 Parallel - mm/min test rate, gauge
6.6.2 Normal - length 100 mm
6.7 Elongation %
6.7.1 Parallel
6.7.1.1 at 25 N -
6.7.1.2 at 50 N -
6.7.1.3 at 100 N -
6.7.2 Normal
6.7.2.1 at 25 N -
6.7.2.2 at 50 N -
6.7.2.3 at 100 N -
: Silvia Tothova, 2017-12-07

6.8 Tear force DIN EN ISO 13937-2


Minimum N
Parallel and normal -

Copyright Daimler AG 2011


DBL 5818 2011-06, page 15

6. Technical data Product version requirements Test method


(continued) 10 11
6.9 Dimensional change after DIN 53892-2
water storage % 2h storage in water
Parallel and normal -
6.10 Dimensional change after DIN 53377; storage 1 h
exposure to heat % at 90 ± 2°C
Parallel and normal 0 +/- 3,0
6.11 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10 (both sides). DBL 5307
6.12 Air permeability at 1 mbar DIN EN ISO 9237; test
vacuum pressure; min. l/min 2000 area 20 cm2
6.13 Permanent deformation after DBL 5306,
constant load dry load: 0,2 N/cm²
Maximum % 8 22 h at 70 °C
6.14 Emission analysis DBL 8585
6.14.1 VOC value µg/g (ppm) ≤ 100 VDA 278

Not for new design


6.14.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.15 Odor test VDA 270 C2
Maximum Rating 3
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 16

6. Technical data Product version requirements Test method


19
6.1 Mass per unit area total g/m² S: 200 +/- 10 DIN EN 12127
6.2 Total thickness mm 1,3 +/- 0,2 DIN EN ISO 5084
(25cm², 0,2k Pa)
6.3 Stitch density 1/dm DIN 53883
6.3.1 Wales 95 +/- 5
6.3.2 Courses 130 +10/-5
6.4 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension, 100
6.4.1 Parallel 300 mm/min. test rate;
6.4.2 Normal 300 gauge length 100 mm
6.5 Elongation at maximum force %
6.5.1 Parallel 80 +/- 20
6.5.2 Normal 120 +/- 20
6.6 Elongation %

Not for new design


6.6.1 Parallel
6.6.1.1 at 50 N 30 +7/-5
6.6.1.2 at 100 N 40 +/- 10
6.6.1.3 at 150 N 45 +/- 10
6.6.2 Normal
6.6.2.1 at 50 N 65 +/- 10
6.6.2.2 at 100 N 75 +/- 10
6.6.2.3 at 150 N 80 +/- 10
6.7 Tear force DIN EN ISO 13937-2
Minimum N
6.7.1 Parallel S: 45
6.7.2 Normal S: 30
6.8 Abrasion resistance DBL 5306 *
Maximum mg 80
* but at least 5000 cycles, change of emery paper after 1000 cycles
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 17

6. Technical data Product version requirements Test method


(continued) 19
6.9 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.9.1 dry 4-5
6.9.2 wet 4-5
6.10 Color fastness to perspiration DIN EN ISO 105-E04
Minimum Rating -
6.11 Color fastness (HLF) DIN EN ISO 105-B06,
Minimum blue scale Rating S: 6 for test methods refer to
Section 7.2
6.12 Burning test S: Fulfillment of requirements in accordance with DBL 5307, product version 10. DBL 5307
6.13 Emission analysis DBL 8585
6.13.1 VOC value µg/g (ppm) ≤ 100 VDA 278
6.13.2 FOG value µg/g (ppm) ≤ 350 targ.val.
250

Not for new design


Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.14 Odor test VDA 270 C2
Maximum Rating 3
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 18

6. Technical data Product version requirements Test method


20 21 22 24
6.1 Mass per unit area total g/m² S: 240 +/- 10 For technical S: 80 +/- 5 S: 70 +/- 5 DIN EN 12127
data, refer to
DBL
6.2 Thickness mm 5818, edition DIN EN ISO 5084
6.2.1 Total thickness 1,5 +/- 0,2 January 2002 0,5 +/- 0,1 0,25 +/- 0,1 (25cm², 0,2k Pa)
6.2.2 Loop height - as reference 2,5 +/- 0,3 -
6.3 Stitch density 1/dm DIN 53883
6.3.1 Wales 105 +/- 5 58 +/- 5 120 +/- 10
6.3.2 Courses 190 +/- 10 180 +/- 10 200 +/- 20
6.4 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension; 100
6.4.1 Parallel 300 120 160 mm/min test rate;
6.4.2 Normal 350 400 170 gauge length 100 mm
6.5 Elongation at maximum force %

Not for new design


6.5.1 Parallel 95 +/- 10 45 +/- 5 30 +/- 10
6.5.2 Normal 95 +/- 10 68 +/- 5 40 +/- 10
6.6 Elongation %
6.6.1 Parallel
6.6.1.1 at 25 N 25 +/- 3 - -
6.6.1.2 at 50 N 40 + /-5 14 +/- 3 3 +4/-1
6.6.1.3 at 100 N 50 +/- 7 30 +/- 5 8 +/-4
6.6.1.4 at 150 N - - 12 +/- 5
6.6.2 Normal
6.6.2.1 at 25 N 35 +/- 5 - -
6.6.2.2 at 50 N 45 +/- 5 14 +/- 3 11 +/- 5
6.6.2.3 at 100 N 55 +/- 7 22 +/- 4 16 +/- 6
6.6.2.4 at 150 N - - 20 +/- 6
6.7 Tear force DIN EN ISO 13937-2
Minimum N
: Silvia Tothova, 2017-12-07

6.7.1 Parallel S: 45 S: 15 S: 5
6.7.2 Normal S: 30 S: 18 S: 5
6.8 Abrasion resistance DBL 5306
Maximum mg 100 - -
6.9 Stiffness N DBL 5306
method
1,7 +/- 0,3 - - 10/5/60

Copyright Daimler AG 2011


DBL 5818 2011-06, page 19

6. Technical data Product version requirements Test method


(continued) 20 21 22 24
6.10 Delaminating force DIN 53357; adhesive
Minimum N/cm finish tape DBL
Normal 5917.10
Knitted fabric/adhesive finish tape - 2,7 -
6.11 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.11.1 dry 4-5 - 4
6.11.2 wet 4-5 - 4
6.12 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 6 - S: 78
6.13 Aging (HLA) 6 periods For test methods refer
Minimum gray scale Rating - - 4 to Section 7.2
6.14 Burning test S: Fulfillment of requirements in accordance with DBL 5307, product version 10. DBL 5307
6.15 HF weldability Fulfillment of requirements in accordance with DBL 5306. DBL 5306

Not for new design


6.16 Air permeability at 1 mbar DIN EN ISO 9237 test
vacuum pressure - - S: 520 +/- 80 area 50 cm²
l/min
6.17 Emission analysis DBL 8585
6.17.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 ≤ 100 VDA 278
6.17.2 FOG value µg/g (ppm) ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val.
250 250 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.18 Odor test VDA 270 C2
Maximum Rating 3 3 3
6.19 Fogging test DIN 75201
Quantity of condens. substance
Maximum mg - 1,0 -
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 20

6. Technical data Product version requirements Test method


25
6.1 Mass per unit area total g/m² S: 60 +/- 5 DIN EN 12127
6.2 Thickness mm 0,30 +/- 0,1 DIN EN ISO 5084
(25cm², 0,2k Pa)
6.3 Stitch density 1/dm DIN 53883
6.3.1 Wales 150 +/- 10
6.3.2 Courses 250 +/- 20
6.4 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension; 100
6.4.1 Parallel 80 mm/min test rate; gauge
6.4.2 Normal 100 length 100 mm
6.5 Elongation at maximum force
Minimum %
6.5.1 Parallel 40
6.5.2 Normal 50

Not for new design


6.6 Elongation %
6.6.1 Parallel
6.6.1.1 at 25 N 20 +/- 5
6.6.1.2 at 50 N 40 +/- 8
6.6.1.3 at 100 N 55 +/- 10
6.6.2 Normal
6.6.2.1 at 25 N 25 +/- 5
6.6.2.2 at 50 N 40 +/- 8
6.6.2.3 at 100 N 55 +/- 10
6.7 Tear force DIN EN ISO 13937-2
Minimum N
6.7.1 Parallel S: 5
6.7.2 Normal S: 5
6.8 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
: Silvia Tothova, 2017-12-07

6.8.1 dry 4
6.8.2 wet 4
6.9 Color fastness (HLF) VDA 75202
Minimum blue scale Rating S: 78
6.10 Aging (HLA) 6 periods VDA 75202
Minimum gray scale Rating 4

Copyright Daimler AG 2011


DBL 5818 2011-06, page 21

6. Technical data Product version requirements Test method


(continued) 25
6.11 Burning test S: Fulfillment of requirements in accordance with DBL 5307, product version 10. DBL 5307
6.12 Air permeability at 1 mbar DIN EN ISO 9237
vacuum pressure l/min Test area 50 cm²
Minimum S: 700
6.13 Emission analysis DBL 8585
6.13.1 VOC value µg/g (ppm) ≤ 100 VDA 278
6.13.2 FOG value µg/g (ppm) ≤ 350 targ.val.
250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.14 Odor test VDA 270 C2
Maximum Rating 3

Not for new design


: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 22

6. Technical data Product version requirements Test method


26 27 28
6.1 Mass per unit area total g/m² S: 290/340 +40/- S: 290 +/-30 S:300 +40/-20 DIN EN 12127
6.1.1 Knitted fabric 20 - -
6.1.2 Adhesive - - 20 +/- 5
6.1.3 Reverse side 10 +5/-2 - -
6.1.4 Nonwoven fleece 100/150 +20/-10 - 120 +/- 12
6.1.5 Film - 44 +/- 4,0 -
-
6.2 Apparent (bulk) density of foam DIN EN ISO 845
kg/m³ - 37 +/- 3,0 -
6.3 Compression stress of foam DIN EN ISO 3386
kPa - 4 +/- 0,8 -
6.4 Total thickness mm 2,1 ± 0,2 2,3 ± 0,2 1,6 ± 0,2 DIN EN ISO 5084
6.4.1 Knitted surface fabric 0,8 ± 0,1 0,8 ± 0,1 0,8 ± 0,1 (25cm², 0,2k Pa)
6.5 Stitch density DIN 53883

Not for new design


Minimum 1/dm
6.5.1 Wales 130 ± 5 130 ± 5 130 ± 5
6.5.2 Courses 260 ± 10 260 ± 10 260 ± 10
6.6 Linear density Tt 210 dtex f 48 x1 210 dtex f 48 x1 210 dtex f 48 x1 DIN EN ISO 2060
78 dtex f 24x1 78 dtex f 24x1 78 dtex f 24x1
6.7 Maximum force DIN EN ISO 13934-1;
Minimum N 2 N pretension,
6.7.1 Parallel 500 400 450
6.7.2 Normal 500 350 500
6.8 Elongation % test rate 100 mm/min,
6.8.1 Parallel gauge length 100 mm
6.8.1.1 at 25 N 6,5 + / -2 11 +/- 2 -
6.8.1.2 at 50 N S: 13,0 +/- 4 S: 15,0 +/- 3 S: 5,0 +/- 2
6.8.1.3 at 100 N 24,0 +/- 4 20,0 +/- 4 -
6.8.2 Normal
: Silvia Tothova, 2017-12-07

6.8.2.1 at 25 N 9 +/- 2 8 +/- 2 -


6.8.2.2 at 50 N S: 13,0 +/- 4 S: 14,0 +/- 3 S: 9,0 +/- 3
6.8.2.3 at 100 N 24 +/- 4 24 +/- 4 -
6.9 Tear force DIN EN ISO 13937-2
Minimum N
6.9.1 Parallel 35 18 35
6.9.2 Normal 35 20 35

Copyright Daimler AG 2011


DBL 5818 2011-06, page 23

6. Technical data Product version requirements Test method


(continued) 26 27 28
6.10 Delaminating force DIN 53357 * or no non-
Minimum N destructive separation
Parallel and normal 12 +12 /- 4 12 +12 /- 4 12 +12 /- 4 possible
not separable not separable not separable
6.11 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
dry and wet 4-5 4-5 4-5
6.12 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 7 S: 7 S: 7
6.13 Aging (HLA) 4 periods 4 periods 4 periods For test methods refer to
Minimum gray scale Rating 3 3 3 Section 7.2
6.14 Pilling test DIN EN ISO 12945-2,
Minimum Rating S: 4 S: 4 S: 4 deviating 4000 c, loading
mass 810g

Not for new design


6.15 Fastness to perspiration DIN EN ISO 105-E04
Minimum Rating 4-5 4-5 4-5
6.16 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10. DBL 5307
6.17 Fogging test DIN 75201
6.17.1 Quantity of condens. substance
Maximum mg 1,0 1,0 1,0
6.18 Abrasion resistance DIN EN ISO 12947-2;
according to Martindale method B;
Minimum cycles 50 000 50 000 50 000 load 12kPa
6.18.1 White abrasion
Assessment of abraded area
after 50000 cycles Rating 3 3 3
6.19 Emission analysis DBL 8585
6.19.1 VOC value µg/g (ppm) ≤ 100 Targ.val. 100 ≤ 100 VDA 278
6.19.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250 Targ.val. 250 ≤ 350 targ.val. 250
: Silvia Tothova, 2017-12-07

Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.20 Odor test VDA 270 C2
Maximum Rating 3 3 3
6.21 Cleanability It shall be possible to clean the knitted fabrics efficiently using the foam cleaning process with clean-
ing agents on a neutral soap basis without change of color (or using the dry foam process). They
shall also be adequately resistant to the effects of organic solvents, in particular of MB stain remov-
ers. (min. rating 4 DIN/EN/ISO 105-X12)

Copyright Daimler AG 2011


DBL 5818 2011-06, page 24

6. Technical data Product version requirements Test method


30 31 32
6.1 Mass per unit area total g/m² For technical data, refer to DBL S: 50 +/- 5 DIN EN 12127
6.2 Stitch density 1/dm 5818, edition January 2002. DIN 53883
6.2.1 Wales 120 ± 10
6.2.2 Courses 120 ± 10
6.3 Linear density Tt 66 dtex 44 DIN EN ISO 2060
6.4 Elongation total material DIN EN ISO 13934-1,
% 2N pretension; 100
6.4.1 Parallel mm/min test rate; gauge
6.4.1.1 at 25 N 11 ± 2 length 100 mm
6.4.1.2 at 50 N 16 ± 3
6.4.1.3 at 100 N 25 ± 5
6.4.2 Normal
6.4.2.1 at 25 N 35 ± 5
6.4.2.2 at 50 N 48 ± 5

Not for new design


6.4.2.3 at 100 N 65 ± 8
6.5 Tear force DIN EN ISO 13937-2
Minimum N
Parallel and normal S: 6 / 10
6.6 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.6.1 dry / wet 4
6.7 Burning test S: Fulfillment of requirements in accordance with DBL DBL 5307
5307, PV 10 (for full surface lamination / gluing with-
out any loose place whatsoever to be tested as com-
posite).
6.8 Emission analysis DBL 8585
6.8.1 VOC value µg/g (ppm) ≤ 100 VDA 278
6.8.2 FOG value µg/g (ppm) ≤ 350 targ.val.
250
: Silvia Tothova, 2017-12-07

Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.9 Odor test VDA 270 C2
Maximum Rating 3
6.10 Fogging test DIN 75201
Quantity of condens. substance
Maximum mg 0,7

Copyright Daimler AG 2011


DBL 5818 2011-06, page 25

6. Technical data Product version requirements Test method


35 36 37 38 39
6.1 Mass per unit area total g/m² S: 370 +/- 40 S: 875 +/- 85 S: 450 +/- 45 S: 250 +/- 20 For technical DIN EN 12127
6.1.1 Knitted surface fabric 200 +/- 20 125 +10/-5 125 +10/-5 125 +10/-5 data, refer to
6.1.2 Coating - 750 +/- 75 - - DBL 5818 edi-
6.1.3 Nonwoven fleece - - 325 +/- 30 - tion January
6.2 Apparent (bulk) density of foam 2002 DIN EN ISO 845
kg/m3 40 ± 4 - - 28 +/- 2 as reference
Supplementary Supplementary
requirements requirements
DBL 5450, PV DBL 5450, PV
10 10
6.3 Compression stress of foam DIN EN ISO 3386
kPa min. 6,0 - - -
6.4 Total thickness mm 4,1 ± 0,4 1,5 ± 0,2 4,3 ± 0,3 4,6 ± 0,3 DIN EN ISO 5084
6.4.1 Knitted surface fabric 0,7 ± 0,1 approx. 1,0 approx. 1,0 approx. 1,0 (25cm², 0,2k Pa)

Not for new design


6.4.2 Foam - - - -
6.5 Stitch density 1/dm DIN 53883
6.5.1 Knitted surface fabric
6.5.1.1 Wales 130 ± 10 150 ± 10 150 ± 10 150 ± 10
6.5.1.2 Courses 260 ± 10 260 ± 20 260 ± 20 260 ± 20
6.6 Linear density Tt 76 dtex f 24 22 dtex 22 dtex 22 dtex DIN EN ISO 2060
Knitted surface fabric 167 dtex f 30 76 dtex 76 dtex 76 dtex
6.7 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension; 100
6.7.1 Parallel 300 350 500 200 mm/min test rate;
6.7.2 Normal 400 400 700 250 gauge length 100 mm
6.8 Elongation at maximum force %
6.8.1 Parallel - 150 ± 30 90 ± 20 120 ± 30
6.8.2 Normal - 120 ± 30 100 ± 30 100 ± 30
6.9 Elongation total material DIN EN ISO 13934-1,
: Silvia Tothova, 2017-12-07

% 2N pretension; 100
6.9.1 Parallel mm/min test rate;
6.9.1.1 at 25 N 19 ± 4 1,5 ± 0,5 4±2 12 ± 3 gauge length 100 mm
6.9.1.2 at 50 N S: 32 +/- 6 3,0 ± 1,0 7±2 25 ± 4
6.9.1.3 at 100 N 47 ± 9 8,0 ± 2,0 18 ± 3 40 ± 5
6.9.2 Normal
6.9.2.1 at 25 N 15 ± 4 2,0 ± 1,0 5±2 20 ± 3
6.9.2.2 at 50 N S: 24 +/- -6 3,5 ± 1,5 9±2 35 ± 4
6.9.2.3 at 100 N 36 ± 9 8,5 ± 2,0 19 ± 3 55 ± 5
Copyright Daimler AG 2011
DBL 5818 2011-06, page 26

6. Technical data Product version requirements Test method


(continued) 35 36 37 38 39
6.10 Delaminating force DIN 53357
Minimum N
Parallel and normal No separation without destruction possible; minimum
6.10.1 Knitted surface fabric/coating 8 40 10 8
6.11 Tear force DIN EN ISO 13937-2
Minimum N Parallel / normal
Parallel and normal 20 S: 20 / 15 S: 15 S: 15
6.12 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.12.1 dry 4-5 4-5 4-5 4-5
6.12.2 wet 4 4 4 4
6.13 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 7 6-7 6-7 6-7
6.14 Aging (HLA) 4 periods 4 periods 4 periods 4 periods For test methods refer

Not for new design


Minimum gray scale Rating 3 3 3 3 to Section 7.2
6.15 Pilling test DIN EN ISO 12945-2,
Minimum Rating S: 4 - - - deviating 4000 c, load-
ing mass 810g
6.16 Fastness to perspiration DIN EN ISO 105-E04
Minimum Rating 4-5 - - -
6.17 Abrasion resistance DIN EN ISO 12947-2;
according to Martindale method B;
Minimum cycles 30 000 - - - load 12kPa
6.18 Cleanability It shall be possible to clean the knitted fabrics efficiently using the foam cleaning process
with cleaning agents on a neutral soap basis without change of color (or using the dry foam
process). They shall also be adequately resistant to the effects of organic solvents, in par-
ticular of MB stain removers. (min. rating 4 DIN/EN/ISO 105-X12)
6.19 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10 (for full surface lamina- DBL 5307
tion / gluing without any loose place whatsoever to be tested as composite).
: Silvia Tothova, 2017-12-07

6.20 HF weldability only PV 36 Fulfillment of requirements in accordance with DBL 5306. DBL 5306

Copyright Daimler AG 2011


DBL 5818 2011-06, page 27

6. Technical data Product version requirements Test method


(continued) 35 36 37 38 39
6.21 Tensile strength of weld seam DIN EN ISO 527-3;
Minimum N/15mm - 70 - - test specimen type 2;
test rate 100mm/min
6.22 Emission analysis DBL 8585
6.22.1 VOC value µg/g (ppm) Targ.val.: ≤ 100 ≤ 100 ≤ 100 Targ.val.: ≤ 100 VDA 278
6.22.2 FOG value µg/g (ppm) Targ.val.: ≤ 250 ≤ 350 targ.val. ≤ 350 targ.val. Targ.val.: ≤ 250
250 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.23 Odor test VDA 270 C2
Maximum Rating 3 3 3 3
6.24 Fogging test DIN 75201
Quantity of condens. substance
Maximum mg 1,0 0,7 0,7 0,7

Not for new design


: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 28

6. Technical data Product version requirements Test method


40 41 42 43 44

For technical data, refer to DBL 5818, edition January 2002.

6. Technical data Product version requirements Test method


45 46 47

Not for new design


For technical data, refer to DBL 5818, edition January
2002.
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 29

6. Technical data Product version requirements Test method


50 51 52 53
6.1 Mass per unit area total g/m² S: 110 +/- 10 S: 115 +/- 10 S: 135 +/- 10 S: 110 +/- 10 DIN EN 12127
6.2 Thickness mm DIN EN ISO 5084
6.2.1 Total thickness 0,35 +/- 0,03 0,45 +/- 0,05 0,35 +/- 0,03 0,4 +/- 0,05 (25cm², 0,2k Pa)
6.3 Linear density 76 dtex f 24 76 dtex f 32 76 dtex f 30 50 dtex f 18 DIN EN ISO 2060
167 dtex f 32
6.4 Stitch density 1/dm DIN 53883
6.4.1 Wales 210 +/- 20 110 +/- 15 120 +/- 10 100 +/- 10
6.4.2 Courses 225 +/- 20 200 +/- 20 230 +/- 20 210 +/- 20
6.5 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension; 100
6.5.1 Parallel 220 150 150 150 mm/min test rate; gauge
6.5.2 Normal 250 500 700 350 length 100 mm
6.6 Elongation at maximum force
Minimum %

Not for new design


6.6.1 Parallel 35 50 35 20
6.6.2 Normal 35 20 35 30
6.7 Elongation %
6.7.1 Parallel
6.7.1.1 at 20 N - 15 +/- 5 2,5 +/- 0,7 1,5 +/- 1,0
6.7.1.2 at 25 N 1,0 + 1,0/- 0,5 - - -
6.7.1.3 at 50 N 3,0 +1,5/- 2,0 30 +/- 8 5,5 +/- 1,2 3,0 +/- 1,5
6.7.1.4 at 100 N 16 +/- 3 40 +/- 8 15,0 +/- 3,0 5,0 +/- 2,0
6.7.2 Normal
6.7.2.1 at 20 N - 1,0 +/- 0,5 1,5 +/- 0,5 1,5 +/- 1,0
6.7.2.2 at 25 N 0,8 + 1,0/- 0,5
6.7.2.3 at 50 N 2,0 +/- 1,5 2,0 +/- 1,0 3,0 +/- 1,0 2,5 +/- 1,5
6.7.2.4 at 100 N 8,0 +/- 3,0 3,0 +/- 1,5 5,5 +/- 1,5 4,0 + /- 2,0
6.8 Tear force DIN EN ISO 13937-2
Minimum N
: Silvia Tothova, 2017-12-07

6.8.1 Parallel S: 20 S: 10 S: 20 S: 10
6.8.2 Normal S: 16 S: 10 S: 10 S: 10

Copyright Daimler AG 2011


DBL 5818 2011-06, page 30

6. Technical data Product version requirements Test method


(continued) 50 51 52 53
6.9 Heat resistance DBL 5306
Folded exposure at 90°C / The specimen may demonstrate permanent deformation of the folding point after it has
at 120°C (when used as blind been allowed to cool to room temperature but no cracks / breakages (check with magnify-
for top rear wall paneling / ing glass with 6x magnification). The upper surfaces shall not demonstrate any changes
parcel shelf) (e.g. no marked gloss,
6.10 Cold resistance at 30°C tackiness or similar). DBL 5306
Folding exposure
6.11 Dimensional change after DIN 53377,
exposure to heat % storage 1h 90 °C
Parallel and normal 0 ± 1,0 0 ± 1,0 0 ± 1,0 0 ± 1,0
6.12 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.12.1 dry 4-5 4-5 4-5 4-5
6.12.2 wet 4-5 4-5 4-5 4-5

Not for new design


6.13 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 7-8 S: 7-8 S: 7-8 S: 7-8
6.14 Aging (HLA) 5 periods 5 periods 4 periods 4 periods For test methods refer to
Minimum gray scale Rating 4 4 3-4 3-4 Section 7.2
6.15 Burning test S: Fulfillment of requirements in accordance with DBL 5307, product version 10. DBL 5307
6.16 Emission analysis DBL 8585
6.16.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 ≤ 100 ≤ 100 VDA 278
6.16.2 FOG value µg/g (ppm) ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val.
250 250 250 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.17 Odor test VDA 270 C2
Maximum Rating 3 3 3 3
6.18 Fogging test DIN 75201
Quantity of condens. substance
: Silvia Tothova, 2017-12-07

Maximum mg 0,5 0,5 0,5 0,5

Copyright Daimler AG 2011


DBL 5818 2011-06, page 31

6. Technical data Product version requirements Test method


54 55 57 58 59
6.1 Mass per unit area total g/m² S: 400 ± 40 S: 90+/-9,0 S: 520 +/-50 S: 260 ± 30 S: 370 ± 30 DIN EN 12127
6.1.1 Knitted fabric 270 ± 20
6.1.2 Adhesive 100 ± 10
6.2 Total thickness mm S: 4,5 +/- 0,3 S: 0,40+/-0,05 S: 10,0 +/- 1,5 S: 3,3 +0,3/-0,2 S: 3,3 +/- 0,3 DIN EN ISO 5084
(25cm², 0,2k Pa)
6.3 Stitch density DIN 53883
6.3.1 Wales 1/dm 83 ± 10 140 +/-10 16 +/- 5,0 85 ± 10 85 ± 10
6.3.2 Courses 1/dm 230 ± 20 140 +/-20 80 +/- 10 270 ± 20 270 ± 20
6.3.3 Pile wales cm2 382 ± 40 26 +/- 12 459 ± 50 459 ± 40
6.4 Linear density Tt DIN EN ISO 2060
6.4.1 Knitted surface fabric 76 dtex f 24 78+/-8 dtex 167 dtex x 4 76 dtex f 24 76 dtex f 24
33 dtex f 1 f 24+/-10, 334 dtex x 3 33 dtex f 1 33 dtex f 1
83 +/-9 dtex
f 136+/-30

Not for new design


6.4.2 Pile mm - - Monofil 0,25 - -
6.4.3 Knitted substrate fabric 76 dtex f 24 - 167 dtex x 4 76 dtex f 24 76 dtex f 24
334 dtex x 3
6.5 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension, 100
6.5.1 Parallel 300 150 900 250 250 mm/min test rate, gauge
6.5.2 Normal 600 100 180 250 250 length 100 mm
6.6 Elongation %
6.6.1 Parallel
6.6.1.1 at 25 N S: 36 +/- 6 2,5 +/-1,5 S: 13 +/- 3 S: 42 +/- 8 S: 40 +/- 4
6.6.1.2 at 50 N 52 +/- 7 6,0 +/-3,5 16 +/- 3 52 +/- 9 50 +/- 5
6.6.1.3 at 100 N 68 +/- 8 11,0+-6,0 20 +/- 4 65 +/- 10 63 +/- 6
6.6.2 Normal
6.6.2.1 at 25 N S: 14 +/- 3 6,0 +/-3,0 S: 13 +/- 3 S: 11 +/- 5 S: 12 +/- 2
6.6.2.2 at 50 N 22 +/- 5 11,0 +/-5,0 21 +/- 5 17 +/- 6 19 +/- 2
: Silvia Tothova, 2017-12-07

6.6.2.3 at 100 N 33 +/- 6 18,0 +/-8.0 32 +/- 6 26 +/- 7 27 +/- 3


6.7 Tear force DIN EN ISO 13937-2
Minimum N
lengthwise 30 12 - 23 25
Normal 30 12
6.8 Air permeability at differential DIN EN ISO 9237
pressure 100Pa Minimum mm/s - 1500 6800 - - Test area 20 cm²

Copyright Daimler AG 2011


DBL 5818 2011-06, page 32

6. Technical data Product version requirements Test method


(continued) 54 55 57 58 59
6.9 Depth of indentation mm - 0,59 +/- 0,15 DIN 53579-1
Load 1,54 kPa, pre-
liminary force 15N, test
plunger diameter
135mm, specimen size
160mm x 160mm
6.10 Loss in thickness after DIN EN ISO 5084
indentation % - 5,6 +/- 1,5
6.11 Dimensional change after DIN 53892-2
water storage % 2h storage in water
Parallel and normal 0 ± 2,0 - - 0 ± 3,0 0 +/- 0,5
6.12 Dimensional change DIN 53377,
after exposure to heat % Storage 1h
6.12.1 Parallel 0 ± 2,0 0 +/-1,0 0 +/- 3,0 0 +0/-3,0 0 +/- 0,5 at 90 ± 2 °C

Not for new design


6.12.2 Normal 0 ± 2,0 0 +/-1,0 0 +/- 3,0 0 +0/-2,0 0 +/- 0,5
6.12 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.12.1 dry - 4-5 - - -
6.12.2 wet - 4-5 - - -
6.13 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating - S: 7-8 - - -
6.14 Aging (HLA) 5 periods For test methods refer
Minimum gray scale Rating - 3-4 - - - to Section 7.2
6.13 Adhesiveness, peel tensile DBL 5306
test on standard steel sheet
Minimum N/cm
6.13.1 After storage in stand. atmosphere - - - - S: 6,0 1h 90°C; tested imme-
6.13.2 After heat storage - - - - 5,0 diately
6.14 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10 (both sides). DBL 5307
: Silvia Tothova, 2017-12-07

6.15 Emission analysis DBL 8585


6.15.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 VDA 278
6.15.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250 ≤ 350 targ.val. 250 ≤ 350 targ.val. 250 ≤ 350 targ.val. 250 ≤ 350 targ.val. 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.16 Odor test VDA 270 C2
Maximum Rating 3 3 3 3 3

Copyright Daimler AG 2011


DBL 5818 2011-06, page 33

6. Technical data Product version requirements Test method


60 61 62 63 64
6.1 Mass per unit area total g/m² S: 290 +/- 20 S: 290 +/- 20 S: 165 +20/-15 S: 270 +/- 30 S: 230 +/- 20 DIN EN 12127
6.2 Total thickness mm S: 1,9 +/- 0,2 S: 1,9 +/- 0,2 S: 1,3 +/- 0,1 S: 4,3 +0,3/-0,2 S: 2,9 +/- 0,2 DIN EN ISO 5084
(25cm², 0,2k Pa)
6.3 Compression stress kPa 14 +/- 2 14 +/- 2 - - - DIN EN ISO 3386
6.4 Stitch density Upper/Lower side DIN 53883
6.4.1 Wales 1/dm 95 +/- 10 110 +/- 10 140 / 130 +/- 10 85 +/- 10 90 +/- 10
6.4.2 Courses 1/dm 115 +/- 10 100 +/- 10 230 / 210 +/- 15 260 +/- 20 170 +/- 20
6.4.2 Pile wales 1/dm² - - - 442 +/- 50 -
6.5 Linear density Tt DIN EN ISO 2060
6.5.1 Knitted surface fabric 76 dtex f24 76 dtex f24 50 dtex f24 76 dtex f24 76 dtex f24
167 dtex f30 167 dtex f30
6.5.2 Pile 33 dtex f1 33 dtex f1 33 dtex f1 33 dtex f1 33 dtex f1
6.5.3 Knitted substrate fabric 50 dtex f20 50 dtex f20 50 dtex f24 76 dtex f24 167 dtex f33
6.6 Maximum force DIN EN ISO 13934-1,

Not for new design


Minimum N 2N pretension, 100
6.6.1 Parallel 280 280 400 250 300 mm/min test rate, gauge
6.6.2 Normal 450 450 300 250 400 length 100 mm
6.7 Elongation %
6.7.1 Parallel
6.7.1.1 at 25 N S: 15 +/- 3 S: 9 +/- 3 S: 6 +/- 3 S: 44 +/- 10 S: 18 +/- 3
6.7.1.2 at 50 N 23 +/- 3 14 +/- 3 10 +/- 3 56 +/- 14 26 +/- 4
6.7.1.3 at 100 N 30 +/- 5 19 +/- 5 15 +/- 3 72 +/- 16 38 +/- 5
6.7.2 Normal
6.7.2.1 at 25 N S: 12 +/- 3 S: 20 +/- 5 S: 40 +/- 5 S: 9 +/- 4 S: 18 +/- 3
6.7.2.2 at 50 N 20 +/- 5 30 +/- 5 55 +/- 8 14 +/- 5 30 +/- 5
6.7.2.3 at 100 N 30 +/- 8 40 +/- 8 75 +/- 10 22 +/- 7 42 +/- 7
6.8 Irreversible elongation % DIN EN ISO 13934-1 *
6.8.1 Parallel 1,5 ± 0,5 - - - -
6.8.2 Normal - 1,5 ± 0,5 - - -
: Silvia Tothova, 2017-12-07

* pretension 0 N; 100 mm/min test rate, 200 mm gauge length; 10 cycles; upper turning point 10 N; lower turning point 7 N;
1 min stress relief; 1st and 10th load change recorded.

Copyright Daimler AG 2011


DBL 5818 2011-06, page 34

6. Technical data Product version requirements Test method


(continued) 60 61 62 63 64
6.9 Tear force DIN EN ISO 13937-2
Minimum N
Parallel and normal 35 35 S: 20 30 28
6.10 Dimensional change after DIN 53892-2
water storage % 2h storage in water
Parallel and normal 0 +/- 0,5 0 +/- 0,5 - 0 ± 3,0 0 +/- 0,5
6.11 Change in dimensions after DIN 53377,
exposure to heat % Storage 1h
Parallel and normal 0 +/- 0,5 0 +/- 0,5 0 +/- 1,0 0 ± 3,0 0 +/- 0,5 at 90 ± 2 °C
6.12 Heat resistance only for PV 62 DBL 5306
Folded exposure at 90°C /
at 120°C (when used as blind The specimen may demonstrate permanent deformation of the folding point after it has
for top rear wall paneling / been allowed to cool to room temperature but no cracks / breakages (check with magnify-
parcel shelf) ing glass with 6x magnification). The upper surfaces shall not demonstrate any changes

Not for new design


6.13 Cold resistance at -30°C (e.g. no marked gloss, tackiness or similar). DBL 5306
Folding exposure
6.14 Water-repellent properties S: Drops of distilled water shall not
(test on both sides) be absorbed even after an expo- - - -
sure time of one hour, but shall
remain without wetting, or evapo-
rate
6.15 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.15.1 dry 5 5 5 - -
6.15.2 wet 5 5 5 - -
6.16 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating 6-7 6-7 S: 78 - -
6.17 Aging (HLA) 3 periods 3 periods 5 periods For test methods refer
Minimum gray scale Rating 3 3 4 - - to Section 7.2
: Silvia Tothova, 2017-12-07

6.18 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10 (both sides). DBL 5307
6.19 Emission analysis DBL 8585
6.19.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 VDA 278
6.19.2 FOG value µg/g (ppm) ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val.
250 250 250 250 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.20 Odor test VDA 270 C2
Maximum Rating 3 3 3 3 3
Copyright Daimler AG 2011
DBL 5818 2011-06, page 35

6. Technical data Product version requirements Test method


65 66 67 68 69
6.1 Mass per unit area total g/m² S: 280 +/- 20 S: 530 +/- 50 S: 210 ± 25 S: 310 ± 35 S: 245 ± 25 DIN EN 12127
6.1.1 Knitted fabric - - - 210 ± 25 -
6.1.2 Adhesive - - - 100 ± 10 -
6.2 Total thickness mm S: 3,2 +/- 0,2 S: 10,0 +/- 1,5 S: 2,3 +/- 0,2 S: 2,3 +/- 0,2 S: 3,0 +/- 0,2 DIN EN ISO 5084
(25cm², 0,2k Pa)
6.3 Compression stress kPa - 13 +/- 4 - - DIN EN ISO 3386
6.4 Stitch density DIN 53883
6.4.1 Wales 1/dm 90 +/- 10 18 +/- 4 80 ± 10 80 ± 10 90 ± 10
6.4.2 Courses 1/dm 140 +/- 10 60 +/- 10 210 ± 20 210 ± 20 260 ± 25
6.4.3 Pile wales cm2 - 22 +/- 10 335 ± 35 335 ± 35 468 ± 50
6.5 Linear density Tt DIN EN ISO 2060
6.5.1 Knitted surface fabric 50 dtex f24 334 dtex x 3 76 dtex f 32 76 dtex f 32 76 dtex f 24
Monofil 0,15 mm 33 dtex f 1 33 dtex f 1 33 dtex f 1
6.5.2 Pile Monofil 0,25 mm

Not for new design


6.5.3 Knitted substrate fabric 33 dtex f1 167 dtex x 4 76 dtex f 32 76 dtex f 32 76 dtex f 24
50 dtex f24 Monofil 0,15 mm
6.6 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension, 100
6.6.1 Parallel 300 - 200 200 300 mm/min test rate, gauge
6.6.2 Normal 400 - 400 400 400 length 100 mm
6.7 Elongation %
6.7.1 Parallel
6.7.1.1 at 25 N S: 2,0 +1/-0,5 - S: 28 +/- 6 S: 28 +/- 6 S: 30 +/- 5
6.7.1.2 at 50 N 3,5 +/- 1 - 36 +/- 8 36 +/- 8 40 +/- 6
6.7.1.3 at 100 N 6,0 +/- 2 - 46 +/- 10 46 +/- 10 50 +/- 7
6.7.2 Normal
6.7.2.1 at 25 N S: 3,5 +/- 1 - S: 14 +/- 4 S: 14 +/- 4 S: 12 +/- 3
6.7.2.2 at 50 N 6,0 +/- 1,5 - 22 +/- 6 22 +/- 6 18 +/- 5
6.7.2.3 at 100 N 9,0 +/- 3 - 30 +/- 8 30 +/- 8 26 +/- 6
: Silvia Tothova, 2017-12-07

6.8 Tear force DIN EN ISO 13937-2


Minimum N
Parallel and normal 35 - 28 28 28

Copyright Daimler AG 2011


DBL 5818 2011-06, page 36

6. Technical data Product version requirements Test method


(continued) 65 66 67 68 69
6.9 Dimensional change after DIN 53892-2
water storage % 2h storage in water
6.9.1 Parallel 0 +/- 0,5 - 0 +/- 1,5 0 +/- 5,0 0 +/- 1,0
6.9.2 Normal 0 +/- 0,5 - 0 +/- 1,5 0 +/- 2,0 0 +/- 1,0
6.10 Change in dimensions after DIN 53377,
exposure to heat % Storage 1h
6.10.1 Parallel 0 +/- 0,5 0 +/- 3,0 0 +/- 1,5 0 +/- 3,5 0 +/- 1,0 at 90 ± 2 °C
6.10.2 Normal 0 +/- 0,5 0 +/- 3,0 0 +/- 1,5 0 +/- 2,5 0 +/- 1,0
6.11 Adhesiveness, peel tensile DBL 5306
test on standard steel sheet
Minimum N/cm
6.11.1 after storage in stand. atmosphere - - - S: 6,0 - 1h 90°C; tested imme-
6.11.2 After heat storage - - - 5,0 - diately
6.12 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10 (both sides). DBL 5307

Not for new design


6.13 Air permeability at 1 mbar DIN EN ISO 9237; test
vacuum pressure min. l/min - 600 - - - area 25 cm2
6.14 Permanent deformation after DBL 5306,
constant load dry load: 0,2 N/cm²; 22 h at
Maximum % - 8 - - - 70°C
6.15 Emission analysis DBL 8585
6.15.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 VDA 278
6.15.2 FOG value µg/g (ppm) ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val. ≤ 350 targ.val.
250 250 250 250 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.16 Odor test VDA 270 C2
Maximum Rating 3 3 3 3 3
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 37

6. Technical data Product version requirements Test method


70
6.1 Mass per unit area total g/m² S: 300+/- 30 DIN EN 12127
6.2 Total thickness mm 1,5 +/- 0,2 DIN EN ISO 5084
(25cm², 0,2k Pa)
6.3 Stitch density 1/dm DIN 53883
6.3.1 Wales 85 +/- 5
6.3.2 Courses 85 +/- 5
6.4 Linear density Tt DIN EN ISO 2060
6.4.1 Ground 167 dtex f 34
6.4.2 Pile warp 110 dtex f 44
6.5 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension,
6.5.1 Parallel 500 test rate 100mm/min
6.5.2 Normal 600 Gauge length 100 mm
6.6 Elongation at maximum force %

Not for new design


6.6.1 Parallel 30 +/- 10
6.6.2 Normal 45 +/- 10
6.7 Elongation %
6.7.1 Parallel
6.7.1.1 at 25 N 3,0 +/- 0,5
6.7.1.2 at 50 N 4,0 +/- 0,5
6.7.1.3 at 100 N 6,0 +/- 1,0
6.7.2 Normal
6.7.2.1 at 25 N 5,0 +/- 1,0
6.7.2.2 at 50 N 7,0 +/- 1,0
6.7.2.3 at 100 N 10,0 +/- 2,0
6.8 Tear force DIN EN ISO 13937-2
Minimum N
6.8.1 Parallel S: 30
6.8.2 Normal S: 35
: Silvia Tothova, 2017-12-07

6.9 Permanent deformation after DBL 5306;


constant load wet at 0,5 N/cm² Storage 22h at 70°C
Maximum % 25

Copyright Daimler AG 2011


DBL 5818 2011-06, page 38

6. Technical data Product version requirements Test method


(continued) 70
6.10 Abrasion resistance DBL 5306, deviating
Maximum mg 50 5000 cycles, after 1000
cycles change of
emery paper
6.11 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.11.1 dry S: 4 – -5
6.11.2 wet S: 4 – -5
6.12 Color fastness to perspiration DIN EN ISO 105-E04
Minimum Rating 4-5
6.13 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 7
6.14 Aging (HLA) 4 periods For test methods refer
Minimum gray scale Rating 3 to Section 7.2

Not for new design


6.15 Burning test S: Fulfillment of requirements in accordance with DBL 5307, product version 10. DBL 5307
6.14 Emission analysis DBL 8585
6.14.1 VOC value µg/g (ppm) ≤ 100 VDA 278
6.14.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.18 Odor test VDA 270 C2
Maximum Rating 3
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 39

6. Technical data Product version requirements Test method


80 81 82
6.1 Mass per unit area total g/m² S: 290/340 +40/- S: 340 +40/-20 S: 310 +40/-20 DIN EN 12127
6.1.1 Knitted fabric 20 180 +20/-15 180 +20/-15
6.1.2 Adhesive 180 +20/-15 - -
6.1.3 Reverse side 10 +5/-2 50 ± 5 45 ± 5
100/150 +20/-10
6.2 Apparent (bulk) density of foam - DIN EN ISO 845
kg/m³ 35 ± 3 35 ± 3
Supplementary Supplementary
requirements requirements
DBL 5450.20. DBL 5450.20.
6.3 Compression stress of foam - DIN EN ISO 3386
kPa 4,5 ± 1,0 4,5 ± 1,0
6.4 Total thickness mm 2,1 ± 0,2 2,5 ± 0,2 1,6 ± 0,2 DIN EN ISO 5084
6.4.1 Knitted surface fabric 0,7 ± 0,1 0,7 ± 0,1 0,7 ± 0,1 (25cm², 0,2k Pa)

Not for new design


6.5 Stitch density DIN 53883
Minimum 1/dm
6.5.1 Wales 125 ± 5 125 ± 5 125 ± 5
6.5.2 Courses 260 ± 10 260 ± 10 260 ± 10
6.6 Linear density Tt 167 dtex f 34 x1 167 dtex f 34 x1 167 dtex f 34 x1 DIN EN ISO 2060
78 dtex f 24x1 78 dtex f 24x1 78 dtex f 24x1
6.7 Maximum force DIN EN ISO 13934-1;
Minimum N 2 N pretension,
6.7.1 Parallel 700 700 700
6.7.2 Normal 500 450 500
6.8 Elongation % test rate 100 mm/min,
6.8.1 Parallel gauge length 100 mm
6.8.1.1 at 25 N 6,5 + / -2 6 +/- 2 + 5/-2
6.8.1.2 at 50 N S: 9 +/- 3 S: 10 +/- 3 S: 9 +/- 3
6.8.1.3 at 100 N 12 +/- 3 12 +/- 3 11 +/- 3
: Silvia Tothova, 2017-12-07

6.8.2 Normal
6.8.2.1 at 25 N 4,5 +/- 1,5 5 +/- 1,5 4,5 +/- 1,5
6.8.2.2 at 50 N S: 10 +/- 3 S: 10 +/- 3 S: 10 +/- 3
6.8.2.3 at 100 N 15 +/- 3 15 +/- 3 15 +/- 3
6.9 Tear force DIN EN ISO 13937-2
Minimum N
6.9.1 Parallel 35 20 25
6.9.2 Normal 35 20 25

Copyright Daimler AG 2011


DBL 5818 2011-06, page 40

6. Technical data Product version requirements Test method


(continued) 80 81 82
6.10 Delaminating force DIN 53357
Minimum N or no separation with-
Parallel and normal 12 +12 /- 4 * Structural * Structural out destruction possi-
break or mini- break or mini- ble
mum 12 mum 12
6.11 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
dry and wet 4-5 4-5 4-5
6.12 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 7 S: 7 S: 7
6.13 Aging (HLA) 4 periods 4 periods 4 periods For test methods refer
Minimum gray scale Rating 3 3 3 to Section 7.2
6.14 Pilling test DIN EN ISO 12945-2,
Minimum Rating S: 4 S: 4 S: 4 deviating 4000 c, load-

Not for new design


ing mass 810g
6.15 Fastness to perspiration DIN EN ISO 105-E04
Minimum Rating 4-5 4-5 4-5
6.16 Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10. DBL 5307
6.17 Fogging test DIN 75201
6.17.1 Quantity of condensable sub-
stance 1,0 1,0 1,0
Maximum mg
6.18 Abrasion resistance DIN EN ISO 12947-2;
according to Martindale method B;
Minimum cycles 50 000 50 000 50 000 load 12kPa
6.19 Emission analysis DBL 8585
6.19.1 VOC value µg/g (ppm) ≤ 100 Targ.val.: ≤ 100 Targ.val.: ≤ 100 VDA 278
6.19.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250 Targ.val.: ≤ 250 Targ.val.: ≤ 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
: Silvia Tothova, 2017-12-07

8585.
6.20 Odor test VDA 270 C2
Maximum Rating 3 3 3
6.21 Cleanability It shall be possible to clean the knitted fabrics efficiently using the foam cleaning process
with cleaning agents on a neutral soap basis without change of color (or using the dry foam
process). They shall also be adequately resistant to the effects of organic solvents, in par-
ticular of MB stain removers. (min. rating 4 DIN/EN/ISO 105-X12)

Copyright Daimler AG 2011


DBL 5818 2011-06, page 41

6. Technical data Product version requirements Test method


90 91 92
6.1 Net construction lozenges
Repeat size unstretched mm approx. 36 approx. 20 approx. 18
Stitches in warp direction S: 17 S: 15 S: 13
6.2. Maximum force DIN EN ISO 13934-1;
Minimum N * see Annex A
6.2.1 Parallel 600* 300* 180*
6.2.2 Normal 650* 300* 190*
6.3 Elongation
Parallel and normal
Minimum %
6.3.1 at 10 N tensile force 260* - 200*
6.3.2 at 15 N tensile force 280* - 215*
6.3.3 at 20 N tensile force 300* - 225*
6.4 Color fastness to rubbing DIN EN ISO 105-X12

Not for new design


Minimum Rating
dry and wet 4 4 4
6.5 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating 7 7 7
6.6 Aging (HLA) 3 periods 3 periods 3 periods For test methods refer
Minimum gray scale Rating 3 3 3 to Section 7.2
6.7. Burning test S: Fulfillment of requirements in accordance with DBL 5307, PV 10. DBL 5307
6.8 Emission analysis DBL 8585
6.8.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 ≤ 100 VDA 278
6.8.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250 ≤ 350 targ.val. 250 ≤ 350 targ.val. 250
Critical individual substances shall not exceed the limit / target values indicated in DBL
8585.
6.9. Odor test VDA 270 C2
Maximum Rating 3 3 3
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 42

6. Technical data Product version requirements Test method


93 94 95 96 97
6.1 Mass per unit area total g/m² 60 +/-10 95 +/-10 75 +/- 10 118 +/- 10 65 +/-7 DIN EN 12127
6.2 Thickness mm DIN EN ISO 5084
6.2.1 Total thickness 0,25 +/- 0,02 0,38 +/-0,05 0,5 +/- 0,1 0,39 +/-0,03 0,30 +/- 0,05 (25cm², 0,2k Pa)
6.2.2 Loop height - 2,5 +/- 0,3 - -
6.3 Stitch density 1/dm DIN 53883
6.3.1 Wales 130 +/- 20 135 +/-20 62 +/- 10 130 +/- 20 130 +/- 20
6.3.2 Courses 210 +/- 20 210 +/-25 180 +/- 10 220 +/- 20 210 +/- 20
6.4 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension; 100
6.4.1 Parallel 130 150 100 150 130 mm/min test rate;
6.4.2 Normal 170 250 200 100 150 gauge length 100 mm
6.5 Elongation at maximum force
Minimum %

Not for new design


6.5.1 Parallel - - - - 30
6.5.2 Normal - - - - 40
6.6 Elongation %
6.6.1 Parallel
6.6.1.1 at 25 N 20 +/-10 10 +/-5 - - 15 +/-8
6.6.1.2 at 50 N 30+/- 12 20 +/-8 20 +/- 5 1,0 + 1,0/- 0,5 25 +/10
6.6.1.3 at 100 N 40+/- 15 35 +/-12 - 3,0 +1,5/- 2,0 35 +/-12
6.6.1.4 at 150 N - - 16 +/- 3 -
6.6.2 Normal
6.6.2.1 at 25 N 35 +/- 10 8 +/-4 - - 18 +/-8
6.6.2.2 at 50 N 45 +/-12 17 +/-7 14 +8/-2 0,8 + 1,0/- 0,5 30 +/-12
6.6.2.3 at 100 N 60+/- 15 30 +/-12 - 2,0 +/- 1,5 45 +/-15
6.6.2.4 at 150 N - - - 8,0 +/- 3,0 -
6.7 Tear force DIN EN ISO 13937-2
Minimum N
: Silvia Tothova, 2017-12-07

6.7.1 Parallel S: 5 S: 10 S: 14 S: 10 S: 7
6.7.2 Normal S: 5 S: 10 S: 16 S: 10 S: 7

Copyright Daimler AG 2011


DBL 5818 2011-06, page 43

6. Technical data Product version requirements Test method


(continued) 93 94 95 96 97
6.8 Heat resistance DBL 5306
Folded exposure at 90°C / The specimen may demonstrate permanent deformation of the folding point after it has been allowed to cool
at 120°C (when used as blind to room temperature but no cracks / breakages (check with magnifying glass with 6x magnification). The
for top rear wall paneling / upper surfaces shall not demonstrate any changes (e.g. no marked gloss, tackiness or similar).
parcel shelf)
6.9 Cold resistance at -30°C No cracks at the bending points DBL 5306
Folded exposure (inspect with magnifying glass with 8x magnification)
6.10 Scratch resistance The knitted fabric surface shall demonstrate no or only a small scribing effect when marking with DBL 5306
a finger nail.
6.11 Cleanability It shall be possible to clean the knitted fabrics efficiently using the foam cleaning process with VDA 230 - 212
cleaning agents on a neutral soap basis without change of color (or using the dry foam process).
They shall also be adequately resistant to the effects of organic solvents, in particular of MB stain
removers. (min. rating 4 DIN/EN/ISO 105-X12)

Not for new design


6.12 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.12.1 dry 4–5 4 - 4–5 4–5
6.12.2 wet 4–5 4 - 4–5 4–5
6.13 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 78 S: 78 S: 78 S: 78 S: 78
6.14 Aging (HLA) 5 periods 5 periods 5 periods 5 periods 3 periods For test methods refer to
Minimum gray scale Rating 4 4 4 4 3 Section 7.2
6.15 Change in dimensions after DIN 53377,
exposure to heat % storage 1h 90 °C
Parallel and normal 0 +/-1,0 0 +/-1,0 0+/- 2,0 0 +/-1,5 0+/-1
6.16 Burning test S: Fulfillment of requirements in accordance with DBL 5307, product version 10. DBL 5307
6.17 HF weldability Fulfillment of requirements in accordance with DBL 5306. DBL 5306
6.18 Air permeability at differential DIN EN ISO 9237
pressure 100Pa min. mm/s 5000 5000 - 5800 3000 Test area 20 cm²
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 44

6. Technical data Product version requirements Test method


(continued) 93 94 95 96 97
6.19 Emission analysis DBL 8585
6.19.1 VOC value µg/g (ppm) ≤ 100 ≤ 100 ≤ 100 ≤ 100 ≤ 100 VDA 278
6.19.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250 ≤ 350 targ.val. ≤ 350 targ.val. 250 ≤ 350 targ.val. 250 ≤ 350 targ.val. 250
250
Critical individual substances shall not exceed the limit / target values indicated in DBL 8585.
in DBL 8585.
6.20 Odor test VDA 270 C2
Maximum Rating 3 3 3 3 3
6.21 Fogging test DIN 75201
Quantity of condens. substance
Maximum mg 0,5 1,0 0,5 0,5 0,5

Not for new design


: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 45

6. Technical data Product version requirements Test method


98
6.1 Mass per unit area total g/m² 45 +/- 5 DIN EN 12127
6.2 Thickness mm 0,25 +/- 0,05 DIN EN ISO 5084
(25cm², 0,2k Pa)
6.3 Stitch density 1/dm DIN 53883
6.3.1 Wales 140 +/- 14
6.3.2 Courses 180 +/- 18
6.4 Maximum force DIN EN ISO 13934-1,
Minimum N 2N pretension; 100
6.4.1 Parallel 70 mm/min test rate;
6.4.2 Normal 40 gauge length 100 mm
6.5 Elongation at maximum force
Minimum % 15
6.5.1 Parallel 25
6.5.2 Normal

Not for new design


6.6 Elongation %
6.6.1 Parallel
6.6.1.1 at 25 N 8 +/-4
6.6.1.2 at 50 N 22 +/- 6
6.6.1.3 at 100 N -
6.6.1.4 at 150 N -
6.6.2 Normal 25 +/- 5
6.6.2.1 at 25 N 40 +/- 10
6.6.2.2 at 50 N -
6.6.2.3 at 100 N -
6.6.2.4 at 150 N -
6.7 Tear force DIN EN ISO 13937-2
Minimum N
6.7.1 Parallel S: 3
6.7.2 Normal S: 3
: Silvia Tothova, 2017-12-07

6. Technical data Product version requirements Test method


Copyright Daimler AG 2011
DBL 5818 2011-06, page 46
(continued) 98
6.8 Heat resistance DBL 5306
Folded exposure at 90°C / The specimen may demonstrate permanent deformation of the folding point after it has been allowed to cool
at 120°C (when used as blind to room temperature but no cracks / breakages (check with magnifying glass with 6x magnification). The
for top rear wall paneling / upper surfaces shall not demonstrate any changes (e.g. no marked gloss, tackiness or similar).
parcel shelf)
6.11 Cold resistance at -30°C No cracks at the bending points DBL 5306
Folded exposure (inspect with magnifying glass with 8x magnification)
6.12 Scratch resistance The knitted fabric surface shall demonstrate no or only a small scribing effect when marking with DBL 5306
a finger nail.
6.11 Cleanability It shall be possible to clean the knitted fabrics efficiently using the foam cleaning process with VDA 230 - 212
cleaning agents on a neutral soap basis without change of color (or using the dry foam process).
They shall also be adequately resistant to the effects of organic solvents, in particular of MB stain
removers. (min. rating 4 DIN/EN/ISO 105-X12)
6.12 Color fastness to rubbing DIN EN ISO 105-X12
Minimum Rating
6.12.1 dry 4–5

Not for new design


6.12.2 wet 4–5
6.13 Color fastness (HLF) DIN EN ISO 105-B06
Minimum blue scale Rating S: 78
6.14 Aging (HLA) 5 periods For test methods refer to
Minimum gray scale Rating 4 Section 7.2
6.16 Change in dimensions after DIN 53377,
exposure to heat % storage 1h 90 °C
Parallel and normal 0 +/-1,0
6.16 Burning test S: Fulfillment of requirements in accordance with DBL 5307, product version 10. DBL 5307
6.17 HF weldability Fulfillment of requirements in accordance with DBL 5306. DBL 5306
6.19 Air permeability at differential DIN EN ISO 9237
pressure 100Pa min. mm/s 5000 Test area 20 cm²
: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


DBL 5818 2011-06, page 47
6. Technical data Product version requirements Test method
(continued) 98
6.19 Emission analysis DBL 8585
6.19.1 VOC value µg/g (ppm) ≤ 100 VDA 278
6.19.2 FOG value µg/g (ppm) ≤ 350 targ.val. 250
Critical individual substances shall not exceed the limit / target values indicated in DBL 8585.
in DBL 8585.
6.20 Odor test VDA 270 C2
Maximum Rating 3
6.21 Fogging test DIN 75201
Quantity of condens. substance
Maximum mg 0,5

Not for new design


: Silvia Tothova, 2017-12-07

Copyright Daimler AG 2011


Not for new design

DBL 5818 2011-06, page 48

Annex A (informative)

Holding fixture for tensile strength, elongation values on net braids

Diameter 8 mm;
Length 50 mm

Net braid

50 mm

Draw-off direction;
test rate
150 mm/min

Copyright Daimler AG 2011

: Silvia Tothova, 2017-12-07

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