POWER, CONTROL & INSTRUMENTATION CABLE

CABLE FOR SPECIAL APPLICATION

HEAT RESISTANT CABLE

HARSH ENVIRONMENT CABLE

RUBBER CABLE

DRAG CHAIN & ROBOTIC CABLE

CONVEYOR CABLE

2
HEAT RESISTANT CABLE

3
HEAT RESISTANT
CABLE

Cables that continue to perform at increased and elevated temperatures.

At significantly higher temperatures, PVC cables can no longer keep up and cables with other sheath materials are required.
Depending on the temperature range, manufacturers use polyolefin copolymer, fluoroethylene propylene, and
polytetrafluorethylene as well as silicone, which is also found in baking molds and in baby dummies. These materials are
able to withstand temperatures of up to 260 degrees Celsius.

4
 LAPP HEAT RESISTANT CABLE

OLFLEX 105 125 180 SIF H05SS-F GLS 205 260 350 1565
HEAT CABLE
EWKF
Strand Bare Tinned Tinned Tinned Tinned Tinned Nickel Nickel Nickel

Copper Class 5 5 5 5 5 5 5 5 5

Core Code Mixed Mixed Mixed Mixed Mixed Mixed Mixed Mixed Mixed

Insulation PVC Cross Silicone Silicone Silicone Fluorinated Polytetra GLASS GLASS
Linked Ethylene fluoro FIBER FIBER
polyolefin Propylene ethylene
copolymer (FEP) (PTFE)
Temperature 90 125 180 180 180 205 260 350 400

Nominal 300/500V 300/500V 300/500V 300/500V 300/500V 300/500V 300/500V 230/400V 300/500V
Voltage
> 1.5 EWKF Teflon Teflon
450/750V similar to Cable Cable
PUR 5
Impact of high temperature to current transfers

At which temperature a HEAT cable should

be recommended?
Example YSLY (PVC)

TO DO – Open Page T34-1 - APAC

General understanding Assumption + 50 Celsius Calculation Solutions for 26 Ampere

▪ The common ▪ Check T34-1 and find ▪ Assuming the customer want ▪ 1. Increase the cross-section
understanding about the to transfer 26 Ampere (see same material
the ambient
temperatures in our T34-1), customer will choose
temperature of +50 2.5mm2
▪ 26 Ampere : 0.71 =
catalogue is “ambient Celsius 36.62 Ampere (target
temperature ▪ BUT using 2.5mm2 in an + current rating at 30oC)
▪ Check the material 50 Celsius ambient, the
▪ Correct is: “temperature ▪ 6mm2 = 44 Ampere
temperature index of Ampere rating must be
44 x 0.71 = 31.24
at the conductor” +70 degree multiply with the reduction
Ampere
factor
▪ The misunderstanding ▪ You should find the ▪ 2. BETTER use a heat
might occur in a wrong ▪ 26 Ampere x 0,71 = 18,46
Number 0.71 Ampere
resistant material (T12-4) –
decision of the cable International No reduction
which effect a shorter ▪ 0.71 describe the ▪ For a proper life time the factor at ambient temp. + 50
service live time reduction factor of the customer should not exceed Celsius (1.0 = 100%)
current rating (Ampere) 18,46 Ampere due to
temperature of 50 degree
As higher the ambient temperature, as higher
must be the temperature index of the cable.
Product Range

8
HEAT RESISTANT CABLE

HARSH ENVIRONMENT CABLE

RUBBER CABLES

DRAG CHAIN & ROBOTIC CABLE

CONVEYOR CABLES

9
HARSH ENVIRONMENT CABLE

10
 Extended Oil Resistant Mechanical resistant Abrasion / Cut resistant UV Resistant
HARSH
ENVIRONMENT ▪ In general more ▪ Better against ▪ Higher abrasion ▪ UV resistant

CABLE Oil resistant than damage due to resistant than PVC without adding an
Cable designed to be used PVC mechanical ▪ More difficult to additional UV
where conditions likely damage influences blocker to the
standard cable types. This may
▪ Not include cut, it is better if
mean high or very low hydraulic oil the cable expose cable
temperatures, mechanical to a sharp edge ▪ The cable is UV
damage, water or chemicals,
Shock, or vibration. resistant even in
grey color
Benefit :
Good resistance to ammonia
compounds and bio-gases
(Special TPE/Robust) Resistant
to contact with many mineral
oil-based lubricants, diluted
acids, aqueous alkaline
solutions, and other chemical
media

Increased durability under harsh

conditions thanks to robust PUR
outer sheath

11
LAPP HARSH RESISTANT CABLE

TPE ( THERMOPLASTIC
ELASTOMER)

Rubber

PUR (POLYURETHANE)

12
T1. CHEMICAL
RESISTANCE

T1. CHEMICAL
RESISTANCE

13
T15. Properties of
cable insulation and
sheathing

14
 Benefits of ÖLFLEX Benefits of ÖLFLEX Robust
ROBUST
Hygienic & Purity Outdoor Mechanical & liquids

Perfect for food and ▪ Extended UV & ▪ Extended resistant

Beverage Industry OZONE resistant against cooling
▪ All weather lubricants
▪ Withstand high resistant ▪ Biological fats and
pressure cleaninig grease
▪ Extended Chemical ▪ Mechanical and
resistant abrasion resistant
▪ Good for any
cleaning process in
companies

ÖLFLEX ROBUST has no SOFTENER (PUR & PVC has)

Halogen free but NOT flame retardant

05.09.2023 Sample pages for LAPP slide master 15

Benefit of PUR ( VDE Symbol : 11Y
Volume resistivity : 1011-1014
Polyurethane) Dielectric constant : 4-6
Operating Temp. : - 50 + 90
Tensile strength in N/mm² : 15-45
In general PUR is a Elongation in % : 300-600
extreme durable Abrasion resistance : Excellent
material Water absorption (20˚c) % : 1.5
Weather resistance : Excellent
UV resistance : Excellent
Fuel resistance : Good
Oil resistance : Good
Flammability : Self extinguishing
Halogen content % : 0

16
Product Range

17
HEAT RESISTANT CABLE

HARSH ENVIRONMENT CABLE

RUBBER CABLES

DRAG CHAIN & ROBOTIC CABLES

CONVEYOR CABLES

18
RUBBER CABLES

19
 Rubber has been used as cable insulation and sheathing material long before
BENEFIT OF RUBBER
other insulation such as PVC and PE could be commonly applied.
CABLES These tough rubber-sheathed cables conform to the CENELEC Common
European regulations and are ideal for use in both outdoor and wet conditions

The benefits of rubber cable :

• Excellent flexibility in temperature range
• Very good water absorption properties
• Superior abrasion resistance and weathering resistance
• Excellent resistance to oils and other chemicals

20
 How to Separate the
Rubber Cables?

1. Standard Multi
core cables

Sample image Sample image Sample image

H05RR-F & H05RN-F H07RN-F NSSHOEU

▪ designed for light ▪ Designed for ▪ Designed for

mechanical stress medium mechanical heavy mechanical
stress stress
▪ made for household device
▪ Any kind of ▪ Can withstand
▪ NOT for INDUSTRY
connection grater mechanical
applications
▪ e.g. all extension influence than
cables on a H07RN-F
construction site ▪ e.g. mining

05.09.2023 Sample pages for LAPP slide master 21

 2. SPECIAL Rubber
Multi core cables

Sample image Sample image Sample image

H07RN-F enhanced H07RN8-F H07ZZ-F

▪ same Approval as H07RN- ▪ for submersible water ▪ for stage entertainment

F BUT pumps only connections
▪ permanent underwater use ▪ not for permanent under ▪ halogen-free
(up to 100m) water application
▪ halogen-free
▪ increased temperature
▪ chemical resistant
▪ abrasion resistant

05.09.2023 Sample pages for LAPP slide master 22

 3. Single Wire Cable

Sample image Sample image Sample image

H07RN-F NSSHOE-U

▪ same than multi core ▪ same than multi core only

only single wire
▪ BUT still double
insulated
▪ allowed for open wiring
single wire
▪ BUT still double insulated
▪ allowed for open wiring

05.09.2023 Sample pages for LAPP slide master 23

 4. SPECIAL Rubber
Single Wire cables

Sample image Sample image Sample image

H01N2-D & (X)01N2-D (X)01N2-E NSGAFOU & NSHXFOU

▪ welding cable ▪ welding robot ▪ up to 3kV

▪ tinned copper
strand
▪ Wiring of
machines, tools,
devices, appliances
and control cabinets

05.09.2023 Sample pages for LAPP slide master 24

Conclusion

For handheld device, Mining & Industry usage (H07RN-F or ▪ Mainly for handheld and portable device
better) ▪ Connection cable for several applications
▪ Available in Multi or Single Wire Versions
▪ Found mainly in rough environment
HEAT RESISTANT CABLE

HARSH ENVIRONMENT CABLE

RUBBER CABLES

DRAG CHAIN & ROBOTIC CABLES

CONVEYOR CABLES

26
DRAG CHAIN & ROBOTIC CABLES

27
Improper Installation & Failure Scenarios
Cable Class

FD
Flexible Design Cable
 DRAG CHAIN

What is a cable chain?

Drag Chain is a component use in flexible (moving) cable
management system.

Definition from Lapp Cable Guide

„An assembly of interconnected chain

links used for the directional, dynamic
guiding of all types of flexible energy lines.“

Purpose of use
Guiding and protection of cables and
hoses which are supplying repeatedly and
linearly moving parts of machines or
devices
Where we used Chain at
Factory?
CABLE PICTURE
BASIC ROBOTIC

180 Degree Torsion Angle

ÖLFLEX® ROBOT 900 DP

• Fine or extra-fine strands made of bare copper wire
• Core insulation: TPE
• Cores twisted in layers
• Wrapping of PTFE tape
• Spiral shield made of tinned copper wires
• PUR outer sheath

360 Degree Torsion Angle

ÖLFLEX® ROBOT 900 P

• Fine or extra-fine strands made of bare copper wire
• Core insulation: TPE
• Cores twisted in layers
• Versions with additional center pair:
2 cores twisted to a pair, PTFE foil wrapping, layer
of tinned copper wires
• Wrapping of PTFE tape
• PUR outer sheath
HEAT RESISTANT CABLE

HARSH ENVIRONMENT CABLE

RUBBER CABLES

DRAG CHAIN & ROBOTIC CABLES

CONVEYOR CABLES

38
CONVEYOR CABLES

39
Conveyor cables &
Lift cables

▪ All this cables in that chapter are actually similar to all the
power and control cables
▪ The Cables are used within special applications
▪ Special applications need cables which are designed for the
special influence or movement
 Conveyor cables

Sample image

The Conveyor cables topic describes 4 major different

applications the cables can be used
1. Cable trailer systems (Trolley systems)
2. Reeling
3. Push button control cables
4. Drag chain
5. Etc

05.09.2023 Sample pages for LAPP slide master 41

Reeling
application
examples

Reeling, heavy stress Reeling, heavy stress Reeling, light stress Re-Routing under tensile
(multi-spiral - singlelayer) (multi-spiral - multilayer) (mono-spiral – stacked) load

.
Cable Trailer
Systems
(Festoon,
Cable Trolley)
application
examples

Indoor overhead crane Outdoor container crane Manual Indoor lift hoist Outdoor jib crane

.
Control
Pendants

•Conductor made of bare copper wires

•Special PVC-based core insulation
•Special textile wrapping to improve sliding movement between
the sheath and cores
•Special PVC-based outer sheath
•Opposing, integrated steel supporting elements
 ÖLFLEX LIFT
• Conductor made of bare copper wires
• Special PVC-based core insulation
• Supporting element made of synthetic fibre
• Fleece-wrapping between cores and sheath
• Special PVC-based outer sheath

Sample image

OLFLEX LIFT-F OLFLEX LIFT

▪ Up to 35m ▪ Up to 90m
▪ Flat cable ▪ Round cable

▪ free hanging cables

▪ Lift cables are designed for
elevator applications.
▪ the named length called
suspension length
THANK YOU
Yudha Dwi Prasetya – Technical Sales Support Engineer

46
QUIZ TIME???

47
 What is the abbreviation of PTFE? And what is the familiar name

QUIZ of it?

Polytetrafluoroethylene, Teflon

Sample image

05.09.2023 Sample pages for LAPP slide master 48

Connect With Us
linkedin.com/company/jj-lapp/

jjlappASEAN

jjlappasean

https://eshop.jj-lapp.com/
https://jj-lapp.com/
#GrowingTogetherSustainably
49