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Parts
Manual
MD6540 Rotary Blasthole Drill
DR5110

SAFETY.CAT.COM
TOC
SHEET 1
NEW MODEL NUMBER CROSS REFERENCE GUIDE
Bucyrus to Caterpillar

This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.

SURFACEPRODUCTS

SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 ACTrucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300

Hydraulic Track R20, R20C MD5050


R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125

SURFACE EX
TRAC
TION BUCYRUS MODEL CAT MODEL

Hydraulic Shovels RH40E 6015 FS


RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS

Electric Rope Shovel 182M 7182


295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF

Dragline W2000 8000


8200 8200
8750 8750

Highwall Miner SHM HW300

TOC
SHEET 2
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the Opera-
tion and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:

Caterpillar Global Mining LLC


Mining Products Division
3501 S. FM Hwy 1417
Denison, TX 75020

For Factory Spare Parts Ordering, Contact Your Local Cat Dealer.

Technical Parts Support: + 1.903.415.4021


Technical Service Support: + 1.903.786.6455
Machine Breakdown Emergency: + 1.903.814.3744
TOC
SHEET 3
DESCRIPTION SECT-PAGE
REFERENCE ITEMS LIST 0-0
DECALS/FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAIN FRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0

TOC
SHEET 4
GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO. SECT-PAGE


GENERAL ASSEMBLY ITEMS LIST 0-0
*******************************************

SCHEMATIC, HYDRAULIC (See Service Manual for drawing) 4349649


SCHEMATIC, ELECTRICAL (See Service Manual for drawing) 4356332
SHIPPING KIT 438828
KIT, FILTER SHIP OUT, SKL DIESEL 1573011
FIRE FRAME INSTALLATION 4150845
BRACKET, LIGHT, ABOVE DECK,WATER TANK 1640291
KIT-MISC PARTS-MAST 4269614
TUBE, HYD-ASM, DUST 437396
TUBE, HYD-ASM, DUST 437397
TUBE, HYD-ASM, DUST 433668
TUBE, HYD-ASM, DUST 437394
TUBE, HYD-ASM, DUST 437395
GUARD-VALVE-MAIN AIR
HOSE ASM, SCB2661-40-81.5-CD61 4113063
KIT-MEGA TECH HOSE CONVERSION 4112591
MAST PLUMBING KIT-16M 4408364
PLATE, COVER-DUST COLLECTOR HOLE (SKL) 1516451
KIT-STAUFF CLAMPS 1589800
WELDMENT, BOLT-ON FRAME, WIGGINS 1594758

SECT0
SHEET 1
SECTION 1 - FILTERS/FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE


FILTERS/FILTER ELEMENTS/ MISC. REPLACEMENT PARTS 1-1
DECAL KIT (SPANISH) 4468795 1-2
DECAL KIT - (WARNING) 429429 1-3

SECT1
SHEET 1
DECAL KIT-SPANISH
ASSEMBLY 4468795 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4468795 DECAL KIT-SPANISH
1 2 EA 1024561 DECAL-DIESEL FUEL (SPANISH)
2 2 EA 990092 DECAL-HYDRAULIC FILTER-MAIN RETURN
3 1 EA 990093 DECAL-HYDRAULIC FILTER-CASE DRAIN
4 1 EA 990098 DECAL-IMPORTANT MAINTAINED
5 2 EA 1024562 DECAL, NOTICE TANK OIL (SPANISH)
6 1 EA 1036369 NAMEPLATE, MADE IN U.S.A.
8 2 EA 990095 DECAL-WATER FREEZING
2 EA 1024563 DECAL-NOTICE WELDING TO MACHINE (SPANISH)
9 1 EA 1024564 DECAL-LOOP FILTER (SPANISH)
10 1 EA 1024557 DECAL-CHARGE FILTER (SPANISH)
11 1 EA 1024558 DECAL-NOTICE-WELDING TO MACHINE (SPANISH
12 1 EA 1024559 DECAL-BATTERY DISCONNECT (SPANISH)
13 2 EA 4468792 DECAL-HYDRAULIC OIL LEVEL-MAST VERTICAL (SPANISH)
14 2 EA 4468793 DECAL-HYDRAULIC OIL LEVEL-MAST HORIZ. (SPANISH)
15 1 EA 4363701 FILM
16 1 EA 4363702 FILM
17 1 EA 4363703 FILM
18 2 EA 4363704 FILM
19 1 EA 4363705 FILM

1-2
SHEET 1
DECAL KIT (WARNING)
ASSEMBLY 429429 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


429429 DECAL KIT (WARNING)
1 1 EA 429414 DECAL-FALLING OBJECTS (WINCH)
2 2 EA 429448 DECAL-FALLING OBJECTS (CAROUSEL)
3 2 EA 429406 DECAL-ROTATING SHAFT
4 6 EA 428893 NAMEPLATE-ENTANGLE MENT HAZARD
5 2 EA 429418 DECAL-FALLING MAST
6 1 EA 429449 DECAL-HOT PRESSURIZED FLUID
7 2 EA 429404 DECAL-CLIMBING RAISED MAST
8 1 EA 429445 DECAL-MODIFICATION OR ALTERATION
9 1 EA 429437 DECAL-HAZARDOUS VOLTAGE
10 1 EA 429420 DECAL-RIDING ROTARY HEAD
11 1 EA 429141 NAMEPLATE - FLYING OBJECT AND SPRAY HAZARD
12 2 EA 429431 DECAL- ROTATING PARTS
13 2 EA 429426 DECAL-FALLING ROTARY HEAD
14 1 EA 429439 DECAL-COMBUSTIBLE GAS
15 4 EA 429444 DECAL-COMBUSTIBLE GAS (ETHER)
16 1 EA T105427 DECAL, WARNING - CRUSH HAZARD - HOBO
17 2 EA 428885 NAMEPLATE-FALL HAZARD
18 8 EA 409673 DECAL-LIFT POINT
19 2 EA 439015 DECAL - WARNING - STAIRWAY (CASCADING)
20 5 EA T105425 DECAL - WARNING - CRUSH HAZARD - HAND
21 1 EA 422855 DECAL - NOTICE BATTERY

1-3
SHEET 1
FILTERS/FILTER ELEMENTS/ MISC. REPLACEMENT PARTS

QTY. U/M PART NO. DESCRIPTION SECT-PAGE


***** SECTION 2 *****
***** CAB *****

***** AIR CONDITIONER *****


1 EA 4308830 DRIER FILTER 2-20
1 EA 4405910 AIR PRECLEANDER 2-20
1 EA 4385039 CAB RETURN AIR FILTER 2-19A

***** SECTION 4 *****


*****ENGINE*****
3 EA V013297 Element, Filter - Oil
2 EA V013298 Element, Secondary Fuel Filter
1 EA V013426 Fuel/Water Separator
1 EA 434237 Element - Fuel Filter 4-3A
1 EA 355172 Crankcase Breather Filters
1 EA 4031156 FUEL PUMP FILTER/WATER SEPERATOR FILTER 4-1

*****ALTERNATOR*****
2 EA 1656878 V-BELT 4-11

*****ENGINE COOLER*****
1 EA V009901 VALVE, THERMOSTAT - ELEMENT 4-30

*****COMPRESSOR***** 4-20
2 EA 87627 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR

*****RECIEVER TANK*****
1 EA V015170 ELEMENT KIT, SEPARATOR - PRIMARY 4-20B
1 EA V015171 ELEMENT KIT, SEPARATOR - SECONDARY 4-20B

*****COMPRESSOR AIR CLEANER*****


1 EA 439790 ELEMENT - SAFETY FILTER (radial seal) 4-7
1 EA 438944 ELEMENT - PRIMARY FILTER (radial seal) 4-7

*****BREATHERS*****
1 EA V009588 BREATHER, PUMP DRIVE 4-33
1 EA 424555 BREATHER ELEMENT 4-32

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****


FILTER - DUST COLLECTOR

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****


0 22390 ELEMENT, FILTER - DRILL STEM LUBE

*****BREATHERS*****
1 EA 1577864 AIR FILTER/BREATHER 7-8A

1-1
SHEET 1
FILTERS/FILTER ELEMENTS/ MISC. REPLACEMENT PARTS

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 8 *****

*****HYDRAULIC SYSTEM*****
1 EA 88594 ELEMENT, RESERVOIR - MAIN RETURN 8-32

*****BREATHERS*****
2 EA 424555 BREATHER ELEMENT 8-31

*****LOOP FILTERS*****
4 EA V011136 ELEMENT, LOOP FILTER 8-29
Loop filters are optional.

*****CHARGE FILTERS*****
1 EA V011135 ELEMENT, CHARGE FILTER 4-36

1-1
SHEET 2
SECTION 2 - LOWER UNIT ASSEMBLIES

DESCRIPTION ASSEMBLY NO. SECT-PAGE


OPERATOR'S CAB INSTALLATION 4424225 2-1
CAB ASSEMBLY 4082086 2-2
ROTARY OPERATOR'S SEAT WITH ATTACHING HARDWARE 418652 2-3
CAB ELECTRICAL SUB ASSEMBLY 4082087 2-4
CAB JUNCTION PANEL ELECTRICAL ASSEMBLY 4082088 2-5
CAB MODULE PANEL ELECTRICAL ASSEMBLY 4082151 2-5A
CONNECTOR ASSEMBLY, CONTROL MODULE ID6 1485057 2-6
CONNECTOR ASSEMBLY, CONTROL MODULE ID5 1484590 2-6A
CONNECTOR ASSEMBLY - UNDER CAB 1516453 2-7
CONNECTOR ASSEMBLY - CAB TO MAIN JBOX 1516452 2-7A
CONNECTOR ASSEMBLY - CAB TO RAF 1530811 2-7B
CONNECTOR ASSEMBLY - CAB TO MAIN JBOX 1516454 2-7C
CONNECTOR ASSEMBLY - CAB MAIN POWER 1516455 2-8
OPERATOR'S CAB SUBASSEMBLY 4086554 2-9
CAB X1R GLASS INSTALLATION KIT 4105450 2-10
CAB SEAT AIR ACCUMULATOR INSTALLATION 1481781 2-11
AIR ACCUMULATOR KIT 434458 2-11A
CLOSED CIRCUIT VIDEO INSTALLATION 1481299 2-12
CONSOLE ASSEMBLY 1484135 2-13
PANEL, CONTROL-LH LOWER SIDE 1470532 2-14
PANEL, CONTROL-RH LOWER SIDE 1470500 2-15
CONTROLLER-JOYSTICK-SINGLE AXIS-JACKS/MAST RAISE 430451 2-15A
CONTROLLER-JOYSTICK-SINGLE AXIS-TRAM 430450 2-15B
PANEL, CONTROL-RH UPPER SIDE 1470531 2-16
ASSEMBLY - CIRCUIT BREAKER PANEL 1484134 2-17
HVAC INSTALLATION - ROOF MOUNTED - 8 KW 4035537 2-18
HVAC ASSEMBLY - 24VDC 1698323 2-19
RETURN AIR ASSEMBLY 4571013 2-19A
SUPPLY AIR PLENUM ASSEMBLY 4571016 2-19B
HVAC ASSEMBLY SPARE PARTS LIST 4405862 2-20
KIT - HYDRAULIC DRIVEN COMPRESSOR 4380692 2-21
SPARE PARTS LIST - ELECTRICAL PANEL ASSEMBLY 4571011 2-22
VARIABLE DISPLACEMENT PISTON PUMP 1498928 2-23
WINDSHIELD WIPER INSTALLATION 430966 2-24
KITCHENETTE INSTALLATION 438221 2-25
KITCHENETTE ASSEMBLY - CAB 437837 2-26
WINDOW SHADE INSTALLATION 438931 2-27
FOOT BRUSH INSTALLATION 439118 2-28
INTERFACE MINING SYSTEM 1519174 2-29

SECT2
SHEET 1
OPERATOR'S CAB INSTALLATION
ASSEMBLY 4424225 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4424225 OPERATOR'S CAB INSTALLATION
1 1 EA 4082086 CAB ASSEMBLY 2-2
2 9 EA 981816 MOUNT
3 9 EA 1014034 WASHER CAB MOUNT
4 9 EA 1037705 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.00L)
5 9 EA 989481 NUT, HEX (3/4" LOCK)
6 1 EA 994536 MOUNT, CAB TO FRAME
7 1 EA 994537 MOUNT, CAB TO FRAME
8 4 EA 994538 MOUNT, CAB TO FRAME
9 3 EA 994539 MOUNT, CAB TO FRAME

2-1
SHEET 1
CAB ASSEMBLY
ASSEMBLY 4082086 REVISION A

2 1

16 15

10

11
3 5 4
2-2
SHEET 1
CAB ASSEMBLY
ASSEMBLY 4082086 REVISION A

14

13 12

6
12 13
2-2
SHEET 2
CAB ASSEMBLY
ASSEMBLY 4082086 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4082086 CAB ASSEMBLY
1 1 EA 418652 ROTARY OPERATOR'S SEAT 2-3
2 1 EA 4082087 CAB ELECTRICAL ASSEMBLY 2-4
3 4 EA 7802 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 5.00 L)
4 4 EA 6716 NUT, LOCK (5/8-11UNC, ELASTIC COLLAR)
5 4 EA 42629-050 WASHER, FLAT (0.625, TYPE A)
6 2 EA 442556 POST, CAB WINDOW GUARD - LATCH
7 2 EA 442612 RING, SLIP - CAB WINDOW
8 1 EA 4292711 WINDOW GUARD
9 1 EA 4086554 CAB SUB ASSEMBLY 2-9
10 1 EA 4195362 LADDER, CAB ROOF ACCESS
11 1 EA 4196915 LADDER, CAB ROOF ACCESS - LOWER MOUNT
12 4 EA 6093 CAPSCREW, HEX HEAD - GR5 ( 5/16-18UNC, 0.750
L)
13 4 EA 42625 WASHER, FLAT (0.312)
14 1 EA 4367874 HANDRAIL, OPERATOR CAB ROOF
15 14 EA 42627 WASHER, FLAT (0.50)
16 14 EA 437303 CAPSCREW, HEX HEAD - GR8 (1/2-13 UNC, 1.00L)

2-2
SHEET 3
ROTARY OPERATOR'S SEAT
ASSEMBLY 418652 REVISION C

5
3

2-3
SHEET 1
ROTARY OPERATOR'S SEAT
ASSEMBLY 418652 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT

2-3
SHEET 2
CAB ELECTRICAL SUB ASSEMBLY
ASSEMBLY 4082087 REVISION A

10

2-4
SHEET 1
CAB ELECTRICAL SUB ASSEMBLY
ASSEMBLY 4082087 REVISION A

16 17

7
22 21

9 3

17 16

2-4
SHEET 2
CAB ELECTRICAL SUB ASSEMBLY
ASSEMBLY 4082087 REVISION A

6 5

2-4
SHEET 3
CAB ELECTRICAL SUB ASSEMBLY
ASSEMBLY 4082087 REVISION A

17 17
16

2-4
SHEET 4
CAB ELECTRICAL SUB ASSEMBLY
ASSEMBLY 4082087 REVISION A

19

18

20

15

15

14

11

2-4
SHEET 5
CAB ELECTRICAL SUB ASSEMBLY
ASSEMBLY 4082087 REVISION A

1
2-4
SHEET 6
CAB ELECTRICAL SUB ASSEMBLY
ASSEMBLY 4082087 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4082087 CAB ELECTRICAL SUB ASSEMBLY
1 12 EA 426384 DUCT, WIRE - ELECTRICAL
2 1 EA 339205 SWITCH, FOOT - OPERATOR CAB
3 2 EA 426100 LAMP, DOME - 3 POSITION
3A V013653 replacement bulb
4 1 EA T104828 COVER, COM PORT - DUAL PLATE
5 1 EA T104825 CONNECTOR, ELECT.- DUAL RS232 PORT
6 1 EA T104827 CONNECTOR, ELECT. - USB,RS232 - RJ45
7 3 EA 434408 CABLE, DB-9 - SERIAL C
8 1 EA 4082088 CAB JUNCTION PANEL ELECTRICAL ASSEMBLY 2-5
9 1 EA 4082151 CAB MODULE PANEL ELECTRICAL ASSEMBLY 2-5A
10 1 EA 1526572 ASSEMBLY, EMERGENCY STOP
11 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V
TO 12V)
12 1 EA 439830 MODULE, CONTROLLER
13 2 EA 442032 CONNECTOR, PLC - 55 POLE
14 4 EA 354046 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 3/4" L)
15 8 EA 350335 NUT, FLANGE - GR5 (1/4- 20UNC, WHIZLOCK)
16 7 EA 354053 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 1.500L)
17 13 EA 350339 NUT, FLANGE - GR5 (3/8- 16UNC, WHIZLOCK)
18 1 EA T106031 SENSOR, TEMPERATURE TRANSDUCER
19 1 EA T103319 CONNECTOR, ELECTRICAL - M12 - 90 DEG.
20 1 EA 33321 ADAPTER, TEE
21 1 EA 42627 WASHER, FLAT - 1/2"
22 1 EA 7574 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750 L)

2-4
SHEET 7
CAB JUNCTION PANEL ELECTRICAL ASSEMBLY
ASSEMBLY 4082088 REVISION C
12 4 5 4
3

17

18 19
20
10

17 4

18 19
16

3
7 4 5

13

11

8 14 6 21
4
2 1
2-5
SHEET 1
CAB JUNCTION PANEL ELECTRICAL ASSEMBLY
ASSEMBLY 4082088 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


4082088 CAB JUNCTION PANEL ELECTRICAL ASSEMBLY
1 1 EA 4081584 PANEL, CAB - TERMINAL
2 1 EA 4504717 DIN RAIL
3 2 FT 1044498 DUCT, WIRE - ELECTRICAL
4 8 EA 1060620 PLATE, LOCK
5 284 EA 1496155 BLOCK, TERMINAL - 4 CONDUCTOR - THROUGH
6 1 EA 1036213 BLOCK, POWER, DISTRIBUTION
7 1 EA 4504718 DIN RAIL
8 2 EA 1496156 PLATE, END AND INTERMEDIATE
9 1 EA 4003089 BAR, TIE DOWN - 23"
10 2 EA 1024318 CAPSCREW, BUTTON HEAD (18-8SS 1032 .75)
11 2 EA 1720921 BLOCK, TERMINAL - 2 CONDUCTOR - THROUGH
12 1 EA 1470498 CARD, MARKER (A1-A100)
13 1 EA 1470497 CARD, MARKER (B1-B100)
14 1 EA 1720922 PLATE, END/TERMINATE
15 75 EA 1060619 JUMPER, TERMINAL BLOCK ADJACENT
16 10 EA 989869 DUCT, WIRE - ELECTRICAL
17 2 EA 4142390 SOCKET, RELAY
18 2 EA 1542403 RELAY, 24VDC - 10 AMP
19 2 EA 4504719 DIN RAIL
20 21 EA 1233374 SCREW, SELF TAPPING
21 2 EA 9X-2501 SCREW, HEX FLANGE

2-5
SHEET 2
CAB MODULE PANEL ELECTRICAL ASSEMBLY
ASSEMBLY 4082151 REVISION A

8
3 2 2
4
1

6 7

2-5A
SHEET 1
CAB MODULE PANEL ELECTRICAL ASSEMBLY
ASSEMBLY 4082151 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4082151 CAB MODULE PANEL ELECTRICAL ASSEMBLY
1 1 EA 4081585 PANEL, CAB MODULES
2 2 EA 439829 MODULE, CONTROLLER
3 1 EA 1499273 DIN RAIL - 6"
4 1 EA T105492 CONVERTOR, ELECTRICAL (24VDC - 24VDC)
5 1 EA 1470533 BUZZER, ALARM - MACHINE FAULT
6 1 EA 1485057 CONNECTOR ASSEMBLY - CONTROL MODULE ID5 2-6
7 1 EA 1484590 CONNECTOR ASSEMBLY - CONTROL MODULE ID5 2-6A
8 8 EA 1498482 CAPSCREW, BUTTON HEAD (18-8SS 8-32, .375)

2-5A
SHEET 2
CONNECTOR ASSEMBLY - CONTROL MODULE ID5
ASSEMBLY 1485057 REVISION A

2
3 4 5

2-6
SHEET 1
CONNECTOR ASSEMBLY - CONTROL MODULE ID5
ASSEMBLY 1485057 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1485057 CONNECTOR ASSEMBLY - CONTROL MODULE ID5
1 9 EA 439828 CONNECTOR, MODULE - 10 PIN
2 90 EA 1513719 FERRULE, 18AWG - GRAY - INSULATED
3 396 FT 1485039 WIRE, ELECTRICAL - EXANE - 20 AWG
4 24 FT 1485051 WIRE, ELECTRICAL - EXANE - 16 AWG
5 12 FT 1499277 WIRE, ELECTRICAL - CAN22 GA

2-6
SHEET 2
CONNECTOR ASSEMBLY - CONTROL MODULE ID6
ASSEMBLY 1484590 REVISION A

2
3

2-6A
SHEET 1
CONNECTOR ASSEMBLY - CONTROL MODULE ID6
ASSEMBLY 1484590 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1484590 CONNECTOR ASSEMBLY - CONTROL MODULE ID6
1 9 EA 439828 CONNECTOR, MODULE - 10 PIN
2 90 EA 1513719 FERRULE, 20AWG - GREY - INSULATED
3 456 FT 1485039 WIRE, ELECTRICAL - EXANE - 20 AWG
4 24 FT 1485051 WIRE, ELECTRICAL - EXANE - 16 AWG
5 12 FT 1499277 WIRE, ELECTRICAL - CAN - 22 AWG

2-6A
SHEET 2
CONNECTOR ASSEMBLY - UNDER CAB
ASSEMBLY 1516453 REVISION -

1 6
2 3

2-7
SHEET 1
CONNECTOR ASSEMBLY - UNDER CAB
ASSEMBLY 1516453 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1516453 CONNECTOR ASSEMBLY - UNDER CAB
1 1 EA 416634 CONNECTOR, ELCTRICAL - RECEPTACLE
2 210 FT 1485039 WIRE, ELECTRICAL - EXANE - 20GA.
3 168 FT 1485051 WIRE, ELECTRICAL - EXANE - 16GA.
4 31 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN
5 1 EA 416990 LOCKWASHER, PANEL
6 1 EA 416988 NUT, PANEL
7 56 FT 1485040 WIRE, ELECTRICAL - EXANE - 18GA.

2-7
SHEET 2
CONNECTOR ASSEMBLY - CAB TO MAIN JBOX
ASSEMBLY 1516452 REVISION -

1 6
2 3 7

2-7A
SHEET 1
CONNECTOR ASSEMBLY - CAB TO MAIN JBOX
ASSEMBLY 1516452 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1516452 CONNECTOR ASSEMBLY - CAB TO MAIN JBOX
1 1 EA 416637 CONNECTOR, ELCTRICAL - RECEPTACLE
2 154 FT 1485039 WIRE, ELECTRICAL - EXANE - 20GA.
3 126 FT 1485051 WIRE, ELECTRICAL - EXANE - 16GA.
4 31 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCKET
5 1 EA 416990 LOCKWASHER, PANEL
6 1 EA 416988 NUT, PANEL
7 14 FT 1499278 WIRE, ELECTRICAL - 20GA
8 126 FT 1485040 WIRE, ELECTRICAL - EXANE - 18GA.

2-7A
SHEET 2
CONNECTOR ASSEMBLY - CAB TO RAF
ASSEMBLY 1530811 REVISION -

1 6
2 3 7 8

2-7B
SHEET 1
CONNECTOR ASSEMBLY - CAB TO RAF
ASSEMBLY 1530811 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1530811 CONNECTOR ASSEMBLY - CAB TO RAF
1 1 EA 416634 CONNECTOR, ELCTRICAL - RECEPTACLE
2 168 FT 1485039 WIRE, ELECTRICAL - EXANE - 20GA.
3 98 FT 1485051 WIRE, ELECTRICAL - EXANE - 16GA.
4 31 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN
5 1 EA 416990 LOCKWASHER, PANEL
6 1 EA 416988 NUT, PANEL
7 14 FT 1499277 WIRE, ELECTRICAL - CAN - 22GA.
8 14 FT 1499278 WIRE, ELECTRICAL - SINGLE PAIR - 20GA.

2-7B
SHEET 2
CONNECTOR ASSEMBLY - CAB ROOF HANDRAIL
ASSEMBLY 1516454 REVISION -

1 6
2 3

2-7C
SHEET 1
CONNECTOR ASSEMBLY - CAB ROOF HANDRAIL
ASSEMBLY 1516454 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1516454 CONNECTOR ASSEMBLY - CAB TO MAIN JBOX
1 1 EA 416637 CONNECTOR, ELCTRICAL - RECEPTACLE
2 84 FT 1485039 WIRE, ELECTRICAL - EXANE - 20GA.
3 126 FT 1485051 WIRE, ELECTRICAL - EXANE - 16GA.
4 31 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCKET
5 1 EA 416990 LOCKWASHER, PANEL
6 1 EA 416988 NUT, PANEL
7 168 FT 1485040 WIRE, ELECTRICAL - EXANE - 18GA.

2-7C
SHEET 2
CONNECTOR ASSEMBLY - CAB MAIN POWER
ASSEMBLY 1516455 REVISION -

4 8
1 2 3

2-8
SHEET 1
CONNECTOR ASSEMBLY - CAB MAIN POWER
ASSEMBLY 1516455 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1516455 CONNECTOR ASSEMBLY - CAB MAIN POWER
1 14 EA 1494051 WIRE, ELECTRICAL - EXANE - 6GA.
2 14 FT 1485054 WIRE, ELECTRICAL - EXANE - 10GA.
3 14 FT 1485051 WIRE, ELECTRICAL - EXANE - 16GA.
4 1 EA 434384 CONNECTOR
5 6 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCKET
6 2 EA 434387 CONTACT, ELECTRICAL - 8GA
7 1 EA 434385 CONTACT, ELECTRICAL - 4GA
8 1 EA 416990 LOCKWASHER, PANEL
9 1 EA 416988 NUT, PANEL

2-8
SHEET 2
CAB SUB ASSEMBLY
ASSEMBLY 4086554 REVISION C
16 2

30 28

29

28 30

29

2-9
SHEET 1
CAB SUB ASSEMBLY
ASSEMBLY 4086554 REVISION C
12
17
12

17
15

15

17
4

33

35 23

25
34
20

35
6

18
7
19
35

2-9
SHEET 2
CAB SUB ASSEMBLY
ASSEMBLY 4086554 REVISION C

27

13

26

40
2-9
SHEET 3
CAB SUB ASSEMBLY
ASSEMBLY 4086554 REVISION C

2 16

2-9
SHEET 4
CAB SUB ASSEMBLY
ASSEMBLY 4086554 REVISION C

32

31

2-9
SHEET 5
CAB SUB ASSEMBLY
ASSEMBLY 4086554 REVISION C

24

39

24 39

2-9
SHEET 6
CAB SUB ASSEMBLY
ASSEMBLY 4086554 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


4086554 CAB SUB ASSEMBLY
1 1 EA 4570637 CAB, MODIFICATION
2 2 EA 425403 LATCH, COOLER DOOR
3 1 EA 425795 TABLE, REMOVEABLE - OP
4 1 EA 425768 PANEL - RADIO ACCESS
5 1 EA 425769 PEDESTAL, FOOTREST
6 2 EA 425770 SUPPORT, FOOTREST
7 1 EA 425771 PANEL, FOOTREST
8 1 EA 425772 COVER, FOOTREST - LH CONSOLE
9 1 EA 4094106 COVER PLATE, RADIO
11 7 EA 425784 INSULATION, 2" OP. CAB
12 2 EA 426163 INDICATOR, SLOPE DEGREE
13 1 EA 419846 PEDESTAL, SEAT
14 100 FT 400293 SEAL, DOOR (MIN 30FT)
15 2 EA 426418 LATCH, CABINET PANELS
16 16 EA 42798 CAPSCREW, FLAT HEAD - GR5 (1/4-20UNC, 1.750 L)
17 29 EA 426021 CAPSCREW, BUTTON HEAD, SOCKET (1/4-20UNC, 1.00 L)
18 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000 L)
19 6 EA 5989 WASHER, LOCK (3/8, SPRING)
20 2 EA 6881 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.000 L)
21 10 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
23 2 EA 426062 CAP, POLYETHYLENE
24 2 EA 437651 HOOK, DOUBLE PRONG HAT
25 2 EA 16083 WASHER, FLAT
26 4 EA 7574 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750 L)
27 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750 L)
28 2 EA 5988 CAPSCREW,HXHEAD GR5 - 3/8-16UNC 1.250
29 2 EA 7972 NUT, HEX, LOCK ( 3/8-16UNC)
30 2 EA 405978 CAB DOOR BUMPER
31 6 EA 359551 SCREW, MACHINE, ROUND HEAD SLOT (10-32UNF, 0.375 L)
32 2 EA 442649 PLATE, DOOR LATCH SPACER
33 1 EA 1496683 PANEL, RH FOOTREST
34 1 EA 1496690 PANEL, COVER ELECTRICAL
35 37 EA 42796 CAPSCREW, FLAT HEAD - GR5 (1/4-20UNC, 1.750 L)
39 4 EA T104312 CAPSCREW, FLAT HEAD (18-8 SST, 10- 32UNC)
40 1 EA 1611270 COATING, NON-SKID - LARGE CAB FLOOR

2-9
SHEET 7
KIT - CAB GLASS
ASSEMBLY 4105450 REVISION B

5 5

5
8
4 8

2 3
1
2-10
SHEET 1
KIT - CAB GLASS
ASSEMBLY 4105450 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


4105450 KIT - CAB GLASS
1 2 EA 1610715 GLASS, CAB - XIR LAMINATED - REAR TOP
2 1 EA 1610714 GLASS, CAB - XIR LAMINATED - REAR BOTTOM
3 2 EA 1610717 GLASS, CAB - XIR LAMINATED - RH SIDE
4 1 EA 1610999 GLASS, CAB - XIR LAMINATED - FRONT
5 4 EA 1611000 GLASS, CAB - XIR LAMINATED - DOOR
6 1 EA 1610713 GLASS, WINDOW - ROOF - OPERATORS CAB
7 115 FT 987906 GASKET, WEATHERSTRIP
8 1 EA 4107637 GLASS, CAB - XIR LAMINATED - LH SIDE

2-10
SHEET 2
CAB SEAT AIR ACCUMULATOR INSTALLATION
ASSEMBLY 1481781 REVISION A

2-11
SHEET 1
CAB SEAT AIR ACCUMULATOR INSTALLATION
ASSEMBLY 1481781 REVISION A

2 2 1

5 4

3 1

3
2

5 4

2-11
SHEET 2
CAB SEAT AIR ACCUMULATOR INSTALLATION
ASSEMBLY 1481781 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1481781 CAB SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR 2-11A
2 2 EA 33334 ADAPTER, ELBOW - 90DEG
3 4 EA 20998 CAPSCREW,HEX HEAD - GR5 (0.375x.75,UNC)
4 4 EA 5989 WASHER, LOCK (3/8, SPRING)
5 4 EA 40388 BAR, TAPPED

2-11
SHEET 3
SEAT, AIR ACCUMULATOR KIT
ASSEMBLY 434458 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


434458 SEAT, AIR ACCUMULATOR KIT
1 1 EA 4570023 TANK KIT
2 1 EA 4109756 SAFETY VALVE
3 1 EA 4166180 CHECK VALVE
4 1 EA 4570024 PUSHLOCK UNION

2-11A
SHEET 1
CLOSED CIRCUIT VIDEO INSTALLATION
ASSEMBLY 1481299 REVISION F

2-12
SHEET 1
CLOSED CIRCUIT VIDEO INSTALLATION
ASSEMBLY 1481299 REVISION F

2-12
SHEET 2
CLOSED CIRCUIT VIDEO INSTALLATION
ASSEMBLY 1481299 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


1481299 CLOSED CIRCUIT VIDEO INSTALLATION
1 1 EA 999755 CAMERA - REAR VIEW
2 1 EA 999756 CAMERA, VIDEO - CLOSED CIRCUIT
4 1 EA 1011458 CAMERA MOUNT
5 1 EA 4338295 CAMERA SCREEN MOUNT PLATE
6 1 EA 999758 CABLE, CAMERA-50FT
7 4 EA 1697706 CAPSCREW, BUTTON HEAD
8 4 EA 1037684 NUT, HEX-GR5 (#8-32UNC)
9 1 EA 4393131 FRONT CAMERA MOUNT
3 EA 1524953 CLAMP, STAUFF-STD (NOT SHOWN)

2-12
SHEET 3
CONSOLE ASSEMBLY
ASSEMBLY 1484135 REVISION B

8
4

5 6 10
1

9 7

2-13
SHEET 1
CONSOLE ASSEMBLY
ASSEMBLY 1484135 REVISION B

5
1
2

2-13
SHEET 2
CONSOLE ASSEMBLY
ASSEMBLY 1484135 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1484135 CONSOLE ASSEMBLY
1 1 EA 1470532 PANEL, CONTROL - LH - LOWER SIDE 2-14
2 1 EA 1470500 PANEL, CONTROL - RH - LOWER SIDE 2-15
3 1 EA 1470531 PANEL, CONTROL - RH - UPPER SIDE 2-16
4 1 EA 1484134 CIRCUIT BREAKER PANEL ASSEMBLY 2-17
5 4 EA 425957 HINGE, BLOCK
6 16 EA 426439 CAPSCREW, SOCKET HEAD - M6-1 (5MM x 16)
7 2 EA 42543 CAPSCREW,HXHEAD GR5 - 1/4-20UNC 1
8 33 EA 440316 SCREW, MACHINE - PHILLIPS HEAD (10-24UNC,
0.375)
9 2 EA 5970 WASHER, LOCK (1/4, SPRING)
10 2 EA 1526693 MOUNT, HINGE - CIRCUIT BREAKER PANEL

2-13
SHEET 3
CONSOLE ASSEMBLY - LH - LOWER
ASSEMBLY 1470532 REVISION C

2 12 14

1 3 12 14 19

3 12 14 19
2 12 14

14 12 8 22 21
14 13 12 8

2 12 14
20 22 18
14 12 8

18

2 12 14

17 18
18 7 8 5 5
2 15 16
12 12 9 3
12 12 4
14 14 12 12
14 14 12
14 14
14
19

2-14
SHEET 1
CONSOLE ASSEMBLY - LH - LOWER
ASSEMBLY 1470532 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1470532 CONSOLE ASSEMBLY - LH - LOWER
1 1 EA 1069580 CONSOLE, CONTROL - LH PANEL
2 5 EA 1490916 CONTROL, JOY STICK - SINGLE AXIS
3 3 EA 426121 CONTROL, JOY STICK
4 1 EA 437369 SWITCH, 2 POSITION
5 2 EA 437370 SWITCH, 3 POSITION
7 1 EA 437372 SWITCH, 3 POSITION - MOMENTARY - BOTH DIRECTIONS
8 4 EA 437373 SWITCH, 3 POSITION SELECTOR
9 1 EA 431440 POTENTIOMETER
12 16 EA 437380 MOUNTING, LATCH
13 2 EA 437381 CONTACT, N.C.
14 31 EA 437377 CONTACT, BLOCK - N.O.
15 1 EA 1481031 POTENTIOMETER, 10KOHM
16 1 EA 438721 KNOB, POTENTIOMETER
17 1 EA 1479605 LIGHT, MAP - CAB PANELS
17A 4055615 replacement bulb (not shown)
18 4 EA 426152 PLUG, CONSOLE HOLES
19 6 EA 1490915 CONTACT BLOCK, N.C.E.B.
20 1 EA 4003250 BAR, TIE DOWN - 18.75
21 1 EA 4003251 BAR, TIE DOWN - 13.5
22 4 EA T104351 CAPSCREW, BUTTON HEAD - (18-8SS 10-32.5)

2-14
SHEET 2
CONSOLE ASSEMBLY - RH - LOWER
ASSEMBLY 1470500 REVISION B

2 2 2
2
14 2 4
4

16 15

1
8 7

9 10 11
5

2 3

2-15
SHEET 1
CONSOLE ASSEMBLY - RH - LOWER
ASSEMBLY 1470500 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1470500 CONSOLE ASSEMBLY - RH - LOWER
1 1 EA 1069591 CONSOLE, CONTROL - RH PANEL
2 6 EA 430451 CONTROLLER, JOYSTICK - SINGLE AXIS - 2-15A
JACKS/MAST RAISE
3 1 EA 432874 CONTROLLER, SINGLE AXIS FRICTION JOYSTICK
4 2 EA 430450 CONTROLLER, JOYSTICK SINGLE AXIS - TRAM 2-15B
5 1 EA 425402 LEVEL, BULLSEYE
7 1 EA 1481031 POTENTIOMETER, 10KOHM
8 1 EA 438721 KNOB, POTENTIOMETER
9 1 EA 437370 SWITCH, 3 POSITION - SELECTOR
10 1 EA 437380 MOUNTING LATCH
11 2 EA 437377 CONTACT BLOCK, N.O.
14 1 EA 1479605 MAP LIGHT, CAB PANELS
15 1 EA 4003089 BAR, TIE DOWN - 23
16 2 EA T104351 CAPSCREW, BUTTON HEAD (18-8SS 10-32.5)

2-15
SHEET 2
CONTROLLER-JOYSTICK-SINGLE AXIS-JACKS/MAST RAISE
ASSEMBLY 430451 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


430451 CONTROLLER, JOYSTICK - SINGLE AXIS - JACKS/MAST RAISE
1 1 EA 4430993 CAP HANDLE
2 2 EA 4430994 SCREW
3 1 EA 4430969 BOOT
4 1 EA 4430990 RETAINING CLIP
5 1 EA 4430991 WASHER
6 1 EA 4430992 SLEEVE-HANDLE-PLASTIC
7 2 EA 4571008 SCREW
8 2 EA 4571009 WASHER

2-15A
SHEET 1
CONTROLLER, JOYSTICK SINGLE AXIS - TRAM
ASSEMBLY 430450 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


430450 CONTROLLER, JOYSTICK SINGLE AXIS - TRAM
1 1 EA 4571004 HANDLE (upper half - 2 piece)
2 1 EA 4571005 MECH. INTERLOCK TUBE
3 1 EA 4571006 HANDLE (lower half - 2 piece)
4 1 EA 4571007 RING CLIP

2-15B
SHEET 1
CONSOLE ASSEMBLY - RH - UPPER
ASSEMBLY 1470531 REVISION B

4 5 6

2-16
SHEET 1
CONSOLE ASSEMBLY - RH - UPPER
ASSEMBLY 1470531 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1470531 CONSOLE ASSEMBLY - RH - UPPER
1 1 EA 1069592 CONSOLE, VIDEO - RH PANEL
2 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
3 2 EA 438712 SWITCH
4 1 EA 437376 SWITCH, PUSH BUTTON
5 1 EA 437380 MOUNTING, LATCH
6 1 EA 437377 CONTACT BLOCK, N.O.

2-16
SHEET 2
CIRCUIT BREAKER PANEL ASSEMBLY
ASSEMBLY 1484134 REVISION C

19 20
17
18 26 25
25 6
19 21 26 14
24 16
27 26
7
13 12 22
9
8
18 22
9
5
19
1
15
28 13
16
7 8
11 9 8 23 9 10
22 9 3
22 4 9 22
22
10
9
9
2
8

2-17
SHEET 1
CIRCUIT BREAKER PANEL ASSEMBLY
ASSEMBLY 1484134 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1484134 CIRCUIT BREAKER PANEL ASSEMBLY
1 1 EA 1484137 CONSOLE, GAGE - RH PANEL
2 1 EA 437376 SWITCH, PUSH BUTTON
3 1 EA 416630 RECEPTACLE, POWER
4 1 EA 437379 SWITCH, KEY
5 1 EA 437375 SWITCH,START
6 1 EA 335243 LIGHT, INSTRUMENT
7 2 EA 335245 LIGHT, INSTRUMENT
8 4 EA 437369 SWITCH, 2 POSITION
9 8 EA 437380 MOUNTING, LATCH (FOR A-B SWITCH - 3 WAY)
10 2 EA 437381 CONTACT, N.C.
11 1 EA 319146 GAUGE, COMPRESSOR TEMPERATURE
12 1 EA 432387 GAUGE, ENGINE OIL PRESSURE (0-150 PSI)
13 2 EA 422058 GAUGE, HOURMETER - 24V
14 1 EA 432870 GAUGE, PANEL - TACHOMETER
15 1 EA 426418 LATCH, CABINET PANELS
16 2 EA 319240 RESISTOR
17 1 EA 430980 BREAKER, CIRCUIT - 5A
18 2 EA 430981 BREAKER, CIRCUIT - 10A
19 5 EA 430982 BREAKER, CIRCUIT - 15A
20 1 EA 430983 BREAKER, CIRCUIT - 20A
21 1 EA 430984 BREAKER, CIRCUIT - 30A
22 8 EA 437377 CONTACT, NO A-B SWITCH
23 1 EA 1720216 SWITCH, PUSH BUTTON - STOP
24 1 EA 4001371 BAR, TIE DOWN - 5 1/2
25 2 EA 4002637 BAR, TIE DOWN - 5
26 6 EA T104351 CAPSCREW, BUTTON HEAD (18-8SS 10-32.5)
27 1 EA 431136 LIGHT, RED LED
28 1 EA 441056 LIGHT, RED LED

2-17
SHEET 2
ROOF MOUNTED HVAC INSTALLATION
ASSEMBLY 4035537 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4035537 ROOF MOUNTED HVAC INSTALLATION
1 1 EA 1698323 HVAC ASSEMBLY - 24VDC 2-19
2 6 EA 42627 WASHER, FLAT (1/2")
3 6 EA 5975 WASHER, LOCK, (1/2" SPRING)
4 6 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
5 9 EA 42624-050 WASHER, FLAT (1/4", TYPE A)
6 9 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750
LG)
7 1 EA 1531616 PANEL, LH CONSOLE COVER
8 10 EA 437722 WASHER, FLAT (1/4")
9 10 EA T104455 CAPSCREW, BUTTON HEAD
11 2 EA 323362 WASHER, LOCK - METRIC (M16)
12 2 EA 83151 CAPSCREW, HEX (M16 X 2 X 30MM LG)
13 1 EA 401818 WASHER, LOCK (M12 DIN 7980)
14 1 EA 88634 CAPSCREW, M12-1.75 X 32 LG
16 1 EA 1498928 VARIABLE DISPLACEMENT PISTON PUMP 2-23
17 1 EA 1524806 DRIVE ADAPTER, SAE B
18 2 EA 432436 ADAPTER, STRAIGHT - METRIC
19 4 EA 30067 ADAPTER, STRAIGHT
20 6 EA 57729 ADAPTER, STRAIGHT - REDUCER
21 1 EA 83793 ADAPTER, 90DEG
22 6 EA 33375 FITTING, REUSEABLE - BRASS
23 6 EA 320422 1" RADIATOR CLAMPS
24 1 EA 303827 ADAPTER, STRAIGHT
25 1 EA 303818 ADAPTER, STRAIGHT
26 2 EA 303810 ADAPTER, STRAIGHT
27 1 EA 72701 ADAPTER, 45DEG - SWIVEL-12FJIC X -12MJIC
28 2 EA 403287 MOUNT, DRAIN WATER
29 1 EA 1530646 BULKHEAD PLATE FOR A/C PRESSURE
30 1 EA 303882 ADAPTER, STRAIGHT
31 2 EA 303950 ADAPTER, 90DEG
32 1 EA 303881 ADAPTER, STRAIGHT
33 2 EA 303949 ADAPTER, 90DEG - SWIVEL
34 1 EA 422400 ADAPTER, STRAIGHT - BULKHEAD
35 2 EA 422342 ADAPTER, 90DEG
36 2 EA 33341-050 ADAPTER, STRAIGHT
37 2 EA 34727 VALVE, SHUT OFF
38 1 EA 31805 ADAPTER, 90 -12MNPT X -12MJIC
39 1 EA 1543346 ADAPTER, 90DEG - EXTENDED
40 1 EA 1531948 HOSE, HEATER (5/8" DIA X 276" LG)
41 1 EA 1531949 HOSE, HEATER (5/8" DIA X 288" LG)
42 1 EA 1531950 HOSE, HEATER (5/8" DIA X 312" LG)
43 1 EA 1531719 HOSE ASSEMBLY - WCDG1H-16-165
44 1 EA 1531720 HOSE ASSEMBLY - OCBM2T-08-340
45 1 EA 1531941 HOSE ASSEMBLY - OCBM2T-04-350
46 1 EA 1531942 HOSE ASSEMBLY - OCBM2T-04-230
47 1 EA 1531943 HOSE ASSEMBLY - OCAM2T-08-220
48 1 EA 1531944 HOSE ASSEMBLY - OCAG1H-12-220
49 1 EA 1531945 HOSE ASSEMBLY - OCAM2T-04-210
50 1 EA 1531948 HOSE, HEATER (5/8" DIA X 276" LG)
2-18
SHEET 1
ROOF MOUNTED HVAC INSTALLATION
ASSEMBLY 4035537 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


51 1 EA 1620858 FITTING
52 1 EA 1620859 BUSHING
53 1 EA 1620860 ADAPTER, 90 DEG
54 1 EA 1620903 VALVE, DUCK BILL
55 1 EA 1621322 HOSE
56 9 EA 5970 WASHER, LOCK (1/4", SPRING)
60 1 EA 4352895 ADAPTER, ORIFICE

2-18
SHEET 2
HVAC ASSEMBLY - 24VDC
ASSEMBLY 1698323 REVISION B

12

13

11

4 7
2
9 5 6 8
3 1 10

2-19
SHEET 1
HVAC ASSEMBLY - 24VDC
ASSEMBLY 1698323 REVISION B

2-19
SHEET 2
HVAC ASSEMBLY - 24VDC
ASSEMBLY 1698323 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1698323 HVAC ASSEMBLY - 24VDC
1 12 EA 4405659 WASHER, FLAT - 1/4" SS
2 12 EA 4405855 WASHER, FLAT - 1/2" SS
3 12 EA 4405810 WASHER, LOCK - 1/4" SS
4 12 EA 4405856 WASHER, LOCK - 1/4" SS
5 12 EA 4405857 NUT, HEX HEAD - (1/4-20, SS)
6 1 EA 4405858 DISPLAY, CONTROL PANEL
7 12 EA 4405859 NUT, 1/2-13 SS
8 1 EA 4405860 PLATE, CONTROL DISPLAY TRIM
9 1 EA 4405861 WELDMENT, ROOF PLATE DUCT
10 1 EA V015608 ASSEMBLY - R/A FILTER PLENUM 2-19A
11 1 EA V015609 ASSEMBLY - SUPPLY AIR PLENUM 2-19B
12 1 EA 4405862 ASSEMBLY - HYDAC - 8 KW - 24VDC
13 1 EA 4405863 KIT - AC/DC DRAIN
4405862 HVAC ASSEMBLY SPARE PARTS LIST 2-20

2-19
SHEET 3
RETURN AIR ASSEMBLY
ASSEMBLY 4571013 REVISION 1

7
3 2

4 6

10

2-19A
SHEET 1
RETURN AIR ASSEMBLY
ASSEMBLY 4571013 REVISION 1

ITEM QTY. U/M PART NO. DESCRIPTION


4571013 RETURN AIR ASSEMBLY
1 1 EA 4416395 STEEL, LEAF SPRING
2 2 EA 4416396 SCREW, ROUND HEAD (1/4-20, 1/2"L
3 2 EA 4405659 WASHER, FLAT (1/4" SS)
4 2 EA 4405810 WASHER, LOCK (1/4" SS)
5 1 EA 4411735 RIVET
6 1 EA 4411739 GROMMET
7 1 EA 4416397 WELDMENT - RETURN AIR FILTER PLENUM
8 1 EA 4393185 WELDMENT - RETURN AIR FILTER - AIR ON
9 1 EA 4393186 WELDMENT - RETURN AIR FILTER - AIR OFF
10 1 EA 4385039 FILTER, RETURN AIR

2-19A
SHEET 2
SUPPLY AIR PLENUM ASSEMBLY
ASSEMBLY 4571016 REVISION 1

2-19B
SHEET 1
SUPPLY AIR PLENUM ASSEMBLY
ASSEMBLY 4571016 REVISION 1

ITEM QTY. U/M PART NO. DESCRIPTION


4571016 SUPPLY AIR PLENUM ASSEMBLY
1 8 EA 4405655 SCREW, ROUND HEAD (8-32, 3/8" SS)
2 1 EA 4416471 WELDMENT - SUPPLY AIR PLENUM
3 4 EA 4385432 LOUVER

2-19B
SHEET 2
HVAC ASSEMBLY - 24VDC - 8KW
ASSEMBLY 4405862 REVISION C

2-20
SHEET 1
HVAC ASSEMBLY - 24VDC - 8KW
ASSEMBLY 4405862 REVISION C

10 11
59
121 131
63

94
45
120 92

13 66

133 55 64
67
110 71
62 127
60
47 137
72

97
12
8 5 4
37 125
122 102 76 7 134
101 105 24 129
91 119
109
114 126
95 15 132 6
19 78 135
84 46
74 36
41 128
123
93 22 35
40
124 104
118
88 26
115 52 96
87 68
25 99
90 50
54
39 107
111
42 38 108
53

23
9 43
75 116
85 70 3
20 73 86
77 65 83
49 21 89 34 136
130 30 33
14 32 17
2
44 28
27 80 58 82 106
112 138 98
51 29 31
113
140
79 56 16
1 139
81
103
18 61 69 117
48 100
57

2-20
SHEET 2
HVAC ASSEMBLY - 24VDC - 8KW
ASSEMBLY 4405862 REVISION C

2-20
SHEET 3
HVAC ASSEMBLY - 24VDC - 8KW
ASSEMBLY 4405862 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4405862 HVAC ASSEMBLY - 24VDC - 8KW
1 1 EA 4308762 COIL, HEATER
2 1 EA 1031619 VALVE, DISCHARGE
3 1 EA 4308763 VALVE, SUCTION
4 1 EA 1012726 MOTOR, 24V - 2500 RPM - BI DIRECTIONAL
5 1 EA 1133209 MOTOR, EVAPORATOR
6 4 EA 4405883 RING, VENTURI INLET
7 1 EA 4405884 WHEEL, BLOWER, CCW
8 2 EA 4405885 WHEEL, BLOWER
9 1 EA 4308764 FAN, AXIAL - 24VDC - DOUBLE SET
10 1 EA 4405910 PRECLEANER, AIR
11 1 EA 4405911 BAND, BELLY - 8.125"
12 1 EA 4405912 ELBOW, 90DEG - RUBBER
13 1 EA 1123321 ASSEMBLY, FILTER PACK
14 1 EA 4405913 BULKHEAD - O-RING - 5/8" TUBE
15 2 EA 4405914 FITTING, BULKHEAD
16 1 EA 4405915 ELBOW, 90DEG - COPPER
17 2 EA 4405917 ELBOW, 90DEG - SHORT - COPPER
18 4 EA 4405919 ELBOW, 90DEG - SHORT - COPPER
19 1 EA 4405920 VALVE, BALL
20 1 EA 4405921 NUT, FLARE, SHORT - 1/2"
21 1 EA 4405922 CAP, HIGH PRESSURE SIDE
22 1 EA 4405923 CAP, LOW PRESSURE SIDE
23 1 EA 4405924 NUT, MALE - SWIVEL - 1/4"
24 3 EA 4406070 FITTING, MALE SWIVEL NUT - 3/4-16
25 2 EA 4406071 FITTING, WITCH PORT
26 1 EA 4406072 FITTING, LOW SIDE C-PORT
27 1 EA 4406073 FITTING, HIGH SIDE CHARGE PORT
28 1 EA 4406074 FITTING, FEMALE - 5/8-18UNF
29 2 EA 4406075 FITTING, FEMALE - 3/4-16UNF
30 1 EA 4411751 FITTING, FEMALE TUBE - 5/8"
31 1 EA 4411752 TUBE, BUMP STUB COPPER - 3/8"
32 3 EA 4411753 TUBE, BUMP STUB COPPER - 1/2"
33 1 EA 4411754 BUMP, COPPER TUBE STUB - 5/8"
34 1 EA 1123057 VALVE, TXV
35 1 EA 4308767 VALVE, SOLENOID - 24V
36 1 EA 1118492 SWITCH, LOW PRESSURE
37 1 EA 4308768 SWITCH, HIGH PRESSURE
38 1 EA 4308830 DRIER, FILTER - 1/2"
39 1 EA 4411755 GLASS, MOISTURE LIQUID SIGHT
40 1 EA 4411757 FITTING, HOSE BARB
41 4 EA 4411758 FITTING, HOSE BARB
42 1 EA 4411759 FITTING, REFRIGERANT HOSE
43 1 EA 4411760 FITTING, STRAIGHT
44 1 EA 4411761 FITTING, 90DEG- FEMALE
45 1 EA 4411762 FITTING, FEMALE
46 6 EA 4411763 CLAMP, HOSE - 7/8"
47 6 EA 4411764 CLAMP, WORM GEAR DRIVE
48 3 EA 4411765 CLAMP, WORM GEAR DRIVE
49 4 EA 4411766 CLAMP, ADEL - 5/8"
2-20
SHEET 4
HVAC ASSEMBLY - 24VDC - 8KW
ASSEMBLY 4405862 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


50 3 EA 4411767 CLAMP, ADEL - 7/8"
51 3 EA 4411768 CLAMP, ADEL - 1/2" X 1/2" WIDE
52 2 EA 4411769 FITTING, 5/8 BARB TO 1/2 NPT
53 2 EA 4411771 FITTING, 12.5MM DIA S GLAND
54 3 EA 4411773 FITTING, 3/4" CORD CONNECTOR
55 1 EA 4308833 SWITCH, 3 POLE
56 1 EA 4308836 SWITCH, THERMOSTAT
57 1 EA 4411774 MANIFOLD, VALVE
58 1 EA 4411775 CONNECTOR, HYDRAULIC - STRAIGHT
59 2 EA 4411776 FITTING, HYDRAULIC - TUBE - STRAIGHT
60 1 EA 4411777 FITTING, HYDRAULIC - TUBE - ELBOW
61 3 EA 4411778 FITTING, HYDRAULIC - TUBE - ELBOW
62 2 EA 4411779 FITTING, HYDRAULIC - TUBE - ELBOW
63 2 EA 4411780 BLKHD, HYDRAULIC FITTING
64 1 EA 4411781 FITTING, HYDRAULIC - TUBE - ELBOW
65 1 EA 4411782 ASSEMBLY, #8 TO #8 HYDRAULIC HOSE
66 1 EA 4411783 ASSEMBLY, TPW5 HYDRAULIC HOSE
67 2 EA 4411784 ASSEMBLY, TPW5 HYDRAULIC HOSE
68 4 EA 4411786 MOUNT, NEOPRENE VIBRATION
69 8 EA 4411787 STUD, 5/16 THD GAS STRUT BALL
70 6 EA 4411788 LATCH, ADJUSTIBLE
71 4 EA 4411789 STRUT, C16 - 10445 GAS
72 11 EA 4405654 SCREW, 1/4 - 20 X 3/4" LG HEX SS
73 14 EA 4411800 SCREW, 1/4 - 20 x 1" HEX HD SS
74 4 EA 4411801 SCREW, 3/8 - 16 X 1" HEX HD SS
75 70 EA 4411802 SCREW, 5/16 - 18 X 3/4 HX HD CAP
76 4 EA 4411803 SCREW, 5/16 - 18 X 1 HX HD CAP
77 30 EA 4411804 SCREW, #8 - 32 X 1/2 RND HD SS
78 4 EA 4411805 SCREW, 1/4 - 20 X 5" HEX HD SS
79 3 EA 4411806 BOLT, 1/4" - 20 X 4" STEEL
80 30 EA 4405658 WASHER, #8 SS FLAT
81 5 EA 4411807 WASHER, #10 SS FLAT
82 5 EA 4411808 WASHER, #10 SS LOCK
83 48 EA 4405659 WASHER, 1/4 SS FLAT
84 17 EA 4411809 WASHER, 3/8 FLAT
85 87 EA 4411860 WASHER, 5/16 SS FLAT
86 40 EA 4405810 WASHER, 1/4" SS LOCK
87 85 EA 4411861 WASHER, 5/16 SS LOCK
88 17 EA 4411862 WASHER, 3/8" SS LOCK
89 30 EA 4405862 WASHER, #8 SS LOCK
90 4 EA 441863 WASHER, 5/16 SS SEALING
91 3 EA 4411864 WASHER, 1" INTERNAL TOOTH LOCK
92 2 EA 4411865 WASHER, 3/4" INTERNAL TOOTH
93 1 EA 4411866 WASHER, 7/8 ID RED INSUL FIBER
94 2 EA 4411867 WASHER, 3/4 ID RED INSUL FIBER
95 11 EA 4411868 NUT, 1/4 - 20 SS HEX HEAD
96 17 EA 4411869 NUT, 5/16 SS HEX
97 13 EA 4411870 NUT, 3/8 - 16 HEX
98 5 EA 4411871 NUT, #10 - 32 SS HEX
99 4 EA 4411872 NUT, 1/4" HEX W/NYLON INSERT
2-20
SHEET 5
HVAC ASSEMBLY - 24VDC - 8KW
ASSEMBLY 4405862 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


100 8 EA 4411873 NUT, 5/16 - 18 NYLON - INSERT HEX
101 4 EA 4411735 RIVET, 1/8" DIA. X 1/4"
102 1 EA 4411736 GROMMET, 3/8" ID RUBBER
103 1 EA 4411737 GROMMET, RUBBER
104 1 EA 4411738 GROMMET, 5/8" OD RUBBER PLUG
105 6 EA 4411739 GROMMET, RUBBER PLUG
106 1 EA 4411880 O-RING, 3/8T NEOPRENE
107 3 EA 4411881 O-RING, 1/2T NEOPRENE
108 2 EA 4411882 DECAL, BERGSTROM ELECT. SYS.
109 1 EA BLANK, NAMEPLATE SERIAL
110 1 EA STICKER, ELECT. BUILT BY
111 1 EA STICKER, MECH. BUILT BY
112 1 EA 1129893 VALVE, RELIEF 3/8"
113 1 EA 4411883 RECEIVER, 5' X 10" VERTICAL
114 1 EA 4411884 LABEL, R134a REFRIGERANT ID
115 3 EA 4411885 LOCKNUT, 3/4" NON - METALLIC
116 1 EA 4411886 WELDMENT, CONDENSER FAN PANEL
117 1 EA 4411887 COIL, EVAPORATOR
118 1 EA 4411888 COIL, CONDENSER
119 1 EA 4411889 WELDMENT, M8 UNIT CASE
120 1 EA 4413790 WELDMENT, COND. ELECT. BOX LID
121 1 EA 4571011 ASSEMBLY, M8 ELECT. PANEL LAYOUT 2-22
122 1 EA 4413791 WELDMENT, COND. COIL MTNG BRKT
123 2 EA 4411792 WELDMENT, CU. TUBE MNTG. BRKT.
124 2 EA 4413793 WELDMENT, SOL. VALVE SUPPORT
125 1 EA 4380692 KIT, M8 HYD. DRIVEN COMPRESSOR 2-21
126 1 EA 4413794 WELDMENT, M8 COMP MOTOR MNTG
127 1 EA 4413796 WELDMENT, F/A MOTOR DOME
128 1 EA 4413795 WELDMENT, COND. AIR OFF COVER
129 1 EA 4413797 WELDMENT, MPV5 F/A BLWR HSNG
130 1 EA 4413798 WELDMENT, EVAP BLWR DC PLENUM
131 1 EA 4413799 WELDMENT, EVAPORATOR LID
132 1 EA 4415930 WELDMENT, FAN DECK
133 1 EA 4415931 STICKER, CAUTION DISCONN YELL
134 1 EA 4415932 PLATE, F/A MOTOR MOUNTING
135 1 EA 4415933 PLATE, S/A END BLANKING PANEL
136 1 EA 4415934 PLATE, RETURN AIR BLANKING
137 1 EA 4416358 WELDMENT, F/A BLOWER ADAPTOR
138 1 EA 4416359 WELDMENT, HTR COIL LH MOUNT
139 1 EA 4416410 WELDMENT, HTR COIL RH MOUNT
140 1 EA 4416411 BRACKET, PROBE MOUNT

THE BELOW ITEMS ARE NOT SHOWN

141 * FT 4416412 TUBE, 3/8" OD ACR COPPER (*1.5 FT)


142 7 FT 4416413 TUBE, 1/2" OD COPPER
143 * FT 4416414 TUBE, 5/8" OD COPPER (* 0.6 FT)
144 3 FT 4416415 HOSE, 5/8" ID HEATER
145 * FT 4416417 HOSE, #8 13/32 IDX .66 - .70 BULK (*1.13 FT)
146 * FT 4416418 HOSE, #12 5/8 IDX .91 - .95 BULK (*2.5 FT)
2-20
SHEET 6
HVAC ASSEMBLY - 24VDC - 8KW
ASSEMBLY 4405862 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


147 8 EA 4416419 TERMINAL, WIRE 14-16 GA. P-SW
148 12 EA 4416420 SEAL, TERMINAL P-SW
149 4 EA 4416421 CONNECTOR, HOUSING P-SW
150 4 EA 4416422 TERMINAL, MALE
151 2 EA 4416423 CONNECTOR, TERMINAL HOUSING
152 2 FT 4416424 DISCONNECT, 16-14AWG FEM. BLUE
153 2 EA 4416425 RECP SURGE, PLUG AMP 165429-1
154 2 EA 4416426 PLUG, 55307-1 BLUE SURE
155 5 EA 4416427 RING, BLUE AMP 321045
156 1 EA 4416428 RING, YELLOW TERMINAL
157 1 EA 4405851 SADDLE, DENNISON
158 3 FT 4416429 LOOM, .25 ID X BULK WIRE
159 * FT 4416430 LOOM, .625 ID X BULK WIRE (*2.5 FT)
160 56 EA 4416431 TIE, XYTON T181 CABLE
161 * FT 4416432 WIRE, 16GA 600V GREEN (*13.5 FT)
162 16 FT 4416433 WIRE, MTW 14GA / 19STR GREEN
163 15 FT 1485053 WIRE, 12GA EXANE
164 17 FT 1485052 WIRE, 14GA EXANE
165 44 FT 1485051 WIRE, 16GA EXANE
166 9 FT 4416434 SEAL, NEOPRENE 1" X 1"
167 23 FT 4416435 SEAL, RUBBER
168 2 FT 4416437 SEAL, TRIM - LOK 3100 1/8C
169 1 FT 4416439 TAPE, INSUL CORK 1/8 X 2
170 17 FT 4416451 TAPE, INSUL CLSD CELL 1/8 X 75'
171 * FT 4416452 TAPE, INSUL CLSD CELL 1/4 X 2 X 50
172 1 EA 4416453 KIT, 1/4 CLSD CELL NEOPRENE
173 22 FT 4416454 TRIM-LOK, RUBBER EDGE

2-20
SHEET 7
KIT - M8 HYD DRIVEN COMPRESSOR
ASSEMBLY 4380692 REVISION 1

7 5

10 9
4

3
1
8 2
6

2-21
SHEET 1
KIT - M8 HYD DRIVEN COMPRESSOR
ASSEMBLY 4380692 REVISION 1

ITEM QTY. U/M PART NO. DESCRIPTION


4380692 KIT - M8 HYD DRIVEN COMPRESSOR
1 1 EA 4380694 MOTOR, HYDRAULIC
2 1 EA 4380695 CLAMP, WORM GEAR DRIVE
3 8 EA 9135 CAPSCREW, SOCKET HEAD (3/8-16, 1.00L)
4 1 EA 4405864 BOLT (M6 x 1.0 x 20)
5 1 EA 4380696 COMPRESSOR, 24VDC - DIRECT DRIVE
6 1 EA 4405865 BRACKET, COMPRESSOR MOUNT BACK
7 1 EA 4405866 WELDMENT, COMPRESSOR MOTOR
8 1 EA 4380697 BAND, SAFETY - M8 HYDRAULIC
9 2 EA 4380698 PLUG, COMPRESSOR CHARGE PORT (M12 x 1.0)
10 1 EA 4380699 COUPLING, MOTOR - COMPRESSOR

2-21
SHEET 2
SPARE PARTS LIST - ELECTRICAL PANEL ASSEMBLY
ASSEMBLY 4571011 REVISION 2

12 6

11

28 16 25 26
3 1

30
32
29
34
17
10
18

19

20
31

21
24

9
34 23
8 13 22
15
5 33 27 2 7
14

2-22
SHEET 1
SPARE PARTS LIST - ELECTRICAL PANEL ASSEMBLY
ASSEMBLY 4571011 REVISION 2

ITEM QTY. U/M PART NO. DESCRIPTION


4571011 SPARE PARTS LIST - ELECTRICAL PANEL ASSEMBLY
1 4 EA 4397894 STOP, TERMINAL END
2 3 EA 4397895 SUPPRESSOR, SURGE
3 2 EA 1129904 BREAKER, 6 AMP
4 1 EA 4383855 RESISTOR, 100W
5 2 EA 4397896 BRACKET, RESISTOR
6 2 EA 4405654 SCREW, HEX (1/4-20, 3/4" L - SS)
7 6 EA 4405655 SCREW, ROUND HEAD (8-32, 3/8" L - SS)
8 2 EA 4405656 WASHER, LOCK (#6, SS)
9 2 EA 4405657 WASHER, FLAT (#6, SS)
10 6 EA 4405658 WASHER, FLAT (#8, SS)
11 2 EA 4405659 WASHER, FLAT (1/4", SS)
12 2 EA 4405810 WASHER, LOCK (1/4", SS)
13 6 EA 4405811 WASHER, LOCK (#8, SS)
14 2 EA 4405812 NUT, HEX (6-32, SS)
15 1 EA 4405813 CONTACTOR, 24VDC
16 1 EA 4405814 BOARD, TEMPERATURE CONTROL
17 6 EA 4405816 BLOCK, THROUGH TERMINAL - 2 CONDUCTOR
18 1 EA 4405817 PLATE, END AND INTERMEDIATE
19 13 EA 4405818 BLOCK, RAIL MOUNTED TERMINAL
20 2 EA 4405819 PLATE, RAIL MOUNTED END
21 2 EA 4405830 STOP, SCREWLESS END
22 4 EA 4405831 JUMPER, INSULATED - CURRENT 24A
23 22 EA 4405832 MARKER, BLANK WMB CARD
24 1 EA 1483471 BREAKER, CIRCUIT - 15A - 1 PHASE
25 4 EA 4405833 SCREW, MACHINE - NYLON
26 4 EA 4405834 FASTENER, STANDOFF - NYLON
27 2 EA 4383857 RELAY, 24VDC
28 1 EA 4405835 CONNECTOR, DUAL RECEPT - 6 POS
29 1 EA 4405836 PLATE, PARTITION
30 3 EA 4405837 BLOCK, FEED THRU TERMINAL
31 1 EA 4383859 BREAKER, FAN CIRCUIT - 30A COND.
32 1 EA 4405838 PLATE, ELECTRICAL PANEL
33 1 EA 4405839 PLATE, ELECTRICAL PANEL - VERTICAL
34 1 EA 4405840 ASSEMBLY, RESISTOR MOUNTING PLATE
35 4 EA 4405841 CONNECTOR, DUAL RECEPT - 6 POS
36 * FT 4405843 CABLE, STRAIGHT - SHIELD PLENUM (*1.5 FT)
37 1 EA 4405844 PROBE, SENSING
38 11 EA 4405845 FERRULE, 16AWG - RED
39 1 EA 4405846 FERRULE, 18AWG - YELLOW
40 10 EA 4405847 TERMINAL, PIN - BLUE
41 12 EA 4405848 TERMINAL, FORK - BLUE
42 8 EA 4405849 TERMINAL, FORK - RED
43 2 EA 4405850 DISCONNECT, 16-14AWG - FEMALE - BLUE
44 25 EA 4405851 SADDLE, DENNISON
45 50 EA 4405852 TIE, CABLE
46 * FT 1485051 WIRE, 16GA - EXANE (*1.46 FT)
47 * FT 1485052 WIRE, 14GA - EXANE (*1.25 FT)
48 * FT 1485053 WIRE, 12GA - EXANE (*0.50 FT)
49 * FT 1485054 WIRE, 10GA - EXANE (*0.33 FT)
2-22
SHEET 2
SPARE PARTS LIST - ELECTRICAL PANEL ASSEMBLY
ASSEMBLY 4571011 REVISION 2

ITEM QTY. U/M PART NO. DESCRIPTION


50 EA 4405853 TERMINAL, FORK - YELLOW
51 * FT 4405854 WIRE, 10GA - GREEN (*0.21 FT)

2-22
SHEET 3
VARIABLE DISPLACEMENT PISTON PUMP
ASSEMBLY 1498928 REVISION -

41 35 26

29 28 24 34 22 42
10

38 7

6
14

12 40 11 8 4

2 25 21 9
1

43

56

15

30

2-23
SHEET 1
VARIABLE DISPLACEMENT PISTON PUMP
ASSEMBLY 1498928 REVISION -

52

13 23

71
70

2-23
SHEET 2
VARIABLE DISPLACEMENT PISTON PUMP
ASSEMBLY 1498928 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1498928 VARIABLE DISPLACEMENT PISTON PUMP
1 1 1630172 SHAFT SEAL
2 2 EA 1630173 PIN, PORT PLATE
4 1 EA -------- SWASH PLATE
5 1 EA -------- TRUNNION PIN
6 2 EA 1630174 DRIVE SCREW
7 1 EA -------- NAME PLATE
8 1 EA -------- SERVO PISTON
9 1 EA 1630176 SLIPPER RETAINER
10 1 EA -------- BALL SEAT
11 1 EA 1630178 SPRING, BARREL
12 1 EA 1630180 SPRING, SERVO
13 1 EA -------- BALL
14 1 EA -------- PLUG, SERVO ASSEMBLY
15 2 EA -------- TRUNNION CAP ASSEMBLY
21 1 EA 1630201 O-RING
22 1 EA 1630202 O-RING
24 1 EA -------- PLUG
25 1 EA -------- RETAINER
26 1 EA -------- BARREL BUSHING
28 1 EA -------- SNAP RING
29 1 EA -------- SNAP RING
30 2 EA -------- SNAP RING
34 5 EA -------- PISTON ASSEMBLY
35 1 EA -------- BARREL
38 1 EA 1630203 SHAFT - SPLINE ASSEMBLY
40 1 EA -------- PORT PLATE, CCW
41 1 EA -------- HOUSING, L.H.
52 1 EA -------- ADJUSTABLE DIFFERENTIAL
56 1 EA -------- MAXIMUM VOLUME STOP
70 1 EA -------- PRESSURE COMPENSATOR ASSEMBLY
71 1 EA -------- TORQUE PLUG ASSEMBLY

1630206 SEAL KIT


1630207 ROTATING GROUP KIT

2-23
SHEET 3
WINDSHIELD WIPER INSTALLATION
ASSEMBLY 430966 REVISION B

24 15 11 10 9 7 3 2 1
25

2-24
SHEET 1
WINDSHIELD WIPER INSTALLATION
ASSEMBLY 430966 REVISION B
24 2
1
24

22

3
17
7

11
10

1 2

14
16
18 15

25 12
5

15
6

4 13

20

9
11

15

2-24
SHEET 2
WINDSHIELD WIPER INSTALLATION
ASSEMBLY 430966 REVISION B

26

2-24
SHEET 3
WINDSHIELD WIPER INSTALLATION
ASSEMBLY 430966 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


430966 WINDSHIELD WIPER INSTALLATION
1 3 EA 342314 WIPER MOTOR KIT (includes motor and bracket assembled)
2 3 EA 331939 COVER WELDMENT
3 3 EA 96677 LEVER, DRIVEARM ASSEMBLY
4 1 EA 430965 BLADE, WINDSHIELD WIPER
5 1 EA 430970 ARM, PANTOGRAPH WIPER - 24"
6 1 EA 342312 WIPER BLADE
7 3 EA 342318 WIPER, DRIVE ARM
9 3 EA 342319 PANTOGRAPH ADAPTER
10 3 EA 327750 SHAFT, WIPER PIVOT
11 3 EA 342365 GROMMET
12 1 EA 430971 ARM, PANTOGRAPH WIPER - 22"
13 1 EA 430972 BLADE, WIPER - 22"
14 1 EA 432891 ARM, RADIAL WIPER - 20"
15 3 EA 430976 WET ARM WASHER KIT
(includes nozzle, tubing, screw, locknut, & plastic hose clips)
16 1 EA 430969 ARM, PANTOGRAPH WIPER ASSEMBLY
17 1 EA 430977 MOTOR,WIPER - BIG WINDOW
18 1 EA 430973 BLADE, WIPER - 12"
20 1 EA 430978 TANK, WINDSHIELD WASHER BOTTLE
22 1 EA 431910 GUARD, WIPER MOTOR
23 4 EA 404002 DIODE, MOLDED
24 3 EA 331942 BAR, TAPPED
25 45 EA 330310 HOSE, W/S WASHER

2-24
SHEET 4
LUNCHENETTE INSTALLATION
ASSEMBLY 438233 REVISION A

2-25
SHEET 1
LUNCHENETTE INSTALLATION
ASSEMBLY 438233 REVISION A

8 14
14

9 10 11

12 2 12
13 13

14 14

11 10 9

2-25
SHEET 2
LUNCHENETTE INSTALLATION
ASSEMBLY 438233 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


438221 LUNCHENETTE INSTALLATION
1 1 EA 426453 ASSEMBLY, MICROWAVE OVEN - 600 W - 110 VA
2 1 EA 430986 REFRIGERTOR, 2.7 CU FT.
8 1 EA 437837 KITCHENETTE ASSEMBLY 2-26
9 4 EA 42624 WASHER, FLAT - .250 - TYPE A
10 4 EA 5970 WASHER, LOCK - 1/4 SPRING
11 4 EA 42540 CAPSCREW, HEXHEAD - GR5 - 1/4-UNC - 1.00L
12 2 EA 440880 BRACKET, MOUNT - REFRIGERATOR
13 4 EA 345046 CAPSCREW, FLANGED - GR5 - 1/4-UNC - .750L
14 5 EA 440882 SCREW, SELF TAPPING - #10-16 - .75L

2-25
SHEET 3
KITCHENETTE ASSEMBLY
ASSEMBLY 437837 REVISION A
8

25

24

26

7 27

6 13

2-26
SHEET 1
KITCHENETTE ASSEMBLY
ASSEMBLY 437837 REVISION A

22
22
22
23
20 10

16 15

7 16 15

15 16 9 21 13

13 17 15 16 16 15

11 16 15
19 14 4 18 12
21
22

2-26
SHEET 2
KITCHENETTE ASSEMBLY
ASSEMBLY 437837 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


437837 KITCHENETTE ASSEMBLY
1 1 EA 437840 PINE SHEET, LUNCHENETTE
2 1 EA 437839 BENCHTOP, LUNCHENETTE
3 1 EA 437838 WELDMENT, LUNCHENETTE
4 1 EA 438548 BALL JOINT, ROD END
5 1 EA 438562 LATCH, REMOTE ACTUATED - DOUBLE
6 3 EA 436429 LOOP, PLASTIC, WIRE SUPPORT
7 1 EA 438573 WELDMENT, FLIP UP SEAT
8 1 EA 437821 SEAT, JUMP
9 1 EA 438592 PIN, DETENT
10 1 EA 438599 STRAP, LUNCHENETTE - MODIFIED
11 1 EA 437819 HOLDER, TOOL HANDLE
12 1 EA 438662 ROD, PROP - FOLD UP SEAT
13 13 EA 9208 NUT, LOCK - #10 - 24UNC
14 1 EA 5975 WASHER, LOCK - 1/2,SPRING
15 6 EA 6292 NUT, LOCK - 5/16-18UNC
16 6 EA 9020 CAPSCREW, SOCKET HEAD - 5/16-18 UNC - .75L
17 9 EA 440874 SCREW, MACHINE - #10-24 -.875L
18 1 EA 36214 CAPSCREW, HEX HEAD - GR8 - 1/2-13UNC - 2.250L
19 1 EA 5973 NUT, HEX - GR5 - 1/2-13UNC -
20 1 EA 347918 SCREW, MACHINE - ROUND HEAD SLOT - #10-24UNC- .750L
21 3 EA 319914 SCREW, MACHINE - ROUND HEAD SLOT - #10-24UNC - .625L
22 5 EA 355853 NUT, FLANGE - GR5 - #10- 24UNC
23 1 EA 440875 SCREW, MACHINE - FILLISTER HEAD - #10-24 - 1.25L
24 1 EA 431153 BOX, SINGLE - WEATHERPROOF OUTLET
25 1 EA 418426 ADAPTER, CONDUIT THREADED - 1/2"
26 1 EA 438652 RECEPTACLE, DUPLEX - 15A 125V
27 1 EA 431154 COVER, ONE DUPLER RECEPTALE

2-26
SHEET 3
WINDOW SHADE INSTALLATION
ASSEMBLY 438931 REVISION D

2 10 2 10

9 9

2-27
SHEET 1
WINDOW SHADE INSTALLATION
ASSEMBLY 438931 REVISION D

10 1
10 1
8 6 3 7 3 4 7
8 4 6

2-27
SHEET 2
WINDOW SHADE INSTALLATION
ASSEMBLY 438931 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


438931 WINDOW SHADE INSTALLATION
1 2 EA 438915 SHADE, ROLLER (903mm WIDE)
2 2 EA 438916 SHADE, ROLLER (1201mm WIDE)
3 4 EA 439456 BRACKET, SHADE ROLLER - LEFT
4 4 EA 439457 BRACKET, SHADE ROLLER - RIGHT
6 4 EA T103790 SPACER, MOUNT - CAB WINDOW SHADES
7 12 EA 319913 SCREW, MACHINE - ROUND HEAD SLOT (10-24UNC, 0.500L)
8 4 EA 319920 SCREW, MACHINE -ROUND HEAD SLOT (10-24UNC, 2.250L)
9 4 EA 1573408 HOOK, SNAP CLOSE
10 4 EA 1573409 SCREW, EYE - 7/16" OPENING

2-27
SHEET 3
FOOT BRUSH INSTALLATION
ASSEMBLY 439118 REVISION -

2-28
SHEET 1
FOOT BRUSH INSTALLATION
ASSEMBLY 439118 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


439118 FOOT BRUSH INSTALLATION
1 1 EA 432381 BRUSH, FOOTWEAR - OPERATOR'S CAB
2 4 EA 6096 CAPSCREW, HEX HEAD - GR5

2-28
SHEET 2
INTERFACE MINING SYSTEM
ASSEMBLY 1519174 REVISION E

8 3
2
5

7
1
4

2-29
SHEET 1
INTERFACE MINING SYSTEM
ASSEMBLY 1519174 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


1519174 INTERFACE MINING SYSTEM
1 1 EA 1518811 CONNECTOR, CIRCULAR - M12
2 1 EA 1518815 KIT, MOUNTING BRACKET - FLAT PANEL
3 1 EA 1518816 SWITCH, ETHERNET
4 1 EA 1518820 CABLE, RJI 5M
5 4 EA 1024317 CAPSCREW, BUTTON HEAD - 18-8SST (10-32, 0.50 L)
6 4 EA T105681 WASHER, LOCK - 18-8SST (#10, SPRING)
7 4 EA 1479427 NUT, MACHINE SCREW - HEX - 18-8SST (#10-32)
8 1 EA 4440458 CABLE

2-29
SHEET 2
SECTION 3 - MAINFRAME/CRAWLER

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAINFRAME/CRAWLER INSTALLATION 1497442 3-1
UNDERCARRIAGE ASSEMBLY 1067536 3-2
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK V015281 3-2A
IDLER W/BRACKETS V005034 3-2B
TRACK ASSEMBLY WITH 3 BAR SHOES - 61 LINKS V015219 3-2C
ROCK GUARD ASSEMBLY (FRONT/REAR) V015214 3-2D
ROCK GUARD ASSEMBLY (MIDDLE) V015217 3-2E
FUEL TANK INSTALLATION (TWO TANKS) 437364 3-3
FUEL TANK ASSEMBLY - PRIMARY (326 GAL) 437360 3-4
FUEL TANK ASSEMBLY - AUXILLARY (326 GAL) 437361 3-5
JACK INSTALLATION 437258 3-6
JACK CYLINDER ASSEMBLY, 60 INCH STROKE 437341 3-7
CYLINDER ASSEMBLY W/ COUNTERBALANCE VALVE (7X60) 427964 3-8
JACK CYLINDER ASSEMBLY, 48 INCH STROKE 437344 3-9
JACK CYLINDER ASSEMBLY 435485 3-10
JACK TRANSDUCER ASSEMBLY 1652449 3-11
DOOR, VIEWING HATCH - DRILL DECK 1694872 3-12
CYLINDER ASSEMBLY 75137 3-12A
WALKWAY AND HANDRAIL INSTALLATION 1672853 3-13
DUAL WATER TANK INSTALLATION 437365 3-14
WATER TANK ASSEMBLY - PRIMARY - 468 GALLON 437362 3-15
WATER TANK ASSEMBLY - AUXILLARY - 304 GALLON 437363 3-16
DRILL PIPE ROLLER ASSEMBLY 430588 3-17
CASCADING STAIRWAY INSTALLATION 438767 3-18
LADDER CONTROL BOX ASSEMBLY 438952 3-19
KIT - CASCADING STAIRS FOOT CONTRO 1484727 3-20
FOOT ACTUATED HYDRAULIC VALVE 1481404 3-21
MAST ACCESS LADDER INSTALLATION 1716584 3-22
JIB CRANE INSTALLATION 4382941 3-23
JIB CRANE ASSEMBLY - REPAIR PARTS LIST GROUP 1622599 3-23A
JIB CRANE BASE - SPARE PART LIST V015516 3-24
JIB CRANE CONTROL AND BRACKET ASSEMBLY - SPARE PART V015517 3-25
LIST
OVERLOAD PROCTECTION - SPARE PART GROUP V015518 3-26
TRANSPORT POSITION CONTROL - SPARE PART LIST V015524 3-26A
ELECTRICAL - SPARE PART LIST V015525 3-26B
CONTROL - EMERGENCY CUT-OFF - SPARE PART LIST V015526 3-26C
OVERLOAD PROTECTION - OM - SPARE PART LIST V015527 3-26D
OVERLOAD PROTECTION - OS - SPARE PART LIST V015528 3-26E
OVERLOAD PROTECTION - OSM - SPARE PART LIST V015529 3-26F
ACOUSTIC ALERT - SPARE PART LIST V015530 3-26G
CRANE COLUMN & PIPING ASSEMBLY - SPARE PARTS LIST V015519 3-27
MAIN BOOM - SPARE PART LIST V015520 3-28
BOOM EXTENSION - SPARE PART GROUP V015521 3-29
BOOM EXTENSION 1 & PIPING - SPARE PART LIST V015531 3-29A
BOOM EXTENSION 2 & PIPING - SPARE PART LIST V015532 3-29B
BOOM EXTENSION 2 & PIPING - SPARE PART LIST V015533 3-29C
BOOM EXTENSION 3 & PIPING - SPARE PART LIST V015534 3-29D
MAN. BOOM EXTENSION - SPARE PART LIST V015522 3-30
MISCELLANEOUS SPARE PARTS V015523 3-31
PARTS LIST - JIB CRANE POWER PACK ASSEMBLY V015628 3-31A
MAST LOCK INSTALLATION 1694873 3-32
SECT3
SHEET 1
SECTION 3 - MAINFRAME/CRAWLER

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST LOCK ASSEMBLY 437257 3-33
CYLINDER 437230 3-34
MAST RAISING CYLINDER ASSEMBLY 437860 3-35
CYLINDER. MAST RAISING 437087 3-36
MAST REST INSTALLATION 438218 3-37
MAST SUPPORT ASSEMBLY 429521 3-38
TRUNNION BLOCK - PIVOT SHAFT 435794 3-38A
DUST HOOD W/DOOR INSTALLATION 1521179 3-39
DUST HOOD SEAL INSTALLATION 438775 3-40
MISC MAINFRAME PARTS KIT 4294449 3-41
GATE ASSEMBLY - CAB SIDE 4373710 3-42
GATE ASSEMBLY - FRONT SIDE 4373711 3-43
GATE ASSMBLY - DECK - D/C SIDE 4373712 3-44

SECT3
SHEET 2
MAINFRAME/CRAWLER INSTALLATION
ASSEMBLY 1497442 REVISION E

20

21
21
30
20

15 4
16 3
5 13 17

3-1
SHEET 1
MAINFRAME/CRAWLER INSTALLATION
ASSEMBLY 1497442 REVISION E

27 27

20

21

20

21
18
8

21
14
7
20
3-1
SHEET 2
MAINFRAME/CRAWLER INSTALLATION
ASSEMBLY 1497442 REVISION E
33
32
28

26

21
31
21

26

29

32
33

30

10 8 17

14

18
9 7

19

3-1
SHEET 3
MAINFRAME/CRAWLER INSTALLATION
ASSEMBLY 1497442 REVISION E
33
32

29

26

21

26
31

28 32 33

12
6

13

17
2

3-1
SHEET 4
MAINFRAME/CRAWLER INSTALLATION
ASSEMBLY 1497442 REVISION E

27

18
20

21

19

3-1
SHEET 5
MAINFRAME/CRAWLER INSTALLATION
ASSEMBLY 1497442 REVISION E

3-1
SHEET 6
MAINFRAME/CRAWLER INSTALLATION
ASSEMBLY 1497442 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1497442 MAINFRAME/CRAWLER INSTALLATION
1 1 EA 1067536 UNDERCARRIAGE ASSEMBLY 3-2
2 2 EA 430305 SHAFT, OSCILLATION YOKE
3 2 EA 437469 PLATE, RETAINER -OSCILLATION YOKE
4 6 EA 430999 CAPSCREW, HEX HD GR8 (1.25- 12UNF, 4.50L)
5 2 EA 437452 PLATER, RETAINER - TRACK
6 2 EA 429671 BEARING, PLAIN SPHERICAL
7 1 EA 430286 LUG, RESTRAINING
8 1 EA 430260 ROD, LOCKING - OSCILLATION YOKE PIVOT
9 3 EA 429482 BEARING,THRUST
10 2 EA 429481 BEARING, SLEEVE
12 2 EA 430261 SNAP RING, INTERNAL
13 4 EA 343495 CAPSCREW, HEX HEAD - GR 10.9 (M20 x 60MM)
14 1 EA 42710 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2 1/4L)
15 6 EA 62041 WASHER, FLAT
16 2 EA 5929 FITTING, GREASE STRAIGHT
17 5 EA 5965 WASHER, LOCK (3/4, SPRING)
18 1 EA 437450 SHAFT, OSCILLATION YOKE
19 1 EA 437449 YOKE, OSCILLATION
20 2 EA 432071 PLATE, MOUNTING,
21 4 EA 432073 CLAMP, HOSE - TRAM LINE
26 8 EA 332710 ADAPTER, SPLT FLANGE KIT
27 4 EA 353311 ADAPTER, SPLIT FLANGE KIT
28 2 EA 400345 FITTING, HYDRAULIC
29 2 EA 440884 ADAPTER, HYDRAULIC
30 1 EA 440886 ADAPTER, TEE
31 2 EA 440887 ADAPTER, ELBOW - 90 DEG
32 16 EA 1574493 CAPSCREW, GR10.9 (M14 x 50MM)
33 4 EA 1514585 TUBE ASSEMBLY - TRACK DRIVE PUMP

3-1
SHEET 7
UNDERCARRIAGE ASSEMBLY
ASSEMBLY 1067536 REVISION A

3 17 15

23 24 7 20 15 16 4

2 14 15 1

5 19 18 34 2 14 34
5 19 18 34 6 19 34

3-2
SHEET 1
UNDERCARRIAGE ASSEMBLY
ASSEMBLY 1067536 REVISION A

8 21 9 22

10 27

32 33 26

11 12 13

28 27

31 25 29 30

3-2
SHEET 2
UNDERCARRIAGE ASSEMBLY
ASSEMBLY 1067536 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1067536 UNDERCARRIAGE ASSEMBLY
1 1 EA V015279 SIDE FRAME ASSEMBLY , RIGHT HAND
1 EA V015280 SIDE FRAME ASSEMBLY, LEFT HAND
2 14 EA SIDE V005045 ROLLER, TRACK
3 1 EA SIDE V015281 FINAL DRIVE ASSEMBLY W/MOTOR, TRACK
4 1 EA SIDE V015298 SPROCKET
5 2 EA SIDE V015214 ROCK GUARD ASSEMBLY (FRONT/REAR) 3-2D
6 2 EA SIDE V015217 ROCK GUARD ASSEMBLY (MIDDLE) 3-2E
7 1 EA SIDE V015299 PLATE, COVER (FINAL DRIVE)
8 1 EA SIDE V008390 PLATE, COVER (SRPG)
9 1 EA SIDE V005647 PLATE, COVER (ADJ)
10 1 EA SIDE V005023 FITTING, GREASE(TUBE)
11 4 EA SIDE 439683 BOLT, HEX HEAD (ADJ) (M16X100)
12 4 EA SIDE V008395 NUT (ADJ) (M16)
13 4 EA SIDE V005639 WASHER (ADJ)
14 56 EA SIDE V010423 BOLT, HEX HEAD (track roller)
15 156 EA SIDE V007370 WASHER rollers, final drive, sprocket, rock guards)
16 38 EA SIDE V008383 BOLT, HEX HEAD (final drive) (M24x2.0x110)
17 38 EA SIDE V015300 BOLT, HEX HEAD (sprocket) (M24x2.0x100)
18 4 EA SIDE V010427 BOLT, HEX HEAD (rock guard) (M24x60)
19 20 EA SIDE V014198 BOLT, HEX HEAD (rock guard) (M24x50)
20 5 EA SIDE V011626 BOLT, HEX HEAD (final drive cover) (M16x30)
21 4 EA SIDE V008391 BOLT, HEX HEAD (spring cover) (M12x25)
22 2 EA SIDE V005648 BOLT, HEX HEAD (adjust cover) (M8x16)
23 1 EA SIDE V015219 TRACK ASSEMBLY WITH 3 BAR SHOES - 61 LINKS 3-2C
24 1 EA SIDE V005034 IDLER W/BRACKETS 3-2-B
25 1 EA SIDE V010474 SPRING KIT (idler)
26 1 EA SIDE V005037 GREASE ADJUST
27 2 EA SIDE V005732 SEAL, FITTING (adj)
28 1 EA SIDE V008396 FITTING, GREASE (adj)
29 4 EA SIDE V008388 BOLT, HEX HEAD (spring kit) (M20x80)
30 4 EA SIDE V005651 WASHER (spring kit)
31 1 EA SIDE V010475 YOKE PLATE
32 4 EA SIDE V010484 BOLT, SOCKET HEAD (yoke) (M20X90)
33 4 EA SIDE V010485 WASHER, LOCK (yoke)

3-2
SHEET 3
IDLER WITH BRACKETS
ASSEMBLY V005034 REVISION -

1
8

5 7 6 4 3 2

3-2-B
SHEET 1
IDLER WITH BRACKETS
ASSEMBLY V005034 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V005034 IDLER WITH BRACKETS
1 1 ------ IDLER
2 2 EA V010479 COLLAR
3 2 EA V010478 BUSHING
4 1 EA ------- SHAFT
5 2 EA V010481 SEAL GROUP
6 2 EA V010482 PIN
7 2 EA V010483 O-RING SEAL
8 1 EA V007231 PLUG

3-2-B
SHEET 2
FINAL DRIVE ASSEMBLY F-220
ASSEMBLY V015281 REVISION -

3.3
3.2 3
3.1
3.4

2.0
2.1 2
2.3

16

15
7
9
10
1.2 11
12
1 1.1
13
1.3
1.4 5 14

4
6 8

3-2A
SHEET 1
FINAL DRIVE ASSEMBLY F-220
ASSEMBLY V015281 REVISION -

24

29

18
17A
25
18

21
17 20

23
22
19
28
26
27

3-2A
SHEET 2
FINAL DRIVE ASSEMBLY F-220
ASSEMBLY V015281 REVISION -

39
34
48
30
49 32

44
45 47
41 46
31
38
43 37 38
42
40 35 33
36

3-2A
SHEET 3
FINAL DRIVE ASSEMBLY F-220
ASSEMBLY V015281 REVISION -

50

52
51

3-2A
SHEET 4
FINAL DRIVE ASSEMBLY F-220
ASSEMBLY V015281 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015281 FINAL DRIVE ASSEMBLY F-220

1588156 FINAL DRIVE ASSEMBLY W/O MOTOR

DETAIL A
1 1 EA V015282 PLANETARY CARRIER ASSEMBLY (includes items 1.1-1.4)
1.1 3 EA ------- SPUR GEAR ASSEMBLY
1.2 1 EA ------- PLANETARY CARRIER
1.3 1 EA ------- DISK/WASHER
1.4 2 EA ------- SCREW
2 1 EA V015283 PLANETARY CARRIER ASSEMBLY (includes items 2.1-2.3)
2.1 4 EA ------- SPUR GEAR ASSEMBLY
2.2 1 EA ------- PLANETARY CARRIER
2.3 1 EA ------- DISK/WASHER
3 1 EA V015284 PLANETARY CARRIER ASSEMBLY (includes items 3.1-3.4)
3.1 5 EA ------- SPUR GEAR ASSEMBLY
3.2 1 EA ------- DISK/WASHER
3.3 1 EA ------- PLANETARY CARRIER
3.4 5 EA ------- CIRCLIP
4 1 EA ------- COVER
5 1 EA V015285 ORING
6 20 EA ------- CYLINDER HEAD SCREW
7 1 EA ------- SPUR GEAR
8 2 EA ------- SCREW PLUG
9 1 EA V015286 O RING
10 1 EA ------- FLANGE
11 2 EA ------- SCREW
12 1 EA V015287 ORING
13 1 EA ------- CLAW CLUTCH
14 2 EA ------- SCREW
15 1 EA ------- PINION GEAR
16 1 EA ------- SPUR GEAR

DETAIL B - PART OF FINAL DRIVE ASSEMBLY F-220


17 1 EA V015288 HUB
17A V015289 HUB
18 2 EA V015290 ROLLER BEARING
19 1 EA ------- RING NUT
20 1 EA ------- RING
21 1 EA ------- DUO-CONE SEAL
22 2 EA ------- SHIM RING
23 2 EA ------- SHIM RING
24 1 EA ------- AUR VALVE
25 2 EA ------- SCREW PLUG
26 1 EA ------- CROWN GEAR
27 3 EA ------- CYLINDER HEAD SCREW
28 1 EA ------- O RING
29 1 EA ------- SCREW PLUG

DETAIL C - PART OF FINAL DRIVE ASSEMBLY F-220


30 1 V015291 BRAKE ASSEMBLY
3-2A
SHEET 5
FINAL DRIVE ASSEMBLY F-220
ASSEMBLY V015281 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


31 1 ------- SLEEVE
32 1 ------- HUB
33 1 ------- BUSHING
34 1 ------- COVER
35 1 ------- CIRCLIP
36 1 ------- CIRCLIP
37 1 ------- BALL BEARING
38 2 ------- SUPPORT RING
39 1 ------- CIRCLIP
40 1 V015292 BRAKE ASSEMBLY
41 1 ------- PISTON
42 1 4524016 OUTER DISC
43 1 4523981 INNER DISC
44 1 ------- PRESSURE SPRING
45 1 ------- PRESSURE SPRING
46 1 1031186 PISTON GASKET
47 1 4524015 PISTON GASKET
48 2 V015294 SUPPORT RING
49 2 V015293 O RING

4524014 kit - containing items 48 and 49

DETAIL D - PART OF FINAL DRIVE ASSEMBLY F-220


50 1 EA V015190 O-RING
51 1 EA V015296 MOTOR
52 2 EA V015297 SCREW

3-2A
SHEET 6
TRACK ASSEMBLY W/SHOES
ASSEMBLY V015219 - REVISION -

7
6

1 10

5
4
3
8

2 9

3-2C
SHEET 1
TRACK ASSEMBLY W/SHOES
ASSEMBLY V015219 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 EA SIDE V015219 TRACK ASSEMBLY WITH SHOES, 61 LINKS (Includes items 1 thru
10)
1 EA SIDE V015220 TRACK LINK ASSEMBLY, 61 LINKS (Includes items 1 thru 7)

1 61 EA V005019 LINK, TRACK - RIGHT HAND


2 61 EA V005020 LINK, TRACK - LEFT HAND
3 1 EA V005021 BUSHING, MASTER
4 60 EA V010501 PIN
5 60 EA V010502 BUSHING
6 4 EA V010503 COLLAR, MASTER
7 2 EA V015222 PIN, MASTER - COMPLETE (includes 1 pin, 2 spacers)
8 61 EA V014194 SHOE, TRIPLE GROUSER
9 244 EA V005025 CAPSCREW, HEX HEAD
10 244 EA V005026 NUT

3-2C
SHEET 2
ROCK GUARD (FRONT AND REAR)
ASSEMBLY V015214 REVISION -

3-2D
SHEET 1
ROCK GUARD (FRONT AND REAR)
ASSEMBLY V015214 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015214 ROCK GUARD (FRONT AND REAR)
1 1 EA ------- ROCK GUARD - LH
2 1 EA ------- ROCK GUARD - RH
3 4 EA V013077 NUT
4 2 EA V013078 ROD, THREADED
5 2 EA V013076 SPACER, TUBE

3-2D
SHEET 2
ROCK GUARD (MIDDLE)
ASSEMBLY V015217 REVISION -

3-2E
SHEET 1
ROCK GUARD (MIDDLE)
ASSEMBLY V015217 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015217 ROCK GUARD (MIDDLE)
1 2 EA ------- ROCK GUARD - MID
2 2 ------- ROCK GUARD
3 4 EA V013077 NUT
4 2 EA V013078 ROD, THREADED
5 2 EA V013076 SPACER, TUBE

3-2E
SHEET 2
FUEL TANK INSTALLATION (TWO TANKS)
ASSEMBLY 437364 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437364 FUEL TANK INSTALLATION (TWO TANKS)
1 1 EA 437360 PRIMARY FUEL TANK ASSEMBLY, - 326 GALLON 3-4
2 1 EA 437361 AUXILLARY FUEL TANK ASSEMBLY - 543 GALLON 3-5
3 2 EA 437349 SUPPORT, TANK, FUEL - PRIMARY
4 4 EA 437955 BOLT, MOUNTING, TANK
5 4 EA 7878 NUT, CASTLE - GR5
6 16 EA 55932 WASHER, FLAT
7 8 EA 7604 PIN, COTTER
8 6 EA 42675 CAPSCREW, HEX HEAD - GR5 - 1/2 13 UNC
9 12 EA 42627 WASHER, FLAT - .50
10 6 EA 6291 NUT, LOCK - 1/2 13 UNC
11 1 EA 4202163 BRKT, STAUFF CLAMPS - REAR FUEL TANK

REF 438960 HOSE KIT - FUEL 8-16

3-3
SHEET 1
FUEL TANK INSTALLATION - PRIMARY - 326 GALLON
ASSEMBLY 437360 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


437360 FUEL TANK INSTALLATION - PRIMARY - 326 GALLON
1 1 EA 435887 TANK, FUEL - PRIMARY - 326 GAL
2 2 EA 39464 ADAPTER PLUG - STRAIGHT
3 1 EA 8333 BUSHING
4 1 EA 32810 COCK, DRAIN
5 2 EA 320697 PLUG, PIPE - SQUARE HEAD
6 1 EA 320415 PLUG, PIPE - HEX HEAD SOCKET
7 2 EA 303864 ADAPTER, 90 DEG
8 2 EA 37406 ADAPTER PLUG, STRAIGHT
9 2 EA 437355 FITTING ASSEMBLY, SIPHON, FUEL TANK
10 1 EA 57729 ADAPTER, REDUCER
11 1 EA 61066 ADAPTER, STRAIGHT
12 1 EA 70050 ADAPTER, STRAIGHT SWIVEL
13 1 EA 428115 VALVE, CHECK
14 3 EA 401554 O-RING, BOSS PLUG
16 1 EA 4225333 CAP, FUEL - TANK FILL
17 1 EA 1479490 SENSOR, LIQUID LEVEL
18 1 EA 1543658 GASKET, LEVEL SENSOR
19 1 EA 1498746 WELDMENT, FLUID LEVEL SENSOR
20 1 EA 33486 PLUG, PIPE - HEX HEAD
21 4 EA T105683 WASHER, LOCK
22 4 EA T104345 CAPSCREW, SOCKETHEAD (18-8 SST - 1/4-20UNC, 1.0L)
23 5 EA T105681 WASHER, LOCK
24 5 EA T104338 CAPSCREW, SOCKETHEAD (18-8 SST - 10-32UNC, 0.750L)

3-4
SHEET 1
AUXILLARY FUEL TANK ASSEMBLY - 543 GALLON
ASSEMBLY 437361 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


437361 AUXILLARY FUEL TANK ASSEMBLY - 543 GALLON
1 1 EA 435888 TANK, FUEL - AUXILLARY - 543 GALLON
2 1 EA 437354 SENDER, FUEL - SPIRAL ACTION
2A 1 EA V003886 sender, fuel (electric head)
3 1 EA 4225333 CAP, FUEL - TANK FILL
4 3 EA 401554 O-RING, BOSS PLUG - 2"
5 1 EA 18565 ADAPTER, HYDRAULIC - 90 DEG
6 1 EA 39464 ADAPTER, PLUG - STRAIGHT
7 1 EA 8333 BUSHING
8 2 EA 39406 FITTING, HYDRAULIC - 90 DEG
9 1 EA 32810 COCK, DRAIN
10 2 EA 303911 ADAPTER, STRAIGHT
11 2 EA 429904 VALVE, CHECK - SWING - FUEL - BRONZE
12 2 EA 37406 ADAPTER, PLUG - STRAIGHT
13 2 EA 33341-050 ADAPTER, STRAIGHT

3-5
SHEET 1
JACK INSTALLATION
ASSEMBLY 437258 REVISION C

3-6
SHEET 1
JACK INSTALLATION
ASSEMBLY 437258 REVISION C

17 16
1

1
16

15

15
14 14

3-6
SHEET 2
JACK INSTALLATION
ASSEMBLY 437258 REVISION C

10 9 5
2

11
6
12
7

18
18

8
8
3
8
4

3-6
SHEET 3
JACK INSTALLATION
ASSEMBLY 437258 REVISION C

13 13
13 13

2
9

3-6
SHEET 4
JACK INSTALLATION
ASSEMBLY 437258 REVISION C

3-6
SHEET 5
JACK INSTALLATION
ASSEMBLY 437258 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437258 JACK INSTALLATION
1 4 EA 437338 TUBE ASSEMBLY - FRONT JACK
2 2 EA 437341 JACK CYLINDER ASSEMBLY, 60 INCH STROKE 3-7
3 4 EA 429667 RING, LUG RETAINING -J ACK PAD
4 4 EA 429665 SNAP RING, INTERNAL
5 16 EA 325350 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 3.750L)
6 16 EA 55785 WASHER, FLAT (1.00 HARDENED)
7 16 EA 63240 NUT, HEX - GR8 (1-8UNC)
8 4 EA 435811 ASSEMBLY, JACK PAD - 42" STROKE
9 2 EA 437344 ASSEMBLY, JACK - 48" STROKE 3-9
10 16 EA 442382 CAPSCREW, HEX HEAD - GR8 (1-1/8UNC, 4.00L)
11 16 EA 56009 WASHER, FLAT (1.125 HARDENED)
12 16 EA 56008 NUT, HEX - GR8 (1-1/8-7UNC)
13 8 EA 438488 ADAPTER, LONG - STRAIGHT
14 4 EA 422655 ADAPTER, 90 DEG - ELBOW
15 2 EA 438561 ADAPTER, BULKHEAD - TEE
16 2 EA 83879 ADAPTER, ELBOW - 90 DEG
17 1 EA 303950 ADAPTER, ELBOW - SWIVEL - 90 DEG
18 8 EA 5929 FITTING, GREASE - STRAIGHT

REF 437790 HOSE KIT - STANDARD CIRCUITS SD25 8-2

3-6
SHEET 6
JACK CYLINDER ASSEMBLY, 60 INCH STROKE
ASSEMBLY 437341 REVISION -

3 2
6 5 7

7 4 6

3-7
SHEET 1
JACK CYLINDER ASSEMBLY, 60 INCH STROKE
ASSEMBLY 437341 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437341 JACK CYLINDER ASSEMBLY, 60 INCH STROKE
1 1 EA 437367 ASSEMBLY, CAP - OUTER JACK CASING
2 1 EA 427964 CYLINDER, JACK - W/ COUNTERBALANCE VALVE 3-8
3 1 EA 429495 CASING, INNER JACK - 60" STROKE
4 1 EA 429690 PIN, UPPER - CYLINDER LUG
5 1 EA 429689 PIN, LOWER - CYLINDER LUG
6 4 EA 11762 WASHER, FLAT
7 4 EA 429694 RING, SPIRAL RETAINING - EXTERNAL

3-7
SHEET 2
CYLINDER - HYDRAULIC
ASSEMBLY 427964 REVISION A

10
4 17
18 15 3 19
6
8 16

2
5
7
1

14

13

3-8
SHEET 1
CYLINDER - HYDRAULIC
ASSEMBLY 427964 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


427964 CYLINDER - HYDRAULIC
1 1 EA ------------------ WIPER
2 1 EA ------------------ SEAL
3 1 EA V012169 O-RING
4 1 EA V012170 BACK-UP RING
5 2 EA V005371 O-RING
6 1 EA V012171 SEAL
7 3 EA ------------------ WEAR RING
8 2 EA V014229 WEAR RING
9 1 KIT V010644 SEAL KIT (includes items 1-8)
10 4 EA V010402 SETSCREW
11 1 EA V012669 SETSCREW
12 2 EA V004488 PORT PLUG
13 2 EA V007070 PORT PLUG
14 2 EA V013691 COUNTERBALANCE VALVE
1 EA ------------------ TUBE ASSEMBLY
15 1 EA V013690 ROD ASSEMBLY
16 1 EA 460-6457 HEADCAP
17 1 EA V010647 PISTON
18 1 EA ------------------ HEAD

3-8
SHEET 2
JACK CYLINDER ASSEMBLY, 48 INCH STROKE
ASSEMBLY 437344 REVISION -

3 2
1

4 4
5 7
6 5

3-9
SHEET 1
JACK CYLINDER ASSEMBLY, 48 INCH STROKE
ASSEMBLY 437344 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437344 JACK CYLINDER ASSEMBLY, 48 INCH STROKE
1 1 EA 437386 ASSEMBLY, CAP - OUTER JACK CASING
2 1 EA 435485 CYLINDER ASSEMBLY W/ COUNTERBALANCE 3-10
VALVE (7X48)
3 1 EA 437347 CASING, INNER JACK
4 4 EA 11762 WASHER, FLAT
5 4 EA 429694 RING, SPIRAL - RETAINING - EXTERNAL
6 1 EA 429689 PIN, LOWER - CYLINDER LUG
7 1 EA 429690 PIN, UPPER - CYLINDER LUG

3-9
SHEET 2
JACK CYLINDER ASSEMBLY
ASSEMBLY 435485 - REVISION A

8
11
6 20 2 19
4 17 18
16 1

3
21 5
7

14

13

3-10
SHEET 1
JACK CYLINDER ASSEMBLY
ASSEMBLY 435485 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


435485 JACK CYLINDER ASSEMBLY
1 1 EA ------- O-RING
2 1 EA ------- BACK-UP
3 1 WIPER
4 2 EA ------- O-RING
5 2 EA ------- O-RING
6 1 EA ------- SEAL
7 1 EA ------- SEAL
8 2 EA ------- RING, WEAR
9 3 EA ------- RING, WEAR
10 1 EA V015303 SEAL KIT, CYLINDER (Includes items 1 thru 13)
11 4 EA V010402 SETSCREW
12 1 V012669 SETSCREW
13 2 EA V007070 PLUG, PORT
14 2 EA ------- PLUG, PORT
15 2 V013691 COUNTERBALANCE VALVE
16 1 EA ------- TUBE ASSEMBLY
17 1 EA ------- ROD, TUBE ASSEMBLY
18 1 EA V008194 HEADCAP
19 1 EA ------- HEAD
20 1 EA ------- PISTON
21 1 EA ------- RT TUBING ADAPTER

3-10
SHEET 2
JACK TRANSDUCER ASSEMBLY
ASSEMBLY 1652449 REVISION -

1 2

3-11
SHEET 1
JACK TRANSDUCER ASSEMBLY
ASSEMBLY 1652449 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1652449 JACK TRANSDUCER ASSEMBLY
1 8 EA 1531670 ADAPTER, HYDRAULIC, STRAIGHT
2 8 EA T106029 SENSOR, PRESSURE TRANSDUCER

3-11
SHEET 2
DOOR, VIEWING HATCH - DRILL DECK
ASSEMBLY 1694872 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1694872 DOOR, VIEWING HATCH - DRILL DECK
1 1 EA 437407 DOOR, VIEWING HATCH
2 1 EA 75137 CYLINDER, HYDRAULIC 3-12A
3 2 EA 303922 ADAPTER, ELBOW
4 1 EA 437617 LINK, PIVOT
5 2 EA 437616 LINK, PIVOT - VIEWING HATCH
6 3 EA 437424 BUSHING, SPLIT - PIVOT
7 6 EA 437733 BEARING, FLANGED
8 2 EA 438125 BEARING
9 3 EA 438278 PIN, LINKAGE
10 6 EA 429694 RING, SPIRAL - RETAINING
11 3 EA 78196 PIN, ROLL
12 1 EA 433672 TUBE ASSEMBLY, VIEWING HATCH
13 1 EA 433671 TUBE ASSEMBLY, VIEWING HATCH

3-12
SHEET 1
HYDRAULIC CYLINDER ASSEMBLY
ASSEMBLY 75137 REVISION C

13
5 11
20 15
10 2 16 4 18
19
17

1
6

21 8 12

3-12A
SHEET 1
HYDRAULIC CYLINDER ASSEMBLY
ASSEMBLY 75137 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCKNUT
10 1 EA. V005382 LOCKNUT
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN

3-12A
SHEET 2
WALKWAY AND HANDRAIL INSTALLATION
ASSEMBLY 1672853 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


1672853 WALKWAY AND HANDRAIL INSTALLATION
1 1 EA 1667749 WALKWAY ASSEMBLY, RH REAR - CAB
2 1 EA 1667657 WALKWAY ASSEMBLY, RH REAR
3 1 EA 1665558 WALKWAY ASSEMBLY, LH FRONT
4 1 EA 1666927 WALKWAY ASSEMBLY, RH FRONT
6 163 EA 320040 WASHER, FLAT (0.500, TYPE B)
7 106 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L)
8 194 EA 5975 WASHER, LOCK (1/2, SPRING)
9 98 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.50L)
10 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
11 1 EA 1662253 HANDRAIL ASSEMBLY,D/C SIDE - FRONT
13 1 EA 4374444 WELDMENT, HANDRAIL - FRONT
14 1 EA 1674399 HANDRAIL ASSEMBLY, RIGHT FRONT
15 1 EA 4131732 REAR SWINGING GATE
17 1 EA 4374443 WELDMENT, HANDRAIL - FRONG
23 1 EA 1662300 HANDRAIL ASSEMBLY, RIGHT - REAR
24 1 EA 4373713 WELDMENT, HANDRAIL - GATE - CAB SIDE
25 1 EA 4374445 WELDMENT, HANDRAIL - D/C SIDE
29 1 EA 1662824 HANDRAIL ASSEMBLY, CAB - REAR
30 6 EA 81025 PIN, QUICK REL
32 6 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
33 3 EA 440319 ASSEMBLY, LADDER STEP
34 6 EA 42624-050 WASHER, FLAT (0.250, TYPE A)
35 6 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/2-20UNC, 1.00L)
36 6 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
37 1 EA 440392 WELDMENT, HANDRAIL - STAIRWAY
38 6 EA 437812 HANDRAIL, LADDER - REAR
46 4 EA 41643 KEY, SQUARE
47 8 EA 432018 SUPPORT, REMOVABLE WALKWAY - LARGE - SHORT
48 16 EA 432010 SUPPORT, REMOVABLE WALKWAY - SMALL - SHORT
49 1 EA 438451 WALKWAY-REMOVABLE D/C SIDE - REAR
50 1 EA 438453 WALKWAY-REMOVABLE CAB SIDE - REAR
51 1 EA 438454 WALKWAY-REMOVABLE CAB SIDE - FRONT
52 1 EA 4088065 WELDMENT - DROP IN GRATING - LH SIDE - FRONT
53 1 EA 438646 GRATING, REMOVABLE - MIDFRAME
54 4 EA 438651 POST, SUPPORT - MIDFRAME
55 4 EA 42627 WASHER, FLAT (1/2")
56 8 EA 437969 CAPSCREW, BUTTON HEAD (1/2- 13UNC, 1 3/4L)
57 8 EA 335411 WASHER, PLAIN ROUND (0.52 OD)
58 2 EA 438450 GRATING, REMOVABLE - CYLINDER POCKET
59 1 EA 438779 WALKWAY, REMOVABLE - DROP IN - D/C SIDE - REAR JACK
60 1 EA 438778 WALKWAY, REMOVABLE - CAB SIDE - REAR JACK
61 1 EA 438777 WALKWAY, REMOVABLE - D/C SIDE - REAR
62 1 EA 1673852 DOOR, TOOL BOX - DRILL DECK
63 1 EA 1530635 GRATING, SERRATED - BOLT ON - FRONT DECK
64 1 EA 4131734 HANDRAIL ASSEMBLY, DRILL DECK - LEFT
65 1 EA 4131733 HANDRAIL ASSEMBLY, DRILL DECK - RIGHT
66 1 EA 4241390 SPACER WELDMENT, STAIRWAY HANDRAIL
67 2 EA 4146505 WELDMENT, DROP IN GRATING - FRONT
68 4 EA 426035 CAPSCREW, BUTTON HEAD
3-13
SHEET 1
WALKWAY AND HANDRAIL INSTALLATION
ASSEMBLY 1672853 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


69 4 EA 4146510 WASHER, FENDER
70 1 EA 7375437 GRATING, SUPPORT - SKID - D/C SIDE
71 1 EA 1511292 FLANGED BEARING
72 1 EA 1511293 BEARING
73 1 EA 4204355 WELDMENT, GRATING - D/C SIDE NEAR AUTOLUBE
74 1 EA 4131753 WELDMENT, BATTERY BOX FRAME

3-13
SHEET 2
DUAL WATER TANK INSTALLATION
ASSEMBLY 437365 REVISION A

5 6 7 9
5 6 7 9
11 10 8 3 4
8 10 11

1
2

1 3
8 5
10 7

10 7

11 6
9
11 10 8
5 6 7 9 4
5 6 7 9
5 6 7 9

2 11 8 10
1

3-14
SHEET 1
DUAL WATER TANK INSTALLATION
ASSEMBLY 437365 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437365 DUAL WATER TANK INSTALLATION
1 1 EA 437362 PRIMARY WATER TANK ASSEMBLY - 509 GALLON 3-15
2 1 EA 437363 AUXILLARY WATER TANK ASSEMBLY - 304 3-16
GALLON
3 2 EA 437350 SUPPORT, TANK - WATER - PRIMARY,
4 2 EA 437351 SUPPORT, TANK - WATER - AUXILLARY
5 8 EA 437955 BOLT, MOUNTING - TANK
6 8 EA 7878 NUT, CASTLE
7 16 EA 55932 WASHER, FLAT (0.750 HARDENED)
8 14 EA 42675 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 4.500L)
9 8 EA 7604 PIN, COTTER
10 28 EA 42627 WASHER, FLAT (0.500, TYPE A)
11 14 EA 6291 NUT, LOCK (1/2-13UNC)
1 EA 437983 HOSE KIT - WATER INJECTION 8-12A

3-14
SHEET 2
PRIMARY WATER TANK ASSEMBLY - 509 GALLON
ASSEMBLY 437362 REVISION F

1 27 28
24

4 25
2
26
15

7 7
9

8
9
9
29
32
31
10
30

16
15
10
18
17

3-15
SHEET 1
PRIMARY WATER TANK ASSEMBLY - 509 GALLON
ASSEMBLY 437362 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


437362 PRIMARY WATER TANK ASSEMBLY - 509 GALLON
1 1 EA 435965 TANK, WATER - PRIMARY - 468 GAL,
2 1 EA 439541 CAP, FILL
3 1 EA 320415 PLUG, PIPE - HEX HEAD SOCKET
4 1 EA 429981 SENDER, FUEL - SPIRAL ACTION
7 3 EA 309754 PLUG, PIPE - HEX SOCKET
11 2 EA 31805 ADAPTER, HYDRAULIC - 90DEG
9 6 EA 320866 PLUG, PIPE - SQUARE HEAD
10 2 EA 319632 NIPPLE, PIPE
15 8 EA 309757 PLUG, PIPE - HEX SOCKET
16 1 EA 17701 ELBOW, PIPE STREET
17 1 EA 35584 ADAPTER, STRAIGHT
18 1 EA 400852 VALVE, CHECK - SWING
24 1 EA 1510057 FITTING, BULKHEAD TANK
25 1 EA 31373 NIPPLE, PIPE
26 1 EA 323348 ADAPTER, STRAIGHT
27 1 EA 4281130 FLUID LEVEL SENSOR MOUNTING WELDMENT
28 1 EA 1479490 SENSOR, LIQUID LEVEL
29 1 EA 31399 ADAPTER, STRAIGHT
30 1 EA 4033445 ELBOW, 90DEG
31 1 EA 332938 VALVE, BALL
32 1 EA 4036265 REDUCER (2 TO 1 1/4")

3-15
SHEET 2
AUXILLARY WATER TANK ASSEMBLY - 304 GALLON
ASSEMBLY 437363 REVISION C

3
10

3
3
7

3-16
SHEET 1
AUXILLARY WATER TANK ASSEMBLY - 304 GALLON
ASSEMBLY 437363 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


437363 AUXILLARY WATER TANK ASSEMBLY - 304 GALLON
1 1 EA 435966 TANK, WATER - AUXILLARY - 304 GAL
2 1 EA 439541 CAP, FILL
3 9 EA 320866 PLUG, PIPE - SQUARE HEAD
7 2 EA 309754 PLUG, PIPE - HEX SOCKET
8 1 EA 323348 ADAPTER, STRAIGHT
9 1 EA 31373 ADAPTER, 90DEG
10 1 EA 35584 ADAPTER, STRAIGHT

3-16
SHEET 2
DRILL PIPE ROLLER ASSEMBLY
ASSEMBLY 430588 REVISION C

4
1

2 9

3-17
SHEET 1
DRILL PIPE ROLLER ASSEMBLY
ASSEMBLY 430588 REVISION C

4 4
1 1
1
2
2

1 4 1
5

6
3
8
7

3-17
SHEET 2
DRILL PIPE ROLLER ASSEMBLY
ASSEMBLY 430588 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


430588 DRILL PIPE ROLLER ASSEMBLY
1 2 EA 430610 PLATE, MOUNT
2 1 EA 430611 TUBE, RETAINER
3 1 EA 430612 SHAFT, ROLLER
4 1 EA 430613 ROLLER, PIPE
5 1 EA 7728 CAPSCREW, HEX HEAD
6 1 EA 16083 WASHER, FLAT
7 1 EA 5991 NUT, HEX
8 1 EA 5989 WASHER, LOCK
9 2 EA 440003 BEARING, SELF LUBRICATING

3-17
SHEET 3
CASCADING STAIRWAY INSTALLATION
ASSEMBLY 438767 REVISION B

51

2 8

3-18
SHEET 1
CASCADING STAIRWAY INSTALLATION
ASSEMBLY 438767 REVISION B

25 32
3 20

24
21

23 53

20
23
22
2
18
31

22

6
23

26 32

20

24

3-18
SHEET 2
CASCADING STAIRWAY INSTALLATION
ASSEMBLY 438767 REVISION B

13

12
11

3-18
SHEET 3
CASCADING STAIRWAY INSTALLATION
ASSEMBLY 438767 REVISION B

38 30

15
29
37
36

28 35 33

19
17
36 37 29

15
14
40 40
33 33
47
34 32 27 48

3-18
SHEET 4
CASCADING STAIRWAY INSTALLATION
ASSEMBLY 438767 REVISION B

46 43 40 33

33 40 43 47

52

47 43 40 33

34 41 44 45

3-18
SHEET 5
CASCADING STAIRWAY INSTALLATION
ASSEMBLY 438767 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


438767 CASCADING STAIRWAY INSTALLATION
1 1 EA 4372763 FOLDING STAIRWAY ASSEMBLY - W/SUPPORT
2 1 EA 438534 CYLINDER, HYD, 2 BORE
2A V015328 seal kit
3 1 EA 420708 VALVE, COUNTERBALANCE
3A V000950 replacement cartridge
4 1 EA T103317 SWITCH, PROXIMITY
6 1 EA 433914 ADAPTER, ORIFICE
7 1 EA 438763 PUMP, HAND- STAIRS - CASCADING
8 1 EA 438506 ANCHOR, STAIRS - CASCADING
11 1 EA 438945 PIN, QUICK RELEASE
12 1 EA 438946 BRACKET, FIXED - PINNING - LADDER
13 1 EA 438947 BRACKET, TRAVELING - PINNING - LADDER -
CASCADING
14 2 EA 320340 U BOLT
15 2 EA 438952 LADDER CONTROL BOX ASSEMBLY 3-19
17 1 EA 438961 MOUNT, GROUND LEVEL LADDER CONTROLS
18 1 EA 55115 CLIP, STEEL - CLUTCH LEVER LOCK
19 1 EA 438917 MOUNTING BRACKET, LADDER CONTROL BOX
20 3 EA 401513 FITTING, STRAIGHT
21 1 EA 441098 ADAPTER, ELBOW - SWIVEL
22 2 EA 303955 ADAPTER, TEE
23 3 EA 303855 ADAPTER, ELBOW - 90 DEG
24 2 EA 303812 ADAPTER, STRAIGHT
25 2 EA 317822 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.00L)
26 2 EA 6881 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.00L)
27 1 EA 42573 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L)
28 4 EA 6096 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.00L)
29 8 EA 350907 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
30 10 EA 6414 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750L)
31 1 EA 6265 SCREW, MACHINE - ROUND HEAD SLOT
(10-24UNC, 0.375L)
32 5 EA 5989 WASHER, LOCK (3/8 SPRING)
33 16 EA 42625 WASHER, FLAT (0.313,TYPE A)
34 6 EA 16083 WASHER, FLAT (0.375,TYPE A)
35 4 EA 6002 WASHER, LOCK (5/16 SPRING)
36 8 EA 42624 WASHER, FLAT (0.250,TYPE A)
37 8 EA 5970 WASHER, LOCK (1/4 SPRING)
38 10 EA 5984 WASHER, LOCK (5/8 SPRING)
40 16 EA 6292 NUT, LOCK (5/16-18UNC)
41 5 EA 7972 NUT, LOCK (3/8-16UNC)
43 8 EA 359546 STUD, WELD (0.3125-18UNC, 1.00L)
44 5 EA 347037 STUD, WELD (0.375-16UNC,1.000L)
45 1 EA 354380 CLAMP, HOSE (1.75DIA)
46 2 EA 306002 CLAMP, HOSE
47 12 EA 304525 Superceded, see notes SAME AS
48 1 EA 405978 CAB DOOR BUMPER
49 4 EA 320355 CLAMP, HOSE
51 1 EA 4205542 CLAMP, WELDMENT - CASCADING STAIRS
52 1 EA 4205526 CLAMP MOUNT WELDMENT - CASCADING STAIRS
3-18
SHEET 6
CASCADING STAIRWAY INSTALLATION
ASSEMBLY 438767 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


53 1 EA T104675 ADAPTER, ORIFICE - STRAIGHT
100 1 EA 441120 HOSE KIT- CASCADING STAIRS 8-14

3-18
SHEET 7
LADDER CONTROL BOX ASSEMBLY
ASSEMBLY 438952 REVISION -

3-19
SHEET 1
LADDER CONTROL BOX ASSEMBLY
ASSEMBLY 438952 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


438952 LADDER CONTROL BOX ASSEMBLY
1 1 EA 438889 BOX, CASCADING - LADDER CONTROL
2 2 EA 438712 MOMENTARY CONTACT - PUSH BUTTON
3 1 EA 418425 ADAPTER, CONDUIT - THREADED

3-19
SHEET 2
KIT - CASCADING STAIRS FOOT CONTROL
ASSEMBLY 1484727 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1484727 KIT - CASCADING STAIRS FOOT CONTROL
1 1 EA 1481404 FOOT ACTUATED HYDRAULIC VALVE 3-21
2 1 EA 309423 HOSE ASSEMBLY (OCB2781-06-27)
3 1 EA 309244 HOSE ASSEMBLY (OCA2781-06-46)
4 2 EA 303955 GAFF2114T0606 - ADAPTER, TEE
5 1 EA 303905 GAFF2031T0606 - ADAPTER, STRAIGHT
6 1 EA 303920 GAFF2032T0604 - ADAPTER, ELBOW
7 2 EA 6170 123902 - CAPSCREW, HEX HEAD - GR5
(5/16-18UNC,
8 2 EA 1484726 WASHER, FENDER ( 5/16)
9 2 EA 81945 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)

3-20
SHEET 1
FOOT ACTUATED HYDRAULIC VALVE
ASSEMBLY 1481404 REVISION -

15

12
13 14 11
9
10
8
4

3 5
2

1 18
16 17
6 7

3-21
SHEET 1
FOOT ACTUATED HYDRAULIC VALVE
ASSEMBLY 1481404 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1481404 FOOT ACTUATED HYDRAULIC VALVE
1 1 EA ------- OUTLET
2 1 EA ------- O-RING
3 1 EA ------- BALL
4 1 EA ------- BALL HOLDER
5 1 EA ------- PISTON ROD
6 1 EA ------- SPRING
7 1 EA ------- BRASS WASHER
8 1 EA ------- O-RING
9 1 EA ------- BACK RING
10 1 EA ------- BRASS HOUSING (only in repair kit 1580709)
11 1 EA ------- WASHER, PLASTIC
12 1 EA ------- LOCK RING
13 1 EA 1580710 U-BOLT
14 1 EA 1580711 PEDAL, FOOT VALVE
15 1 EA ------- DECAL, FOOT VALVE
16 2 EA 6293 LOCKNUT (1/4-20UNC)
17 2 EA 42624 WASHER, FLAT -1/4"
18 1 EA 1580712 HOUSING, FOOT VALVE

1 EA 1580708 REPAIR KIT (includes items 1-9, 11 and 12)


1 EA 1580709 REPAIR KIT - complete -(includes items 1-12)

3-21
SHEET 2
MAST ACCESS LADDER INSTALLATION
ASSEMBLY 1716584 REVISION C

7 19

10 11

7 19
4
19 7 5

3-22
SHEET 1
MAST ACCESS LADDER INSTALLATION
ASSEMBLY 1716584 REVISION C

7 19
8 9 1
7 19

3-22
SHEET 2
MAST ACCESS LADDER INSTALLATION
ASSEMBLY 1716584 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1716584 MAST ACCESS LADDER INSTALLATION
1 1 EA 4000740 WELDMENT, MAST ACCESS LADDER
2 1 EA 4000746 WELDMENT, MAST LADDER SUPPORT
3 1 EA 4001372 SUPPORT, TAPPED BAR - MAST LADDER
4 1 EA 4001370 SUPPORT, TAPPED BAR - MAST ACCESS LADDER
5 1 EA 4029657 SUPPORT, MAST ACCESS LADDER
6 1 EA 437995 PLATE, SHEAR
7 34 EA 6415 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250L)
8 2 EA 42627 WASHER, FLAT (1/2")
9 2 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L)
10 2 EA 5988 CAPSCREW, HEX HEAD - GR5 - 3/8-16UNC 1.250
11 2 EA 16083 WASHER, FLAT (0.375, TYPE A)
19 33 EA 42629 WASHER, FLAT (0.625, TYPE A)

3-22
SHEET 3
JIB CRANE INSTALLATION
ASSEMBLY 4382941 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4382941 JIB CRANE INSTALLATION
1 1 EA 439408 MOUNT, JIB CRANE
2 16 EA 55932 WASHER, FLAT
3 8 EA 56004 NUT, HEX - GR8
4 8 EA 42744-050 CAPSCREW, HEX HEAD - GR8
5 1 EA 439406 PEDESTAL, CONTROL - JIB CRANE
6 16 EA 16083 WASHER, FLAT
7 7 EA 5991 NUT, HEX - GR5
8 4 EA 42724-050 CAPSCREW, HEX HEAD - GR8
9 1 EA 1622599 JIB CRANE ASSEMBLY - REPAIR PARTS LIST GROUP
10 6 EA 414623 ADAPTER, STRAIGHT
11 2 EA 1623806 ADAPTER, STRAIGHT
12 4 EA 1623825 ADAPTER, STRAIGHT
13 7 EA 41004 ADAPTER, STRAIGHT - BULKHEAD
14 1 EA 323194 CONDUIT, CONNECTOR
15 2 EA 320625 ADAPTER, ELBOW
16 1 EA 4382131 MOUNT, JIB CRANE POWER PACK
17 2 EA 6002 WASHER, LOCK
18 2 EA 6354 CAPSCREW, HEX HEAD - GR5
19 2 EA T103499 ADAPTER, HYDRAULIC - 90 DEG
20 1 EA 1623883 ADAPTER, STRAIGHT - SWIVEL
21 1 EA 1623885 ADAPTER, STRAIGHT - SWIVEL
22 1 EA 1623884 ADAPTER, STRAIGHT - SWIVEL
23 2 EA 1623886 HOSE ASSEMBLY - JCB-GH194-6-112
24 4 EA 1623887 HOSE ASSEMBLY - JCB-GH194-4-112
25 3 EA 1623888 HOSE ASSEMBLY - JCC-GH194-4-112
26 5 EA 1623890 HOSE ASSEMBLY - JCA-GH194-4-118
27 2 EA 1623913 HOSE ASSEMBLY - JCB-GH194-4-26
28 2 EA 1623889 HOSE ASSEMBLY - JCB-GH194-6-21
29 2 EA 57728 ADAPTER, STRAIGHT
30 1 EA 347725 ADAPTER, 90 DEG
31 1 EA 43989 ADAPTER, STRAIGHT - REDUCER
32 4 EA 42570 CAPSCREW, HEX HEAD - GR5
33 1 EA 1640012 BRACKET, SHIELD - JIB CRANE
34 1 EA 5988 CAPSCREW, HEX HEAD - GR5
35 1 EA 1623812 PLATE, MOUNT - JIB CRANE

3-23
SHEET 1
JIB CRANE ASSEMBLY - REPAIR PARTS LIST
ASSEMBLY 1622599 REVISION A

ITEM QTY. PART NO. DESCRIPTION SECT-PAGE


1622599 JIB CRANE ASSEMBLY - REPAIR PARTS LIST
1 V015516 JIB CRANE BASE - SPARE PARTS LIST 3-24
2 V015517 JIB CRANE CONTROL AND BRACKET ASSEMBLY - 3-25
SPARE PARTS LIST
3 V015518 OVERLOAD PROCTECTION - SPARE PARTS GROUP 3-26
4 V015519 CRANE COLUMN & PIPING ASSEMBLY - SPARE PARTS 3-27
LIST
5 V015520 MAIN BOOM - SPARE PARTS LIST 3-28
6 V015521 BOOM EXTENSION - SPARE PARTS GROUP 3-29
7 V015522 MAN. BOOM EXTENSION - SPARE PARTS LIST 3-30
8 V015523 MISCELLANEOUS SPARE PARTS 3-31

3-23A
SHEET 1
JIB CRANE BASE ASSEMBLY SPARE PARTS LIST
ASSEMBLY V015516 REVISION -

3
17
4
2 5
3
6
16
1 7
15
14
18 13
19 12

20
11
19 9
21 8 10
22

23

24 25

3-24
SHEET 1
JIB CRANE BASE ASSEMBLY SPARE PARTS LIST
ASSEMBLY V015516 REVISION -

ITEM PART NO. DESCRIPTION


V015516 JIB CRANE BASE ASSEMBLY SPARE PARTS LIST
1 -------- BASE
2 1612419 SCREW
3 -------- WASHER
4 -------- GREASE NIPPLE
5 -------- COVER
6 1612420 SCREW
7 -------- WINDING PIN
8 1612421 BEARING BUSH
9 1612422 CYLINDER ROLLER BEARING
10 -------- BEARER
11 1612423 SCREW
12 1612424 WORM
13 1612425 CYLINDER ROLLER BEARING
14 1612426 BEARING BUSH
15 -------- BEARING HOUSING
16 1612427 SCREW
17 1612428 HYDRAULIC MOTOR
18 1612429 SCREW
19 1612430 WASHER
20 1612441 DISTANCE WASHER
21 1612442 NUT
22 -------- PROTECTION HOSE
23 -------- ANGLE COUPLING
24 -------- ADAPTER
25 -------- HOSE

3-24
SHEET 2
JIB CRANE 4 SECTION CONTROL & BRACKET ASSEMBLY - SPARE PARTS LIST
ASSEMBLY V015517 REVISION -

3
2

3-25
SHEET 1
JIB CRANE 4 SECTION CONTROL & BRACKET ASSEMBLY - SPARE PARTS LIST
ASSEMBLY V015517 REVISION -

3
4
5 2

6
1

8
10
9

16 11
9
8
8
15 12

8 11
14
13
3-25
SHEET 2
JIB CRANE 4 SECTION CONTROL & BRACKET ASSEMBLY - SPARE PARTS LIST
ASSEMBLY V015517 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015517 JIB CRANE 4 SECTION CONTROL & BRACKET ASSEMBLY - SPARE
PARTS LIST
1 1 EA CONTROL VALVE - 4 SECTION
2 1 EA ------- ADAPTER
3 8 EA ------- ADAPTER
4 1 EA HAND LEVER
5 1 EA HAND LEVER
6 2 EA HAND LEVER
7 1 EA ------- ADAPTER

******* BRACKET ASSEMBLY (see drawing # 2) *******


1 ------- COVER PLATE
2 ------- DASHBOARD
3 1612443 SCREW
4 ------- COVER
5 1612444 NUT
6 1612443 NUT
7 1612447 DISTANCE WASHER
8 1612476 WASHER
9 1612481 SCREW
10 1612490 SCREW
11 1612493 WASHER
12 1612500 NUT
13 1612503 SCREW
14 1612504 NUT
15 ------- BRACKET
16 ------- BRACKET

3-25
SHEET 3
OVERLOAD PROTECTION - SPARE PARTS LIST
ASSEMBLY V015518 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


V015518 OVERLOAD PROTECTION - SPARE PARTS LIST
1 REF V015524 TRANSPORT POSITION CONTROL - SPARE 3-26A
PARTS LIST
2 REF V015525 ELECTRICAL - SPARE PARTS LIST 3-26B
3 REF V015526 CONTROL, EMERGENCY CUT-OFF - SPARE 3-26C
PARTS LIST
4 REF V015527 OVERLOAD PROTECTION - OM - SPARE PARTS 3-26D
LIST
5 REF V015528 OVERLOAD PROTECTION - OS - SPARE PARTS 3-26E
LIST
6 REF V015529 OVERLOAD PROTECTION - OSM - SPARE PARTS 3-26F
LIST
7 REF V015530 ACOUSTIC ALERT - SPARE PARTS LIST 3-26G

3-26
SHEET 1
TRANSPORT POSITION CONTROL - SPARE PARTS LIST
ASSEMBLY V015524 REVISION -

1
2
1
3 4

5
6
9 8 1
7

10

3-26A
SHEET 1
TRANSPORT POSITION CONTROL - SPARE PARTS LIST
ASSEMBLY V015524 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015524 TRANSPORT POSITION CONTROL - SPARE PARTS LIST
1 12 EA 1612510 WASHER
2 2 EA 1612531 SCREW
3 2 EA 1612532 SCREW
4 1 EA 1612533 ROLLER TAPPET
5 2 EA 1612534 WASHER
6 2 EA 1612535 NUT
7 1 EA 1612536 LIMIT SWITCH
8 1 EA ------- BEARER
9 1 EA ------- CONNECTION ELEMENT
10 1 EA ------- PROTECTION, HOSE

3-26A
SHEET 2
ELECTRICAL - SPARE PARTS LIST
ASSEMBLY V015525 REVISION -

4
5 3

6 7 9

10
12 11

3-26B
SHEET 1
ELECTRICAL - SPARE PARTS LIST
ASSEMBLY V015525 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015525 ELECTRICAL - SPARE PARTS LIST
1 1 EA ------- CONNECTION BOX
2 1 EA ------- ADAPTER
3 2 EA ------- ADAPTER
4 1 EA ------- ADAPTER
5 2 EA ------- CROSS CONNECTION
6 2 EA ------- CONNECTION PLATE
7 7 EA ------- LINE-UP TERMINAL
8 2 EA ------- END TERMINAL
9 1 EA 1612537 CABLE
10 1 EA ------- SHIELD
11 1 EA ------- SHIELD
12 1 EA ------- SHIELD

3-26B
SHEET 2
CONTROL, EMERGENCY CUT-OFF - SPARE PARTS LIST
ASSEMBLY V015526 REVISION -

11

11 2
3

11

5 4

8
10
9

3-26C
SHEET 1
CONTROL, EMERGENCY CUT-OFF - SPARE PARTS LIST
ASSEMBLY V015526 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015526 CONTROL, EMERGENCY CUT-OFF - SPARE PARTS LIST
1 1 EA 1612538 EMERGENCY CUT-OFF BUTTON
2 1 EA 1612539 EMERGENCY CUT-OFF VALVE
3 1 EA ------- PLUG WITH CABLE
4 1 EA ------- L-COUPLING
5 1 EA ------- ADAPTER
6 1 EA ------- HOSE
7 1 EA ------- ADAPTER
8 1 EA 1612540 LOCKING SCREW
9 1 EA ------- ADAPTER
10 1 EA ------- L-COUPLING
11 2 EA ------- ADAPTER

3-26C
SHEET 2
OVERLOAD PROTECTION - OM - SPARE PARTS LIST
ASSEMBLY V015527 REVISION -

4
3
2

6 1
7

3-26D
SHEET 1
OVERLOAD PROTECTION - OM - SPARE PARTS LIST
ASSEMBLY V015527 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015527 OVERLOAD PROTECTION - OM - SPARE PARTS LIST
1 1 EA 1612541 MANOMETER
2 3 EA 1612542 SCREW
3 3 EA 1612543 WASHER
4 3 EA 1612544 NUT
5 1 EA ------- ADAPTER
6 1 EA ------- HOSE
7 1 EA 1612545 MANOMETER CONNECTOR

3-26D
SHEET 2
OVERLOAD PROTECTION - OS - SPARE PARTS LIST
ASSEMBLY V015528 REVISION -

8
9

7 10
5 11
6 12
13
4

18
3 4 14
14
5
15
17
16
2
1

3-26E
SHEET 1
OVERLOAD PROTECTION - OS - SPARE PARTS LIST
ASSEMBLY V015528 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015528 OVERLOAD PROTECTION - OS - SPARE PARTS LIST
1 1 EA 1612546 OVERLOAD VALVE
2 1 EA 1612551 PRESSURE PEAK BUTTON
3 1 EA ------- HOSE
4 4 EA ------- ADAPTER
5 2 EA ------- BANJO
6 1 EA ------- T-COUPLING
7 1 EA ------- PIPE
8 1 EA ------- PIPE
9 1 EA ------- L-COUPLING
10 1 EA ------- ADAPTER
11 1 EA ------- MANOMETER CONNECTION
12 1 EA ------- PIPE
13 1 EA ------- PIPE
14 2 EA ------- L-COUPLING
15 1 EA ------- PIPE
16 1 EA ------- NUT
17 1 EA ------- LOCKING BOLT
18 1 EA ------- ANGLE COUPLING

3-26E
SHEET 2
OVERLOAD PROTECTION - OSM - SPARE PARTS LIST
ASSEMBLY V015529 REVISION

12
13

11 14
9 15
10
16
8 17

21
7 8
18 15
18
9

19
20

5
6 1
2

3
4
3-26F
SHEET 1
OVERLOAD PROTECTION - OSM - SPARE PARTS LIST
ASSEMBLY V015529 REVISION

ITEM QTY. U/M PART NO. DESCRIPTION


V015529 OVERLOAD PROTECTION - OSM - SPARE PARTS LIST
1 1 EA 1612546 OVERLOAD VALVE
2 3 EA 1612444 NUT
3 2 EA 1612543 WASHER
4 3 EA 1612443 SCREW
5 1 EA 1612542 MANOMETER
6 1 EA 1612551 PRESSURE PEAK BUTTON
7 1 EA ------- HOSE
8 4 EA ------- ADAPTER
9 2 EA ------- BANJO
10 1 EA ------- T-COUPLING
11 1 EA ------- PIPE
12 1 EA ------- PIPE
13 1 EA ------- L-COUPLING
14 1 EA ------- ADAPTER
15 2 EA ------- MANOMETER CONNECTIN
16 1 EA ------- PIPE
17 1 EA ------- PIPE
18 2 EA ------- L-COUPLING
19 1 EA ------- PIPE
20 1 EA ------- HOSE
21 1 EA ------- ANGLE COUPLING

3-26F
SHEET 2
ACOUSTIC ALERT - SPARE PARTS LIST
ASSEMBLY V015530

6
7
5

11
4

10 9 8

2 1

3-26G
SHEET 1
ACOUSTIC ALERT - SPARE PARTS LIST
ASSEMBLY V015530

ITEM QTY. U/M PART NO. DESCRIPTION


V015530 ACOUSTIC ALERT - SPARE PARTS LIST
1 1 EA 1612544 LOAD HOLDING VALVE
2 1 EA 1612510 PRESSURE SWITCH
3 1 EA 1612553 HORN
4 1 EA ------- LINE-UP TERMINAL
5 1 EA ------- PLUG WITH CABLE
6 1 EA ------- ADAPTER
7 1 EA ------- PIPE
8 1 EA ------- L-COUPLING
9 1 EA ------- L-COUPLING
10 1 EA ------- ANGLE COUPLING
11 1 EA ------- ADAPTER

3-26G
SHEET 2
CRANE COLUMN & PIPING ASSEMBLY - SPARE PARTS LIST
ASSEMBLY V015519 REVISION -

3 2
2

5 4

6
5
3

7
8

10
11

12

13
14
3-27
SHEET 1
CRANE COLUMN & PIPING ASSEMBLY - SPARE PARTS LIST
ASSEMBLY V015519 REVISION -

3
5
4

3-27
SHEET 2
CRANE COLUMN & PIPING ASSEMBLY - SPARE PARTS LIST
ASSEMBLY V015519 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015519 CRANE COLUMN & PIPING ASSEMBLY - SPARE PARTS LIST
1 1 EA ------- CRANE COLUMN
2 2 EA 1612554 BEARING BUSH
3 2 EA ------- GREASE NIPPLE
4 1 EA 1612555 LIFTING CYLINDER
5 2 EA 1612556 CIRCLIP
6 1 EA 1612557 PIN
7 1 EA ------- HOSE CLAMP
8 1 EA 1612558 COVER
9 1 EA 1612559 CHECK RING
10 1 EA 1612560 BEARING BUSH
11 1 EA 1612611 BEARING BUSH
12 1 EA 1612612 GEAR WHEEL
13 1 EA 1612613 LIMIT OF ROTATION
14 10 EA ------- CHEESE HEAD SCREW

******* PIPING ASSEMBLY (see drawing #2)


1 1 EA 1612544 LOAD HOLDING VALVE
2 1 EA ------- LOCKING SCREW
3 1 EA ------- PIPE
4 2 EA ------- HOSE
5 1 EA ------- PROTECTION, HOSE

3-27
SHEET 3
MAIN BOOM - SPARE PARTS LIST
ASSEMBLY V015520 REVISION -

5
6 9
2

4
2 7
3
2
1

3-28
SHEET 1
MAIN BOOM - SPARE PARTS LIST
ASSEMBLY V015520 REVISION -

ITEM U/M PART NO. DESCRIPTION


V015520 MAIN BOOM - SPARE PARTS LIST
1 EA -------- MAIN BOOM
2 EA 1612556 CIRCLIP
3 EA 1612614 PIN
4 EA 1612615 PIN
5 EA 1612616 ROLL PIN
6 EA 1612617 PIN
7 EA 1612618 GUIDE BLOCK
8 EA -------- GUIDE BLOCK
9 EA -------- SCREW

3-28
SHEET 2
BOOM EXTENSIONS & PIPING - SPARE PARTS GROUP
ASSEMBLY V015521

ITEM U/M PART NO. DESCRIPTION SECT-PAGE


V015521 BOOM EXTENSIONS & PIPING - SPARE PARTS GROUP
1 REF V015531 BOOM EXTENSION 1 & PIPING - SPARE PARTS LIST 3-29A
2 REF V015532 BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST 3-29B
3 REF V015533 BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST 3-29C
4 REF V015534 BOOM EXTENSION 3 & PIPING - SPARE PARTS LIST 3-29D

3-29
SHEET 1
BOOM EXTENSION 1 & PIPING - SPARE PARTS LIST
ASSEMBLY V015531 REVISION -
3
2 4

5
22

9 10

3
11
11 7
12 1
13 4

8
16 16 18
17 6 21 16
15 15

19
16 20

14

3-29A
SHEET 1
BOOM EXTENSION 1 & PIPING - SPARE PARTS LIST
ASSEMBLY V015531 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015531 BOOM EXTENSION 1 & PIPING - SPARE PARTS LIST
1 1 EA 1613083 BOOM EXTENSION 1
2A 2 EA 1613084 BUIDE BLOCK - 7MM
2B 2 EA -------- BUIDE BLOCK - 8MM
2C 2 EA -------- BUIDE BLOCK - 9MM
2D 2 EA -------- BUIDE BLOCK - 10MM
2E 2 EA -------- BUIDE BLOCK - 11MM
2F 2 EA -------- BUIDE BLOCK - 12MM
2G 2 EA -------- BUIDE BLOCK - 13MM
3 2 EA 1612616 ROLL PIN
4 2 EA 1613085 PIN
5 1 EA -------- CYLINDER GUIDE
6 1 EA 1613086 BOOM EXTENSION RAM
7 2 EA 1613105 GUIDE BLOCK - 4MM
8 2 EA -------- BUIDE BLOCK - 7MM
8A 2 EA -------- BUIDE BLOCK - 8MM
8B 2 EA -------- BUIDE BLOCK - 9MM
8C 2 EA -------- BUIDE BLOCK - 10MM
8D 2 EA -------- BUIDE BLOCK - 11MM
8E 2 EA -------- BUIDE BLOCK - 12MM
8F 2 EA -------- BUIDE BLOCK - 13MM
9 1 EA -------- BEARER
10 2 EA 1612500 NUT
11 4 EA 1613087 WASHER
12 1 EA 1613088 LOAD HOLDING VALVE
13 2 EA 1613089 SCREW
14 2 EA -------- HOSE
15 2 EA -------- L-COUPLING
16 1 EA -------- ANGLE COUPLING
17 1 EA -------- PIPE
18 3 EA -------- ADAPTER
19 1 EA -------- ADAPTER
20 1 EA -------- ADAPTER
21 1 EA -------- PIPE
22 4 EA 1613090 SCREW

3-29A
SHEET 2
BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST
ASSEMBLY V015532 REVISION -

3
4
2

5 12

1 7
8

10 11

3-29B
SHEET 1
BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST
ASSEMBLY V015532 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015532 BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST
1 1 EA 1613101 BOOM EXTENSION 2
2 2 EA 1613102 GUIDE BLOCK - 7MM
2A 2 EA - - - - - - -- GUIDE BLOCK - 8MM
2B 2 EA - - - - - - -- GUIDE BLOCK - 9MM
2C 2 EA - - - - - - -- GUIDE BLOCK - 10MM
2D 2 EA - - - - - - -- GUIDE BLOCK - 11MM
2E 2 EA - - - - - - -- GUIDE BLOCK - 12MM
2F 2 EA - - - - - - -- GUIDE BLOCK - 13MM
3 2 EA 1612616 ROLL PIN
4 4 EA 1613085 PIN
5 1 EA - - - - - - -- CYLINDER GUIDE
6 1 EA 1613086 BOOM EXTENSION RAM
7 1 EA 1613103 PIN
8 1 EA - - - - - - -- PIPE
9 1 EA - - - - - - -- PIPE

3-29B
SHEET 2
BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST
ASSEMBLY V015533 REVISION -

3
4
2

1
7

8 9

3-29C
SHEET 1
BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST
ASSEMBLY V015533 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015533 BOOM EXTENSION 2 & PIPING - SPARE PARTS LIST
1 1 EA 1613101 BOOM EXTENSION 2
2 2 EA 1613102 GUIDE BLOCK - 7MM
2A 2 EA ------- GUIDE BLOCK - 8MM
2B 2 EA ------- GUIDE BLOCK - 9MM
2C 2 EA ------- GUIDE BLOCK - 10MM
2D 2 EA ------- GUIDE BLOCK - 11MM
2E 2 EA ------- GUIDE BLOCK - 12MM
2F 2 EA ------- GUIDE BLOCK - 13MM
3 4 EA 1612616 ROLL PIN
4 1 EA 1613085 PIN
5 1 EA ------- CYLINDER GUIDE
6 1 EA 1613104 BOOM EXTENSION RAM
7 1 EA 1613103 PIN
8 2 EA 1613105 GUIDE BLOCK - 4MM
9 2 EA ------- GUIDE BLOCK - 7MM
9A 2 EA ------- GUIDE BLOCK - 8MM
9B 2 EA ------- GUIDE BLOCK - 9MM
9C 2 EA ------- GUIDE BLOCK - 10MM
9D 2 EA ------- GUIDE BLOCK - 11MM
9E 2 EA ------- GUIDE BLOCK - 12MM
9F 2 EA ------- GUIDE BLOCK - 13MM
10 1 EA ------- PIPE
11 1 EA ------- PIPE
12 4 EA 1613090 SCREW

3-29C
SHEET 2
BOOM EXTENSION 3 & PIPING - SPARE PARTS LIST
ASSEMBLY V015534 REVISION -

5 7
6
4

8
10 9

11 12

13

14

3-29D
SHEET 1
BOOM EXTENSION 3 & PIPING - SPARE PARTS LIST
ASSEMBLY V015534 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015534 BOOM EXTENSION 3 & PIPING - SPARE PARTS LIST
1 1 EA 1613107 BOOM EXTENSION 3
2 2 EA 1613108 GUIDE BLOCK - 7MM
2A 2 EA ------- GUIDE BLOCK - 8MM
2B 2 EA ------- GUIDE BLOCK - 9MM
2C 2 EA ------- GUIDE BLOCK - 10MM
2D 2 EA ------- GUIDE BLOCK - 11MM
2E 2 EA ------- GUIDE BLOCK - 12MM
2F 2 EA ------- GUIDE BLOCK - 13MM
3 1 EA 1613086 BOOM EXTENSION RAM
4 2 EA 1613109 SCREW
5 1 EA ------- CYLINDER GUIDE
6 1 EA ------- ADAPTER SLEEVE
7 2 EA 1612616 ROLL PIN
8 1 EA 1612617 PIN
9 2 EA 1613110 SCREW
10 2 EA 1613341 WASHER
11 1 EA ------- PIPE
12 1 EA ------- PIPE
13 2 EA ------- ANGLE COUPLING
14 2 EA ------- ADAPTER

3-29D
SHEET 2
MAN. BOOM EXTENSION - SPARE PARTS LIST
ASSEMBLY V015522 REVISION -

3-30
SHEET 1
MAN. BOOM EXTENSION - SPARE PARTS LIST
ASSEMBLY V015522 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015522 MAN. BOOM EXTENSION - SPARE PARTS LIST GROUP
1 1 EA 1613342 EXTENSION 2 - V1
2 1 EA 1613343 EXTENSION 2 - V2
3 1 EA 1613343 EXTENSION 3 -V1

3-30
SHEET 2
MISCELLANEOUS SPARE PARTS

7
2
1

3 5

4
6

3-31
SHEET 1
MISCELLANEOUS SPARE PARTS

ITEM QTY. U/M PART NO. DESCRIPTION


V015523 MISCELLANEOUS SPARE PARTS
1 EA 4572580 PIPE CLIP
2 EA 4572581 HOSE CLAMP
3 1 EA 4572582 SHACKLE
4 1 EA 4572583 CRANE HOOK
5 1 EA 4572584 SHACKLE
6 1 EA 4572585 CRANE HOOK
7 1 EA 4572586 CLINOMETER

3-31
SHEET 2
PARTS LIST - JIB CRANE POWER PACK ASSEMBLY
ASSEMBLY V015628 REVISION -

16

13
14
10 12

11 9

2
3
7 3A 15

8
1

5 6

3-31A
SHEET 1
PARTS LIST - JIB CRANE POWER PACK ASSEMBLY
ASSEMBLY V015628 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015628 PARTS LIST - JIB CRANE POWER PACK ASSEMBLY
1 1 EA 4504343 ENDHEAD KIT
1A 1 EA 4504374 RESERVOIR O-RING (included in item 1)
2 1 EA 4504375 PUMP KIT
3 2 EA 4504376 BOLT (included in item 2
3A 2 EA 4504377 WASHER (included in item 2
4 1 EA 4504378 SEAL KIT (included in item 2
5 1 EA 4504379 HORIZONTAL PLUMBING KIT
6 1 EA 4504390 FILTER (included in item 5)
1 EA 4504412 RELIEF AND CHECK VALVE KIT
7 1 EA 4504391 VALVE PLUG
8 1 EA 4504392 CARTRIDGE CHECK VALVE (included in item 7)
9 1 EA 4504393 DIST RELIEF VALVE (included in item 7)
10 1 EA 4374223 MOTOR - 24VDC KIT
11 11 EA 4504394 COUPLING (included in item 10)
12 1 EA 4504395 RESERVOIR KIT
13 1 EA 4504396 PLUG (included in item 12)
14 1 EA 4504397 BREATHER (included in item 12)
15 4 EA 4504398 BOLT (included in item 12)
16 1 EA 4056449 24V START SOLENOID

3-31A
SHEET 2
MAST LOCK INSTALLATION
ASSEMBLY 1694873 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1694873 MAST LOCK INSTALLATION
1 2 EA 437257 MAST LOCK ASSEMBLY 3-33
2 2 EA 429453 FLANGE, MAST LOCK, PINNING
3 2 EA 437599 PLATE, PINNING - SUPPORT
4 2 EA 437575 BUSHING, SUPPORT - BUSHING
5 12 EA 419149 CAPSCREW
6 12 EA 86985 WASHER, FLAT (0.313, HARDENED)

3-32
SHEET 1
MAST LOCK ASSEMBLY
ASSEMBLY 437257 REVISION B

15 15
2
1 8

12

4
14
13
11

16 16

7 6

9
6

10

12

3-33
SHEET 1
MAST LOCK ASSEMBLY
ASSEMBLY 437257 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437257 MAST LOCK ASSEMBLY
1 1 EA 437526 PIN, MAST LOCK
2 1 EA 437525 TUBE, PINNING - MAST LOCK
4 2 EA 42629 WASHER, FLAT
6 2 EA 430046 ADAPTER, 90 DEG
7 1 EA 437230 CYLINDER, HYDRAULIC 3-34
8 1 EA 429456 PIN, MAST LOCK - ROD END
9 1 EA 429457 PIN, MAST LOCK - BASE END
10 1 EA 429458 SPACER, MAST LOCK - ROD END
11 1 EA 429459 SPACER, MAST LOCK - BASE END
12 2 EA 6716 NUT, LOCK
13 1 EA 47641 PLUG, PIPE - SOCKET HEAD
14 1 EA 319002 FITTING, GREASE
15 2 EA T103317 SWITCH, PROXIMITY
16 1 EA 1353117 CONNECTOR

3-33
SHEET 2
CYLINDER
ASSEMBLY 437230 REVISION -

12 4
2 11 10
7 8
3 9
1 5
6

3-34
SHEET 1
CYLINDER
ASSEMBLY 437230 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


437230 CYLINDER
When ordering, please give complete nameplate data
as to bore, stroke, rod diameter and serial number.

1 1 EA. --------- WIPER


2 1 EA. --------- U-CUP
3 1 EA. --------- STEP SEAL
4 1 EA. --------- BACK-UP
5 1 EA. --------- O RING
6 1 EA. --------- WEAR RING
7 1 EA. --------- CHEM CAST SEAL
8 1 EA. --------- O RING
22354 seal kit
9 1 EA. --------- TUBE ASSEMBLY
10 1 EA. V014953 ROD ASSEMBLY KIT (includes item 9)
11 1 EA. --------- PISTON
12 1 EA. --------- HEAD
13 1 EA. --------- HEADCAP
14 1 EA. --------- LOCK NUT
15 1 EA. --------- NYLON PLUG
16 1 EA. --------- SETSCREW

3-34
SHEET 2
MAST RAISING CYLINDER INSTALLATION
ASSEMBLY 437860 REVISION B

2
3 10

1
5 4

1
17 5 4 2

3-35
SHEET 1
MAST RAISING CYLINDER INSTALLATION
ASSEMBLY 437860 REVISION B

2
10

6
1
1

10
2
11

3-35
SHEET 2
MAST RAISING CYLINDER INSTALLATION
ASSEMBLY 437860 REVISION B

12 13

7
14 16 15

3-35
SHEET 3
MAST RAISING CYLINDER INSTALLATION
ASSEMBLY 437860 REVISION B

3-35
SHEET 4
MAST RAISING CYLINDER INSTALLATION
ASSEMBLY 437860 REVISION B

3-35
SHEET 5
MAST RAISING CYLINDER INSTALLATION
ASSEMBLY 437860 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437860 MAST RAISING CYLINDER INSTALLATION
1 2 EA 437087 CYLINDER, MAST ELEVATING 3-36
2 4 EA 431082 PIN, CLEVIS - MAST ELEVATING CYLINDER
3 4 EA 431127 BAR, RETAINER - CLEVIS PIN
4 8 EA 5975 WASHER, LOCK (1/2 SPRING)
5 8 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
6 8 EA T106129 SPACER - MAST RAISING CYLINDER MOUNT
7 1 EA 421620 VALVE, COUNTERBALANCE
7A 405755 replacement cartridge
7B V001459 seal kit - cartridge
8 1 EA 440916 ADAPTER, HYDRAULIC - TEE
9 1 EA 303876 ADAPTER
10 4 EA 303824 ADAPTER, STRAIGHT
11 2 EA 303810 ADAPTER, STRAIGHT
12 1 EA 303853 ADAPTER, 90 DEG
13 1 EA 303865 ADAPTER, ELBOW - 90 DEG
14 1 EA 303825 ADAPTER
15 2 EA 7728 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.750L)
16 2 EA 5989 WASHER, LOCK (3/8 SPRING)
17 2 EA 440954 VALVE, BLEEDER
REF 439247 HOSE KIT - 20M MAST 8-3
REF 437790 HOSE KIT - STANDARD CIRCUITS SD25 8-2

3-35
SHEET 6
MAST RAISING CYLINDER
ASSEMBLY 437087 REVISION B

12

14
28
10
11 19
27 21 39

32 3 38
31 1 5 42
30 2 9 6
29 4
41
7 40

26 25 23 36 34
24 22 37

8 35

16

15 20
18
13

3-36
SHEET 1
MAST RAISING CYLINDER
ASSEMBLY 437087 REVISION B

3-36
SHEET 2
MAST RAISING CYLINDER
ASSEMBLY 437087 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


437087 MAST RAISING CYLINDER
1 1 EA -------- CASE
2 1 EA T103426 ROD TUBE
3 1 EA T103425 ROD TUBE
4 1 EA T103424 ROD TUBE
5 1 EA -------- HEAD
6 1 EA -------- HEAD
7 1 EA -------- HEAD ASSEMBLY
8 1 EA -------- PISTON
9 1 EA -------- BORE SPACER
10 2 EA 1630631 BLEEDER VALVE ASSEMBLY
11 1 EA -------- PLUG
12 1 EA V015205 COUNTERBALANCE VALVE
13 1 EA -------- CHECK VALVE
14 2 EA -------- SET SCREW
15 2 EA V015204 BEARING
16 2 EA V015203 SNAP RING
18 2 EA -------- GREASE ZERK
19 2 EA -------- O RING
20 1 EA -------- O RING
21 3 EA -------- NYLON PLUG
22 1 EA -------- BACKUP RING
23 1 EA -------- O RING
24 2 EA T103412 W RING
25 1 EA -------- BACKUP RING
26 1 EA -------- O RING
27 1 EA -------- BACKUP RING
28 1 EA -------- O RING
29 1 EA -------- SEAL
30 2 EA T103413 W RING
31 4 EA T103414 W RING
32 2 EA T103415 W RING
34 1 EA -------- UCUP
35 1 EA -------- UCUP BACKUP
36 1 EA -------- UCUP
37 1 EA -------- UCUP BACKUP
38 1 EA -------- UCUP
39 1 EA -------- UCUP BACKUP
40 1 EA -------- WIPER
41 1 EA -------- WIPER
42 1 EA -------- WIPER

1 EA V015202 SEAL KIT (includes items 19 thru 42)

3-36
SHEET 3
MAST REST INSTALLATION
ASSEMBLY 438218 REVISION B

5 5
1

3
2

3-37
SHEET 1
MAST REST INSTALLATION
ASSEMBLY 438218 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


438218 MAST REST INSTALLATION
1 1 EA 438009 WELDMENT, MAST REST - 20M
2 18 EA 56009 WASHER, FLAT
3 18 EA 42845 WASHER, LOCK
4 18 EA 62042 CAPSCREW, HEX HEAD - GR8
5 2 EA 430421 WELDMENT, CRADLE - MAST REST

3-37
SHEET 2
MAST SUPPORT ASSEMBLY
ASSEMBLY 429521 REVISION -

5 4

1 1
2 3

3-38
SHEET 1
MAST SUPPORT ASSEMBLY
ASSEMBLY 429521 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


429521 MAST SUPPORT ASSEMBLY
1 4 EA 429479 BEARING, SLEEVE,
2 2 EA 429480 SHIM PACK, THRUST
3 1 EA 429893 SHAFT, PIVOT - TOWER SUPPORT
4 4 EA 62041 WASHER, FLAT (1 1/4, HARDENED)
5 4 35804 CAPSCREW, HEX HEAD - GR8 (1 1/4UNC, 9.00L)

3-38
SHEET 2
MAST TRUNNION BLOCK ASSEMBLY
ASSEMBLY 435794 REVISION B

3-38A
SHEET 1
MAST TRUNNION BLOCK ASSEMBLY
ASSEMBLY 435794 REVISION B

ITEM PART NO. DESCRIPTION


435794 MAST TRUNNION BLOCK ASSEMBLY
1 ------- CAP, TRUNNION - TOWER SUPPORT
2 ------- BLOCK, TRUNNION - TOWER SUPPORT
3 62041 WASHER, FLAT (1 1/4", HARDENED)
4 35806 CAPSCREW, HEXHEAD - GR8 (1 1/4-UNC, 9.00L)

3-38A
SHEET 2
DUST HOOD\DOOR INSTALLATION
ASSEMBLY 1521179 REVISION -

5 2

3-39
SHEET 1
DUST HOOD\DOOR INSTALLATION
ASSEMBLY 1521179 REVISION -

2 4

3-39
SHEET 2
DUST HOOD\DOOR INSTALLATION
ASSEMBLY 1521179 REVISION -

ITEM PART NO. DESCRIPTION


1521179 DUST HOOD\DOOR INSTALLATION
1 1510612 WELDMENT, DUST HOOD W/DOOR
2 5975 WASHER, LOCK (1/2, SPLIT)
3 1520362 SEAL, TUBE - DUST HOOD
4 9147 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.75L)
5 1517504 CAPSCREW, BUTTON SOCKET HEAD (1/2-13UNC x 1 1/4)

3-39
SHEET 3
DUST HOOD SEAL INSTALLATION
ASSEMBLY 438775 REVISION F

13 12 11
12 11
6 2

13 12 11
5
8

1
6

3-40
SHEET 1
DUST HOOD SEAL INSTALLATION
ASSEMBLY 438775 REVISION F

11 12 13 11 12 13

8
4

22

21

22
3-40
SHEET 2
DUST HOOD SEAL INSTALLATION
ASSEMBLY 438775 REVISION F

20 14 19 12

9 10
19 12 7

18 12

10
9 7

3-40
SHEET 3
DUST HOOD SEAL INSTALLATION
ASSEMBLY 438775 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


438775 DUST HOOD SEAL INSTALLATION
1 1 EA 430791 HOUSING, DECK PIT SEAL - LH
2 1 EA 430792 HOUSING, DECK PIT SEAL - RH
3 1 EA 430793 COVER, HOUSING - DECK PIT SEAL
4 1 EA 430794 ANGLE, COVER - REAR - DECK PIT SEAL
5 2 EA 438685 SEAL, SIDE - HOUSING - DECK PIT
6 2 EA 430796 BAR, CLAMP - SEAL - SIDE HOUSING
7 2 EA 438686 SEAL, FRONT - DECK PIT
8 1 EA 438774 SEAL, REAR - DECK PIT
9 2 EA 430799 BAR, CLAMP - FRONT SEAL - OUTSIDE
10 2 EA 430800 BAR, CLAMP- FRONT - SEAL - INSIDE
11 53 EA 42573 CAPSCREW, HEX HEAD - GR5
12 124 EA 16083 WASHER, FLAT
13 49 EA 7972 NUT, LOCK
14 2 EA 438738 SEAL, DECK POSITIONING PLATE
19 71 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L)
20 2 EA 438739 BAR, CLAMP - SEAL - POSITIONING PLATE
21 1 EA 4188546 SUPPORT, DRILL DECK SAFETY DOOR
22 1 EA 1648351 WELDMENT, DOOR - DRILL DECK

3-40
SHEET 4
MISC MAINFRAME PARTS KIT
ASSEMBLY 4294449 REVISION J

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4294449 MISC MAINFRAME PARTS KIT
7 1 EA 4271448 A FRAME, ELECTRICAL HARNESS MOUNT - LH
8 1 EA 4271446 A FRAME, ELECTRICAL HARNESS MOUNT - RH
16 11 EA T103317 SWITCH, PROXIMITY
17 1 EA T103346 BOX, ELECTRICAL - E STOP
23 1 EA 4156424 JIB CRANE HOSE GUARD, CABSIDE - FRONT
24 1 EA 4156425 CRANE HOSE GUARD, CABSIDE - REAR
25 1 EA 4156429 JIB CRANE HOSE GUARD, LT REAR
26 1 EA 4156428 JIB CRANE HOSE GUARD, RIGHT REAR
31 2 EA 1594757 WELDMENT, MOUNT - BATTERY BOX FRAME
32 1 EA 1595522 BAR, TAPPED - BOLT-ON WIGGINS
43 1 EA 996152 SENDER, OIL PRESSURE
47 1 EA 4352450 TUBE ASM, PIPE SUPPORT
51 5 EA 1024032 CONNECTOR, ELECTRICAL - M12 - 90 DEG.
65 1 EA T105729 HOSE KIT - COMPRESSOR CONTROL 8-17
66 1 EA 4154596 MOUNT, BULKHEAD ADAPTER
67 2 EA 991634 VALVE, CHECK
73 1 EA 1036840 VALVE, SWING CHECK
76 1 EA 1516452 CONNECTOR ASSEMBLY - CAB TO MAIN JBOX
77 1 EA 1530811 CONNECTOR ASSEMBLY - CAB TO RAF
78 1 EA 1516455 CONNECTOR ASSEMBLY - CAB MAIN POWER
79 1 EA 1516454 CONNECTOR ASSEMBLY - CAB TO MAIN JBOX
80 1 EA 1516453 CONNECTOR ASSEMBLY - UNDER CAB
81 1 EA 4468988 WELDMENT, GRATING - RADIATOR HOSE
TROUGH
82 1 EA 1508934 TAPPED PAD, MAIN JUNCTION BOX
83 2 EA 1510008 ALARM, TRAM
84 1 EA 1641816 WELDMENT, FLUID LEVEL SENSOR COVER
1 EA 1641816 WELDMENT, FLUID LEVEL SENSOR COVER
85 1 EA 4299627 HVAC CONNECTOR BRACKET
86 1 EA 4226787 MOUNT, A/C LINES UNDER CAB
87 1 EA 1006438 RELAY, 24V - SINGLE POLE - N/O
88 1 EA 995374 SUPPORT, REMOVABLE WALKWAY
89 1 EA 1645792 WELDMENT, CABLE COVER - CAB
90 2 EA 4285608 ADAPTER, 90 DEG
91 1 EA 1001457 MOMENTARY CONTACT, PUSH BUTTON
92 1 EA 4318518 LANYARD, 2 LOOPS

3-41
SHEET 1
GATE ASSEMBLY - CAB SIDE
ASSEMBLY 4373710 REVISION -

7
1

6 4

3
2

3-42
SHEET 1
GATE ASSEMBLY - CAB SIDE
ASSEMBLY 4373710 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4373710 GATE ASSEMBLY - CAB SIDE
1 1 EA 4239152 WELDMENT, SELF CLOSING GATE - CASCADING STAIRS
2 1 EA 4365615 WELDMENT, LOWER - GATE HINGE
3 1 EA 4203611 HEX PIN
4 1 EA 1037326 ROLL, PIN (.250 x 2.00)
5 1 EA 1037688 PIN, ROLL (0.3125 x 2.000)
6 1 EA 1037518 PIN, ROLL (0.250 x 1.000)
7 1 EA 1580731 SPRING, TENSION

3-42
SHEET 2
GATE ASSEMBLY - FRONT
ASSEMBLY 4373711 REVISION -

7
1

6 4

3
2

3-43
SHEET 1
GATE ASSEMBLY - FRONT
ASSEMBLY 4373711 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4373711 GATE ASSEMBLY - CAB SIDE
1 1 EA 4239152 WELDMENT, SELF CLOSING GATE - CASCADING STAIRS
2 1 EA 4365615 WELDMENT, LOWER - GATE HINGE
3 1 EA 4203611 HEX PIN
4 1 EA 1037326 ROLL, PIN (.250 x 2.00)
5 1 EA 1037688 PIN, ROLL (0.3125 x 2.000)
6 1 EA 1037518 PIN, ROLL (0.250 x 1.000)
7 1 EA 1580731 SPRING, TENSION

3-43
SHEET 2
GATE ASSEMBLY - DECK-D/C SIDE
ASSEMBLY 4373712 REVISION -

7
1

6 4

3
2

3-44
SHEET 1
GATE ASSEMBLY - DECK-D/C SIDE
ASSEMBLY 4373712 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4373712 GATE ASSEMBLY - DECK-D/C SIDE
1 1 EA 1721862 WELDMENT, SELF CLOSING GATE
2 1 EA 4365615 WELDMENT, LOWER - GATE HINGE
3 1 EA 4203611 HEX PIN
4 1 EA 1037326 ROLL, PIN (.250 x 2.00)
5 1 EA 1037688 PIN, ROLL (0.3125 x 2.000)
6 1 EA 1037518 PIN, ROLL (0.250 x 1.000)
7 1 EA 1580731 SPRING, TENSION

3-44
SHEET 2
SECTION 4 - ENGINE AND COMPRESSOR ASSEMBLIES

DESCRIPTION ASSEMBLY NO. SECT-PAGE


ENGINE SKID INSTALLATION 1637712 4-1
COUPLING - PUMP DRIVE GEARBOX TO ENGINE 1481963 4-2
HIGH PRESSURE VALVE MANIFOLD - 3 BANK 1649540 4-3
FUEL FILTER 434236 4-3A
190-8977 PUMP GP - FUEL PRIMING & PRIMARY FILTER 4031156 4-4
174-9570 - FILTER GP - WATER V015625 4-4A
190-8970 BASE AS - PUMP HSG 4498217 4-4B
DRIVELINE GUARD INSTALLATION 1638572 4-5
AIR CLEANER INSTALLATION - ENGINE 438199 4-6
AIR CLEANER ASSEMBLY - ENGINE 437788 4-6A
AIR CLEANER ASSEMBLY 438943 4-7
WATER PIPING - ENGINE 430781 4-8
ENGINE SECONDARY COOLANT PIPING 430625 4-9
MUFFLER INSTALLATION (ENGINE) 429823 4-10
ALTERNATOR INSTALLATION 1642434 4-11
ALTERNATOR ASSEMBLY 1605510 4-11A
ALTERNATOR BELT TENSIONER 430269 4-12
ENGINE EXHAUST BLANKET INSTALLATION 430670 4-13
HEAT SHIELD INSTALLATION 1449661 4-14
ENGINE RADIATOR INSTALLATION 439896 4-15
RADIATOR ASSEMBLY, ENGINE - 3600/100 429140 4-16
MOTOR, FAN 419935 4-17
ENGINE RADIATOR ASSEMBLY 429139 4-18
ENGINE RADIATOR ASSEMBLY V013693 4-18A
ENGINE RADIATOR ASSEMBLY V013694 4-18B
AIR COMPRESSOR INSTALLATION 437951 4-19
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 3600/125 437876 4-20
AIR COMPRESSOR WITH ATTACHMENTS V015157 4-20A
RECEIVER TANK ASSEMBLY, COMPRESSOR V015305 4-20B
SYSTEM PRESSURE REGULATOR V014893 4-20C
TORSIONAL DRIVE COUPLING 430193 4-21
COMPRESSOR CONTROL PIPING INSTALLATION - DIESEL 441795 4-22
COMPRESSOR CONTROL PIPING ASSEMBLY 441799 4-23
REGULATOR VALVE (REDUCING) 441751 4-23A
AIR CLEANER INSTALLATION, COMPRESSOR 438198 4-24
AIR CLEANER ASSEMBLY 437446 4-25
COMPRESSOR / AIR RECEIVER PIPING 4328346 4-26
COOLER INSTALLATION, COMPRESSOR OIL 441036 4-27
COMPRESSOR OIL COOLER SUB ASSEMBLY 436495 4-28
COOLER ASSEMBLY 438970 4-29
OIL COOLER ASSEMBLY V015173 4-29A
OIL COOLER V013696 4-29B
THERMOSTATIC VALVE ASSEMBLY (COOLER PLUMBING) 419943 4-30
COMPRESSOR OIL COOLER PIPING ASSEMBLY 441943 4-31
PUMP DRIVE ASSEMBLY 1637711 4-32
PUMP DRIVE GEARBOX (4 PAD) 1069101 4-33
LINE SHAFT GROUP, INPUT V011215 4-34
AXIAL PISTON PUMP - LOAD SENSE 1617525 4-34A
GEAR PUMP - 2 SECTION 429446 4-35
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-36
PUMP, VARIABLE DISPLACEMENT - BREAKDOWN UNAVAILABLE 4427706 4-37
AT TIME OF PRINTING
SECT4
SHEET 1
ENGINE SKID INSTALLATION
ASSEMBLY 1637712 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1637712 ENGINE SKID INSTALLATION
1 1 EA 428991 ENGINE, DD 16V - 2000 - 1800 RPM
2 1 EA 430265 MOUNT, ENGINE - LEFT
3 1 EA 430266 MOUNT, ENGINE - RIGHT
4 1 EA 1615401 ADAPTER, STRAIGHT
5 2 EA 430438 SHIM, FRONT - ENGINE
6 1 EA 1481963 DRIVE COUPLING - PUMP 4-2
7 1 EA 436146 SKID, ENGINE - 16V200
8 10 EA 416433 MOUNT
9 10 EA 416059 WASHER,TAIL ISOLATOR
10 10 EA 423767 WASHER
11 10 EA 6370 105215-050 - CAPSCREW, HEX HEAD GR5
(3/4-10UNC, 3.750L)
12 10 EA 42606 NUT, HEX - LOCK (3/4-10UNC)
13 20 EA 345621 1422791 CAPSCREW, SOCKET HEAD GR12.9
(M16, 45MM)
14 20 EA 5984 121075 - WASHER, LOCK (5/8, SPRING)
15 8 EA 42743 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.000L)
16 8 EA 5965 121077 WASHER, LOCK (3/4, SPRING)
17 10 EA 439683 CAPSCREW, SOCKET HEAD -GR 12.9 (M16 X 2 X
110)
18 1 EA 431934 REAR ENGINE MOUNT - RH
19 1 EA 431935 REAR ENGINE MOUNT - LH
20 4 EA 42625-050 WASHER, FLAT (0.313, TYPE A)
21 2 EA 426393 SOLENOID, 24VDC - POWER CONTACTOR
22 2 EA 432403 BRACKET, STARTER
23 1 EA 4128176 CAPSCREW, SOCKET HEAD - (1/2-13UNC, 2.00L)
24 1 EA 4128178 MOUNT, FUEL PUMP AND FILTER
25 1 EA 4031156 FUEL PUMP/FILTER/WATER SEPARATOR
1 EA 4031243 replacement filter
26 12 EA 5959 121072 - WASHER, LOCK (7/16, SPRING)
27 12 EA 42727 CAPSCREW, HEX HEAD - GR8 (7/16-14UNC, 1.750L)
28 2 EA 4128177 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
4.00L)
29 12 EA 16083 WASHER, FLAT (0.375)
30 2 EA 42550 CAPSCREW, HEX HEAD - GR5
35 1 EA 434236 FUEL FILTER 4-3A
36 6 EA 5977 CAPSCREW, HEX HEAD - GR5 ( 1/2-13UNC, 1.250L)
37 6 EA 5975 WASHER, LOCK (1/2", SPRING)
38 3 EA 6291 NUT, LOCK (1/2-13UNC, NYLOCK)
39 1 EA 431458 MOUNT, ENGINE/TEMPERATURE
40 2 EA 69098 5005851 - ADAPTER, 90DEG
41 4 EA 6292 NUT, HEX - LOCK (0.312,UNC)
42 1 EA 77849 ADAPTER, 90DEG SWIVEL
43 1 EA 305994 DUPF684 - ADAPTER, STRAIGHT
44 4 EA 7567 152892 - CAPSCREW, HEX HEAD - GR5 (
5/16-18UNC, 2.00L)
45 4 EA 5989 WASHER, LOCK (3/8, SPRING)
46 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
49 9 EA 42627 WASHER, FLAT (1/2")
4-1
SHEET 1
ENGINE SKID INSTALLATION
ASSEMBLY 1637712 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


50 4 EA 7972 NUT, NYLON INSERT (3/8-16UNC)
51 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
52 1 EA 1649540 HIGH PRESSURE VALVE MANIFOLD - 3 BANK 4-3
53 2 EA 437722 WASHER, FLAT (1/4")
54 2 EA 5970 WASHER, LOCK (1/4", SPRING)
55 1 EA 34865-050 ADAPTER, ELBOW - 90DEG
56 1 EA 34865-050 ADAPTER, ELBOW - 90DEG
57 1 EA 4438240 ADAPTER, TEE
58 1 EA 441456 ADAPTER, 90DEG
59 1 EA 411341 VALVE, CHECK
60 1 EA 34847 ADAPTER, STRAIGHT

4-1
SHEET 2
DRIVE COUPLING
ASSEMBLY 1481963 REVISION B

6
3
7

1 9

2 4 5
10 11 12 13

4-2
SHEET 1
DRIVE COUPLING
ASSEMBLY 1481963 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1481963 DRIVE COUPLING
1 1 EA ------- OUTER PLATE ADAPTER
2 1 EA ------- INNER PLATE (BEARING FLANGE)
3 4 EA ------- SPACER WASHER
4 1 EA 1580716 FLEXIBLE FLANGE - RUBBER
5 8 EA 1580717 CAPSCREW, SOCKET HEAD - GR 12.9 W/ ADH
6 4 EA ------- BOLT SLEEVE
7 4 EA 1580718 CAPSCREW, SOCKET HEAD - GR 12.9 W/ ADH
8 1 EA ------- TUBE SUB ASSEMBLY
9 1 EA 1580719 FLEXIBLE FLANGE - RUBBER
10 1 EA ------- BEARING FLANGE
11 1 EA ------- SPACER PLATE
12 1 EA ------- FLANGE ADAPTER
13 4 EA 1580720 CAPSCREW, SOCKET HEAD - GR 12.9 W/ ADH
14 2 EA V014381 BEARING (1 required per side)
15 2 EA V014380 SNAP RING (1 required per side)

4-2
SHEET 2
HIGH PRESSURE VALVE MANIFOLD - 3 BANK
ASSEMBLY 1649540 REVISION A

1
3

4-3
SHEET 1
HIGH PRESSURE VALVE MANIFOLD - 3 BANK
ASSEMBLY 1649540 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1649540 HIGH PRESSURE VALVE MANIFOLD - 3 BANK
1 1 EA 4590470 MANIFOLD
2 3 EA 1706995 VALVE, SOLENOID - 24V
3 3 EA 1706996 COIL

4-3
SHEET 2
FUEL FILTER
ASSEMBLY 434236 REVISION -

8
14
10
15 9
11
16

12
17
13

4-3A
SHEET 1
FUEL FILTER
ASSEMBLY 434236 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


434236 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA 434237 ELEMENT, 30 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 V014060 HEATER (24 VDC, 300 WATT)
9 V014061 FEED -THRU ASSEMBLY, HEATER
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- WATER PROBE PORT PLUG
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)

V014011 COMPLETE SEAL SERVICE KIT

4-3A
SHEET 2
190-8977 PUMP GP - FUEL PRIMING & PRIMARY FILTER
ASSEMBLY 4031156 REVISION A

4-4
SHEET 1
190-8977 PUMP GP - FUEL PRIMING & PRIMARY FILTER
ASSEMBLY 4031156 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4031156 190-8977 PUMP GP - FUEL PRIMING & PRIMARY
FILTER
1 1 EA V015625 174-9570 FILTER GP - WATER 4-4A
2 1 EA 190-8970 BASE AS - PUMP HSG 4-4B

4-4
SHEET 2
174-9570 FILTER GP - WATER
ASSEMBLY V015625 REVISION -

4-4A
SHEET 1
174-9570 FILTER GP - WATER
ASSEMBLY V015625 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015625 174-9570 FILTER GP - WATER
1 1 EA 326-1644 FILTER AS - SEP
2 1 EA 343-5527 BOWL AS - FUEL

4-4A
SHEET 2
190-8970 BASE AS - PUMP HSG
ASSEMBLY 4498217 - REVISION J

10 18 3

5 16
14 21 22 20
8

4-4B
SHEET 1
190-8970 BASE AS - PUMP HSG
ASSEMBLY 4498217 - REVISION J

17 2 12 15 11 19

19

13

4-4B
SHEET 2
190-8970 BASE AS - PUMP HSG
ASSEMBLY 4498217 - REVISION J

ITEM QTY. U/M PART NO. DESCRIPTION


4498217 190-8970 BASE AS - PUMP HSG
1 1 EA 9S-4167 STUD - HOLLOW 1-14
2 1 EA 162-2211 PUMP AS - PRM ELEC (Not Serviced Separately)
3 2 EA 162-2222 SPRING - BYPASS
4 2 EA 165-0187 PIN
5 2 EA 179-7267 PLUG - STOR (Not Serviced Separately)
6 1 EA 197-3875 WIRE - POWER (Not Serviced Separately)
7 1 EA 197-3876 WIRE - GROUND (Not Serviced Separately)
8 1 EA 371-3599 BASE (Not Serviced Separately)
9 1 EA 373-4098 CAP - PRIMING PUMP
10 2 EA 436-8983 VALVE - CHECK
11 1 EA 447-7206 SEAL - O-RING
12 2 EA 173-1016 RING - BACKUP
13 2 EA 179-7400 SEAL - FUEL SYSTEM
14 1 EA 188-7535 SEAL - FUEL SYSTEM
15 1 EA 188-7536 SEAL - FUEL SYSTEM
16 2 EA 188-7537 SEAL - FUEL SYSTEM
17 1 EA 188-7541 SEAL - FUEL SYSTEM
18 2 EA 236-6717 SEAL - O-RING
19 2 EA 6D-5801 LOCKNUT 8-32
20 3 EA 8T-4138 BOLT - HEX HEAD M6x1
21 1 EA 9S-8002 PLUG - LD STOR 7/16-20
22 3 EA 9X-8267 WASHER

4-4B
SHEET 3
DRIVE LINE GUARD INSTALLATION
ASSEMBLY 1638572 REVISION A

7 8 9

3 2
4 5 6

4-5
SHEET 1
DRIVE LINE GUARD INSTALLATION
ASSEMBLY 1638572 REVISION A

4-5
SHEET 2
DRIVE LINE GUARD INSTALLATION
ASSEMBLY 1638572 REVISION A

10 4 5 6

4-5
SHEET 3
DRIVE LINE GUARD INSTALLATION
ASSEMBLY 1638572 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1638572 DRIVE LINE GUARD INSTALLATION
1 1 EA 1652784 GUARD, DRIVE-LINE - BOLT-ON
2 1 EA 1651519 GUARD, DRIVE-LINE - BOLT-ON COVER
3 1 EA 1648812 BRACKET, BOLT-ON - DRIVE-LINE GUARD
4 6 EA 320038 WASHER, FLAT (0.375, TYPE B)
5 6 EA 5989 WASHER, LOCK (3/8, SPRING)
6 6 EA 43052-050 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)
7 4 EA 42625 WASHER, FLAT (3/8)
8 4 EA 6002 WASHER, LOCK (3/8)
9 4 EA 6096 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.00L)
10 1 EA 1648811 MOUNTING BRACKET, DRIVE-LINE GUARD

4-5
SHEET 4
AIR CLEANER INSTALLATION - ENGINE
ASSEMBLY 438199 REVISION B

20

25 26

26 25

4-6
SHEET 1
AIR CLEANER INSTALLATION - ENGINE
ASSEMBLY 438199 REVISION B
4 3

10 2

5
6

4
10

4-6
SHEET 2
AIR CLEANER INSTALLATION - ENGINE
ASSEMBLY 438199 REVISION B

1 1

21 13 19
15 16 16 14 15

23 22

17

13 12

11 19

4-6
SHEET 3
AIR CLEANER INSTALLATION - ENGINE
ASSEMBLY 438199 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


438199 AIR CLEANER INSTALLATION - ENGINE
1 2 KIT 437788 AIR CLEANER ASSEMBLY - ENGINE 4-6A
2 2 EA 47972 REDUCER, HUMP 10X8X6 LG DONALD
3 4 EA 411834 CLAMP, TUBING (10.5- 10.91)
4 16 EA 87788 CLAMP, AIR LINE (8.50- 8.91)
5 4 EA 87787 CLAMP, AIR LINE (7.38- 7.78)
6 2 EA 429601 ELBOW, REDUCER - RUBBER
7 2 EA 43771 ELBOW, RUBBER - 90DEG
8 2 EA 437760 TUBE, INLET - ENGINE AIR - SHORT
9 2 EA 49671 MOUNT, BAND - AIR CLEANER
10 2 EA 437759 TUBE, INLET - ENGINE AIR - LONG
11 4 EA 42570 CAPSCREW, HEX HEAD GR5 - 3/8-16UNC, 1.00L)
12 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
13 4 EA 5989 WASHER, LOCK (3/8, SPRING)
14 6 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.20L)
15 12 EA 42627 WASHER, FLAT (0.500,TYPE A)
16 6 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
17 1 EA 437942 SUPPOR, ENGINE AIR DUCT
18 4 EA 16083 WASHER, FLAT (0.375,TYPE A)
19 14 EA 320040 WASHER, FLAT (0.500,TYPE B)
20 2 EA 440288 PLATE, TAP - ENGINE AIR CLEANER
21 14 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L)
22 4 EA 5970 WASHER, LOCK (1/4,SPRING)
23 4 EA 42548 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.25L)
24 20 EA 5975 WASHER, LOCK (1/2, SPRING)
25 2 EA 1515480 SWITCH, 10"
26 2 EA 1515561 SWITCH, 15"

4-6
SHEET 4
AIR CLEANER INSTALLATION, ENGINE
ASSEMBLY 437788 REVISION B

5 4 3

4-6A
SHEET 1
AIR CLEANER INSTALLATION, ENGINE
ASSEMBLY 437788 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437788 AIR CLEANER INSTALLATION, ENGINE
1 1 EA 437844 MOUNT, AIR CLEANER - ENGINE
2 1 EA 438943 AIR CLEANER ASSEMBLY 4-7
3 8 EA 77255 WASHER, FLAT (5/8, TYPE A)
4 8 EA 5984 WASHER, LOCK (5/8 SPRING)
5 4 EA 7799 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.50L)

4-6A
SHEET 2
AIR CLEANER ASSEMBLY
ASSEMBLY 438943 REVISION A

15 4 1

14
6

12

2 13

8 8A

8A

8B
8

6A 16
6B 6B

4-7
SHEET 1
AIR CLEANER ASSEMBLY
ASSEMBLY 438943 REVISION A

2
3

9
6
6B 6A

11 10
7 8A

8B
8C 8

4-7
SHEET 2
AIR CLEANER ASSEMBLY
ASSEMBLY 438943 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


438943 AIR CLEANER ASSEMBLY
1 1 EA ------- BODY ASSEMBLY
2 2 EA V007527 GASKET (SHORT STRIPS)
3 2 EA V014655 GASKET (LONG STRIPS)
4 1 EA 439790 SAFETY FILTER (radial seal)
5 1 EA 438944 PRIMARY FILTER (radial seal)
6 1 EA V014966 SERVICE COVER (includes items 6A and 6B)
6A 1 EA V014967 cover chain
6B 2 EA V014968 chain connector
7 1 EA V014654 LOWER BODY ASSEMBLY
8 1 EA V014965 DUST CUP ASSEMBLY (includes items 8A -8C
8A 1 EA 65319 dust cup clamp
8B 1 EA V000270 dust cup gasket
8C 1 EA 43622 vacuator valve
9 1 EA 429703 RAIN SHROUD - RIGHT SIDE
10 1 EA 429701 RAIN SHROUD - FRONT SIDE
11 1 EA 436239 RAIN SHROUD - LEFT SIDE
12 14 EA ------- BOLT, HEX HEAD
13 20 EA ------- NUT, HEX (3/8-16UNC)
14 1 EA V015211 OUTLET ASSEMBLY
15 1 EA V015212 OUTLET GASKET
16 1 EA ------- PLATE, CHAIN RETAINER

4-7
SHEET 3
ENGINE COOLANT PIPING
ASSEMBLY 430781 REVISION A

4-8
SHEET 1
ENGINE COOLANT PIPING
ASSEMBLY 430781 REVISION A

11

7
8
8
2 20 1
18
17

19 21

7 7
8 8

6 9

4-8
SHEET 2
ENGINE COOLANT PIPING
ASSEMBLY 430781 REVISION A

9 6
9
10

5
3

10

4-8
SHEET 3
ENGINE COOLANT PIPING
ASSEMBLY 430781 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


430781 ENGINE COOLANT PIPING
1 1 EA 430665 TUBE, RH - ENGINE TO COOLER
2 1 EA 430666 TUBE, LH - ENGINE COOLER
3 1 EA 430652 TUBE, LOWER WATER INLET
4 1 EA 430653 TUBE, WATER TO ENGINE INLET
5 1 FT 416328 HOSE, RADIATOR
6 * FT 412542 HOSE,RADIATOR (*specify length - .34ft)
7 2 FT 412562 HOSE,RADIATOR
8 8 EA 430622 CLAMP, CONSTANT TORQUE
9 2 EA 430623 CLAMP-CONSTANT TORQUE
10 8 EA 430624 CLAMP-CONSTANT TROQUE
11 1 EA 422054 SWITCH, TEMPERATURE
17 1 EA 431133 TEMPERATURE SENSOR
18 2 EA 439948 CLAMP, HOSE - 3"
19 2 EA 439949 BRACKET, SUPPORT - COOLANT LINES
20 1 EA 319153 TRANSMITTER, TEMPERATURE
21 4 EA 412915 SCREW, SELF TAPPING

4-8
SHEET 4
ENGINE SECONDARY COOLANT PIPING
ASSEMBLY 430625 REVISION B

24 29

31

4-9
SHEET 1
ENGINE SECONDARY COOLANT PIPING
ASSEMBLY 430625 REVISION B

34 32
34 14 10 16 18
10 14 14 15
32 32
10
33 33 10 17 16

16
18
19 14

16 17

4-9
SHEET 2
ENGINE SECONDARY COOLANT PIPING
ASSEMBLY 430625 REVISION B

30
13 12

20

6 6

4
4

6 6
2
1

4-9
SHEET 3
ENGINE SECONDARY COOLANT PIPING
ASSEMBLY 430625 REVISION B

4-9
SHEET 4
ENGINE SECONDARY COOLANT PIPING
ASSEMBLY 430625 REVISION B

27 28
6 25
5

6
3 26

21
23

22
4-9
SHEET 5
ENGINE SECONDARY COOLANT PIPING
ASSEMBLY 430625 REVISION B

9
10
11 8
10
11

4-9
SHEET 6
ENGINE SECONDARY COOLANT PIPING
ASSEMBLY 430625 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


430625 ENGINE SECONDARY COOLANT PIPING
2 1 EA 430654 TUBE, COOLER TO ENGINE
3 1 EA 430656 TUBE, COOLER TO ENGINE SCCC
4 3 FT 430643 RADIATOR HOSE, 2" I.D.
5 2 FT 430644 RADIATOR HOSE, 2 3/8" I.D.
6 12 EA 430645 CLAMP, CONSTANT TORQUE
7 2 EA 438841 SUPPORT, TUBE - RADIATOR
8 3 EA 320467 U BOLT
9 4 EA 346138 U BOLT
10 25 EA 16083 WASHER, FLAT - 0.375 -TYPE A
11 16 EA 7972 NUT, LOCK (3/8-16UNC)
12 1 EA 348302 ADAPTER, STRAIGHT
13 1 EA 35477 ADAPTER, STRAIGHT
14 13 EA 439996 CLAMP, HOSE
15 6 EA 320405 CLAMP, HOSE
16 18 EA 42627 WASHER, FLAT - 0.500 -TYPE A
17 9 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
18 9 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L)
19 3 EA 354380 CLAMP, HOSE (1.75DIA)
20 1 EA 34847 ADAPTER, STRAIGHT
21 1 EA 403822 ADAPTER, 90 DEG
22 1 EA 86251 ADAPTER, ELBOW
23 1 EA 321503 ADAPTER, STRAIGHT
24 1 EA 34849 ADAPTER, STRAIGHT
25 1 EA 440004 ADAPTER, STRAIGHT
26 1 EA 35493 ADAPTER, STRAIGHT
27 1 EA 36747 ADAPTER, STRAIGHT
28 1 EA 37408 ADAPTER, 90DEG
29 1 EA 37259 ADAPTER, STRAIGHT
30 1 EA 35435 ADAPTER, ELBOW - 90DEG
31 1 EA 45301 ADAPTER, 90DEG
32 6 EA 37167 CLAMP, HOSE
33 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
34 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.25L)
35 1 EA 4040238 RADIATOR HOSE, SECONDARY COOLER
36 1 EA 4062818 LOWER TUBE, COOLER TO ENGINE
37 1 EA 4062819 UPPER TUBE, COOLER TO ENGINE

4-9
SHEET 7
MUFFLER INSTALLATION (ENGINE)
ASSEMBLY 429823 REVISION C

2
8
4 5
10 9
1

12
3

16

11

15

13

4-10
SHEET 1
MUFFLER INSTALLATION (ENGINE)
ASSEMBLY 429823 REVISION C

9 10

20 12
13 60
3
3 15
16
3
11 3

11

4-10
SHEET 2
MUFFLER INSTALLATION (ENGINE)
ASSEMBLY 429823 REVISION C

5 5
4 1 4

10 9

11

4-10
SHEET 3
MUFFLER INSTALLATION (ENGINE)
ASSEMBLY 429823 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


429823 MUFFLER INSTALLATION (ENGINE)
1 2 EA 416052 MUFFLER
2 2 EA 416190 CAP, RAIN - 6"
3 4 EA 416191 CLAMP, FLEX - 6"
4 4 EA 416193 CLAMP, MOUNTING BAND
5 8 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
8 2 EA 421143 EXHAUST OUTLET (SILENCER)
9 48 EA 42710 CAPSCREW, HEX HEAD
10 48 EA 1660162 NUT, LOCK
11 2 EA 430661 ELBOW, 90 DEG EXHAUST
12 1 EA 430647 TUBE, RH EXHAUST - MUFFLER
13 1 EA 430650 TUBE, RH EXHAUST - MUFFLER
15 1 EA 430667 TUBE, RH EXHAUST - FLEX
16 1 EA 430668 TUBE, EXHAUST FLEX
20 2 EA 431517 TAPE, FIBERGLASS - EXHAUST
21 4 EA 87786 CLAMP, AIR LINE

4-10
SHEET 4
ALTERNATOR INSTALLATION
ASSEMBLY 1642434 REVISION A

1 2

3 2

4-11
SHEET 1
ALTERNATOR INSTALLATION
ASSEMBLY 1642434 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1642434 ALTERNATOR INSTALLATION
1 1 EA 1605510 ALTERNATOR ASSEMBLY 4-11A
2 1 EA 1598677 MOUNT, ALTERNATOR
3 2 EA 1656878 V-BELT

4-11
SHEET 2
ALTERNATOR ASSEMBLY
ASSEMBLY 1605510 REVISION A

9 6 1
5

6 10 8 7 6

6 7
7 10 6

6 7
2
2

6 10 7

4-11A
SHEET 1
ALTERNATOR ASSEMBLY
ASSEMBLY 1605510 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1605510 ALTERNATOR ASSEMBLY
1 1 EA 428516 ALTERNATOR ASSEMBLY
2 1 EA 1605522 MOUNT, ALTERNATOR
3 1 EA 1602521 SWING ARM MOUNT, ALTERNATOR
4 1 EA 430269 TENSIONER, BELT - ALTERNATOR
5 1 EA 1609916 PULLEY
6 14 EA 42627 WASHER, FLAT (1/2")
7 8 EA 5986 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L)
8 1 EA 6151 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
9 1 EA 88634 CAPSCREW, (M12-1.75 x 32LG)
10 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)

4-11A
SHEET 2
ALTERNATOR ASSEMBLY
ASSEMBLY 428516 REVISION -
C 4 V
U
T
W
15
3
2 U
1
14
B
A
Q
N T
Y X
C 12 13
O R
C P
9
8
S
7
M
L
G
F
E 10
D 11
Z
K 17

H J 18
6 D
24
AA
5

17
23 BB
Z
16
3
22 25

33

20

19 31 FF
DD

26
21
30

EE 32
29
BB 28
27
26
CC G

4-12
SHEET 1
ALTERNATOR ASSEMBLY
ASSEMBLY 428516 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


428516 ALTERNATOR ASSEMBLY
1 1 EA ------- PULLY
2 1 EA PULLY BUSHING
3 2 EA SPIRAL RING
4 1 EA COVER PLATE
5 1 EA BEVELED RETAINING RING
6 1 EA DE BEARING
7 1 EA DE HOUSING (includes items 9, 10, 12, 13, 14, and C-S)
8 1 EA CONTROL UNIT COVER
9 1 EA THERMAL SWITCH
10 1 EA MOLDED OUTPUT STUD (includes tiemsQ-S)
11 1 EA RETAINING RING
12 1 EA CONNECTOR SHELL
13 1 EA CONNECTOR SHELL
14 1 EA HARNESS ASSEMBLY
15 1 EA REGULATOR (includes items T-Y)
16 1 EA RING CARRIER
17 2 EA ROTOR ASSEMBLY (includes item Z)
18 1 EA SHAFT AND CORE ASSEMBLY (includes items Z, AA)
19 6 EA STATOR WEDGE
20 1 EA DRIVE END STATOR (includes items 19, CC)
21 1 EA TENSION BUSHING
22 1 EA SHELL
23 1 EA ANTI-DRIVE END STATOR (includes items19, CC)
24 1 EA FIELD COIL (includes BB)
25 9 EA STUDS
26 2 EA SPIRAL RING
27 1 EA RING CARRIER
28 1 EA ADE BEARING
29 2 EA O-RING
30 1 EA ADE HOUSING (includes 29, G)
31 1 EA FAN (includes item 26)
32 6 EA GROMMET
33 1 EA FAN GUARD (includes items 32, FF)
A 1 EA NUT (M20 x 1.5mm)
B 1 EA BELLEVILLE WASHER
C 15 EA SCREW
D 18 EA HEX NUT
E 12 EA FLAT WASHER (0.56 OD)
F 12 EA INSULATOR
G 18 EA FLANGE LOCKNUT
H 6 EA FLAT WASHER (0.75 OD)
J 2 EA BOLT (M10 x .20L)
K 2 EA LOCK WASHER
L 1 EA LOCK WASHER
M 1 EA SCREW
N 1 EA HEX BOLT
O 1 EA BELLEVILL WASHER (M8)
P 1 EA FLAT WASHER (0.68 OD)
Q 1 EA BOLT (M12 x 0.98L)
4-12
SHEET 2
ALTERNATOR ASSEMBLY
ASSEMBLY 428516 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


R 1 EA LOCK WASHER
S 1 EA FLAT WASHER
T 2 EA LOCKNUT (M16)
U 2 EA BELLEVILLE WASHER (M6)
V 4 EA HEX SCREW (M5 X 12.0mm)
W 4 EA BELLEVILLE WASHER (0.47" OD)
X 1 EA NUT (M5)
Y 1 EA BELLEVILLE WASHER (M5)
Z 12 EA TORX TAPTITE SCREW (10-32, 0.50L)
AA 1 EA WOODRUFF KEY (5/35" x 3/4")
BB 16 EA SCREW
CC 9 EA HEX NUT (8-32UNC)
DD 1 EA BELLEVILLE WASHER
EE 1 EA NUT (M16)
FF 6 EA SCREW (M5)

1 EA SHELL/STATOR/FIELD COIL ASSEMBLY


(includes items BB, CC and 19-25)
1 EA SHAFT, CORE AND ROTOR ASSEMBLY
(includes items Z, AA , 17 AND 18)
1 EA SMALL PARTS PACKAGE
(includes items 3, 5, 11, 26, 29 and A-FF)

4-12
SHEET 3
ALTERNATOR BELT TENSIONER
ASSEMBLY 430269 REVISION -

2 5 4 5 1

4-12A
SHEET 1
ALTERNATOR BELT TENSIONER
ASSEMBLY 430269 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


430269 ALTERNATOR BELT TENSIONER
1 1 EA 430289 BOLT, SWING - LH THD
2 1 EA 430288 BOLT, SWING - RH THD
3 1 EA 5978 NUT, HEX (FULL, 5/8-11UNC - RH THD)
4 1 EA 430283 WELDMENT, TUBE
5 1 EA 430497 NUT, HEX (STD, 5/8-11UNC LH THD)

4-12A
SHEET 2
ENGINE EXHAUST BLANKET INSTALLATION
ASSEMBLY 430670 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


430670 ENGINE EXHAUST BLANKET INSTALLATION
1 1 EA. V013162 MANIFOLD LT BANK INSULATION
2 1 EA. V013163 MANIFOLD RT BANK INSULATION
3 1 EA V013164 RISER, LEFT
4 1 EA V013165 RISER, RIGHT
5 1 EA. V013166 TURBO INSULATION (LEFT)
6 1 EA. V013167 TURBO INSULATION (RIGHT)
7 1 EA V013161 INSULATION KIT (includes items 1-6)

4-13
SHEET 1
HEAT SHIELD INSTALLATION
ASSEMBLY 1449661 REVISION A

1 2

4-14
SHEET 1
HEAT SHIELD INSTALLATION
ASSEMBLY 1449661 REVISION A

4 6 7
1

2
8 5 3

8 5

4-14
SHEET 2
HEAT SHIELD INSTALLATION
ASSEMBLY 1449661 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1449661 HEAT SHIELD INSTALLATION
1 1 EA 1070037 BRACKET, MOUNTING - ENGINE COVER
2 1 EA 1070137 COVER, ENGINE
3 8 EA 1449235 ISOLATOR, VIBRATION - URETHANE
4 20 EA 320037 WASHER, FLAT (0.313, TYPE B)
5 16 EA 81945 NUT,LOCK 5/16-18UNC, ELASTIC COLLAR-THIN
6 4 EA 6002 WASHER, LOCK (5/16, SPRING)
7 4 EA 432364 CAPSCREW, HEX HEAD - METRIC (M8 x1.25 x 25MM)

4-14
SHEET 3
ENGINE RADIATOR INSTALLATION
ASSEMBLY 439896 REVISION -

4-15
SHEET 1
ENGINE RADIATOR INSTALLATION
ASSEMBLY 439896 REVISION -

4
2
3

4-15
SHEET 2
ENGINE RADIATOR INSTALLATION
ASSEMBLY 439896 REVISION -

4-15
SHEET 3
ENGINE RADIATOR INSTALLATION
ASSEMBLY 439896 REVISION -

4-15
SHEET 4
ENGINE RADIATOR INSTALLATION
ASSEMBLY 439896 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


439896 ENGINE RADIATOR INSTALLATION
1 1 EA 429140 RADIATOR ASSEMBLY, ENGINE - 3600/100 4-16
2 8 EA 55932 WASHER, FLAT (0.750 - HARDENED)
3 4 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
4 4 EA 42743 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.00L)

4-15
SHEET 5
RADIATOR ASSEMBLY, ENGINE - 3600/100
ASSEMBLY 429140 REVISION B

40 34
31 30 29 34
31 37 31 40 31
33
32

35

4-16
SHEET 1
RADIATOR ASSEMBLY, ENGINE - 3600/100
ASSEMBLY 429140 REVISION B

24
25 28

39 38 36

4-16
SHEET 2
RADIATOR ASSEMBLY, ENGINE - 3600/100
ASSEMBLY 429140 REVISION B

7
4 10 3 6

17
26
22 21
8

20

4-16
SHEET 3
RADIATOR ASSEMBLY, ENGINE - 3600/100
ASSEMBLY 429140 REVISION B

13
5
23 17 9 14

27

15 18

18 18

9 9
16 17 19 19 17

4-16
SHEET 4
RADIATOR ASSEMBLY, ENGINE - 3600/100
ASSEMBLY 429140 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


429140 RADIATOR ASSEMBLY, ENGINE - 3600/100
1 1 EA 429139 ENGINE RADIATOR ASSEMBLY 4-18
2 2 EA 419935 MOTOR, FAN - FIXED RPM 4-17
3 2 EA 429585 FAN, 42" DIA - 6 BLADE
4 2 EA 430586 VALVE, MOTOR - ANTI CAVITY CHECK
5 2 EA 403828 MANIFOLD, RETURN - CONSOLE
6 2 EA 82190 KEY (.312 SQ x 1)
7 2 EA 432227 COUPLING, TEST PORT
8 4 EA 323584 ADAPTER, SPLIT FLANGE KIT
9 3 EA 303826 ADAPTER, STRAIGHT
10 2 EA 303817 ADAPTER, STRAIGHT
11 1 EA 303956 ADAPTER, RUN TEE
12 1 EA 303949 ADAPTER, SWIVEL
13 1 EA 303868 ADAPTER, 90 DEG
14 1 EA 37406 PLUG
15 1 EA 37407 ADAPTER, PLUG
16 1 EA 303832 ADAPTER, STRAIGHT
17 20 EA 5989 WASHER, LOCK (1/2 SPRING)
18 2 EA 7972 NUT, NYLON INSERT (3/8-16UNC)
19 2 EA 6250 CAPSCREW, HEX HEAD - G5 (3/8-16UNC, 3.50L)
20 8 EA 6291 NUT, LOCK (1/2-13UNC NYLOCK)
21 8 EA 5975 WASHER, LOCK (1/2 SPRING)
22 8 EA 36214 CAPSCREW, HEX HEAD - G8 (1/2-13UNC, 2.25L)
23 2 EA 7728 CAPSCREW, HEX HEAD - G5 (3/8-16UNC, 2.7500L)
24 1 EA 431913 GUARD, ENGINE MUFFLER MOUNT
25 4 EA 5965 WASHER, LOCK (3/4 SPRING)
26 16 EA 1658770 CAPSCREW, HEX HEAD - G8 (3/8-16UNC, 4.500L)
27 1 EA 439894 ADAPTER, 90 DEG
28 4 EA 42742 CAPSCREW, HEX HEAD - G8 (3/4-10UNC, 1.75L)
29 1 EA 33496 ADAPTER, STRAIGHT
30 1 EA 35477 ADAPTER, STRAIGHT
31 4 EA 31804 ADAPTER, ELBOW - 90 DEG
32 1 EA 34847 ADAPTER, STRAIGHT
33 1 EA 35435 ADAPTER, ELBOW - 90 DEG
34 2 EA 5662 PLUG, PIPE - HEX SOCKET
35 1 EA 306240 ADAPTER, PLUG
36 2 EA 359500 STUD, WELD
37 1 EA 1500494 MURPHY SWITCH GAUGE - COOLANT LEVEL
38 2 EA 437722 WASHER, FLAT (1/4")
39 2 EA 6293 NUT, LOCK (1/4-20UNC- NYLOCK)
40 2 EA 1660966 HOSE ASSEMBLY

4-16
SHEET 5
MOTOR, FAN
ASSEMBLY 419935 REVISION A

3 28
4 1
27
2
18
21 20

19

16
15 17

23
22
5
5 6

13 24
14 13 25
14 7 10
26
8
9
11

4-17
SHEET 1
MOTOR, FAN
ASSEMBLY 419935 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


419935 MOTOR, FAN
1 1 EA V009855 HOUSING ASSEMBLY, BARREL
2 1 EA V009856 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009857 HOUSING, BEARING
6 1 EA V009858 O-RING
7 1 EA V009859 O-RING
8 1 EA V009860 O-RING
9 1 EA V009861 CARRIER, SEAL
10 1 EA V009862 SEAL, SHAFT
10a 1 EA V009863 SPACER WASHER, 1MM - SHAFT (Not Shown)
11 1 EA V009864 RING, RETAINING
13 1 EA V007429 PLUG, BLEEDER
14 1 EA V007430 WASHER, SEAL
15 1 EA V009865 SHAFT
16 1 EA V007432 PIN, GUIDE
17 1 EA V009866 KEY, FLAT
18 1 EA V009867 BARREL, CYLINDER
19 1 EA V009868 SUPPORT, BARREL
20 7 EA V009869 PISTON ASSEMBLY
21 21 EA V009870 RING, PISTON
22 1 EA V009871 GEAR, RING
23 1 EA V009872 BEARING, TAPERED ROLLER
24 1 EA V009873 BEARING, TAPERED ROLLER
25 V001290 WASHER, SPACER (2,35MM) As Required
V009874 WASHER, SPACER (2,40MM) As Required
V009875 WASHER, SPACER (2,45MM) As Required
V009876 WASHER, SPACER (2,50MM) As Required
V009877 WASHER, SPACER (2,55MM) As Required
V009878 WASHER, SPACER (2,60MM) As Required
V009879 WASHER, SPACER (2,65MM) As Required
V009880 WASHER, SPACER (2,70MM) As Required
V009881 WASHER, SPACER (2,75MM) As Required
V009882 WASHER, SPACER (2,80MM) As Required
V009883 WASHER, SPACER (2,85MM) As Required
V009884 WASHER, SPACER (2,90MM) As Required
V009885 WASHER, SPACER (2,95MM) As Required
26 1 EA V009886 RING, RETAINING
27 2 EA V009887 SHIM (0,2) As Required
2 EA V009888 SHIM (0,4) As Required
2 EA V009889 SHIM (0,6) As Required
2 EA V009890 SHIM (0,8) As Required
2 EA V009891 SHIM (1,0) As Required
28 4 EA V009892 CAPSCREW, HEX SOCKET
1 EA 1060610 SEAL KIT

4-17
SHEET 2
ENGINE RADIATOR ASSEMBLY
ASSEMBLY 429139 - REVISION B

18

26

12 13 14

25

19

17 16 15

23

7
24
16 15

11
10
8
9

6 4
1
20

5 4 6
6 4 3 5

6 3 4 5

9 8 10 11

21

11 10 22

5 3 4 6
4-18
SHEET 1
ENGINE RADIATOR ASSEMBLY
ASSEMBLY 429139 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


429139 ENGINE RADIATOR ASSEMBLY
1 1 EA V013693 RADIATOR 4-18A
2 1 EA V013694 RADIATOR 4-18B
3 30 EA 5989 WASHER, LOCK
4 66 EA V013318 WASHER, FLAT
5 38 EA 5991 NUT, HEX
6 58 EA -------- CAPSCREW, HEX HEAD
7 1 EA V013704 SURGE TANK
8 8 EA V002473 WASHER, FLAT
9 8 EA -------- CAPSCREW, HEX HEAD
10 16 EA 5975 WASHER, LOCK
11 16 EA 5973 NUT, HEX
12 4 EA V013851 ELBOW, STREET
13 4 EA V013852 FITTING, HOSE
14 2 EA V013853 HOSE
15 4 EA V011027 ELBOW, STREET
16 4 EA V011028 FITTING, HOSE
17 2 EA V011029 HOSE
18 1 EA V013854 CORE GUARD
19 1 EA V013855 FAN SHROUD
20 2 EA V013816 FAN GUARD
21 1 EA V013813 MOTOR MOUNT
22 8 EA 5977 CAPSCREW, HEX HEAD
23 1 EA V013807 CAP, 4"
24 1 EA V013856 HOSE, OVERFLOW
25 3 EA 86432 HOSE CLIP
26 1 EA 401113 SIGHT GLASS
1 EA V003816 TOOL, TUBING BREAKER (Not included with assy
429139)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with assy
429139)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with assy
429139)
(For removing round tubes)

4-18
SHEET 2
ENGINE RADIATOR ASSEMBLY
ASSEMBLY V013693 - REVISION -

17
15

14
9 8

1
4

11 10 9

17
5
13
12

7 6

18 6

16
4-18A
SHEET 1
ENGINE RADIATOR ASSEMBLY
ASSEMBLY V013693 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V013693 ENGINE RADIATOR ASSEMBLY
1 298 EA 86436 RUBBER SEAL, LOCKING GROOVE
2 298 EA 86441 RUBBER SEAL
3 298 EA V013838 TUBES, M-FIN, ITS
4 1 EA V013839 SUPPORT BAR
5 1 EA V013841 TENSION TIE
6 20 EA 5975 WASHER, LOCK
7 4 EA 5977 CAPSCREW, HEX HEAD
8 4 EA 56066 WASHER, FLAT
9 12 EA 42570 CAPSCREW, HEX HEAD
10 8 EA V007814 WASHER, FLAT
11 8 EA V007057 NUT, FLANGE LOCK
12 1 EA V013840 SUPPORT BAR
13 2 EA V013842 AIR BAFFLE, TOP - FELT
14 2 EA V013843 AIR BAFFLE, BOTTOM - FELT
15 1 EA V013848 TANK
16 1 EA V013849 TANK
17 2 EA V013850 SIDE MEMBER
18 16 EA ------- CAPSCREW, HEX HEAD
19 1 EA V002424 PLUG, SQUARE HEAD (not shown)

1 EA V003816 TOOL, TUBING BREAKER (Not included with this assembly)


(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with this assembly)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with this assembly)
(For removing round tubes)

4-18A
SHEET 2
ENGINE RADIATOR ASSEMBLY
ASSEMBLY V013694 - REVISION -
2

13 21

23

14

25
10
1 5

20 7
12
24

8 6 7
19

22
17
16
18
15

11 10

4-18B
SHEET 1
ENGINE RADIATOR ASSEMBLY
ASSEMBLY V013694 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V013694 ENGINE RADIATOR ASSEMBLY
1 298 EA V011739 RUBBER SEAL, LOCKING GROOVE
2 298 EA V011740 RUBBER SEAL
3 298 EA V013838 TUBES, M-FIN, ITS
4 1 EA V013839 SUPPORT BAR
5 1 EA V013840 SUPPORT BAR
6 8 EA V007814 WASHER, FLAT
7 12 EA ------- CAPSCREW, HEX HEAD
8 8 EA V007057 NUT, FLANGE LOCK
9 1 EA V013847 TENSION TIE
10 20 EA 5975 WASHER, LOCK
11 4 EA 5977 CAPSCREW, HEX HEAD
12 4 EA 56006 WASHER, FLAT
13 2 EA V013842 AIR BAFFLE, TOP - FELT
14 2 EA V013843 AIR BAFFLE, BOTTOM - FELT
15 2 EA V000761 X-BRACE CLAMP
16 8 EA V007814 WASHER, FLAT
17 4 EA 6093 CAPSCREW, HEX HEAD
18 4 EA V000764 NUT, HEX, LOCKING
19 2 EA V009418 X-BRACE ROD
20 12 EA V000765 NUT, HEX
21 1 EA V013844 TANK
22 1 EA V013845 TANK
23 1 EA V013846 SIDE MEMBER
24 1 EA V013847 SIDE MEMBER
25 19 ------- CAPSCREW, HEX HEAD
26 1 EA V002424 PLUG, SQUARE HEAD

1 EA V003816 TOOL, TUBING BREAKER (Not included with this assembly)


(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with this assembly)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with this assembly)
(For removing round tubes)

4-18B
SHEET 2
AIR COMPRESSOR INSTALLATION
ASSEMBLY 437951 REVISION F

17 15 16

4-19
SHEET 1
AIR COMPRESSOR INSTALLATION
ASSEMBLY 437951 REVISION F

21

20
19

28
21
27

20

21

8 9

6 7

4-19
SHEET 2
AIR COMPRESSOR INSTALLATION
ASSEMBLY 437951 REVISION F

31 26

30

29

22

4 24 23 9 25

5 10 12

4-19
SHEET 3
AIR COMPRESSOR INSTALLATION
ASSEMBLY 437951 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437951 AIR COMPRESSOR INSTALLATION
1 1 EA 437876 AIR COMPRESSOR W/ATTACHMENTS, 3600/100 - 4-20
DIESEL
2 1 EA 430193 TORSIONAL DRIVE COUPLING 4-21
3 1 EA 430220 BUSHING, TAPERLOCK
4 2 EA 430439 SHIM, COMPRESSOR - MOUNT
5 2 EA 55999 CAPSCREW, HEX HEAD - GR8 (7/8-9UNC, 4.500L)
6 6 EA 9153 CAPSCREW, SOCKET HEAD - GR8
7 6 EA 347068 WASHER, LOCK
8 16 EA 4290645 CAPSCREW, SOCKET HEAD - GR12.9
9 20 EA 5975 WASHER, LOCK (5/8, SPRING)
10 2 EA 42789 NUT, LOCK (7/8, SPRING)
12 2 EA 323956 WASHER, LOCK
15 8 EA 42630 WASHER, FLAT (3/4, TYPE A)
16 4 EA 7807 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.500L)
17 4 EA 119484 NUT, LOCK - GR5 (3/4-10UNC, FLEXLOCK)
19 1 EA 319153 TRANSMITTER, TEMPERATURE
20 1 EA 1727170 PROBE, TEMPERATURE
21 4 EA 1410951 BOLT, EYE
22 1 EA 4375775 MOUNT KIT, COMPRESSOR OIL
23 4 EA 42627 WASHER, FLAT
24 4 EA 72730 CAPSCREW, HEX HEAD - GR8
25 4 EA 58363 NUT, HEX - GR8
26 1 EA T106030 SENSOR, PRESSURE TRANSDUCER
27 1 EA 35631 ADAPTER, STRAIGHT
28 1 EA 35628 ADAPTER, STRAIGHT
29 1 EA 4418511 ADAPTER, STRAIGHT
30 1 EA 4418510 ADAPTER, ELBOW - 90DEG
31 1 EA 4417967 ADAPTER, STRAIGHT

4-19
SHEET 4
AIR COMPRESSOR SERVICE SPARE PARTS LIST (3600/100)
ASSEMBLY 437876 - REVISION A

11

14 5 13

12 13

15
18

19
16
20
17
13 4
7 7 7

3
10
6

9
6

4-20
SHEET 1
AIR COMPRESSOR SERVICE SPARE PARTS LIST (3600/100)
ASSEMBLY 437876 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437876 AIR COMPRESSOR SERVICE SPARE PARTS LIST
(3600/100)
1 1 EA. V015157 COMPRESSOR AIR END ASSEMBLY 4-20A
EA. V015164 COMPRESSOR AIR END REBUILT
EA. ------- Drive Coupling (See Air Compressor Assembly, this 4-21
Section)
EA. V015163 Shaft Seal Repair (not shown)
EA. ------- AIR INLET VALVE (10" INLET) 4-20A
1 EA. 83327 SHUTDOWN SWITCH
2 1 EA. V015305 RECEIVER TANK ASSEMBLY SPARE PARTS LIST 4-20B
3 1 EA 83326 BALL VALVE (OIL DRAIN)
4 1 EA. 441751 VALVE, REGULATOR (REDUCING) 4-23A
5 1 EA V014893 SYSTEM PRESSURE REGULATOR 4-20C
6 2 EA. 99022 OIL STOP VALVE
EA 22483 repair kit
7 3 EA. 56692 MUFFLER
8 1 EA V015166 THERMAL BYPASS VALVE
EA V015168 repair kit
EA V015169 thermostat (2 req'd)
9 EA ------- OIL COOLER ASSEMBLY 4-27
10 2 EA V015161 FILTER ASSEMBLY
1 EA 87627 replacement element
------- indicator switch 4-20A
11 1 EA V015160 VALVE, RUNNING BLOWDOWN
V015167 repair kit - running blowdown valve
12 1 EA V014891 VALVE, NEEDLE
13 3 EA T104019 VALVE, SOLENOID - 3 WAY - NC - 24VDC
1 EA V015308 replacement coil
14 2 EA 441852 CHECK VALVE
15 1 EA 49615 VALVE, SHUT DOWN - BLOW DOWN (NO)
EA 22100 repair kit
16 1 EA 49613 VALVE, RUNNING BLOW DOWN (NC)
22106 repair kit
17 1 EA V003187 ORIFICE, .187
18 1 EA V015160 VALVE, BYPASS
19 1 EA 63200 SILENCER
20 1 EA V011804 ORIFICE, .047 (DRILL TO .060)

4-20
SHEET 2
AIR COMPRESSOR PACKAGE SERVICE ITEMS (3600/100)
ASSEMBLY V015157 - REVISION 01

35 8
43
33 48 11 48 33
43
40 9

35 36 15 44
39
43 27 18
16 32
24

42
12 17

10 21
34
38 37 17
38
28
26
48 48 34
31 7 45 41 5 14 29 3
46 13
47

20
19 2

2
1

2 6 2 23

2
49 31

25

31
30 22 2 1 4

4-20A
SHEET 1
AIR COMPRESSOR PACKAGE SERVICE ITEMS (3600/100)
ASSEMBLY V015157 - REVISION 01

55
54
53

50
51

52

4-20A
SHEET 2
AIR COMPRESSOR PACKAGE SERVICE ITEMS (3600/100)
ASSEMBLY V015157 - REVISION 01

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


V015157 AIR COMPRESSOR PACKAGE SERVICE ITEMS
(3600/100)
1 2 EA. 1577398 TUBE, OIL STOP VALVE ADAPTER
2 8 EA. 1577399 SPLIT FLANGE KIT - 2" VITON
3 1 EA. V010563 SPLIT FLANGE KIT - 2.5" VITON
4 2 EA. V015161 OIL FILTER ASSEMBLY
5 1 EA. V013698 INDICATOR, FILTER
6 2 EA. 1577406 TUBE, ADAPTER (SPC MANIFOLD TO OIL FILTER)
7 1 EA. V013700 ROD, CONTROL - BALL END - FEMALE
9 1 EA. V013699 ROD, CONTROL - BALL END - MALE
10 1 EA. V013701 LEVER, INLET CONTROL
11 1 EA. V013702 CYLINDER, INLET
12 1 EA V013703 SUPPORT, CYLINDER MOUNTING
13 1 EA. V015160 VALVE, BLOWDOWN (NC 1" PORTS)
1 EA. V015167 repair kit
14 1 EA ------- MANIFOLD, DUAL - OIL FILTER INLET
15 1 EA ------- ADAPTER, INLET - 10" W/1" PORT - LONG
16 1 EA. V011806 ORIFICE, CONTROL - .060
17 2 EA. 68859 GASKET
18 1 EA. 63200 SILENCER, AIR
19 1 EA. ------- HOSE, MEDIUM PRESSURE (0.25X15")
20 1 EA ------- HOSE, MEDIUM PRESSURE (1.00X025")
21 1 EA V015165 VALVE, INLET
22 1 EA V010982 TUBE, SEAL DRAIN
23 1 EA ------- PLUG, STRAIGHT THREAD
24 1 EA 61750 BRACKET, CLEVIS AND PIN
25 1 EA ------- ELBOW, PIPE - 90 DEG
26 1 EA ------- TEE, PIPE
27 1 EA V009088 BUSHING, REDUCING (1/4X1/8)
28 1 EA ------- BUSHING, REDUCING (1X1/4)
29 1 EA V009087 PLUG, PIPE
30 1 EA ------- CONN, TUBE
31 3 EA ------- NIPPLE, PIPE
32 1 EA ------- NUT, JAM
33 2 EA ------- NUT, JAM
34 6 EA ------- NUT, HEX
35 2 EA ------- NUT, HEX LOCKING
36 12 EA ------- CAPSCREW, HEX HEAD - GR 8 (7/8-9, 3 1/2L)
37 1 EA ------- CAPSCREW, HEX HEAD - GR 5 (1/4-20, 1.00L)
38 2 EA ------- CAPSCREW, HEX HEAD - GR 5 (1/2-13, 2.00L)
39 1 EA ------- CAPSCREW, HEX HEAD - GR 5 (3/8-24, 1 1/2L)
40 4 EA ------- SCREW, HEX
41 8 EA ------- SCREW, HEX
42 2 EA ------- SCREW, HEX
43 3 EA ------- WASHER, SPRING LOCK
44 12 EA ------- WASHER, SPRING LOCK
45 8 EA ------- WASHER
46 1 EA V004191 CONN, 37 FL/MPT (1/4x1/4")
47 1 EA ------- CONN, 37 FL/MPT (1x1")
48 5 EA V004195 ELBOW, 37 FL - 90M (1/4x1/4")
4-20A
SHEET 3
AIR COMPRESSOR PACKAGE SERVICE ITEMS (3600/100)
ASSEMBLY V015157 - REVISION 01

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


49 1 EA ------- ELBOW, 37 FL - 90M (1x1")
50 1 EA 430193 TORSIONAL DRIVE COUPLING 4-21
51 1 EA 430220 BUSHING, TAPER LOCK 4-19
52 1 EA 53445 KEY 4-19
53 11 EA ------- CAPSCREW, SOCKET HEAD (5/8-11, 2.00L)
54 1 EA V015306 FLYWHEEL ADAPTER
55 1 EA ------- SPIRAL VALVE ACTUATOR
1 EA V011019 air cylinder diaphragm repair kit
1 EA V011801 actuator screw/rack repair kit

4-20A
SHEET 4
RECEIVER TANK ASSEMBLY SPARE PARTS LIST
ASSEMBLY V015305 - REVISION -

45 26
5 24 30
34
28 39
2
27 31 24
12
27 34 19
1 18
27 41 15 4

29
36
40
37
17 6
32
11 9
16
10 8
35 7 49 44
48
38

42
14
23

43
22
21

33
46
25
47
27
13 20

20

50

4-20B
SHEET 1
RECEIVER TANK ASSEMBLY SPARE PARTS LIST
ASSEMBLY V015305 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015305 RECEIVER TANK ASSEMBLY SPARE PARTS LIST
1 2 EA V010561 CONNECTOR, FLEX
2 1 EA V006650 VALVE, MINIMUM PRESSURE - W/CK
3 2 EA V010562 PLUG, SIGHT GLASS
4 1 EA V010564 CONNECTOR, TUBE
5 1 EA V010565 FLANGE
6 2 EA V010566 FILTER ASSEMBLY
7 1 EA V010567 ORIFICE, 1/8"NPT x 1/32"
8 1 EA V010568 ORIFICE, 1/8"NPT x 3/32"
9 2 EA V010569 GLASS, SIGHT/ORIFICE BLOCK
10 1 EA V015170 ELEMENT KIT, SEPARATOR - PRIMARY
11 1 EA V015171 ELEMENT KIT, SEPARATOR - SECONDARY
12 1 EA V010572 BOOM, SUMP HEAD LIFTING
13 1 EA V010573 TANK, OIL SEPARATOR
14 1 EA V010574 VALVE, RELIEF - 160 LB
15 1 EA V010576 SUPPORT, OIL RETURN SIGHTGLASS
16 1 EA V010578 TUBE, OIL RETURN - PRIMARY STR
17 1 EA V010579 TUBE, OIL RETURN - SECONDARY STR
18 1 EA V010580 TUBE, RETURN - PRIMARY 90 DEGREE
19 1 EA V010581 TUBE, RETURN - SECONDARY 90 DEGREE
20 2 EA 44753 PLUG
1 EA PLUG 45639 O Ring, Plug
21 1 EA 45648 INDICATOR (SEPARATOR MAINT.)
22 1 EA 441749 GASKET
23 1 EA V010584 HOSE ASSEMBLY
24 2 EA ------ TEE, PIPE
25 1 EA V009088 BUSHING, REDUCER - 1/4 x 1/8 INCH STL
26 2 EA ------ BUSHING, REDUCER - 1 x 1/4 INCH STL
27 4 EA V009087 PLUG, PIPE - 1/4 INCH - 3000 LB STL
28 1 EA ------ PLUG, PIPE - 1/2 INCH - 3000 LB STL
29 1 EA V004183 PLUG, PIPE - 3/4 INCH - 3000 LB STL
30 1 EA ------ PLUG, PIPE - 1 INCH - 3000 LB STL
31 2 EA ------ ELBOW, TUBE UNION - 1/4 INCH
32 1 EA ------ CONNECTOR, TUBE - STR THD - 1/4 x 7/16 INCH
33 1 EA V015347 NIPPLE, PIPE XS 1/8 x 1 1/2 INCH
34 2 EA ------ NIPPLE, PIPE XS 1 x CLOSE
35 1 EA ------ NUT, HEX (3/4-10 UNFINISHED)
36 4 EA ------ NUT, HEX (3/4-10 PLATED)
37 1 EA V010585 O RING, VITON
38 1 EA ------ CAPSCREW, HEX -GR5 (3/4-10, 2 1/2L)
39 2 EA ------ CAPSCREW, HEX -GR5 (1/2-13 x 2 3/4L)
40 4 EA ------ WASHER, SPIROLOCK REG PLTD 5/8 INCH
41 4 EA ------ STUD, THREADED 5/8-11 x 3
42 1 EA V004191 CONNECTOR, 37FL/MPT 1/4 x 1/4 INCH
43 1 EA V004193 ELBOW, 37FL 90M 1/4 x 1/8 INCH
44 1 EA ------ ELBOW, PIPE 90M/F 1/4 x 1/4 INCH
45 1 EA ------ TEE, 37FL M RN 1/4 x 1/4 INCH
46 1 EA ------ ELBOW, PIPE 90 DEGREE 2 INCH 150 LB PLT
47 1 EA ------ NIPPLE, PIPE XS 2 INCH x CLOSE PLT
48 1 EA ------ COUPLING, PIPE 1/4 INCH 300 LB PLT
4-20B
SHEET 2
RECEIVER TANK ASSEMBLY SPARE PARTS LIST
ASSEMBLY V015305 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


49 1 EA ------ TEE, MALE PIPE 1/4 INCH BRASS
50 1 EA ------ CONNECTOR, 90 DEGREE STRXJIC 1 1/16 x 1 1/16

4-20B
SHEET 3
SYSTEM PRESSURE REGULATOR
ASSEMBLY V014893 REVISION -

4-20C
SHEET 1
SYSTEM PRESSURE REGULATOR
ASSEMBLY V014893 REVISION -

QTY. U/M PART NO. DESCRIPTION


V014893 SYSTEM PRESSURE REGULATOR
1 EA V014894 KIT - DIAPHRAGM AND SEAL
1 EA V014895 SPRING ONLY

4-20C
SHEET 2
TORSIONAL DRIVE COUPLING
ASSEMBLY 430193 - REVISION -

1
4-21
SHEET 1
TORSIONAL DRIVE COUPLING
ASSEMBLY 430193 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


430193 TORSIONAL DRIVE COUPLING
1 1 EA. V013771 RUBBER ELEMENT
2 1 EA. V013767 FLANGE

4-21
SHEET 2
COMPRESSOR CONTROL PIPING INSTALLATION - DIESEL
ASSEMBLY 441795 REVISION A

6
3
3 8
1

8 6 6

6 9

4 5 7

4 5 7 6 9

4-22
SHEET 1
COMPRESSOR CONTROL PIPING INSTALLATION - DIESEL
ASSEMBLY 441795 REVISION A

6
1 8 3

9
6
6
8
4 5 7

4-22
SHEET 2
COMPRESSOR CONTROL PIPING INSTALLATION - DIESEL
ASSEMBLY 441795 REVISION A

2 12

10

4-22
SHEET 3
COMPRESSOR CONTROL PIPING INSTALLATION - DIESEL
ASSEMBLY 441795 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


441795 COMPRESSOR CONTROL PIPING INSTALLATION -
DIESEL
1 1 EA 441799 COMPRESSOR CONTROL PIPING ASSEMBLY 4-23
2 1 EA 440019 BRACKET, COMPRESSOR BLOWDOWN
3 1 EA 442011 BRACKET, SUPPORT - COMPRESSOR CONTROL
PIPING
4 4 EA 16083 WASHER, FLAT (0.375,TYPE A)
5 4 EA 5989 WASHER, LOCK (3/8,SPRING)
6 10 EA 7972 NUT, LOCK (3/8-16UNC)
7 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
8 4 EA 416188 MOUNT, SHOCK
9 2 EA 442281 MOUNT, SHOCK - SINGLE - ENDED
10 3 EA 442300 ADAPTER, STRAIGHT
11 1 EA 300225 ADAPTER, PIPE - SWIVEL
12 3 EA 400343 FITTING, HYDRAULIC

4-22
SHEET 4
COMPRESSOR CONTROL PIPING SUB PANEL ASSEMBLY
ASSEMBLY 441799 REVISION B

26 46
47

30 26 30
5 17
51 62 29 12
39 14 19 53 22

4 8
3
7 17

20
33
5
29
7 63 17 60
18 60
36 12 49
1 22 35
34 29
23 31
17
13 65
60 17 7 27
12
22 28 15 38

15 38 16 64
29 25
12
1
40 2
25 29 13 18 12 55 17 29
61 55 50 37 17
61

54

4-23
SHEET 1
COMPRESSOR CONTROL PIPING SUB PANEL ASSEMBLY
ASSEMBLY 441799 REVISION B

11 40

47 41 48 1

46

4-23
SHEET 2
COMPRESSOR CONTROL PIPING SUB PANEL ASSEMBLY
ASSEMBLY 441799 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


441799 COMPRESSOR CONTROL PIPING SUB PANEL ASSEMBLY
1 1 EA 441802 ENCLOSURE, MODIFIED - COMPRESSOR
2 1 EA 441803 COMPRESSOR CONTROL PIPING PANEL
3 1 EA 441805 MANIFOLD, COMPRESSOR CONTROL PIPING
4 1 EA 440422 MANIFOLD, COMPRESSOR CONTROL PIPING
5 2 EA 441852 VALVE, CHECK
7 3 EA 441237 GAUGE, PRESSURE -2 1/2" - 0/160 PSI
8 1 EA 441810 GAUGE, PRESSURE - 2 1/2" -0 /30 PSI
11 4 EA 441808 SPACER, ENCLOSURE
12 5 EA 32562 ADAPTER, STRAIGHT
13 2 EA 33340 ADAPTER, STRAIGHT
14 1 EA 33342 ADAPTER, STRAIGHT
15 8 EA 5989 WASHER, LOCK (3/8,SPRING)
16 4 EA 42672 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.75L)
17 8 EA 303718 ADAPTER, STRAIGHT - SWIVEL
18 2 EA 303719 ADAPTER, STRAIGHT
19 1 EA 300225 ADAPTER, PIPE - SWIVEL
20 1 EA 441751 VALVE, REGULATOR
22 4 EA 31804 ADAPTER, 90 DEG
23 1 EA 38712 ADAPTER, TEE
25 2 EA 441846 ADAPTER, STEEL, PIPE REDUCER
26 1 EA 41004 ADAPTER, STRAIGHT
27 1 EA 306238 ADAPTER, PLUG - HEX - EXTERNAL PIPE
28 4 EA 7728 CAPSCREW, HEX HEAD GR5 (3/8-16UNC, 2.750L)
29 6 EA 31395 ADAPTER, STRAIGHT
30 2 EA 317885 ADAPTER, STRAIGHT
31 1 EA 62102 ADAPTER, NUT HEX CAP NUT
32 1 EA 71364 ADAPTER, TEE
33 1 EA 441847 ADAPTER, STEEL - ELBOW - 90 DEG
34 1 EA 35479 ADAPTER, 90 DEG
35 1 EA 30067 ADAPTER, STRAIGHT
36 1 EA 441864 ADAPTER, STEEL - STRAIGHT
37 2 EA 37155 ADAPTER, 90 DEG
38 8 EA 16083 WASHER, FLAT (0.375,TYPE A)
39 1 EA 36281 ADAPTER, STRAIGHT
40 4 EA 6292 NUT, LOCK (5/16-18UNC)
41 8 EA 42624 WASHER, FLAT (0.250,TYPE A)
46 2 EA 441861 SEAL, FITTING - COMPRESSOR CONTROL PIPING
47 8 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.00L)
48 8 EA 6293 NUT, LOCK (1/4-20UNC)
49 1 EA 34856 ADAPTER, ELBOW - 90 DEG
50 1 EA 38778 ADAPTER, STRAIGHT
51 1 EA 305267 ADAPTER, STRAIGHT
52 1 EA 347724 ADAPTER
53 1 EA 305493 ADAPTER, STRAIGHT - SWIVEL
60 3 EA T104019 SOLENOID VALVE - 3 WAY- 2 POSITION - N.C.
61 2 EA 68831 ADAPTER, ORIFICE
62 1 EA 45302 ADAPTER, RUN - TEE - SWIVEL
63 1 EA 37817 ADAPTER, TEE
64 1 EA 33334 ADAPTER, 90 DEG
4-23
SHEET 3
COMPRESSOR CONTROL PIPING SUB PANEL ASSEMBLY
ASSEMBLY 441799 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


65 1 EA T106030 SENSOR, PRESSURE TRANSDUCER

4-23
SHEET 4
REGULATOR VALVE (REDUCING)
ASSEMBLY 441751 REVISION -

4-23A
SHEET 1
REGULATOR VALVE (REDUCING)
ASSEMBLY 441751 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


441751 REGULATOR VALVE (REDUCING)
1 1 EA ------- O-RING
2 1 EA ------- SPRING, CONICAL
3 1 EA ------- POPPET
4 1 EA ------- SEAT
5 1 EA ------- WASHER
6 1 EA ------- CARRIER
7 1 EA ------- COMPRESSION MEMBER
8 1 EA ------- DIAPHRAGM
9 1 EA ------- SLIP RING
10 1 EA ------- BACKUP PLATE, DIAPHRAGM
11 1 EA ------- O-RING
12 1 EA ------- SPRING, COIL
13 1 EA ------- BUTTON, SPRING
14 1 EA ------- WASHER (KAPTON)
15 1 EA ------- CAP
16 1 EA ------- NUT, CLAMP
17 1 EA ------- O-RING
18 1 EA ------- STEM
19 2 EA ------- JAM NUT
20 1 EA ------- KNOB
21 1 EA ------- JAM NUT
22 1 EA ------- CLOSURE
23 1 EA ------- SCREEN
24 1 EA ------- FILTER INLET
25 1 EA ------- BODY

1 EA V014894 REPAIR KIT

4-23A
SHEET 2
AIR CLEANER INSTALLATION - COMPRESSOR
ASSEMBLY 438198 REVISION B

10

6
11

4-24
SHEET 1
AIR CLEANER INSTALLATION - COMPRESSOR
ASSEMBLY 438198 REVISION B

4
4 2 4

4 5

7 8 9

4-24
SHEET 2
AIR CLEANER INSTALLATION - COMPRESSOR
ASSEMBLY 438198 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


438198 AIR CLEANER INSTALLATION - COMPRESSOR
1 1 KIT 437446 AIR CLEANER ASSEMBLY - COMPRESSOR 4-25
2 2 EA 68697 ADAPTER, MOLDED - STRAIGHT HUMP
3 1 EA 51406 ADAPTER, MOLDED RUBBER 10"DIA
4 12 EA 411834 CLAMP, TUBING (10.5- 10.91)
5 1 EA 437655 MANIFOLD, INLET - COMPRESSOR
6 1 EA 437764 PLATE, TAP - AIR CLEANER MOUNT
7 9 EA 42627 WASHER, FLAT (0.500,TYPE A)
8 9 EA 5975 WASHER, LOCK (1/2,SPRING)
9 9 EA 6092 CAPSCREW, HEX HEAD GR5 (1/2-13UNC, 1.00L)
10 1 EA 1515480 SWITCH, 10"
11 1 EA 1515561 SWITCH, 15"

4-24
SHEET 3
AIR CLEANER ASSEMBLY - COMPRESSOR
ASSEMBLY 437446 REVISION B

9 2 15

10

4-25
SHEET 1
AIR CLEANER ASSEMBLY - COMPRESSOR
ASSEMBLY 437446 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437446 AIR CLEANER ASSEMBLY - COMPRESSOR
1 2 EA 438943 AIR CLEANER ASSEMBLY 4-7
2 16 EA 5984 WASHER, LOCK
9 16 EA 7799 CAPSCREW, HEX HEAD - GR5
10 1 EA 437843 MOUNT, AIR CLEANER, COMPRESSOR
15 9 EA 42629 WASHER, FLAT (0.625, TYPE A)

4-25
SHEET 2
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 4328346 REVISION -

19

4-26
SHEET 1
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 4328346 REVISION -
17 11

13

15

9 10 7 6

4-26
SHEET 2
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 4328346 REVISION -

18 14

16

18

12 11

6
2

10 8

9 10 7 6

1
4-26
SHEET 3
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 4328346 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4328346 COMPRESSOR/AIR RECEIVER PIPING
1 1 EA 430669 HOSE, 6" - STAINLESS - COMPRESSOR TO RECEIVER
2 1 EA 433707 PIPE, COMPRESSOR DISCHARGE
3 1 EA 40773 BOSS, MALE STEM- 2 1/2 X -2 1/2 MNPT
4 1 EA 466237 ELBOW, STREET - 90 DEG
5 1 FT 412543 HOSE, RADIATOR - 2 1/2 ID
6 3 EA 441749 GASKET, 6"
7 16 EA 7809 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.50 L)
8 8 EA 7808 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC X 3.00 L)
9 16 EA 6371 NUT, HEX - GR5 (3/4-10UNC)
10 24 EA 5965 WASHER, LOCK (3/4, SPRING)
11 8 EA 5984 WASHER, LOCK (5/8, SPRING)
12 4 EA 6635 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 3.00 L)
13 1 EA 319072 O RING
14 1 EA 4100066 PIPE ASSEMBLY, MINIMUM PRESSURE VALVE
15 2 EA 349427 CLAMP, HOSE (3.5 DIA)
16 1 EA 33221 O RING
17 4 EA 42821 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.750 L)
18 3 EA 31398 ADAPTER, STRAIGHT
19 1 EA 1524958 CLAMP, STAUFF - STD (2.50 OD)
20 1 EA 442237 ASSEMBLY, MINIMUM PRESSURE VALVE ADAPTER

4-26
SHEET 4
COOLER INSTALLATION, COMPRESSOR OIL
ASSEMBLY 441036 REVISION -

4-27
SHEET 1
COOLER INSTALLATION, COMPRESSOR OIL
ASSEMBLY 441036 REVISION -

20 21 3 2

4 2
4-27
SHEET 2
COOLER INSTALLATION, COMPRESSOR OIL
ASSEMBLY 441036 REVISION -
16

14 5

10 9
11 12

6
7

13

24 5

15
17

4-27
SHEET 3
COOLER INSTALLATION, COMPRESSOR OIL
ASSEMBLY 441036 REVISION -

19

4-27
SHEET 4
COOLER INSTALLATION, COMPRESSOR OIL
ASSEMBLY 441036 REVISION -

18

4-27
SHEET 5
COOLER INSTALLATION, COMPRESSOR OIL
ASSEMBLY 441036 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


441036 COOLER INSTALLATION, COMPRESSOR OIL
1 1 KIT 436495 COMPRESSOR OIL COOLER SUB ASSEMBLY 4-28
2 16 EA 55932 WASHER, FLAT - 0.750 - HARDENED
3 8 EA 42743 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.00L)
4 8 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
5 1 EA 403828 MANIFOLD, RETURN - CONSOLE
6 1 EA 37407 ADAPTER, PLUG - STRAIGHT
7 2 EA 303867 ADAPTER, ELBOW
8 1 EA 441043 ADAPTER, HYDRAULIC - 90 DEG
9 7 EA 5989 WASHER, LOCK (3/8SPRING)
10 2 EA 6881 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.00)
11 1 EA 303855 ADAPTER, ELBOW - 90 DEG
12 1 EA 303960 ADAPTER, HOSE
13 1 EA 303953 ADAPTER, 90 DEG
14 1 EA 303884 ADAPTER, STRAIGHT
15 1 EA 303952 ADAPTER, ORS
16 1 EA 303881 ADAPTER, STRAIGHT
17 1 EA 303949 ADAPTER HYDRAULIC - SWIVEL - 90 DEG
18 1 EA 303874 ADAPTER, ELBOW - 90 DEG
19 1 EA 303833 ADAPTER, STRAIGHT
20 1 EA 435335 SHROUD, INNER - REMOVABLE - COC
21 1 EA 435336 SHROUD, OUTER - REMOVABLE - COC
22 5 EA 320038 WASHER, FLAT - (0.375,TYPE B)
23 5 EA 43052 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC,0.875L))
24 1 EA 303875 ADAPTER, ORS

4-27
SHEET 6
COMPRESSOR OIL COOLER SUB ASSEMBLY
ASSEMBLY 436495 REVISION B

27

28 31
27

29 30 39

4-28
SHEET 1
COMPRESSOR OIL COOLER SUB ASSEMBLY
ASSEMBLY 436495 REVISION B

41 40
41 40

42 42

35 34
2

33 2

12 4 12
4 13
21 10 21
13 10

4-28
SHEET 2
COMPRESSOR OIL COOLER SUB ASSEMBLY
ASSEMBLY 436495 REVISION B

3
11

4-28
SHEET 3
COMPRESSOR OIL COOLER SUB ASSEMBLY
ASSEMBLY 436495 REVISION B

20

19
18
26
9

8
10

25

22 15
7 5
23 17 16
14

6
24

38 37 9

26
19
14
20 15 5 16
32 36

4-28
SHEET 4
COMPRESSOR OIL COOLER SUB ASSEMBLY
ASSEMBLY 436495 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


436495 COMPRESSOR OIL COOLER SUB ASSEMBLY
1 1 EA 438970 COMPRESSOR COOLER (COC/HOC) ASSEMBLY 4-29
2 2 EA 419935 MOTOR, FAN - FIXED DISPLACEMENT 4-17
3 2 EA 429585 FAN, 42" DIA - 6 BLADE
V014574 replacement blade
V014575 bushing
4 2 EA 430586 VALVE, MOTOR - ANTI CAVITY - CHECK
5 1 EA 419943 VALVE, THERMOSTAT 4-30
6 1 EA 61684 VALVE, CHECK - 45 PSI
7 1 EA 419924 MANIFOLD, RETURN - FAN
8 1 EA 422052 SWITCH, TEMPERATURE - 170 DEG F
9 1 EA 422103 ADAPTER, HYDRAULIC -STRAIGHT
10 3 EA 432227 COUPLING, TEST PORT
11 2 EA 82190 BAR, SQ.
12 4 EA 323584 ADAPTER, SPLIT FLANGE KIT
13 2 EA 5989 WASHER, LOCK (3/8 SPRING)
14 16 EA 439893 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 4.25 L)
15 1 EA 348005 ADAPTER,STRAIGHT
16 1 EA 30161 ADAPTER, STRAIGHT
17 1 EA 303929 ADAPTER, ELBOW - ORS
18 1 EA 303916 ADAPTER, STRAIGHT - ORS
19 1 EA 303833 ADAPTER, STRAIGHT
20 1 EA 303960 ADAPTER, HOSE - ORS
21 1 EA 441014 ADAPTER, HYDRAULIC - STRAIGHT REDUCER
22 2 EA 441017 ADAPTER, HYDRAULIC - 90 DEGREE ELBOW
23 1 EA 46983 ADAPTER, STRAIGHT
24 1 EA 37814 ADAPTER,ORING
25 1 EA 303832 ADAPTER, STRAIGHT - ORS
26 1 EA 303826 ADAPTER, STRAIGHT
27 1 EA 303867 ADAPTER, ELBOW - ORS
28 1 EA 431920 GUARD, ENGINE COC - MUFFLER MOUNT
29 4 EA 42629 WASHER, FLAT (0.625,TYPE A)
30 4 EA 5984 WASHER, LOCK (5/8,SPRING)
31 4 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
32 4 EA 6634 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.00L)
33 2 EA 427929 CAPSCREW, HEX HEAD GR8 (3/8-1 6UNC, 5.00L
34 1 EA 303860 ADAPTER, ELBOW - ORS
35 1 EA 303817 ADAPTER, STRAIGHT - ORS
36 1 EA 303956 ADAPTER, TEE - SWIVEL - ORS
37 2 EA 320038 WASHER, FLAT (0.375,TYPE B)
38 2 EA 5991 NUT,HEX - GR5 (3/8-16UNC)
39 1 FT 431919 SEAL, BULB
40 8 EA 5975 WASHER, LOCK (1/2,SPRING)
41 8 EA 42730 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.00L)
42 8 EA 6291 NUT, LOCK (1/2-13UNC)

4-28
SHEET 5
COMPRESSOR COOLER ASSEMBLY
ASSEMBLY 438970 REVISION -

1
2
4
7 10

7 11 10
10 9 13 14
10 11
11 12
7 12 11 10
3 8 7
12

4-29
SHEET 1
COMPRESSOR COOLER ASSEMBLY
ASSEMBLY 438970 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


438970 COMPRESSOR COOLER ASSEMBLY
1 1 EA V015173 OIL COOLER ASSEMBLY 4-29A
2 1 EA V013696 OIL COOLER 4-29B
3 1 EA V013813 MOTOR MOUNT
4 1 EA V013814 CORE GUARD
5 1 EA V013815 FAN SHROUD
6 2 EA V013816 FAN GUARD - STANDARD
7 44 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16, 1.00L)
8 14 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16, 1.25L)
9 8 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13, 1.25L)
10 66 EA 56006 WASHER, FLAT - 3/8
11 38 EA 5991 NUT, HEX - GR5 (3/8-16)
12 30 EA 5989 WASHER, LOCK - 3/8
13 8 EA 5975 WASHER, LOCK - 1/2
14 8 EA 5973 NUT, HEX - GR5 (1/2-13)

4-29
SHEET 2
OIL COOLER ASSEMBLY
ASSEMBLY V015173 REVISION -

3 12 13 8 10

5
6
7
1

4
6 5

4-29A
SHEET 1
OIL COOLER ASSEMBLY
ASSEMBLY V015173 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V015173 OIL COOLER ASSEMBLY
1 1 EA ------- OIL COOLER FRAME
2 1 EA V013818 SUPPORT BAR
3 1 EA V013819 SUPPORT BAR
4 406 EA V015174 TUBES, ITS
5 812 EA 86441 RUBBER SEAL
6 1218 EA V013820 CUPPED WASHER
7 406 EA V009928 TUBE, RETAINER
8 8 EA ------- NUT, HEX LOCK (3/8-16UNC)
9 1 EA V002424 PLUG, SQUARE HEAD
10 8 EA ------- CAPSCREW, HEX HEAD - GR5 (3/8-16, 1.00L)
11 4 EA ------- LOCK WASHER
12 4 EA ------- NUT, HEX GR5(5/16-18)
13 8 EA ------- FLAT WASHER - GR8 (3/8)

4-29A
SHEET 2
OIL COOLER ASSEMBLY
ASSEMBLY V013696 - REVISION -

16 17

5
11

7 18

10
3
12
13
14
4 15

8 9

4-29B
SHEET 1
OIL COOLER ASSEMBLY
ASSEMBLY V013696 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V013696 OIL COOLER ASSEMBLY
1 1 EA V013822 FRAME, OIL COOLER
2 2 EA V013823 TUBE STABILIZER BAR
3 76 EA V013824 ALUMINUM TUBES
4 6 EA V013825 ALUMINUM TUBES
5 164 EA V007051 RUBBER SEAL
6 246 EA 86445 CUPPED WASHER
7 82 EA 86444 TUBE RETAINER
8 6 EA 6002 WASHER, LOCK
9 6 EA 6001 NUT, HEX
10 14 EA 86446 TUBE STABILIZER
11 2 EA V013826 X-BRACE ROD
12 2 EA V000761 X-BRACE CLAMP
13 4 EA 6093 CAPSCREW, HEX HEAD
14 8 EA V000766 WASHER, FLAT
15 4 EA V000764 NUT, HEX
16 4 EA 42570 CAPSCREW, HEX HEAD
17 4 EA 5989 WASHER, LOCK
18 12 EA V000765 NUT, HEX

1 EA V003816 TOOL, TUBING BREAKER (Not included with this assembly)


(For freeing rectangular tubes from rubber grommet)
1 EA V003817 TOOL, TUBING INSTALLATION (Not included with this assembly)
(For removing and installing rectangular tubes)
1 EA V003386 TOOL,TUBING INSTALLATION (Not included with this assembly)
(For removing round tubes)

4-29B
SHEET 2
THERMOSTATIC VALVE ASSEMBLY
ASSEMBLY 419943 REVISION A

1 2 3 4 5 6 7 8

4-30
SHEET 1
THERMOSTATIC VALVE ASSEMBLY
ASSEMBLY 419943 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
8 1 EA ------- NAMEPLATE

4-30
SHEET 2
COMPRESSOR OIL COOLER PIPING
ASSEMBLY 441973 REVISION -

1 4 6 5 7

4 5 6

4 6 5 7

4-31
SHEET 1
COMPRESSOR OIL COOLER PIPING
ASSEMBLY 441973 REVISION -

2 3

4-31
SHEET 2
COMPRESSOR OIL COOLER PIPING
ASSEMBLY 441973 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


441943 COMPRESSOR OIL COOLER PIPING
1 1 EA 439350 BRACKET, MOUNT - COC THERMOVALVE
2 2 EA 432422 ADAPTER, SPLIT FLANGE KIT
3 1 EA 438792 SHIM, 2-1/2 IN
4 14 EA 42723 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.25L)
5 14 EA 5989 WASHER, LOCK (3/8,SPRING)
6 14 EA 16083 WASHER, FLAT - 0.375 -TYPE A
7 6 EA 5991 NUT, HEX - GR5 (3/8-16UNC)

4-31
SHEET 3
PUMP DRIVE ASSEMBLY
ASSEMBLY 1637711 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1637711 PUMP DRIVE ASSEMBLY
1 1 EA 429446 PUMP, GEAR - FAN 4-35
2 12 EA 1037586 WASHER,LOCK (1/2", SPRING)
3 12 EA 1037582 WASHER, LOCK (3/4", SPRING)
4 8 EA 1037499 CAPSCREW, SOCKET HEAD - GR8 (3/4-10UNC)
5 8 EA 990891 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
6 2 EA 986066 VALVE, RELIEF - BALANCE
7 1 EA 994455 TUBE, INLET - PUMP - FAN
8 1 EA 1042798 ORING
9 2 EA 974191 ADAPTER, PLUG STRAIGHT
10 2 EA 996945 ADAPTER, FLANGE
11 2 EA 1034668 ADAPTER, SPLIT FLANGE KIT
12 4 EA 1037140 ADAPTER, SPLIT FLANGE KIT
13 8 EA 998132 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC X 4.50L)
14 1 EA 1038990 ADAPTER, TEE
15 3 EA 1039055 ADAPTER, HOSE
16 5 EA 1034731 ADAPTER, 90DEG
17 1 EA 4272637 FLANGE, SPLIT - MODIFIED KIT
18 8 EA 998136 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 6.00L)
19 2 EA 1038974 ADAPTER, STRAIGHT
20 2 EA 1038977 ADAPTER, STRAIGHT
21 1 EA 999507 MOUNT, PUMP DRIVE - LH
22 1 EA 999506 MOUNT, PUMP DRIVE - RH
23 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-36
24 4 EA 1037601 WASHER, LOCK (5/16, SPRING)
25 4 EA 1037606 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.00L)
26 4 EA 1037703 CAPSCREW, HEX HEAD - GR5
27 2 EA 1002509 ADAPTER, SPLIT FLANGE
28 1 EA 1039003 ADAPTER, ELBOW
29 2 EA 1038983 ADAPTER, TEE
30 2 EA 986492 ADAPTER, HYDRAULIC, STRAIGHT
31 2 EA 977297 VALVE, RELIEF
32 4 EA 995585 COUPLING, TEST PORT
33 1 EA 1034813 ADAPTER, PLUG
34 2 EA 1047953 ADAPTER, TEE
35 2 EA 1034726 ADAPTER, 90DEG
36 8 EA 994682 COUPLING, TEST
37 1 EA 1008009 FILTER, AIR PRECLEANER
38 1 EA 1034750 ADAPTER, RUN TEE
39 1 EA 4374974 ADAPTER, STRAIGHT
40 2 EA 1039057 ADAPTER, STRAIGHT
41 2 EA 1039049 ADAPTER, TEE
42 1 EA 1052623 ADAPTER, 90DEG
43 2 EA 1045513 ADAPTER, 90DEG
44 2 EA 4427706 PUMP, VARIABLE DISPLACEMENT
45 1 EA 973811 VALVE SHUT OFF
46 2 EA 1024972 SENSOR, PRESSURE TRANSDUCER - 0-600BAR
47 1 EA 1024974 SENSOR, PRESSURE TRANSDUCER - 0-40BAR
48 1 EA 1024973 SENSOR, PRESSURE TRANSDUCER - 0-250BAR
49 1 EA 1037404 ADAPTER, TEE
4-32
SHEET 1
PUMP DRIVE ASSEMBLY
ASSEMBLY 1637711 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


50 1 EA 1619222 ADAPTER, STRAIGHT - REDUCER
51 1 EA 1024975 SENSOR, TEMPERATURE TRANSDUCER
52 1 EA 1043932 ADAPTER, STRAIGHT
53 1 EA 1049595 ADAPTER, 90DEG
54 1 EA 1617525 PUMP, AXIAL PISTON - LOAD SENSE 4-34A
55 1 EA 1069101 PUMP DRIVE GEARBOX (4 PAD) 4-33
56 1 EA 1728240 SHUTTLE, VALVE
57 1 EA 4148146 ADAPTER, HYDRAULIC - 0.031 ORIFICE
58 1 EA 4148141 ADAPTER, HYDRAULIC STRAIGHT
59 4 EA 4079682 TOOL, ALIGNMENT BAR
60 12 EA 1007912 WASHER, FLAT - HARDENED
61 1 EA 1053361 ADAPTER, SPLIT FLANGE KIT
62 8 EA 1052883 CAPSCREW, HEX HEAD - GR5
63 4 EA 1007841 WASHER, FLAT - HARDENED
65 2 EA 968987 O-RING
66 4 EA 990901 CAPSCREW, HEX HEAD - GR8
67 3 EA 977452 ADAPTER, STRAIGHT
68 1 EA 1034719 ADAPTER, STRAIGHT
69 1 EA 1036134 ADAPTER, SPLIT FLANGE KIT
70 1 EA 1034823 ADAPTER, 90 DEG
71 2 EA 1036167 ADAPTER, STRAIGHT

4-32
SHEET 2
PUMP DRIVE GEARBOX (4 PAD)
ASSEMBLY 1069101 - REVISION -

19 15
20 14
15
13

17 15

7 8
32 30 16
17 6 9
31
11
20 24
19 28
1 23 10
28 3 3 22

7 8 9
6

29 3 29 3

4-33
SHEET 1
PUMP DRIVE GEARBOX (4 PAD)
ASSEMBLY 1069101 - REVISION -

4-33
SHEET 2
PUMP DRIVE GEARBOX (4 PAD)
ASSEMBLY 1069101 - REVISION -

22
22 23
21

4-33
SHEET 3
PUMP DRIVE GEARBOX (4 PAD)
ASSEMBLY 1069101 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1069101 PUMP DRIVE GEARBOX (4 PAD)
1 1 EA ------ HOUSING ASSEMBLY (4 PAD)
2 1 EA V015127 DIPSTICK TUBE
3 4 EA V009598 O RING
4 1 EA V015128 DIPSTICK
5 2 EA V009599 PIN, DOWEL
6 1 EA V009582 GASKET, HOUSING
7 24 EA V009585 CAPSCREW
8 24 EA 99448 WASHER, LOCK
9 24 EA V004359 NUT, HEX
10 1 EA V009583 OIL TROUGH
11 2 EA V009695 CAPSCREW
13 1 EA V009586 ELBOW, 90 DEGREE
14 1 EA V009587 BUSHING, REDUCING
15 1 EA V009588 BREATHER, 0 PSI
16 1 EA V000415 PLUG, MAGNETIC
17 3 EA ------ PLUG, PIPE
18 2 EA V000416 PLUG, PIPE
19 1 EA ------ PLATE, IDENTIFICATION
20 2 EA V009704 SCREW, DRIVE
21 1 EA V011713 GEAR, 19T 8/16P (middle)
22 2 EA V011714 GEAR, 19T 8/16P (outside)
23 6 EA 21443 BEARING
24 1 EA V011215 LINE SHAFT GROUP, INPUT 4-34
25 1 EA V009590 ADAPTER, SAE C
26 1 EA 30169 O-RING
27 4 EA ------ BOLT
28 1 EA V009594 PUMP SHAFT ADAPTER
29 2 EA V009596 PUMP SHAFT ADAPTER
30 1 EA V009600 COVER PLATE
31 1 EA 20480 ORING
32 4 EA V009601 CAPSCREW

4-33
SHEET 4
LINESHAFT ASSEMBLY, INPUT (GEARBOX)
ASSEMBLY V011215 - REVISION -

5 2 7 4

8 3

4-34
SHEET 1
LINESHAFT ASSEMBLY, INPUT (GEARBOX)
ASSEMBLY V011215 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V011215 LINESHAFT ASSEMBLY, INPUT (GEARBOX)
1 1 EA 421114 SHAFT, FLANGED
2 1 EA V009605 BEARING, BALL
3 4 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
4 1 EA 30169 O-RING
5 1 EA V004038 RING, RETAINING - INTERNAL
6 1 EA V011216 RING, RETAINING - EXTERNAL
7 1 EA V011217 SPACER
8 1 EA V011218 HOUSING
9 1 EA V011219 SEAL, OIL

4-34
SHEET 2
PUMP, AXIAL PISTON - LOAD SENSE
ASSEMBLY 1617525 REVISION A

13 17
11
12
19 10
8 16
21

5 9 22
1 15
4
6
14 18 7

2
3

4-34A
SHEET 1
PUMP, AXIAL PISTON - LOAD SENSE
ASSEMBLY 1617525 REVISION A

32
24
25

23
31 27

30
26
29
28

4-34A
SHEET 2
PUMP, AXIAL PISTON - LOAD SENSE
ASSEMBLY 1617525 REVISION A

36 37

46 33
34

35
39
40
47

50

38

48

52
45
44
51
43
49

42

41 44 45
4-34A
SHEET 3
PUMP, AXIAL PISTON - LOAD SENSE
ASSEMBLY 1617525 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1617525 PUMP, AXIAL PISTON - LOAD SENSE

LOAD SENSING CONTROL PARTS

1 2 EA SET SCREW
2 1 EA PLUG ASSEMBLY
3 1 EA 4398930 O-RING
4 1 EA PLUG ASSEMBLY
5 1 EA 4398930 O-RING
6 1 EA PLUG ASSEMBLY
7 1 EA 4398930 O-RING
8 1 EA PLUG ASSEMBLY
9 1 EA 4398930 O-RING
10 1 EA SPRING GUIDE
11 1 EA SPRING
12 1 EA SPRING
13 1 EA ADJUSTING PLUG ASSEMBLY
14 1 EA SPOOL
15 1 EA SPRING GUIDE
16 1 EA ADJUSTING PLUG ASSEMBLY
17 1 EA 4398931 O-RING
18 4 EA 4398932 SEAL RING
19 4 EA SCREW
20 1 EA 4398933 CONTROL KIT - HIGH PRESSURE (includes items 1-19, 21, 22)
21 1 EA 4398934 SPOOL
22 1 EA 4398935 SPRING - PC - HEAVY

SHAFT, AUXILIARY FLANGE AND END CAP

23 1 EA 4398965 SHAFT, 17 TOOTH - SPLINE


24 1 EA END CAP, CW - AXIAL PORTS
25 4 EA SCREW
26 1 EA PLUG
27 1 EA 4398966 O-RING
28 1 EA PLUG
29 1 EA 4398966 O-RING
30 1 EA PLUG
31 1 EA 4398966 O-RING
32 2 EA 4398967 PIN

HOUSING/SHAFT SEAL, DISPLACEMENT LIMITER,


SPECIAL HARDWARE

33 1 EA RETAINING RING
34 1 EA 4398968 LIP SEAL
35 1 EA HOUSING
36 1 EA PLUG ASSEMBLY
37 1 EA 4398969 O-RING
38 1 EA END CAP SEAL
39 1 EA PLUG ASSEMBLY
4-34A
SHEET 4
PUMP, AXIAL PISTON - LOAD SENSE
ASSEMBLY 1617525 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


40 1 EA 4398969 O-RING
41 1 EA 4398980 DISPLACEMENT LIMITER PLUG KIT - ADJUSTABLE
41A 1 EA SERVO PLUG ASSEMBLY
42 1 EA 4398981 SEAL NUT
43 1 EA 4398982 DISPLACEMENT LIMITER SCREW
44 1 EA PLUG ASSEMBLY
45 1 EA 4398983 O-RING
46 1 EA 4398988 FRONT BEARING KIT
47 1 EA 4398989 SWASHPLATE BEARING KIT
48 1 EA 4398984 REAR BEARING KIT
49 1 EA 4398985 BIAS PISTON KIT
50 1 EA 4398986 SWASHPLATE ASSEMBLY
51 1 EA BIAS SPRING
52 1 EA 4398987 VALVE PLATE - CW

1 EA 4399000 OVERHAUL SEAL KIT

4-34A
SHEET 5
PUMP, GEAR - FAN
ASSEMBLY 429446 - REVISION A

7
5
4

9
13
3 6
2
1
7
8
10
6
11
12 10

11
16
10

10

11 8
7
11
15

14
20
19
5 18
6

7
8 17

4-35
SHEET 1
PUMP, GEAR - FAN
ASSEMBLY 429446 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


421077 PUMP, GEAR - FAN
1 1 EA V013366 RING, SNAP
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL
4 1 EA ------- COVER, SHAFT END
5 1 EA V004209 PLUG
6 8 EA ------- BUSHING
7 4 EA V009940 SEAL, CHANNEL
4 EA V009941 SEAL, CHANNEL
8 4 EA V009942 PLATE, THRUST
9 1 EA V009943 INTEGRAL DRIVE SHAFT & GEAR SET
10 4 EA V015152 SEAL, GASKET
11 16 EA V009945 PIN, DOWEL
12 1 EA V009946 HOUSING, GEAR
13 1 EA ------- CARRIER, BEARING
14 1 EA ------- SHAFT, CONNECTING
15 1 EA ------- GEAR SET, MATCHED
16 1 EA V009946 HOUSING, GEAR
17 1 EA ------- COVER, PORT END
18 4 EA ------- STUD OR CAPSCREW
19 4 EA ------- WASHER
20 4 ------- NUT
V006789 SEAL KIT (Includes items 7 & 10)

4-35
SHEET 2
HYDRAULIC FILTER ASSEMBLY (CHARGE)
ASSEMBLY 58495 REVISION B

1 2
3

4-36
SHEET 1
HYDRAULIC FILTER ASSEMBLY (CHARGE)
ASSEMBLY 58495 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)

NOTE: Part number V011135, coreless element, comes as part of


conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.

4-36
SHEET 2
SECTION 5 - DUST CONTROL

DESCRIPTION ASSEMBLY NO. SECT-PAGE


DUST CURTAIN INSTALLATION 1694810 5-1
BELOW DECK WATER INJECTION INSTALLATION 4083766 5-2
WATER PUMP GUARD MOUNTING 1500473 5-3
WATER PUMP ASSEMBLY 87252 5-4
POWER END ASSEMBLY - RH 4438207 5-4A
HYDRAULIC MOTOR 43379 5-5

SECT5
SHEET 1
DUST CURTAIN INSTALLATION
ASSEMBLY 1694810 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1694810 DUST CURTAIN INSTALLATION
1 1 EA T106032 BAFFLE, DUST SKIRT - LEFT SIDE
2 1 EA T106033 BAFFLE, DUST SKIRT - RIGHT SIDE
3 1 EA T106034 SKIRT, DUST - LEFT FRONT
4 1 EA T106035 SKIRT, DUST - LEFT REAR
5 1 EA T106036 SKIRT, DUST - RIGHT FRONT
6 1 EA T106037 SKIRT, DUST - RIGHT REAR
7 2 EA T106040 RETAINER, DUST SKIRT - SIDE FRONT
8 1 EA T106041 RETAINER, DUST SKIRT - LEFT FRONT BAFFLE
9 1 EA T106042 RETAINER, DUST SEAL - LEFT REAR BAFFLE
10 2 EA T106043 RETAINER, DUST SKIRT - RIGHT BAFFLE
11 1 EA T106044 RETAINER, DUST SKIRT - RIGHT SIDE
12 1 EA T106045 MOUNT, DUST SKIRT - LEFT SIDE
13 1 EA T106046 MOUNT, DUST SKIRT - RIGHT SIDE
14 2 EA T106047 COVER, MAST LOCK ACCESS
15 2 EA 431105 ARM, LIFT - DUST SKIRt
16 4 EA 431518 MODIFICATION, BUSHING
17 1 EA 431102 BAR, LIFT - DUST SKIRT
18 2 EA 95548-050 CYLINDER ASSEMBLY
19 2 EA 75137 CYLINDER ASSEMBLY
20 1 EA 437405 SKIRT, DUST - REAR
21 2 EA 437768 BAR, CLAMP - DUST SKIRT
22 1 EA 437630 SKIRT, DUST - FRONT
23 3 EA 437424 BUSHING, SPLIT - PIVOT
24 8 EA 46298 120267 - ADAPTER, STRAIGHT
25 1 EA 437412 DOOR, DUST SKIRT - REAR
26 1 EA 431341 BAR, LIFT - DUST SKIRT
27 4 EA 431381 PIN, CYLINDER - FRONT
28 1 EA 431205 BAR, CLAMP - DUST SKIRT
29 3 EA 78196 122748 - PIN, ROLL (0.125 x 0.875)
30 1 EA 431372 BAR, CLAMP - DUST SKIRT
31 1 EA 431101 BAR, CLAMP - DUST SKIRT
32 108 EA 7783 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 1.250L))
33 28 EA 6422 105158 - CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 2.00L))
34 1 EA 81187 SWITCH, LIMIT (2 D.P.D.T)
35 5 EA 439543 LINK, OPEN-END
36 4 EA 303922 GAFF2032T0608 - ADAPTER, ELBOW
37 2 EA 303933 GAFF2068T0608 - ADAPTER, 45DEG
38 2 EA 303889 GAFF2000T0806 - ADAPTER
39 2 EA 303955 GAFF2114T0606 - ADAPTER, TEE
40 4 EA 439574 ADAPTER,HYDRAULIC - TEE
41 1 EA 431363 BAR, CLAMP - DUST SKIRT - LEFT
42 1 EA 437410 BAR, CLAMP - DUST SKIRT - LEFT REAR
43 1 EA 437626 BAR, CLAMP - DUST SKIRT
44 1 EA 431367 PLATE, CLAMP - DUST SKIRT
45 1 EA 437409 BAR, CLAMP - DUST SKIRT - RIGHT REAR
46 136 EA 42644-050 NUT, LOCK (7/16-14UNC, ELASTIC COLLAR)
47 4 EA 42573 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L)
48 6 EA 7972 NUT, HEX - LOCK (3/8-16UNC, ELASTIC COLLAR)
49 6 EA 43052-050 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)
5-1
SHEET 1
BELOW DECK WATER INJECTION INSTALLATION
ASSEMBLY 4083766 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4083766 BELOW DECK WATER INJECTION INSTALLATION
1 1 EA 1500473 WATER PUMP GUARD MOUNTING 5-3
4 1 EA 4030493 CLAMP, STAUFF - HEAVY (2.50 OD)
5 1 EA 4039907 VALVE, RELIEF
6 1 EA 4036386 ADAPTER, 1"
7 1 EA 4036385 ELBOW 90DEG
8 1 EA 4036383 Y STRAINER
9 4 EA 1007930 WASHER, FLAT (0.375, HARDENED)
10 2 EA 4036932 TEE, 3/4"
11 1 EA 4036384 REDUCER
12 2 EA 4036933 NIPPLE, 3/4"
13 4 EA 1008825 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
14 1 EA 4039797 ADAPTER, 90DEG
15 2 EA 4039867 ADAPTER, 90DEG
16 1 EA 4039869 ADAPTER
17 1 EA 4039900 ADAPTER, 1"
18 1 EA 4039868 ADAPTER, TEE
19 1 EA 4039901 ADAPTER
20 4 EA 1053720 120291 - NUT, HEX - GR5 (3/8-16UNC)
21 1 EA 4041371 HOSE, ASSEMBLY

5-2
SHEET 1
WATER PUMP GUARD MOUNTING
ASSEMBLY 1500473 REVISION F

2
18

18

2
4
4
10 9 4
9 10
3
5
1

11
12 6 7 8

1 6 7 8

5-3
SHEET 1
WATER PUMP GUARD MOUNTING
ASSEMBLY 1500473 REVISION F

15
13
14

17
16

5-3
SHEET 2
WATER PUMP GUARD MOUNTING
ASSEMBLY 1500473 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1500473 WATER PUMP GUARD MOUNTING
1 1 EA 1698515 MOUNT, WATER PUMP WELDMENT
2 1 EA 87252 WATER PUMP ASSEMBLY 5-7
3 1 EA 4031736 GUARD, PUMP DRIVE SHAFT
4 2 EA 4031738 GUARD, PUMP PISTON
5 1 EA 4031772 END CAP, PUMP DRIVE SHAFT
6 6 EA 1008825 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
7 6 EA 1037594 WASHER, LOCK (3/8, SPRING)
8 6 EA 789712 NUT, HEX - GR5 (3/8-16UNC)
9 4 EA 1037584 WASHER, LOCK (1/4, SPRING)
10 4 EA 1037456 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.50L)
11 2 EA 989145 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.50L)
12 1 EA 43379 HYDRAULIC MOTOR 5-5
13 1 EA 989760 COUPLING, CHAIN - HUB 1
14 1 EA 989761 COUPLING, CHAIN - HUB (7/8" SHAFT)
15 1 EA 989762 CHAIN, COUPLING
16 1 EA 989763 COVER, CHAIN COUPLING
17 4 EA 1037211 CAPSCREW, FLANGED GR5 (3/8-16INC, 1.00L)
18 2 EA 1034823 ADAPTER, ELBOW - 90DEG

5-3
SHEET 3
POWER END ASSEMBLY - RH
ASSEMBLY 4438207 REVISION A

12
6
13

22

1
3
16

7 4

14
9

2
18 17

23
10 11
15
20

5-4A
SHEET 1
POWER END ASSEMBLY - RH
ASSEMBLY 4438207 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4438207 POWER END ASSEMBLY - RH
1 1 EA V003549 POWER FRAME - IRON
2 1 EA V003710 CRANKSHAFT
3 2 EA 357179 CONNECTING ROD ASSEMBLY
4 4 EA 4438253 ROD BEARING, HALF SHELL
5 2 EA 4438255 WRIST PIN
6 2 EA V003551 CROSS HEAD (CAST IRON)
7 2 EA V009427 BALL BEARING
8 2 EA 4438256 SNAP RING
9 2 EA V012500 OIL SEAL (SHAFT)
10 1 EA 4438257 BACK COVER, DRIVE END
11 1 EA V009432 GASKET, BACK COVER
12 1 EA ------- NAMEPLATE, PISTON PUMP
13 2 EA ------- TAPPING SCREW
14 1 EA 4438258 KEY
15 1 EA 4438259 PIPE PLUG, SQ HD - 1/4 NPT
16 1 EA V003550 PIPE PLUG, SQ HD - 3/4 NPT
17 2 EA 4438260 HEX CAPSCREW - GR5 ( 10-24-UNC, 0.750L)
18 6 EA 20998 HEX CAPSCREW - GR5 ( 3/8-16UNC, 0.750L)
19 1 EA 4438261 BOLTING STRIP - OIL SLINGER
20 1 EA. 4438262 OIL SLINGER - RH
21 2 EA 4438263 NUT, NYLON INSERT
22 2 EA. V009429 SLEEVE
23 6 EA. 4438264 WASHER, BELLEVILLE

5-4A
SHEET 2
HYDRAULIC MOTOR
ASSEMBLY 43379 REVISION -

12
11 10

6 8
9
7
5
2 4
3
1
19
20
18
14 17
16
14
15 13
14

5-5
SHEET 1
HYDRAULIC MOTOR
ASSEMBLY 43379 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


43379 HYDRAULIC MOTOR
1 4 EA. --------- CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L)
2 1 EA. --------- FLANGE, MOUNTING - 4 BOLT (3/8-16UNC)
3 1 EA. 401918 SEAL, EXCLUSION
4 1 EA. --------- WASHER, BACKUP
5 1 EA. --------- SEAL, PRESSURE
6 1 EA. 401919 SEAL
7 1 EA. 315295 RACE, THRUST BEARING
8 1 EA. 315339 BEARING, THRUST-NEEDLE
9 1 EA. --------- SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT)
1 EA. 16753 Key
10 1 EA. --------- HOUSING, 7/8-14 O-RING PORTS
1 EA. HOUSING, 1/2 NPTF PORTS
11 1 EA. --------- O-RING
12 1 EA. --------- PLUG
13 1 EA. --------- DRIVE
14 3 EA. --------- SEAL
15 1 EA. --------- PLATE, SPACER
16 1 EA. --------- GEROTOR
17 1 EA. --------- CAP, END
18 7 EA. --------- SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS)
19 7 EA. --------- CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF)
20 1 EA. --------- PLUG/ O-RING (7/16-20 DRAIN PORT)
1 EA. O-ring for 7/16-20 Drain Port Plug
1 EA V004332 SEAL KIT
Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.

5-5
SHEET 2
WATER PUMP ASSEMBLY
ASSEMBLY 87252 REVISION B

16

12 3 8
2 19 4
13

17

14
15 10
7 9
11
18
6

14

5-7
SHEET 1
WATER PUMP ASSEMBLY
ASSEMBLY 87252 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


87252 WATER PUMP ASSEMBLY
1 1 EA 4438207 POWER END ASSEMBLY - RH 5-4A
2 1 EA 4438208 CYLINDER, FLUID
3 4 EA V010954 SPRING & DISC ASSEMBLY
4 4 EA 4438209 SEAT, DISC - RAISED FACE (STN. STL.)
5 2 EA V001269 UMBRELLA
6 2 EA 4438252 WASHER, UMBRELLA
7 2 EA V010957 PISTON RETAINER (CUP WASHER)
8 4 EA V010956 VALVE CAGE (STN. STL.)
9 2 EA V001267 CYLINDER
10 2 EA V010529 PISTON CUP
11 2 EA. V003547 PISTON HOLDER
12 2 EA. V004405 VALVE COVER (STEEL)
13 1 EA. 4438250 VALVE COVER CLAMP
14 4 EA. 4438251 GASKET, VALVE COVER
15 2 EA. 6109 HEX CAPSCREW (5/16-18UNC-2A, 1.500L)
16 3 EA 6406 HEX CAPSCREW - GR5(3/8-16-UNC-2A-2A, 5.00L)
17 1 EA 5972 HEX CAPSCREW - GR5 (1/2-13-UNC-2A-2A, 1.500L)
18 2 EA V009405 O-RING
19 6 EA 4438254 O-RING
20 1 EA ------- NAMEPLATE - PISTON PUMP
21 2 EA ------- TAPPING SCREW

5-7
SHEET 2
SECTION 6 - MAST

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST ASSEMBLY - 20m 4090893 6-1
MAST PIVOT WELDMENT 436251 6-1A
MANIFOLD, TENSIONER 416113 6-2
MAST ANGLE INDICATOR ASSEMBLY 433904 6-3
VALVE ASSEMBLY - MAST CONTROL - 9 STATION 4141615 6-4
MAST CONTROL VALVE - 9 BANK 1696233 6-4A
PULLDOWN CYLINDER INSTALLATION 4266589 6-5
CYLINDER (AUTO FEED CABLE TENSION) 423281 6-5A
PULLDOWN CYLINDER ASSEMBLY 434437 6-5B
SHEAVE, TAPERED BEARING (24" O.D.) 425226 6-6
AUTO TOOL WRENCH INSTALLATION 1694499 6-7
HYDRAULIC CYLINDER ASSEMBLY 427164 6-8
HOBO WRENCH INSTALLATION 1694498 6-9
FLOATING BREAKOUT WRENCH ASSEMBY 427197 6-10
CYLINDER, HOBO CLAMP 427220 6-11
CYLINDER - HOBO ROTATE 427221 6-12
CYLINDER - HYDRAULIC- 4 1/2 BORE 427219 6-13
WINCH INSTALLATION 4318531 6-14
WINCH ASSEMBLY 422078 6-14A
SPRAG CLUTCH ASSEMBLY V014956 6-14B
PRIMARY PLANET CARRIER ASSEMBLY 4431874 6-14C
OUTPUT PLANET CARRIER ASSEMBLY 4431875 6-14D
BRAKE CYLINDER ASSEMBLY 4431876 6-14E
HYDRAULIC MOTOR SPARE PARTS 4431937 6-14F
BRAKE VALVE ASSEMBLY V010924 6-14G
PIPE POSITIONER INSTALLATION 4130774 6-15
PIPE STABILIZER ASSEMBLY - BOLT ON 4131758 6-16
HYDRAULIC CYLINDER ASSEMBLY 426897 6-17
PIPE POSITIONER ASSEMBLY 1583580 6-18
CYLINDER, HYDRAULIC - 3"" BORE 98841 6-19
ROTARY DRIVE ASSEMBLY 437872 6-20
ROTARY DRIVE GEARCASE ASSEMBLY 437850 6-21
MOTOR , HYDRAULIC 62132 6-22
SHUTTLE VALVE W/TWO ORIFICES 58502 6-23
CAROUSEL INSTALLATION 434433 6-24
CAROUSEL ASSEMBLY 437740 6-25
CYLINDER ASSEMBLY 4274976 6-26
PIPE RACK INSTALLATION 4348295 6-27
PIPE RACK ASSEMBLY 434534 6-28
CYLINDER - PIPE RACK SWING 426859 6-29
INSTALLATION, DRILL PIPE CATCHER 436014 6-30
ASSEMBLY, PIPE CATCHER CRADLE 438918 6-31
ASSEMBLY, PIPE CATCHER W/ACTUATING ARM - UPPER 438898 6-32
LOWER PIPE CATCHER ASSEMBLY W/ACTUATING ARM 438888 6-32A
COUNTERBALANCE VALVE - DUAL 84885 6-32B
PIPE CATCHER CRADLE ASSEMBLY T106067 6-33

SECT6
SHEET 1
CYLINDER ASSEMBLY
ASSEMBLY 4274976 REVISION -

19
7 15 4 5
6
18 16
14

3 8 2 17
1
11
13
10

6-
SHEET 1
CYLINDER ASSEMBLY
ASSEMBLY 4274976 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4274976 CYLINDER ASSEMBLY
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V010147 O-RING
4 1 EA V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V005369 WEAR RING
9 1 KIT 4496689 SEAL KIT (includes items 1 thru 8)
10 1 EA V010149 LOCKNUT
11 2 EA V002362 SETSCREW
12 1 EA V007069 SETSCREW
13 2 EA V003562 NYLON PLUG
14 2 EA V007070 PORT PLUG
15 1 EA ------- TUBE ASSEMBLY
16 1 EA 4496685 ROD
17 1 EA 4496686 LUG
18 1 EA 4496687 PISTON
19 1 EA 4496688 HEAD

6-
SHEET 2
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

6 4
129

129

50
49

6-1
SHEET 1
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

77

78
94
73

80
74

29 30

6-1
SHEET 2
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

116 115 133 19 19


99 15 16 16
19 16
133 92
134 117
104
36
108
114 115 116 14
112

133
133 15
133 14
133

141

6-1
SHEET 3
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

2
2 39 39
38 38
33 33
117
36
100
108
112

121124122123

6-1
SHEET 4
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

125 102
90

88

87
86
86
85
126
81

82

91

90

101

84

103
97 96
92
96

104

99

99

90
91

89

6-1
SHEET 5
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

53 52

83 51
83 107 7
117 36 108 112
107
103
21
21
95 105 52

49 50

7
100 21
22
12

103

72 117 7
13 117
21 120
36
36
108
108 106
112 12
112

6-1
SHEET 6
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

110
109
5
1
121 122 123
41 42 43 3

20

28 27

6-1
SHEET 7
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

119 118
6
118
119

33
38
113

6-1
SHEET 8
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

23
26

41
42
142 43 47

48
46

25

24

46 47
47
40

6-1
SHEET 9
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

93

6-1
SHEET 10
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

5 127 128 108 59 60 127 128 108 6


127 128 108 64

127

128
127
108
128

108

127

128

108
70 127 128 108
69

55 56 57 58 54 59 60 64 64
94

65 71 66 67 68 70 69

73 80 127 128 108 57 12 128 108 58


55 56

127

128
127
108
128

108

127 127

128 128

108 108
65 71 66 67 68
108 128 127 127 128 108 127 128 108

6-1
SHEET 11
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

64 62 63 64 64 64 64 61

108 128 127 64 108 128 127 62 108 128 127 63 108 128 127 64

108 128 127 64 108 128 127 64 108 128 127 108 128 127 61
64

6-1
SHEET 12
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

10 37 36

10

6-1
SHEET 13
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

19

98
135
132
103 17 17 18
131 19
19
130
117

36

108
17
112 19 34 35 33

19 32
17 18

96
98
112 108 36 111
11 117 100
17
130 19
117 36

92 131 108
36
108 132 112

112
17 19

112 108 36 111 111 36 108 112

6-1
SHEET 14
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

74

74

76
76 75
78

78 75

79

6-1
SHEET 15
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4090893 MAST ASSEMBLY - 20m
1 1 EA 4090897 WELDMENT, MAST - SECONDARY - 20M
2 2 EA 436217 PLATE, LOCKING
3 1 EA 433904 MAST ANGLE INDICATOR ASSEMBLY 6-3
4 1 EA T106070 WELDMENT, BOLT-ON - UPPER HOSE TRAY
5 3 EA 433907 SPACER, MAST ANGLE
6 1 EA 438884 ASSEMBLY, LOWER HOSE
7 5 EA 66205 SEAL, FLANGE - SPLT - 4 BOLT
8 1 EA 1675821 WELDMENT, MAST CROWN
9 1 EA 438561 ADAPTER, HYDRAULIC - BULKHEAD - TEE
10 1 EA 416113 MANIFOLD, TENSIONER 6-2
11 1 EA 438457 TUBE ASSEMBLY - MAST RAISING CYLINDER -
RETRACT
12 1 EA 438308 TUBE ASSEMBLY - FEED - MAST
13 1 EA 442839 TUBE ASSEMBLY - FEED, LOWER MAST
14 1 EA 430996 GREASE, LINE - LOWER
15 1 EA 438319 GREASE, LINE - MAST,
16 2 EA 438320 GREASE, LINE - UPPER
17 6 EA 438334 TUBE ASSEMBLY - WINCH
18 2 EA 303950 ADAPTER, 90DEG
19 7 EA 438344 TUBE ASSEMBLY - ROD CATCHER
20 1 EA 438455 TUBE ASSEMBLY - MAST RAISING CYLINDER -
RETRACT
21 3 EA 431254 TUBE ASSEMBLY - FEED - MAST
22 1 EA 431593 ADAPTER, GAUGE PORT
23 1 EA 1525421 DRILL PIPE SUPPORT ASSEMBLY
24 2 EA 437424 BUSHING, SPLIT - PIVOT - DUST SKIRT DOOR -
REAR
25 2 EA 78196 PIN, ROLL (0.125, 0.875)
26 1 EA 441932 CYLINDER, PIPE POSITIONER
1 EA T103502 Seal Kit
27 27 EA 427978 WASHER, M16-5/8 - NORD-LOCK
28 27 EA 7571 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC X 1 LG)
29 24 EA T104470 WASHER, FLAT (1/2")
30 24 EA 42728-050 CAPSCREW, HEX HEAD - GR8
32 2 EA 1067917 PLATE, MOUNTING - BOLT-ON - DECAL
33 24 EA 320040 WASHER, FLAT (0.500, TYPE B)
34 8 EA 1068015 CAPSCREW, BUTTON SOCKET HEAD (1/2-13UNC
x 2.00 L)
35 8 EA 323629 NUT, LOCK (1/2-13UNC NYLOCK)
36 20 EA 5989 WASHER, LOCK (3/8, SPRING)
37 3 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC X 0.750
LG)
38 6 EA 5975 WASHER, LOCK (1/2" SPRING)
39 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC X 1.250
LG)
40 2 EA 95567-050 VALVE, SEQUENCE
V005342 Cartridge Replacement
41 7 EA 42625 WASHER, FLAT (5/16")
42 7 EA 6002 WASHER, LOCK (5/16")
6-1
SHEET 16
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


43 7 EA 6170 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.750
L)
46 2 EA 303840 ADAPTER, TEE
47 3 EA 303855 ADAPTER, 90DEG
48 1 EA 303846 ADAPTER, TEE
49 5 EA 1525013 STACKING SET, STAUFF(0.50 OD)
50 5 EA 1524953 CLAMP, STAUFF - STD (0.50 OD)
51 1 EA 1479491 SWITCH, LIMIT, ROCKER ARM
52 10 EA 319880 CAPSCREW, SOCKET HEAD - GR8 (10-24UNC,
1.50 L)
53 1 EA 410482 SWITCH, PROXIMITY
72 1 EA 4009055 TUBE ASSEMBLY - COUNTER BALANCE PILOT
73 1 EA 4008999 TUBE ASSEMBLY - PIPE RACK SWING
74 2 EA 4009043 TUBE ASSEMBLY - CAROUSEL ROTATE
75 2 EA 4009045 TUBE ASSEMBLY - CAROUSEL LOCK
76 2 EA 4009031 TUBE ASSEMBLY - THREAD LUBE
77 1 EA 4009028 TUBE ASSEMBLY - DECK WRENCH
78 1 EA 4009027 TUBE ASSEMBLY - DECK WRENCH
79 1 EA 4007857 TUBE ASSEMBLY - MAST RAISE RETRACT
80 1 EA 4009021 TUBE ASSEMBLY - PIPE RACK SWING
81 1 EA 4080881 TUBE ASSEMBLY - PIPE RACK SWING
82 1 EA 4080885 TUBE ASSEMBLY - PIPE RACK SWING
83 2 EA 4075521 TUBE ASSEMBLY - PIPE RACK SWING
84 1 EA 4008995 TUBE ASSEMBLY - CONTROL VALVE
85 1 EA 4007867 TUBE ASSEMBLY - WINCH
86 1 EA 4007869 TUBE ASSEMBLY - WINCH
87 1 EA 4009033 TUBE ASSEMBLY - HOBO SWING
88 1 EA 4009035 TUBE ASSEMBLY - HOBO SWING
89 1 EA 4009041 TUBE ASSEMBLY - HOBO DRAIN
90 1 EA 4009037 TUBE ASSEMBLY - HOBO CLAMP
91 1 EA 4009039 TUBE ASSEMBLY - HOBO CLAMP
92 1 EA 350870 INJECTOR , ASSEMBLY - SL1 - 3 BANK
93 1 EA 442091 BUSHING, CONNEX
94 1 EA 4077864 ASSEMBLY, GREASE LINE
95 1 EA 4077866 ASSEMBLY, GREASE LINE
96 2 EA 33339 ADAPTER, STRAIGHT
97 1 EA 4080850 ASSEMBLY, GREASE LINE
98 1 EA 4141615 ASSEMBLY, VALVE - MAST CONTROL - 9 STATION 6-4
99 1 EA 4009049 TUBE ASSEMBLY - PIPE POSITIONER DRAIN
100 3 EA 1514937 INJECTOR, SL1 - 4 BANK
101 2 EA 4028221 STRAIGHT BULKHEAD, SOCKET
102 1 EA 303882 ADAPTER, STRAIGHT
103 3 EA 1514936 INJECTOR, SL1 - 2 BANK
104 1 EA 4031079 CLAMP, TUBE - 1/2" I.D.
105 1 EA 4077910 ASSEMBLY, GREASE LINE
106 1 EA 4141656 ASSEMBLY, GREASE LINE
107 3 EA 4141658 TUBE ASSEMBLY - PIPE RACK SWING
108 254 EA 16083 WASHER, FLAT
109 1 EA 1578202 GUIDE, HOSE - CLAMP - BOLT-ON

6-1
SHEET 17
MAST ASSEMBLY - 20m
ASSEMBLY 4090893 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


110 2 EA 1618942 CAPSCREW, BUTTON SOCKET HEAD (
7/16-14UNC, 4.00 L)
111 4 EA 42573 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500 L)
112 17 EA 7972 NUT, HEX - LOCK (3/8-16UNC, NYLON INSERT)
113 2 EA 5972 CAPSCREW, HEX HEAD -GR5 (1/2-13UNC, 1.50 L)
114 2 EA 42624-050 WASHER, FLAT (1/4", TYPE A)
115 2 EA 5970 WASHER, LOCK (1/4, SPRING)
116 2 EA 42536 CAPSCREW, HEX HEAD -GR5 (1/4-20UNC, 0.50 L)
117 13 EA 42726-050 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.250 L)
118 2 EA 320858 NIPPLE, PIPE - 3 NPT
119 2 EA 4112145 FLANGE, 3 INCH FNPT X CD61 FLAT FACE
121 5 EA 36697 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC,3.250 L)
122 9 EA 55932 WASHER, FLAT (0.750, HARDENED)
123 5 EA 42606 NUT, HEX - LOCK (3/4-10UNC,ELASTIC)
124 1 EA 37870 WASHER, BEVEL
125 1 EA 4007820 TUBE ASSEMBLY - MAST RAISE RETRACT
126 1 EA 4008997 TUBE ASSEMBLY - CABLE TENSIONER
127 219 EA 4224521 BOLT,HEX FLANGE (3/8-16UNC, 1.75 LG)
128 219 EA 1025389 WASHER, 3/8 NORD LOCK
129 217 EA 1493602 NUT, BLIND (3/8-16 UNC)
130 3 EA 42635 CLAMP, TUBE - 3/4" OD
131 3 EA 44253 CLAMP, TUBE - 1/2" OD
132 3 EA 7723 CAPSCREW, HEX HEAD - GR5
133 3 EA 4352450 TUBE ASSEMBLY - PIPE SUPPORT
134 1 EA 4036462 GREASE LINE ASSEMBLY
135 2 EA 303956 ADAPTER, RUN TEE
138 16 EA 5984 WASHER, SPRING LOCK
139 16 EA 51603 CAPSCREW, HEX HEAD - GR8
140 24 EA 438683 WASHER, NORDLOCK
141 1 EA 4376946 TUBE ASSEMBLY - GREASE - MAST RAISE
CYLINDER
142 1 EA 432384 SWITCH, PORXIMITY
180 1 EA 4265793 WELDMENT KIT (INCLUDES ITEMS 54 TO 71)

6-1
SHEET 18
MAST PIVOT WELDMENT
ASSEMBLY 436251 REVISION C

5
6 4

6-1A
SHEET 1
MAST PIVOT WELDMENT
ASSEMBLY 436251 REVISION C

ITEM QTY. PART NO. DESCRIPTION


436251 MAST PIVOT WELDMENT
1 1 ------- PLATE, MAST PIVOT/RAISE
2 2 ------- PLATE, RAISE CYLINDER
3 2 ------- BOSS, RAISE CYLINDER
4 1 429156 PLATE, CLAMP
5 4 62041 WASHER, FLAT (1 1/4 - HARDENED)
6 4 35746 CAPSCREW, HEX HEAD - (1-1/4-7UNC, 7.50L)

6-1A
SHEET 2
MANIFOLD TENSIONER
ASSEMBLY 416113 REVISION B

2 3 4

5
6

6-2
SHEET 1
MANIFOLD TENSIONER
ASSEMBLY 416113 REVISION B

6-2
SHEET 2
MANIFOLD TENSIONER
ASSEMBLY 416113 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


416113 MANIFOLD TENSIONER
1 1 EA ------- BODY
2 1 EA V007599 CARTRIDGE, VALVE - SHUTTLE
3 1 EA V002700 CARTRIDGE, VALVE - REDUCING
4 1 EA V007600 CARTRIDGE, VALVE - RELIEF
5 1 EA V007601 CARTRIDGE, VALVE - CHECK
6 1 EA V007602 CARTRIDGE, VALVE - CHECK
7 1 EA ------- SAE-4 HEX O-RING BOSS PLUG
8 1 EA ------- SAE-10 HEX O-RING BOSS PLUG

6-2
SHEET 3
MAST ANGLE INDICATOR ASSEMBLY
ASSEMBLY 433904 REVISION -

2
1

6-3
SHEET 1
MAST ANGLE INDICATOR ASSEMBLY
ASSEMBLY 433904 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


433904 MAST ANGLE INDICATOR ASSEMBLY
1 1 EA 433695 PLATE
2 1 EA 433694 INDICATOR POINTER
3 1 EA 433910 BOLT, SHOULDER
4 1 EA 432674 BEARING, FLANGE
5 1 EA 433918 DECAL

6-3
SHEET 2
VALVE ASSEMBLY - MAST CONTROL - 9 STATION
ASSEMBLY 4141615 REVISION -

15

13
18
17
14

18
3

17
4
15
15 10
19
10
2
11 6

7
16
12 8
21 5 9 22
12 7 7 21 6 7 21
15
21

20

12 21 7 7 21 6 7 21 21
6-4
SHEET 1
VALVE ASSEMBLY - MAST CONTROL - 9 STATION
ASSEMBLY 4141615 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4141615 VALVE ASSEMBLY - MAST CONTROL - 9 STATION
1 1 EA 4006137 MOUNTING PLATE, HYDRAULIC & ELECTRICAL -
MAST
2 1 EA 1696233 MAST CONTROL VALVE - 9 BANK 6-4A
3 1 EA 4007657 TUBE ASSEMBLY, CONTROL VALVE - RETURN
4 1 EA 303825 ADAPTER, STRAIGHT
5 1 EA 432811 MANIFOLD, HYDRAULIC - DRAIN
6 3 EA 303816 ADAPTER, STRAIGHT
7 7 EA 405178 ADAPTER, STRAIGHT
8 1 EA 303827 ADAPTER, STRAIGHT
9 1 EA 4007091 BLOCK, SPACER - DRAIN MANIFOLD
10 2 EA 4007023 ANGLE, MOUNTING - HYDRAULIC CONTROL
VALVE
11 1 EA 303859 ADAPTER, 90DEG
12 3 EA 39464 ADAPTER, PLUG - STRAIGHT
13 4 EA 6002 WASHER, LOCK
14 4 EA 6093 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC)
15 8 EA 16083 WASHER, FLAT
16 2 EA 6411 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 4.500 L)
17 4 EA 5989 WASHER, LOCK (3/8, SPRING)
18 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750 L)
19 1 EA 303863 ADAPTER, ELBOW - 90DEG
20 2 EA 80190 ADAPTER, PLUG - STRAIGHT
21 8 EA 303813 ADAPTER, STRAIGHT
22 2 EA 7972 NUT, LOCK (3/8-16UNC)

6-4
SHEET 2
MAST CONTROL VALVE - 9 BANK
ASSEMBLY 1696233 REVISION C

6-4A
SHEET 1
MAST CONTROL VALVE - 9 BANK
ASSEMBLY 1696233 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1696233 MAST CONTROL VALVE - 9 BANK
1 ------- MANIFOLD
2 2 EA 4259146 COIL
3 4 EA 4259147 SEAL
4 4 EA 4259148 SEAL
5 2 EA 4259149 SEAL
6 4259230 ORIFICE - .080
7 4259231 ORIFICE - .060
8 1 EA 4259144 VALVE, DIRECTIONAL
9 1 EA 4259143 CHECK VALVE, PILOT OPERATED
10 1 EA 4259145 TIE BOLT KIT (STATIONS 1-5 AND 7-9)
11 1 EA 996240 TIE BOLT KIT (STATION 6)
ALL QTYS ARE BASED ON 1 VALVE

6-4A
SHEET 2
PULLDOWN CYLINDER INSTALLATION
ASSEMBLY 4266589 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4266589 PULLDOWN CYLINDER INSTALLATION
1 2 EA 436229 CABLE, HOIST - 20M
2 2 EA 436230 PULLDOWN 20M
3 1 EA 1674649 TUBE ASSEMBLY, LOWER FEED CYLINDER -
OUTSIDE
4 1 EA 1674650 TUBE ASSEMBLY, LOWER FEED CYLINDER -
INSIDE
5 10 EA 5975 WASHER, LOCK (1/2", SPRING)
6 14 EA 320040 WASHER, FLAT (0.500,TYPE B)
7 1 EA 1530819 SPACER, H/P CYL,
8 1 EA 1530776 PLATE, SPACER, CROWN - PULLDOWN
9 16 EA 1498742 RETAINER, WEAR PAD - SHEAVE CARRIAGE
10 8 EA 1498747 SHIM, WEAR PAD - SHEAVE CARRIAGE
11 1 EA 438527 ASSEMBLY, HARD LINE
12 1 EA 438286 ASSEMBLY, HARD LINE
13 1 EA 432206 VALVE, COUNTER BALANCE
14 3 EA 66205 SEAL, FLANGE - SPLIT - 4 BOLT - DUAL
DUROMETER
15 1 EA 434437 CYLINDER, PULLDOWN,
16 4 EA T103721 BUSHING, BEARING ADJUSTMENT
17 2 EA 99209-050 CHOCK BAR, HOIST PULLDOWN
18 4 EA T103710 PIN, SHEAVE - CARRIAGE
19 2 EA 423281 CYLINDER (AUTO FEED CABLE TENSION) 6-5A
20 2 EA 423283 ANCHOR, HOIST/PULLDOWN
21 6 EA 423286 PIN, HOIST/PULLDOWN
22 2 EA 423677 ANCHOR, HOIST/PULLDOWN TENSION
23 4 EA 1498572 PAD, WEAR - SHEAVE CARRIAGE
24 8 EA 429086 PIN, DOWEL
25 4 EA 442936 CARRIAGE, FEED CYLINDER - SHEAVE
26 4 EA T103642 SHEAVE, ROLL - FORGED - 22" OD
27 8 EA 441354 KEEPER, MAST SHEAVE
28 4 EA 49307 WASHER, FLAT (STD 2.250)
29 8 EA 96127-050 NUT, HEX - GR8
30 4 EA T103720 KEEPER, MAST SHEAVE PIN
31 12 EA 18518 NUT, LOCK
32 4 EA 1498573 MOUNTING BAR, WEAR PAD - SHEAVE CARRIAGE
33 16 EA 55185 WASHER, FLAT(0.50, HARDENED)
34 16 EA 1498750 CAPSCREW, HEX HEAD - DRILLED (1/2-20UNF X
2.50 L)
35 16 EA 62041 WASHER, FLAT (1.125,HARDENED)
36 16 EA 429088 CAPSCREW, DRILLED HEX HEAD
37 12 EA 5929 FITTING, GREASE STRAIGHT
38 8 EA 425226 SHEAVE ASSEMBLY - TAPERED BEARING (24"" 6-6
O.D)
39 8 EA 442941 PIN, SHEAVE CARRIAGE
40 8 EA 95253 BUSHING, BEARING
41 8 EA 1616891 SHIM, MAST SHEAVE
42 4 EA 42728-050 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500 L)
43 2 EA 42730 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000 L)
44 2 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
6-5
SHEET 1
PULLDOWN CYLINDER INSTALLATION
ASSEMBLY 4266589 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


45 2 EA 303935 ADAPTER, 45DEG
46 1 EA 303859 ADAPTER, 90DEG
47 1 EA 303816 ADAPTER, STRAIGHT
48 1 EA 1674693 ASSEMBLY, HOSE BRACKET - LOWER FEED
CYLINDER
49 2 EA 5992 CAPSCREW, HEX HEAD - GR5 (1/2-20UNF, 1.750 L)

6-5
SHEET 2
CYLINDER (AUTO FEED CABLE TENSION)
ASSEMBLY 423281 - REVISION A

9
16
5 6
2 7 15 13 14

4 1 12

10

6-5A
SHEET 1
CYLINDER (AUTO FEED CABLE TENSION)
ASSEMBLY 423281 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


423281 CYLINDER (AUTO FEED CABLE TENSION)
1 1 EA ------- SEAL
2 1 EA ------- SEAL
3 1 EA ------- WIPER/MTL
4 1 EA ------- O RING
5 1 EA ------- O RING
6 1 EA ------- BACK-UP
7 2 EA ------- WEAR RING
8 1 EA V011725 SEAL KIT (Includes Items 1 thru 7)
9 1 EA 87883 LOCKNUT
10 1 EA V007069 SETSCREW
11 2 EA V003612 PLUG, PORT (Shipping)
12 1 EA V011730 BUSHING
13 1 EA V011729 TUBE ASSEMBLY
14 1 EA V011728 ROD ASSEMBLY
15 1 EA V011727 PISTON
16 1 EA V011726 HEAD

6-5A
SHEET 2
CYLINDER, HOIST/PULLDOWN (MAST)
ASSEMBLY 434437 REVISION B

22
24
33
23

16

7
25 19 28 14 17
9 31 26
30 32 8 20
29
27

11

13
10
4 1
6 12
34 2
3

6-5B
SHEET 1
CYLINDER, HOIST/PULLDOWN (MAST)
ASSEMBLY 434437 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


434437 CYLINDER, HOIST/PULLDOWN (MAST)
1 2 EA O-RING
2 1 EA O-RING
3 2 EA BACKUP
4 2 EA SEAL
5 2 EA WIPER
6 2 EA SEAL
7 1 EA SEAL
8 2 EA BACKUP
9 4 EA SEAL
10 4 EA BACKUP
11 2 EA CONTAMINATION RING
12 8 EA WEAR RING
13 4 EA WEAR RING
14 6 EA WEAR RING
15 1 EA V015269 CYLINDER SEAL KIT (Includes items 1 Thru 14)
16 2 EA 4185013 O-RING
17 6 EA V010645 SETSCREW
18 2 EA V012669 SETSCREW
19 3 EA RETAINING RING
20 6 EA SETSCREW
21 16 EA TAPERED PLUG
22 1 EA TUBE ASSEMBLY
23 1 EA ROD - TUBE ASSEMBLY
24 1 EA ROD - TUBE ASSEMBLY
25 2 EA HEAD
26 1 EA PISTON
27 2 EA HEADCAP
28 1 EA PRS PLUG
29 1 EA CUSHION SPEAR
30 2 EA CUSHION SLEEVE
31 1 EA SPACER
32 12 EA CAPSCREW
33 2 EA NUT
34 1 EA CUSHION SPEAR
35 2 EA TUBE PVC

6-5B
SHEET 2
SHEAVE ASSEMBLY - TAPERED BEARING (24" O.D)
ASSEMBLY 425226 REVISION -

3 1

6-6
SHEET 1
SHEAVE ASSEMBLY - TAPERED BEARING (24" O.D)
ASSEMBLY 425226 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


425226 SHEAVE ASSEMBLY - TAPERED BEARING (24" O.D)
1 2 EA 95019 SHEAVE SEAL
2 1 EA V015241 BEARING, CUP - SHEAVE
3 2 EA 95017 BEARING, CONE - SHEAVE

V015240 BEARING ASSEMBLY (includes item 2 and 3)

6-6
SHEET 2
AUTO TOOL WRENCH INSTALLATION
ASSEMBLY 1694499 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1694499 AUTO TOOL WRENCH INSTALLATION
1 1 EA 427164 HYDRAULIC CYLINDER ASSEMBLY - 3-1/2" 6-8
2 1 EA 427166 PIN, AUTO TOOL CYLINDER
3 1 EA 427167 PIN, AUTO TOOL CYLINDER
4 2 EA 304896 PIN, ROLL (0.250 x 1.750L)
5 4 EA 303856 ADAPTER, ELBOW

6-7
SHEET 1
HYDRAULIC CYLINDER
ASSEMBLY 427164 REVISION A

11

15
16 14 4 6
9 13
7 3

5
2
8 1

6-8
SHEET 1
HYDRAULIC CYLINDER
ASSEMBLY 427164 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


427164 HYDRAULIC CYLINDER
1 1 EA V005831 WIPER
2 1 EA V005830 SEAL
3 1 EA V009759 O-RING
4 1 EA V009758 BACK-UP RING
5 1 EA V005595 O-RING
6 1 EA V009757 O-RING
7 1 EA V009756 SEAL
8 2 EA V005829 WEAR RING
9 2 EA V009755 WEAR RING
10 1 KIT V012964 SEAL KIT (includes items 1-9)
11 1 EA V002361 LOCKNUT
12 2 EA V003612 PORT PLUG
13 1 EA -------------- TUBE ASSEMBLY
14 1 EA V013126 ROD ASSEMBLY
15 1 EA V009761 HEAD
16 1 EA V012381 PISTON

6-8
SHEET 2
HOBO WRENCH INSTALLATION
ASSEMBLY 1694498 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1694498 HOBO WRENCH INSTALLATION
1 1 EA 427197 FLOATING BREAKOUT WRENCH ASSEMBLY 6-10
2 1 EA 433603 PIN, HEADED - HOBO WRENCH
3 1 EA 433604 WASHER, CLAMP - HOBO WRENCH
4 1 EA 433605 NUT, HEX - LOCK
5 1 EA 427210 PIN, B/O SWING CYLINDER
6 2 EA 427206 BEARING, THRUST - CLAMP & PIVOT
7 1 EA 305109 ROLL,PIN (0.250 x 3.500)

6-9
SHEET 1
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

35
3

16
4 21
40

43

54
2
17

1 24 39

19 18 53
34
23

24 36
31
28 35
22 31
14

24 55 33

52 37 38 12

31
58 12
10
35

20

6-10
SHEET 1
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

3 35 91
25 15

4
14
25
25
16 6 6
40
43
25
27
47 54

17
26 41 13 42
27 7 48 9 8 7
8 17 5 5
9 49 46 45 44
29 1
42 13 41 46 45 44 51

6-10
SHEET 2
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

18
24 39

41 13 42
47 21 46 45 44

19 9

42 13 41 28

44 45 46
6
6 8
16

5 5

17

6-10
SHEET 3
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

31 35
34 22

35 3
20
28
53 25
2
11

24 36
23
24 55

6-10
SHEET 4
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

22 31

10
32 12 34
30

20

33

34 32
34

6-10
SHEET 5
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

40 57

57

56
16
4
17

1
3
52

6-10
SHEET 6
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


427197 FLOATING BREAKOUT WRENCH ASSEMBLY
1 1 EA 427202 JAW, PIVOT - BREAKOUT WRENCH
2 1 EA 427199 ARM, BREAKOUT WRENCH
3 1 EA 427200 ARM, ROTATE, BREAKOUT WRENCH
4 1 EA 427201 CLAMP, JAW - BREAKOUT WRENCH
5 2 EA 427205 BEARING, THRUST - PIVOT JAW
6 2 EA 427206 BEARING, THRUST - CLAMP & PIVOT
7 2 EA 427207 PAD, WEAR - FLOATING BREAKOUT WRENCH
8 2 EA 427208 BEARING, FLOATING BREAKOUT WRENCH
9 1 EA 427209 PIN, FLOATING - BREAKOUT WRENCH
10 1 EA 430046 ADAPTER, 90 DEG
11 1 EA 427211 PIN, SWING CYLINDER ROD
12 2 EA 303840 ADAPTER, TEE
13 1 EA T105896 PIN, ROTATE ARM - HOBO
14 1 EA 427214 PIN, CLAMP JAW - CYLINDER - BASE END
15 1 EA 427215 PIN, JAW CLAMP - CYLINDER - ROD END
16 1 EA 427216 PIN, JAW CLAMP - PIVOT
17 1 EA T106000 PIN, JAW - HOBO PIVOT
18 8 EA 427218 PLATE, KEEPER - JAW INSERT
19 8 EA 426286 INSERT, DIE
20 1 EA 427219 CYLINDER, HYDRAULIC (SWING) 6-13
21 1 EA 427220 CYLINDER, HYDRAULIC (CLAMP) 6-11
22 1 EA 427221 CYLINDER, HYDRAULIC (ROTATE/TELESCOPING) 6-12
23 2 EA 427222 COVER, PIVOT
24 32 EA 5989 WASHER, LOCK
25 5 EA 305109 ROLL, PIN
26 1 EA 78256 RING, RETAINER - EXTERNAL
27 4 EA 317747 CAPSCREW, FLAT HEAD
28 3 EA 5929 FITTING, GREASE
29 1 EA 427294 WASHER, PIVOT
30 1 EA 362689 REDUCER, ADAPTER
31 2 EA 95567 VALVE, SEQUENCE
* EA V005342 Cartridge Replacement (*1 Each Valve)
* EA V001458 Seal Kit, Cartridge (*1 Per Cartridge)
32 1 EA 434700 ADAPTER, TEE
33 1 EA 303853 ADAPTER, ELBOW
34 2 EA 303855 ADAPTER, ELBOW
35 6 EA 303856 ADAPTER, ELBOW
36 8 EA 42573 CAPSCREW, HEX HEAD
37 2 EA 6002 WASHER, LOCK
38 2 EA 77274 CAPSCREW, HEX HEAD
39 16 EA 42724 CAPSCREW, HEX HEAD
40 1 EA T105999 PIN, HOBO - SPRING ANCHOR
41 2 EA T105899 ROLLER, HOBO ROTATE ARM
42 2 EA T106077 BEARING, FLANGED
43 1 EA T106011 SPRING, TORSION - HOBO
44 2 EA 42630 WASHER, FLAT (0.750, TYPE A)
45 2 EA 5965 WASHER, LOCK (3/4, SPRING)
46 2 EA 42615 CAPSCREW, HEXHEAD - GR5 (3/4-10UNC, 1.50L)
47 1 EA 1482129 BAR, CHOCK
6-10
SHEET 7
FLOATING BREAKOUT WRENCH ASSEMBLY
ASSEMBLY 427197 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


48 1 EA 1449357 RAMP, HOBO
49 1 EA 1449356 HOBO RAMP SHIM
50 4 EA T106092 SHIM, HOBO WEAR PAD
51 3 EA 1449358 CAPSCREW, BUTTON SOCKET HEAD
52 1 EA T106083 TOP COVER, GUARD - HOBO ROLLER
53 1 EA T106084 BOTTOM COVER, GUARD - HOBO ROLLER
54 2 EA 354042 CAPSCREW, FLANGED HEAD - LOCK (3/8-16, 5/8 L)
55 8 EA 42818 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.625L)
56 2 EA 1517189 BUSHING (2.25 x 2.00 x 2.50)
57 2 EA 1517190 BUSHING (2.75 x 2.50 x 2.50)
58 2 EA 11291 SETSCREW, HEX SOCKET - GR5 (1/2-13UNC,
0.625L)

6-10
SHEET 8
CYLINDER - HOBO CLAMP
ASSEMBLY 427220 REVISION A

15

7 3 16 14 13 5
6
12

17

4
8 2 1

10

6-11
SHEET 1
CYLINDER - HOBO CLAMP
ASSEMBLY 427220 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


427220 CYLINDER - HOBO CLAMP
1 1 EA V011715 WIPER
2 1 EA V011716 SEAL
3 1 EA V005788 SEAL
4 1 EA V012172 O-RING
5 1 EA V005790 O-RING
6 1 EA V005791 BACK-UP RING
7 2 EA V005794 WEAR RING
8 2 EA V011717 WEAR RING
9 1 KIT V013119 SEAL KIT (includes items 1-8)
10 1 EA V012984 LOCKNUT (NYLON INSERT)
11 1 EA V007069 SETSCREW
12 2 EA ------------------ PIPE PLUG
13 1 EA ------------------ TUBE ASSEMBY
14 1 EA V013120 ROD ASSEMBLY
15 1 EA ------------------ HEAD
16 1 EA ------------------ PISTON
17 2 EA V013121 BUSHING

6-11
SHEET 2
CYLINDER - HYDRAULIC
ASSEMBLY 427221 REVISION A

16
7 3 17 15 14 5
6

12

18

4
8 2 1

10

6-12
SHEET 1
CYLINDER - HYDRAULIC
ASSEMBLY 427221 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


427221 CYLINDER - HYDRAULIC
1 1 EA V011715 WIPER
2 1 EA V011716 SEAL
3 1 EA V005788 SEAL
4 1 EA V012172 O-RING
5 1 EA V005790 O-RING
6 1 EA V005791 BACK-UP RING
7 2 EA V005794 WEAR RING
8 2 EA V011717 WEAR RING
9 1 KIT V013119 SEAL KIT (includes items 1-8)
10 1 EA V012984 LOCKNUT (NYLON INSERT)
11 2 EA V007069 SETSCREW
12 2 EA ------------------ PIPE PLUG
13 1 EA V003612 PORT PLUG
14 1 EA ------------------ TUBE ASSEMBLY
15 1 EA V013122 ROD ASSEMBLY
16 1 EA ------------------ HEAD
17 1 EA V013121 PISTON
18 2 EA V013121 BUSHING

6-12
SHEET 2
CYLINDER - HYDRAULIC
ASSEMBLY 427219 REVISION A

16
3
5
4
6 8 17 15 14

13

2
7
9 1

11

6-13
SHEET 1
CYLINDER - HYDRAULIC
ASSEMBLY 427219 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


427219 CYLINDER - HYDRAULIC
1 1 EA V010675 WIPER
2 1 EA V010676 SEAL
3 1 EA V005774 O-RING
4 1 EA V005775 BACK-UP RING
5 1 EA V005777 O-RING
6 1 EA V005778 SEAL
7 1 EA V003605 O-RING
8 2 EA V005782 WEAR RING
9 2 EA V010677 WEAR RING
10 1 KIT V013123 SEAL KIT (includes items 1-9)
11 1 EA V003611 LOCKNUT
12 2 EA V003612 PORT PLUG
13 2 EA V013124 BUSHING
14 1 EA ------------------ TUBE ASSEMBLY
15 1 EA V013125 ROD ASSEMBLY
16 1 EA ------------------ HEAD
17 1 EA V006641 PISTON

6-13
SHEET 2
WINCH INSTALLATION
ASSEMBLY 4318531 REVISION -

13 5

18 21 17 19
15

19

6-14
SHEET 1
WINCH INSTALLATION
ASSEMBLY 4318531 REVISION -

15
14
16

6-14
SHEET 2
WINCH INSTALLATION
ASSEMBLY 4318531 REVISION -

18 21 17 19
15

19

16 22

9 12
14
13
1

10
20

11

6-14
SHEET 3
WINCH INSTALLATION
ASSEMBLY 4318531 REVISION -

6-14
SHEET 4
WINCH INSTALLATION
ASSEMBLY 4318531 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4318531 WINCH INSTALLATION
1 1 EA 422078 WINCH ASSEMBLY 6-14A
2 1 EA 4319298 OVERHAUL BALL, WINCH
3 4 EA 42821 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.750 L)
4 4 EA 6716 NUT, LOCK (5/8-11UNC, ELASTIC COLLAR)
5 2 EA 1672253 SHEAVE, BRONZE - WIRE ROPE
6 2 EA 1678565 PIN, WINCH SHEAVES
7 2 EA 42552 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.750 L)
8 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
9 1 EA 4319297 HEADACHE BALL, WINCH
10 1 EA 303938 ADAPTER, 45DEG
11 1 EA 303950 ADAPTER, 90DEG
12 1 EA 4153050 SPRING, COMPRESSION, WINCH BALL BELL
13 1 EA 438609 WIRE CABLE, 1/2" DIA X 162'
14 1 EA 4318518 LANYARD, 2 LOOPS
15 1 EA 434893 SWITCH, LIMIT ROTARY
16 1 EA 4318519 SHACKLE, SCREW PIN
17 4 EA 304748 WASHER, FLAT
18 4 EA 86243 CAPSCREW, SOCKET HEAD - GR8 (10-24UNC,
2.000 L)
19 4 EA 4322314 SPACER
20 1 EA 349428 CLAMP, HOSE (1.06 DIA)
21 4 EA 5982 WASHER, LOCK (#10, SPRING)
22 2 EA 6096 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, X
1.00 L)

6-14
SHEET 5
WINCH ASSEMBLY
ASSEMBLY 422078 REVISION -

46

26

27 29
50 28
55 44
30
48
31
25
35
36

24

59
500 60

100 47
700 400 43

32
45

200
38
37

6-14A
SHEET 1
WINCH ASSEMBLY
ASSEMBLY 422078 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


422078 WINCH ASSEMBLY
24 1 EA V010888 BASE
25 1 EA V010920 OIL LEVEL PLUG
26 1 EA 4431928 CABLE DRUM
27 1 EA 4431929 CABLE DRUM CLOSURE
28 1 EA V010891 BALL BEARING (included in Bearing Kit 4431962)
29 1 EA V010892 SEAL, LIP
30 1 EA 85564 RELIEF VALVE (7.5-15 PSI)
31 1 EA V010894 SNAP RING
32 1 EA V010895 THRUST RING (included in Bearing Kit 4431962)
35 6 EA V010897 CAPSCREW
36 8 EA 5975 LOCKWASHER
37 6 EA V010898 CAPSCREW
38 6 EA V010899 LOCKWASHER
43 1 EA V010923 THRUST RING (included in Bearing Kit 4431962)
44 1 EA 4468387 PLUG, O-RING FLUSH
45 1 EA V010906 SUN GEAR - PRIMARY
46 1 EA V010902 CABLE WEDGE
47 1 EA V010908 SUN GEAR - OUTPUT
48 1 EA V010910 BEARING SUPPORT - STANDARD
50 1 EA V010905 BEARING (included in Bearing Kit 4431962)
55 1 EA 4431960 SEAL, OIL
58 1 EA V010917 CAPSCREW
59 1 EA NAMEPLATE
60 4 EA V004154 DRIVE SCREW
100 1 EA V014956 SPRAG CLUTCH ASSEMBLY 6-14B
200 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-14G
400 1 EA 4431874 PRIMARY PLANET CARRIER ASSEMBLY 6-14C
500 1 EA 4431875 OUTPUT PLANET CARRIER ASSEMBLY 6-14D
700 1 EA 4431937 MOTOR GROUP ASSEMBLY 6-14F

4431962 BEARING KIT

6-14A
SHEET 2
SPRAG CLUTCH ASSEMBLY
ASSEMBLY V014956 REVISION -

53
52
51
50
54
51
52
55
71
53

6-14B
SHEET 1
SPRAG CLUTCH ASSEMBLY
ASSEMBLY V014956 REVISION -

ITEM QTY. PART NO. DESCRIPTION


V014956 SPRAG CLUTCH ASSEMBLY
49 1 OUTER BRAKE RACE (not service separately)
51 1 85569 SPRAG BEARING
52 2 85570 THRUST BEARING
53 2 85571 SNAP RING
54 2 SPRAG CLUTCH (not service separately)
56 1 INNER BRAKE RACE (not service separately)
71 1 V010903 RETAINING RING

6-14B
SHEET 2
PRIMARY PLANET CARRIER ASSEMBLY
ASSEMBLY 4431874 REVISION -

415
412

414
415 416

413

433

411
6-14C
SHEET 1
PRIMARY PLANET CARRIER ASSEMBLY
ASSEMBLY 4431874 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4431874 PRIMARY PLANET CARRIER ASSEMBLY
411 1 EA V010880 PRIMARY PLANET CARRIER
412 3 EA V010881 PLANET GEAR
413 3 EA V010882 PRIMARY PLANET GEAR SHAFT (included in Bearing Kit 4431962)
414 3 EA V010883 ROLLER BEARING (included in Bearing Kit 4431962)
415 3 EA V010884 THRUST WASHER (included in Bearing Kit 4431962)
416 3 EA V010885 ROLL PIN (included in Bearing Kit 4431962)
433 3 EA 88821 THRUST WASHER

6-14C
SHEET 2
OUTPUT PLANET CARRIER ASSEMBLY
ASSEMBLY 4431875 REVISION -

522
518

520
521
520
522 523

519

534
517

6-14D
SHEET 1
OUTPUT PLANET CARRIER ASSEMBLY
ASSEMBLY 4431875 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4431875 OUTPUT PLANET CARRIER ASSEMBLY
517 1 EA V010886 OUTPUT PLANET CARRIER
518 3 EA 86281 OUTPUT PLANET GEAR
519 3 EA V010887 SECONDARY PLANET GEAR SHAFT (included in Bearing Kit
4431962)
520 6 EA 67421 ROLLER BEARING (included in Bearing Kit 4431962)
521 3 EA 86284 BEARING SPACER (included in Bearing Kit 4431962)
522 6 EA 85535 BEARING RACE (included in Bearing Kit 4431962)
523 3 EA 65152 ROLL PIN (included in Bearing Kit 4431962)
534 1 EA V010896 THRUST PLATE

6-14D
SHEET 2
BRAKE CYLINDER ASSEMBLY
ASSEMBLY 4431876 REVISION -

204
239
210 207

206 206
238 201
202 237
209 208 203 242

240
241 238

6-14E
SHEET 1
BRAKE CYLINDER ASSEMBLY
ASSEMBLY 4431876 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4431876 BRAKE CYLINDER ASSEMBLY
201 1 EA -------- BRAKE CYLINDER
202 1 EA 85526 SEAL (included in Brake Service Kit 4431963)
203 1 EA 85527 PRESSURE PLATE
204 12 EA 4428958 DIE SPRING (included in Brake Service Kit 4431963)
205 5 EA 67418 DISC - FRICTION (included in Brake Service Kit 4431963)
206 6 EA 4428957 BRAKE DISK (included in Brake Service Kit 4431963)
207 1 EA 85557 SPACER
208 1 EA 85565 O-RING (included in Brake Service Kit 4431963)
209 1 EA 85566 BACK-UP RING (included in Brake Service Kit 4431963)
210 2 EA V010901 BRAKE SPACER
238 4 EA V010925 LOCKWASHER
239 1 EA 85528 PISTON BACKUP RING
240 1 EA ------ MOTOR SUPPORT
241 4 EA V010900 CAPSCREW
242 1 EA 4431877 SPRING SPACER

6-14E
SHEET 2
MOTOR GROUP ASSEMBLY
ASSEMBLY 4431937 REVISION -

705 757 706 800 704 757 708 701 704 710
758

713 709 713 712 711 707

6-14F
SHEET 1
MOTOR GROUP ASSEMBLY
ASSEMBLY 4431937 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4431937 MOTOR GROUP ASSEMBLY
701 1 EA V010907 HYDRAULIC MOTOR
704 2 EA V010909 O-RING
705 1 EA V010911 O-RING
706 4 EA V010915 CAPSCREW
707 4 EA 4468318 CAPSCREW
708 1 EA 85583 REDUCER ELBOW
709 1 EA 85582 ELBOW FITTING
710 1 EA 4468317 WLBOW / O-RING
711 1 EA 85579 ADAPTER
712 1 EA 85581 SWIVEL TEE
713 1 EA V010919 HOSE ASSEMBLY - 10" LONG
714 1 EA V010918 HOSE ASSEMBLY - 14" LONG
757 1 EA V010913 HOSE ASSEMBLY
758 1 EA V010914 SPLIT FLANGE ADAPTER
800 V010924 BRAKE VALVE ASSEMBLY 6-14G
4431927 MOTOR SEAL KIT

6-14F
SHEET 2
BRAKE VALVE ASSEMBLY (WINCH)
ASSEMBLY V010924 REVISION -

19 17 18

1 3

12
20
11
6

14
16
5

8
7
13
12 9
4
10 15
2

6-14G
SHEET 1
BRAKE VALVE ASSEMBLY (WINCH)
ASSEMBLY V010924 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA HOUSING, BRAKE VALVE (not serviced separately)
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
5 1 EA SPOOL (not serviced separately)
6 1 EA PISTON, DAMPER (not serviced separately)
7 2 EA V010931 O RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O RING
13 1 EA V010937 O RING
14 1 EA V010938 O RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)

6-14G
SHEET 2
PIPE POSITIONER INSTALLATION
ASSEMBLY 4130774 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4130774 PIPE POSITIONER INSTALLATION
1 1 EA 4131758 PIPE STABILIZER ASSEMBLY - BOLT ON (8 5/8) 6-16
2 7 EA 989772 WASHER, FLAT (0.625, TYPE A)
3 7 EA 1037591 WASHER, LOCK (5/8", SPRING)
4 5 EA 1037628 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750 L)
5 2 EA 1037629 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250 L)
6 1 EA 4009051 TUBE ASSEMBLY, PIPE POSITIONER
7 1 EA 4009053 TUBE ASSEMBLY, PIPE POSITIONER
8 1 EA 4009047 TUBE ASSEMBLY, PIPE POSITIONER DRN
9 2 EA 4036464 GREASE LINE ASM - PIPE POSITIONER
10 3 EA 1034713 ADAPTER, STRAIGHT
11 1 EA 4040282 ADAPTER, BRANCH TEE
12 2 EA 1034723 ADAPTER, BRANCH TEE

6-15
SHEET 1
PIPE STABILIZER ASSEMBLY - BOLT ON (8 5/8)
ASSEMBLY 4131758 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4131758 PIPE STABILIZER ASSEMBLY - BOLT ON (8 5/8)
1 1 EA 1583580 PIPE POSITIONER ASSEMBLY 6-18
2 1 EA 436663 MOUNT, STABILIZER
3 2 EA 426895 BEARING, THRUST
4 1 EA 426897 CYLINDER - HYDRAULIC 6-17
5 1 EA 436693 PIN, STABILIZER - PIVOT
6 1 EA 305109 ROLL, PIN (0.250, 3.500)
7 2 EA 95567-050 VALVE, SEQUENCE
8 2 EA 303856 ADAPTER, ELBOW
9 2 EA 303812 ADAPTER, STRAIGHT
10 2 EA 303837 ADAPTER, BRANCH TEE
11 4 EA 6284 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.000 L)
12 1 EA 4108348 INSERT, PIPE POSITIONER - FIXED JAW
13 1 EA 4108349 INSERT, PIPE POSITIONER JAW - 8 5/8
14 2 EA 303815 ADAPTER, STRAIGHT
15 2 EA 4040282 ADAPTER, BRANCH TEE

6-16
SHEET 1
CYLINDER - HYDRAULIC
ASSEMBLY 426897 REVISION A

16 13 15
6 8 2
14 1
5

7
9
4
3
11

6-17
SHEET 1
CYLINDER - HYDRAULIC
ASSEMBLY 426897 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426897 CYLINDER - HYDRAULIC
1 1 EA V005374 O-RING
2 1 EA V005373 BACK-UP
3 1 EA V005597 SEAL
4 1 EA V005596 WIPER
5 1 EA V005372 O-RING
6 1 EA V005370 SEAL
7 1 EA ------------------ O-RING
8 2 EA V005795 WEAR RING
9 2 EA V005594 WEAR RING
10 1 KIT V013765 SEAL KIT (includes items 1-8)
11 1 EA V010149 LOCKNUT
12 2 EA V003612 PORT PLUG
13 1 EA ------------------ TUBE ASSEMBLY
14 1 EA V013766 ROD ASSEMBLY
15 1 EA ------------------ HEADCAP
16 1 EA ------------------ PISTON

6-17
SHEET 2
PIPE POSITIONER ASSEMBLY
ASSEMBLY 1583580 REVISION A
19 20

12 23
10

11

9 7
13

2 2 18 19 20

2 18 2 1

24

24

6-18
SHEET 1
PIPE POSITIONER ASSEMBLY
ASSEMBLY 1583580 REVISION A
8
5

16 15 17

17 15

3 4 6 14

9 22 21
12
11 13

12

9
10

11
12

6-18
SHEET 2
PIPE POSITIONER ASSEMBLY
ASSEMBLY 1583580 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1583580 PIPE POSITIONER ASSEMBLY
1 1 EA 426885 ARM, STABILIZER - SWING
2 2 EA 426887 BRACKET, SLIDE - STABILIZER
3 4 EA 426893 PAD, WEAR - LONG
4 4 EA 426894 PAD, WEAR - LONG
5 8 EA 426889 PLATE, CLAMP - WEAR PAD
6 1 EA 98841 CYLINDER, HYDRAULIC - 3" BORE 6-19
7 1 EA 1584095 CLAMP, PIPE POSITIONER
8 4 EA 434788 BAR, PIPE POSITIONER
9 1 EA 1584114 SUPPORT, PIPE POSITIONER JAW
10 1 EA 1584116 JAW, PIPE POSITIONER
11 2 EA 438311 PIN, SHEAR - PIPE POSITIONER
12 1 EA 438310 PIN, CLEVIS, PIPE POSITIONER
13 1 EA 1584094 SLEEVE, WEAR - STABILIZER (9-1/4")
14 2 EA 303856 ADAPTER, ELBOW
15 20 EA 5989 WASHER, LOCK (3/8, SPRING)
16 8 EA 16083 WASHER, FLAT
17 20 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
18 8 EA 42711 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.750L)
19 8 EA 55932 WASHER, FLAT (3/4, HARDENED)
20 8 EA 42606 NUT, LOCK
21 3 EA 5975 WASHER, LOCK (1/2, SPRING)
22 3 EA 9147 CAPSCREW, SOCKET HEAD (1/2-13UNC, 1.750L)
23 2 EA 409860 ROLL PIN
24 2 EA 5929 FITTING, GREASE

6-18
SHEET 3
CYLINDER, HYDRAULIC
ASSEMBLY 98841 - REVISION -

14 8
3 7
13
5 11 4 15
12

9 6 2 1

20 21

17
16

6-19
SHEET 1
CYLINDER, HYDRAULIC
ASSEMBLY 98841 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


98841 CYLINDER, HYDRAULIC
1 1 EA. ------ WIPER
2 1 EA. ------ U-CUP (DUAL LIP)
3 1 EA. V005373 BACK-UP
4 1 EA. V005374 O RING
5 2 EA. ------ U-CUP
6 1 EA. ------ O RING
7 1 EA. V002363 NYLON PLUG
8 1 EA. V002362 SETSCREW
9 1 EA. V005382 LOCK-NUT
11 1 EA. ------ TUBE ASSEMBLY
12 1 EA. ------ ROD
13 1 EA. V004573 PISTON
14 1 EA. ------ HEAD
15 1 EA. ------ HEADCAP
16 2 EA. ------ CLIP PIN
17 2 EA. V003839 CLEVIS PIN
18 2 EA. ------ PORT PLUG (Not Shown)
19 1 EA. ------ LOCKNUT, CLEVIS
20 1 EA. ------ CAPSCREW
21 1 EA. V001208 ROD CLEVIS
1 EA. V004572 SEAL KIT
(Includes Items 1-6)

6-19
SHEET 2
ROTARY DRIVE ASSEMBLY
ASSEMBLY 437872 REVISION D

52
29 41 45
53 54

47

46
50
57
9
41 55

56

18

17
9 7
2 7
43

2 17 18

9
4

43

3
51
1

6-20
SHEET 1
ROTARY DRIVE ASSEMBLY
ASSEMBLY 437872 REVISION D

32

49
43

42 37
48
15 30 14

27

36 37

5 6

6-20
SHEET 2
ROTARY DRIVE ASSEMBLY
ASSEMBLY 437872 REVISION D

6-20
SHEET 3
ROTARY DRIVE ASSEMBLY
ASSEMBLY 437872 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437872 ROTARY DRIVE ASSEMBLY
1 1 EA 437850 ROTARY DRIVE GEARCASE ASSEMBLY 6-21
2 2 EA 62132 MOTOR , HYDRAULIC - PISTON 6-22
3 1 EA 429607 WELDMENT, HEAD GUIDE - RH
4 1 EA 429606 WELDMENT, HEAD GUIDE - LH
5 12 EA 429589 PAD, WEAR - ROTARY HEAD
6 12 EA 429590 SHIM, PAD - WEAR - ROTARY HEAD
7 2 EA 95784 FLANGE, 1-1/2 FLANGED TEE
8 1 EA 320929 COUPLING, PIPE - 3 NPT
9 10 EA 353311 ADAPTER, SPLIT FLANGE KIT
14 12 EA 426374 CAPSCREW, HEX HEAD - GR8 (7/8-9 UNC, 2.25L)
15 12 EA 438680 WASHER, NORDLOCK - 7/8"
17 4 EA 6414 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750L)
18 4 EA 49149 WASHER, FLAT (0.625, HARDENED)
27 4 EA 4339680 PIN, DOWEL - HEAD GUIDE
29 2 EA 337800 ELBOW, PIPE - 90DEG
30 14 FT 37946 WIRE, SAFETY -16 GA.STAINLESS STEEL
32 2 EA 400680 BAR, CHOCK
36 64 EA 423852 CAPSCREW, BRASS - HEX HEAD (1/2-13UNC, 1
1/4L)
37 76 EA 438683 WASHER, NORDLOCK - 1/2"
41 8 EA 53560 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 6.000)
42 12 EA 37951 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L
DRILLED HEAD)
43 3 EA 320090 ADAPTER, STRAIGHT
45 1 EA 303867 ADAPTER, 90 DEG
46 1 EA 303826 ADAPTER, STRAIGHT
47 1 EA 303958 ADAPTER, TEE
48 1 EA 1531324 BRACKET, ACTIVATION - ROTARY HEAD
49 1 EA T106061 BRACKET, FLAGGIN - PROXIMITY SENSOR
50 2 EA 58473 GASKET, PUMP - "C" FLANGE
51 1 EA 442617 RING, DUST DEFLECTOR - ROTARY HEAD
52 1 EA 4110246 HOSE ASM - SCBM500-48-29-CD61
53 1 EA 320858 NIPPLE, PIPE
54 1 EA 4112145 FLANGE
55 2 EA 414537 SPLIT FLANGE
56 1 EA 4112590 ADAPTER, GAUGE PORT
57 8 EA 42739 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.750L)

6-20
SHEET 4
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 437850 - REVISION -

63 64

60

19 23

17 21

20

31

18 22

43

35 32 48

51
36 44

6-21
SHEET 1
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 437850 - REVISION -

11 50
14

26 27
34
49
8 13
40
24 25

16
15

38
5
2

6 7 27 28

24 25 9 10 30
42 3
12 33 21
17

6-21
SHEET 2
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 437850 - REVISION -

61

53 54 55

52

61

59 58 57

1 37

39

29

62

61

6-21
SHEET 3
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 437850 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


437850 ROTARY DRIVE GEARCASE ASSEMBLY
1 2 EA. 38342 ADAPTER, SPLINE
2 4 EA. 98894 KEY
3 1 EA. V015311 SHAFT
4 2 EA. V015312 PINION, 24T
5 2 EA. V015313 GEAR, 84T
6 2 EA. V015314 PINION, 24T
7 1 EA. V015315 GEAR, 110T
8 2 EA. V015321 COVER, END
9 1 EA. 98903 SPACER
10 1 EA. V015316 SPACER
11 2 EA. 407162 LOCKNUT
12 1 EA. V015322 PLATE, SEAL
13 1 EA. 98907 CARRIER, BEARING
14 1 EA. V005119 HOUSING, SEAL
15 1 EA. V012375 CASE
16 1 EA. V015317 COVER
17 14 EA. 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
18 13 EA. ------- CAPSCREW, HEX HEAD - GR5 (1/2-13, 3.50L)
19 8 EA. 98912 CAPSCREW, HEX HEAD - GR5 (5/8-11, 4.00L)
20 6 EA. ------- CAPSCREW, SOCKET HEAD (12-13, 2.750L)
21 14 EA. 5962 WASHER, LOCK - 3/8
22 13 EA. 5975 WASHER, LOCK - 1/2
23 8 EA. 98914 WASHER, LOCK - 5/8
24 4 EA. 98915 BEARING CONE
25 4 EA. 98916 BEARING CUP
26 1 EA. 98917 BEARING CONE
27 2 EA. 41137 BEARING CUP
28 1 EA. 41138 BEARING CONE
29 2 EA. 37801 BEARING, BALL
30 1 EA. 98920 PIN, ROLL
31 2 EA. ------- PIN, DOWEL
32 1 EA. 98921 BUSHING
33 1 EA. ------- PLUG, MAGNETIC
34 2 EA. 98923 PLUG, COUNTERSUNK HEX
35 1 EA. 98924 PLUG/O RING
36 1 EA. 98729 PLUG, MAGNETIC
37 2 EA. 38355 SNAPRING
38 2 EA. 98925 SNAPRING
39 2 EA. 98736 SNAPRING
40 1 EA. 98926 SNAPRING
42 1 EA. 61892 SEAL, SPECIAL
43 1 EA. ------- NAMEPLATE
44 1 EA. 69616 WINDOW, OIL LEVEL
45 1 EA. V004855 TAG, OIL EMPTY
46 2 EA. ------- PLUG, PLASTIC (SHIPPING)
48 1 EA. 98929 FITTING, BREATHER
49 2 EA. 98930 SHIM SET
50 8 EA. 98931 SETSCREW
51 1 EA. V002476 PLUG, SQUARE HEAD
6-21
SHEET 4
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 437850 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


52 1 EA. V015318 HOUSING, SEAL
53 5 EA. V004563 SHIM, .005
54 5 EA. V004564 SHIM, .007
55 6 EA. V004565 SHIM, .020
57 1 EA. V015319 SEAL, FACE
58 1 EA. V015320 SEAL SPACER
59 2 EA. V004566 SEAL
60 6 EA. ------- CAPSCREW, SOCKET HEAD (1/2-13, 1.25L)
61 4 EA ------- FITTING, GREASE
62 2 EA ------- BALL BEARING
63 1 EA ------- CAPSCREW, HEX HEAD (5/8-18, 1.00L)
64 1 EA ------- WASHER

6-21
SHEET 5
MOTOR, HYDRAULIC
ASSEMBLY 95176 - REVISION A

22 8
16 5 6 7
3 4
2
21
1

11
12 15
14
17
9
20 17 10

19 13

6-22
SHEET 1
MOTOR, HYDRAULIC
ASSEMBLY 95176 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


62132 MOTOR, HYDRAULIC
1 1 EA -------- SHAFT ASSEMBLY
2 1 EA -------- SHIM
3 1 EA -------- RETAINING RING
4 1 EA 59234 SHAFT SEAL
5 1 EA -------- SEAL RETAINER GASKET
6 1 EA -------- SEAL RETAINER
7 4 EA -------- GASKET
8 4 EA -------- SCREW
9 1 EA -------- SERVO STEM
10 1 EA -------- BALANCE PLATE
11 2 EA -------- SPACER
12 2 EA -------- CAPSCREW, SOCKET HEAD (10-24, 2.75L)
13 8 EA 59210 WASHER
14 8 EA -------- SCREW, WASHER HEAD (3/8-16, 1.25L)
15 1 EA V015324 OUTPUT BALANCE CONTROL ASSEMBLY
16 1 EA V015325 INPUT SERVO CONTROL ASSEMBLY
17 3 EA 58501 TETRASEAL
19 3 EA -------- CAPSCREW, HEX HEAD
20 1 EA 58502 SHUTTLE VALVE ASSEMBLY 6-23
21 1 EA 59208 O-RING
22 1 EA 59209 O-RING

1 EA V015323 Seal Kit - includes 1 gasket seal, 1 shaft seal,


4 washers, 1 o-ring)

6-22
SHEET 2
SHUTTLE VALVE W/TWO ORIFICES
ASSEMBLY 58502 REVISION -

6 4 5 2 1 8 7
14
9

10

11

6-23
SHEET 1
SHUTTLE VALVE W/TWO ORIFICES
ASSEMBLY 58502 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


58502 SHUTTLE VALVE W/TWO ORIFICES
1 2 EA -------- PLUG
2 2 EA -------- O-RING
3 2 EA -------- SPRING
4 2 EA -------- WASHER, SPRING CENTER
5 1 EA -------- SPOOL
6 1 EA -------- BODY
7 1 EA -------- PLUG
8 1 EA -------- O-RING
9 1 EA -------- SPRING, RELIEF VALVE
10 1 EA -------- SPRING, RELIEF VALVE
11 1 EA -------- SEAT
14 2 EA -------- SHIM WASHER
(items 2 and 8 are included in V002839 seal kit)

6-23
SHEET 2
CAROUSEL INSTALLATION
ASSEMBLY 434433 REVISION B

13
10 15
4 1
9
1 13

11 15

6 2

6-24
SHEET 1
CAROUSEL INSTALLATION
ASSEMBLY 434433 REVISION B

9
8 13
13 15

10
12
17
7
22
6
2
24 5
3

4
18
19 14

20

6-24
SHEET 2
CAROUSEL INSTALLATION
ASSEMBLY 434433 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


434433 CAROUSEL INSTALLATION
1 1 EA 437740 ASSEMBLY, PIPE RACK - 30 FT PIPE 6-25
2 1 EA 426419 PLATE, INDEX
3 1 EA 411467 CAP, END - CAROUSEL/INDEX
4 1 EA 96535 CAP BEARING
5 1 KIT 418987 KIT, SHIM - PIPE-RACK
6 1 EA 96421 WASHER, THRUST
7 1 EA 95550 CYLINDER, 1 1/2" BORE
22475 Rod Seal Kit
22476 Piston Bore Kit
8 1 EA 426446 PIN, CAROUSEL - INDEX/LOCK
9 1 EA 4274976 CYLINDER, 3" BORE 6-
10 1 EA 426447 PIN, CAROUSEL - INDEX CYLINDER - BASE
11 1 EA 426870 PIN, CAROUSEL - INDEX CYLINDER - ROD END
12 2 EA 432031 FITTING
13 2 EA 303856 ADAPTER, ELBOW
14 2 EA 5929 FITTING, GREASE
15 2 EA 305109 ROLL, PIN
16 8 EA 42723 CAPSCREW, HEX HEAD - GR8
17 8 EA 56006 WASHER, FLAT
18 4 EA 74373 CAPSCREW, HEX HEAD - GR8
19 8 EA 62041 WASHER, FLAT
20 4 EA 73792 NUT, HEX - GR8
21 8 EA 42730 CAPSCREW, HEX HEAD - GR8
22 8 EA 55185 WASHER, FLAT
23 1 EA 96392 BEARING, JOURNAL - PIPERACK
24 1 EA 96391 BEARING, JOURNAL - PIPERACK

6-24
SHEET 3
CAROUSEL ASSEMBLY
ASSEMBLY 437740 REVISION -

1 2

5 3 3 4

6-25
SHEET 1
CAROUSEL ASSEMBLY
ASSEMBLY 437740 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


437740 CAROUSEL ASSEMBLY
1 1 EA 426843 CAROUSEL TUBE ASSY, LOWER SKSS
2 1 EA 434532 CAROUSEL, TUBE ASSY, UPPER, 30
3 20 EA 55932 WASHER,FLAT 0.750, HARDENED
4 10 EA 56004 NUT,HEX GR8 - 3/4-10UNC
5 10 EA 42744 CAPSCREW,HXHEAD GR8 - 3/4-10UN

6-25
SHEET 2
PIPE RACK INSTALLATION
ASSEMBLY 4348295 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4348295 PIPE RACK INSTALLATION
1 2 EA 426859 HYDRAULIC CYLINDER - 5"" BORE 6-29
2 2 EA 96518 CAP, BEARING - PIPE RACK
3 4 EA 305109 ROLL, PIN
4 2 EA 5929 FITTING, GREASE - STRAIGHT
5 8 EA 73792 NUT, HEX - GR8
6 4 EA 303855 ADAPTER, 90DEG
7 16 EA 62041 WASHER, FLAT
8 2 EA 426449 PIN, CAROUSEL - SWING
9 8 EA 62042 CAPSCREW, HEX HEAD - GR8
10 2 EA 426448 PIN, CAROUSEL - SWING
11 1 EA 435996 PLATE, REST - UPPER,
12 1 EA 96421 WASHER, THRUST - PIPE RACK
13 2 EA 96391-050 BEARING, JOURNAL
14 1 EA 434534 PIPE RACK ASSEMBLY - 30FT
15 10 EA 320387 CAPSCREW, HEX HEAD - GR5
16 5 EA 1509782 CAP, MOUNTING - PIPE RACK
17 10 EA 429951 BEARING, HALF - CAROUSEL
18 10 EA 1509519 KEEPER, CAROUSEL - PIVOT SUPPORT
19 10 EA 5989 WASHER, SPRING LOCK
20 10 EA 42570 CAPSCREW, HEX HEAD - GR5

6-27
SHEET 1
PIPE RACK ASSEMBLY
ASSEMBLY 434534 REVISION B

16

27 11

17 19

28
24 24 23 22
11

10

1 2

6-28
SHEET 1
PIPE RACK ASSEMBLY
ASSEMBLY 434534 REVISION B

15 21 20

14
10

25 26
12
13

4
8

5
6
9

7 17 18

6-28
SHEET 2
PIPE RACK ASSEMBLY
ASSEMBLY 434534 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


434534 PIPE RACK ASSEMBLY
1 1 EA 437629 RACK, PIPE - LOWER SECTION, STA
2 1 EA 434530 RACK, PIPE - UPPER SECTION
3 1 EA 40215 RETAINER, SHAFT - PIPE RACK ROLLER
4 1 EA 40172 SHAFT, PIPE RACK ROLLER
5 1 EA 437934 ROLLER, TAPERED - PIPE RACK
6 1 EA 40217 SEAL, RETAINER - PIPE RACK ROLLER
7 1 EA 40171 RETAINER, PIPE RACK
8 2 EA 40037 RING, RETAINER
9 1 EA 40009 BEARING
10 1 EA 84885 VALVE, COUNTERBALANCE - DUAL 6-32B
11 2 EA 5929 FITTING, GREASE STRAIGHT
12 1 EA 426446 PIN, CAROUSEL - INDEX/LOCK
13 1 EA 95550 CYLINDER, 1 1/2" BORE
22475 Rod Seal Kit (Contains Rod Seal, Bushing,
Bushing Retainer, Rod Wiper & Bushing O Ring
22476 Piston Bore Kit (Contains Wear Ring, Piston Seal &
twoTube End Seals)
14 2 EA 404558 ADAPTER, ELBOW - 90 DEG
15 2 EA 405178 ADAPTER, STRAIGHT
16 2 EA 303902 ADAPTER, STRAIGHT
17 4 EA 5975 WASHER, LOCK (SPRING, 1/2")
18 2 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L)
19 2 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.25L)
20 2 EA 5989 WASHER, LOCK (SPRING, 3/8")
21 2 EA 42725 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.00L)
22 10 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
23 10 EA 36697 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 3.250L)
24 20 EA 55932 WASHER, FLAT (0.750 HARDENED)
25 8 EA 56006 WASHER, FLAT (0.375 HARDENED)
26 8 EA 42723 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.250L)
27 1 EA 96391 BEARING, JOURNAL - PIPERACK
28 1 EA 4141470 SPACER, PIPE RACK

6-28
SHEET 3
CYLINDER ASSEMBLY
ASSEMBLY 426859 REVISION A

19
9
18
12 6 16 4
17 3
5

21

11
7 8 2
1
20

14

15

6-29
SHEET 1
CYLINDER ASSEMBLY
ASSEMBLY 426859 REVISION A

ITEM U/M PART NO. DESCRIPTION


426859 HYDRAULIC CYLINDER - 5" BORE
1 1 V010675 WIPER
2 1 V010676 SEAL
3 1 V006884 O-RING
4 1 V006885 BACK-UP RING
5 1 V006886 O-RING
6 1 V006887 SEAL
7 1 V005789 O-RING
8 2 V01677 WEAR RING
9 2 V006888 WEAR RING
10 1 V012007 SEAL KIT (includes items 1-9)
11 1 V004886 LOCKNUT (nylon insert)
12 2 ---------------- PIPE PLUG
13 2 V005381 PORT PLUG
14 2 V005380 PORT PLUG
15 2 V012966 COUNTERBALANCE VALVE
16 1 ---------------- TUBE ASSEMBY
17 1 V013139 ROD ASSEMBLY
18 1 V012010 HEAD
19 1 ---------------- PISTON
20 2 V013140 BUSHING
21 2 V013141 BUSHING

6-29
SHEET 2
INSTALLATION, DRILL PIPE CATCHER
ASSEMBLY 436014 REVISION B

6-30
SHEET 1
INSTALLATION, DRILL PIPE CATCHER
ASSEMBLY 436014 REVISION B

21 24 25 22 23 26

20
19

6-30
SHEET 2
INSTALLATION, DRILL PIPE CATCHER
ASSEMBLY 436014 REVISION B

15

15 16 17

10 11 14

7 6
5 8 9

6-30
SHEET 3
INSTALLATION, DRILL PIPE CATCHER
ASSEMBLY 436014 REVISION B

16 17

14 12 10

14 13 10

10 11 14

14 12 10

14 13 10

6-30
SHEET 4
INSTALLATION, DRILL PIPE CATCHER
ASSEMBLY 436014 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


436014 INSTALLATION, DRILL PIPE CATCHER
1 1 EA 438918 ASSEMBLY, PIPE CATCHER CRADLE 6-31
2 1 EA 438898 ASSEMBLY, PIPE CATCHER W/ACTUATING ARM - 6-32
UPPER
3 1 EA 438888 ASSEMBLY, PIPE CATCHER W/ACTUATING ARM - 6-32A
LOWER
4 1 EA 84885 VALVE, COUNTERBALANCE - DUAL 6-32B
5 1 EA 303856 ADAPTER, ELBOW
6 3 EA 303813 ADAPTER, STRAIGHT
7 2 EA 303955 ADAPTER, TEE
8 2 EA 320038 WASHER, FLAT ( 0.375, TYPE B)
9 2 EA 13065 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.00L)
10 26 EA 5965 WASHER, LOCK ( 3/4 SPRING)
11 10 EA 8279 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.50L)
12 8 EA 320382 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.50L
DRILLED HEAD)
13 8 EA 320383 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.75L
DRILLED HEAD)
14 1 EA 37946 WIRE, SAFETY
15 4 EA 303889 ADAPTER
16 4 EA 430046 ADAPTER, 90 DEG
17 4 EA 422336 ADAPTER, REDUCER
18 1 EA T106067 PIPE CATCHER CRADLE ASSEMBLY 6-33
19 1 EA 441170 GUIDE, HANGING HOSE
20 1 EA 441153 MOUNT, HANGING HOSE GUIDE
21 1 EA 442216 MOUNT, HOSE GUIDE
22 3 EA 5991 NUT, HEX (3/8-16UNC)
23 3 EA 16083 WASHER, FLAT (0.375, TYPE A)
24 3 EA 7574 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750L)
25 3 EA 42627 WASHER, FLAT (0.500, TYPE A)
26 3 EA 42570 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L)
1 EA 439075 HOSE KIT - MAST CIRCUIT SD8 8-15A

6-30
SHEET 5
PIPE CATCHER CRADLE ASSEMBLY
ASSEMBLY 438918 REVISION A

6-31
SHEET 1
PIPE CATCHER CRADLE ASSEMBLY
ASSEMBLY 438918 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


438918 PIPE CATCHER CRADLE ASSEMBLY
1 1 EA 438914 WELDMENT, RETAINING ARM (SK-L)
2 2 EA 431546 PAD, WEAR, SAFETY ARM
3 8 EA 431609 CAPSCREW, SOCKET HEAD - GR5 (3/8-16UNC, 0.50L)

6-31
SHEET 2
UPPER PIPE CATCHER ASSEMBLY W/ACTUATING ARM
ASSEMBLY 438898 REVISION B

4 6
9 8
2 3
10

6-32
SHEET 1
UPPER PIPE CATCHER ASSEMBLY W/ACTUATING ARM
ASSEMBLY 438898 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


438898 UPPER PIPE CATCHER ASSEMBLY W/ACTUATING ARM
1 1 EA 438897 WELDMENT, SECONDARY - UPPER
2 1 EA 436015 WELDMENT, PIPE CATCHER ARM
3 1 EA 95548 CYLINDER, HYDRAULIC - 2" BORE
3A 22412 seal kit
4 2 EA 303813 ADAPTER, STRAIGHT
5 2 EA 431608 SCREW, SHOUDLER - SOCKET HEAD
6 2 EA 6112 SCREW SET - HEX SOCKET
7 2 EA 431545 BUSHING, SAFETY ARM
8 1 EA 18518 NUT, LOCK
9 1 EA 304896 ROLL, PIN
10 1 EA 42632 WASHER, FLAT

6-32
SHEET 2
LOWER PIPE CATCHER ASSEMBLY W/ACTUATING ARM
ASSEMBLY 438888 REVISION A

4
2 5 3 9
8
10
7

6-32A
SHEET 1
LOWER PIPE CATCHER ASSEMBLY W/ACTUATING ARM
ASSEMBLY 438888 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


438888 LOWER PIPE CATCHER ASSEMBLY W/ACTUATING ARM
1 1 EA 438896 WELDMENT, SECONDARY - LOWER
2 1 EA 436015 WELDMENT, PIPE CATCHER ARM
3 1 EA 95548 CYLINDER,HYDRAULIC - 2" BORE
3A 22412 seal kit
4 2 EA 303813 ADAPTER, STRAIGHT
5 2 EA 431608 SCREW, SHOULDER - SOCKET HEAD- GR10.9
6 2 EA 6112 SCREW- SET, HEX SOCKET
7 2 EA 431545 BUSHING, SAFETY ARM
8 1 EA 18518 NUT, LOCK
9 1 EA 304896 ROLL, PIN
10 1 EA 42632 WASHER, FLAT

6-32A
SHEET 2
COUNTERBALANCE VALVE - DUAL
ASSEMBLY 84885 REVISION A

6-32B
SHEET 1
COUNTERBALANCE VALVE - DUAL
ASSEMBLY 84885 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


84885 COUNTERBALANCE VALVE - DUAL
1 2 EA V004403 REPLACEMENT CARTRIDGE (1 PER VALVE)
1A EA V004404 SEAL KIT (1 PER CARTRIDGE

6-32B
SHEET 2
PIPE CATCHER CRADLE ASSEMBLY
ASSEMBLY T106067 REVISION -

6-33
SHEET 1
PIPE CATCHER CRADLE ASSEMBLY
ASSEMBLY T106067 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


T106067 PIPE CATCHER CRADLE ASSEMBLY
1 1 EA T106068 WELDMENT, RETAINING ARM (SK-L)
2 2 EA 431546 PAD, WEAR, SAFETY ARM
3 8 EA 431609 CAPSCREW, SOCKET HEAD - GR5 (3/8-16UNC, 0.50L)

6-33
SHEET 2
SECTION 7 - DRILLING TOOLS/ACCESSORIES

DESCRIPTION ASSEMBLY NO. SECT-PAGE


DRILLING ACCESSORIES - 8 5/8 - 16M 4131759 7-1
KIT - DRILL PIPE - 8-5/8"" O.D. - 30' S-S 4195075 7-1A
TOP SUB WITH SHOCK SUB KIT 1577402 7-2
SHOCK SUB (5 1/2 INCH API REG PIN & BOX) 424521 7-2A
HORN INSTALLATION 1479697 7-3
RAPID FILL INSTALLATION 437869 7-4
CONNECTOR KIT - RAPID FILL SYSTEM 57338 7-5
HOSE KIT - RAPID FILL 441267 7-6
ENTERTAINMENT RADIO INSTALLATION 1722925 7-7
AUTO LUBE INSTALLATION - HYDRAULIC PUMP 4146346 7-8
CENTRAL LUBE TANK ASSEMBLY 1577413 7-8A
PUMP ASSEMBLY 1500577 7-8B
FALL ARREST SYSTEM INSTALLATION 1493403 7-9
FALL ARREST SYSTEM - LANYARD 1493402 7-10
TOW BAR INSTALLATION 1698277 7-11
HIGH PRESSURE WASHDOWN INSTALLATION 4274241 7-12
PRESSURE WASHER PUMP ASSEMBLY 4100087 7-13

SECT7
SHEET 1
DRILLING ACCESSORIES - 8 5/8" DRILL STEM
ASSEMBLY 4131759 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


4131759 DRILLING ACCESSORIES - 8 5/8" DRILL STEM
5 1 EA 435892 PLATE, RETAINER
7 1 EA 434798 JAW, AUTO TOOL - 8 5/8"
8 1 EA 436250 ROTARY DECK BUSHING
12 1 EA 25577 HOIST PLUG (6.0" BECO) - 7.625" TO 9.25"
13 1 EA 432812 BASKET, BIT
14 1 EA 95943 HORSE SHOE WRENCH - 7.625", 8", 8.625"
15 1 EA 442098 ROLLER, 8 5/8 PIPE,
17 1 EA 1494035 DUST SEAL, STEEL BACKED - 8.63 DIA
18 1 EA 1585983 ARM, STABILIZER, 8-5/8 - 9-1/4 - CAB SIDE
19 1 EA 1585984 ARM, STABILIZER, 8-5/8 - 9-1/4 - D/C SIDE
20 2 EA 1585773 ROLLER, 8-5/8 PIPE - PIPE SUPPORT
21 1 EA 1490841 BAIL, LIFTING (6-5/8 API REG)

7-1
SHEET 1
KIT - DRILL PIPE - 30' S-S x 8-5/8" O.D.
ASSEMBLY 4195075 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4195075 KIT - DRILL PIPE - 8-5/8" O.D. - 30' S-S
1 2 EA T106024 DRILL STEM, 30' X 8 5/8" X 1" WALL, 6 BE
2 1 EA 436177 SUB, BIT, 8-5/8" x 1

7-1A
SHEET 1
TOP SUB KIT WITH SHOCK SUB
ASSEMBLY 1577402 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1577402 TOP SUB KIT WITH SHOCK SUB
1 1 EA 424521 SHOCK SUB (5 1/2 INCH API REG PIN & BOX) 7-2A
2 1 EA 424407 ADAPTER FOR SHOCK SUB

7-2
SHEET 1
SHOCK SUB (5 1/2 INCH API REG PIN & BOX)
ASSEMBLY 424521 - REVISION A

1
2
10

23 4

7 17

5 12

8 11

9 14

20

13
15

14 16

17
24
2

19

18
21

7-2A
SHEET 1
SHOCK SUB (5 1/2 INCH API REG PIN & BOX)
ASSEMBLY 424521 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


424521 SHOCK SUB (5 1/2 INCH API REG PIN & BOX)
1 1 EA V011689 STEM, 5 1/2 INCH API REG PIN
2 2 EA V011690 POLY PACK SEAL
3 1 EA V011691 RETAINING RING
4 1 EA V011692 U. LOAD PLATE
5 12 EA V011693 CAPSCREW
6 1 EA V011694 COVER PLATE
7 1 EA V011695 WIPER SEAL
8 1 EA V011696 GUIDE RING
9 5 EA V011697 DISC SPRING
10 1 EA V011698 SPACER
11 4 EA V011699 DRIVE BLOCK
12 8 EA V011700 DISC SPRINGS
13 1 EA V011696 GUIDE RING
14 2 EA V011701 GUIDE RING
15 1 EA V011702 BUSHING
16 1 EA V011703 L. LOAD PLATE
17 1 EA V011704 RETAINING RING
18 1 EA V011705 O RING
19 1 EA V011706 WIPER SEAL
20 1 EA V011707 HOUSING, 5 1/2 INCH API REG BOX
21 1 EA V011708 WASHPIPE
23 1 EA V011709 RELIEF VALVE
24 2 EA V011710 GREASE FITTING
V011711 SEAL KIT (Includes items 2, 3, 7, 8, 10, 13, 14, 17, 18 & 19 - also order
item 11, V011699 not included in kit (requires 4))

7-2A
SHEET 2
HORN INSTALLATION
ASSEMBLY 1479697 REVISION -

7-3
SHEET 1
HORN INSTALLATION
ASSEMBLY 1479697 REVISION -

1
3

7-3
SHEET 2
HORN INSTALLATION
ASSEMBLY 1479697 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1479697 HORN INSTALLATION
1 1 EA 96908 HORN, ELECTRIC
2 2 EA 323628 NUT, HEX - LOCK
3 2 EA 426021 CAPSCREW, BUTTON HEAD
4 4 EA 437722 WASHER, FLAT (1/4")

7-3
SHEET 3
RAPID FILL INSTALLATION
ASSEMBLY 437869 REVISION A

7-4
SHEET 1
RAPID FILL INSTALLATION
ASSEMBLY 437869 REVISION A

1
11
22 23
10
2
22 21 12

7-4
SHEET 2
RAPID FILL INSTALLATION
ASSEMBLY 437869 REVISION A

14

16
17

18
17 18

16

15

7-4
SHEET 3
RAPID FILL INSTALLATION
ASSEMBLY 437869 REVISION A

20 20

8 9 12 12 8
6 6 7
7 7

13

7-4
SHEET 4
RAPID FILL INSTALLATION
ASSEMBLY 437869 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437869 RAPID FILL INSTALLATION
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-5
2 1 EA 431393 WIGGINS RAPID FILL WELDMENT
3 1 EA 401270 CAP-VENT
6 2 EA 400852 CHECK VALVE, SWING
7 3 EA 319632 NIPPLE, PIPE
8 2 EA 17701 ELBOW, PIPE STREET - 90DEG
9 1 EA 8377 TEE, PIPE
10 3 EA 30067 ADAPTER, STRAIGHT
11 1 EA 31396 ADAPTER, STRAIGHT
12 4 EA 35584 ADAPTER, STRAIGHT
13 1 EA 428852 ADAPTER, 90DEG - ELBOW
14 1 EA 37670 ADAPTER, ELBOW - 90DEG
15 1 EA 36671 ADAPTER, HYDRAULIC - 90DEG
16 2 EA 404484 ADAPTER, ELBOW
17 2 EA 61982 ADAPTER, REDUCER
18 1 EA 47025 ADAPTER, TEE
19 1 EA 39870 ADAPTER, NUT HEX CAP NUT
20 2 EA 421534 ADAPTER, STRAIGHT
21 2 EA 7792 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 4.00L)
22 4 EA 320040 WASHER, FLAT - 0.500
23 2 EA 6291 NUT, LOCK (1/2-13UNC)
24 1 EA 441267 HOSE KIT, WIGGINS RAPID FILL 7-6

7-4
SHEET 5
CONNECTOR KIT, RAPID FILL SYSTEM
ASSEMBLY 57338 REVISION B

11 12
4 5

2 1 3
7 8

7-5
SHEET 1
CONNECTOR KIT, RAPID FILL SYSTEM
ASSEMBLY 57338 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA. V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA. V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA. V003530 CAP, RECEIVER (FUEL)
4 1 EA. 98795 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA. 98796 CAP, RECEIVER (CRANK CASE)
6 1 EA. V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA. V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA. V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA. V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA. V011429 PLUG (HYDRAULIC)
11 1 EA. V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA. V003536 CAP, RECEIVER (COOLANT)
13 1 EA. V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA. V011430 PLUG (COOLANT)
15 1 EA. V003537 CENTRAL SERVICE BOX

- - - - -NOT INCLUDED IN KIT- - - - -


1 EA. V011425 NOZZLE, REFUELING

7-5
SHEET 2
HOSE KIT - WIGGINS RAPID FILL
ASSEMBLY 441267 REVISION A

7-6
SHEET 1
HOSE KIT - WIGGINS RAPID FILL
ASSEMBLY 441267 REVISION A

7-6
SHEET 2
HOSE KIT - WIGGINS RAPID FILL
ASSEMBLY 441267 REVISION A

7-6
SHEET 3
ENTERTAINMENT RADIO INSTALLATION
ASSEMBLY 1722925 REVISION B

5
8

1 7 1
6

7-7
SHEET 1
ENTERTAINMENT RADIO INSTALLATION
ASSEMBLY 1722925 REVISION B

7-7
SHEET 2
ENTERTAINMENT RADIO INSTALLATION
ASSEMBLY 1722925 REVISION B

9
9

7-7
SHEET 3
ENTERTAINMENT RADIO INSTALLATION
ASSEMBLY 1722925 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1722925 ENTERTAINMENT RADIO INSTALLATION
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
2 1 EA 983098 STEREO KIT
3 1 EA 983139 ANTENNA
4 1 EA 983099 SPEAKER
5 1 EA 4133506 COVER, RADIO MOUNTING
6 2 EA 1024313 CAPSCREW, BUTTON HEAD - (18-8SS 10-24, 0.50L)
7 2 EA 1479426 NUT, MACHINE SCREW - HEX (18-8SST, 10-24)
8 8 EA 1024321 CAPSCREW, BUTTON HEAD - (18-8SS -1/4-20, 0.50L)
9 3 EA 1024275 CAPSCREW, FLAT HEAD (18-8 SST - #10-24 UNC)

7-7
SHEET 4
AUTO LUBE INSTALLATION - HYDRAULIC PUMP
ASSEMBLY 4146346 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4146346 AUTO LUBE INSTALLATION - HYDRAULIC PUMP
1 1 EA 1577413 CENTRAL LUBE TANK ASSEMBLY 7-8A
2 6 EA 1514936 INJECTOR, SL1 - 2 BANK
3 1 EA 350870 INJECTOR , ASSEMBLY
4 3 EA 1514937 INJECTOR, SL1 - 4 BANK
5 1 EA 1514938 INJECTOR, SL1 - 5 BANK
6 2 EA V011198 INJECTOR, SL-1
7 4 EA 4146345 INJECTOR ASSEMBLY, SL-V XL - 2 BANK
8 2 EA 1591713 PLATE, CENTRAL LUBE & HAMMER OIL TAP
9 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.25L)
10 4 EA 42627 WASHER, FLAT (1/2")
11 4 EA 5975 WASHER, LOCK (1/2", SPRING)
12 5 EA 4075169 MOUNT, GREASE INJECTOR - 2 BANK
13 1 EA 4261082 MOUNT, GREASE INJECTOR - RT REAR JACK
14 1 EA 4261083 MOUNT, GREASE INJECTOR - LEFT REAR JACK
15 1 EA 432811 MANIFOLD, HYDRAULIC

7-8
SHEET 1
CENTRAL LUBE TANK ASSEMBLY
ASSEMBLY 1577413 REVISION G

6
3
7

29

13 42
40
18 41
4
36 38

10

19 30

17 2

31 32 33
35

22
37 27
23

24 14

26 25
8
11 16 15
5
9
34

39

7-8A
SHEET 1
CENTRAL LUBE TANK ASSEMBLY
ASSEMBLY 1577413 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1577413 CENTRAL LUBE TANK ASSEMBLY
1 1 EA 1577412 WELDMENT, CENTRAL LUBE TANK
2 1 EA 439077 GASKET, LUBE TANK
3 1 EA 1500575 WELDMENT, CENTRAL LUBE TANK LID
4 1 EA 1500577 PUMP ASSEMBLY 7-8B
5 4 EA 1524960 CLAMP, STAUFF - TWIN (0.50 OD)
6 1 EA 1577863 DIPSTICK, CENTRAL LUBE TANK
7 1 EA 1577864 AIR FILTER/BREATHER
8 1 EA 4115864 TUBE ASSEMBLY - CENTRAL LUBE PUMP -
RETURN
9 1 EA 4115866 TUBE ASSEMBLY - CENTRAL LUBE PUMP -
PRESSURE
10 1 EA 34865 ADAPTER, ELBOW - 90DEG
11 2 EA 7726 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 4.00L)
13 1 EA 1645088 ADAPTER, RUN TEE
14 1 EA 33340 ADAPTER, STRAIGHT
15 2 EA 42625 WASHER, FLAT (5/16")
16 2 EA 6002 WASHER, LOCK (5/16", SPRING)
17 1 EA 30067 ADAPTER, 90DEG - SWIVEL
18 1 EA 44431 ADAPTER, STRAIGHT
19 1 EA 31829 ADAPTER, 90DEG
22 1 EA 1646233 ADAPTER, 90DEG - SWIVEL
23 1 EA 36669-050 ADAPTER, 90DEG
24 1 EA 317584 ADAPTER, 90DEG
25 1 EA 44174 ADAPTER STRAIGHT
26 1 EA 18571 ADAPTER STRAIGHT
27 1 EA 8334 BUSHING
29 1 EA 34849 ADAPTER STRAIGHT
30 1 EA 37415 ADAPTER STRAIGHT
31 16 EA 42836 WASHER, FLAT (.375)
32 16 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L)
33 16 EA 5989 WASHER, LOCK (3/8", SPRING)
34 1 EA 4140870 SENSOR, GREASE LEVEL
35 1 EA 4109895 VALVE, SHUT OFF
36 1 EA 4431391 HOSE ASSEMBLY - JCBM2T-08-23.5
37 1 EA 436036 HOSE ASSEMBLY - JCAM2T-06-30
38 1 EA 4261256 HOSE ASSEMBLY - JCDG2-12-26
39 1 EA 19947 PLUG, SQ HEAD
40 1 EA 33335 ADAPTER, 90DEG
41 1 EA 71195 ADAPTER, ELBOW - 90DEG
42 1 EA 4431668 HOSE ASSEMBLY - JCBM2T-06-10

7-8A
SHEET 2
PUMP ASSEMBLY
ASSEMBLY 1500577 REVISION A

11

4 6
3
7
8
9

10

7-8B
SHEET 1
PUMP ASSEMBLY
ASSEMBLY 1500577 REVISION A

39 38
42
41 20
25
44

31 14
43 18
32
19
33
30 26 13
29
36 17
37 22
40 21
15 23
28
12
24

27

7-8B
SHEET 2
PUMP ASSEMBLY
ASSEMBLY 1500577 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1500577 PUMP ASSEMBLY
2 1 EA 4056737 PUMP ASSEMBLY (includes items 3 -11)
3 4 EA WASHER, LOCK
4 4 EA SCREW, CAP
5 1 EA 4388113 GASKET, PUMP
6 1 EA 438114 RECIPROCATOR ASSEMBLY
7 1 EA 4056727 GASKET, COPPER
8 1 EA 4388115 O-RING
9 1 EA 4388116 PIN
10 1 EA 4388117 DISPLACEMENT PUMP ASSEMBLY
11 1 EA LABEL

12 1 EA KIT, INSTALATION, VENT VALVE, ASSEMBLY (includes


items 13 -27
13 1 EA BUSHING, PIPE
14 1 EA ELBOW, STREET
15 1 EA FITTING, BUSHING, PIPE
16 1 EA BOLT, HEX
17 2 EA 4388118 VALVE, PRESSURE RELIEF
18 1 EA UNION, ADAPTER
19 1 EA UNION, SWIVEL
20 1 EA BUSHING
21 1 EA UNION, SWIVEL, 90 DEG.
22 1 EA ELBOW, STREET, PIPE
23 1 EA BRACKET, VENT VALVE
24 1 EA HOSE, VENT, 1/2"
25 2 EA HOSE
26 1 EA VALVE, VENT, ASSEMBLY
27 1 EA UNION, ADAPTER

28 1 EA KIT, INSTALATION, CONTOL MODULE, ASSEMBLY


(includes items 3, 29-44)
29 1 EA ADAPTER, MALE
30 1 EA MODULE, HYDRAULIC CONTROL
31 1 EA 4056731 VALVE, 3-WAY SOLENOID
32 1 EA 4056732 VALVE, FLOW REGULATING
33 1 EA 4056733 VALVE, PRESSURE REDUCING
34 1 EA ADAPTER, STRAIGHT THREAD
35 1 EA ADAPTER, STRAIGHT THREAD
36 1 EA ADAPTER, STRAIGHT THREAD
37 1 EA ADAPTER, STRAIGHT THREAD
38 1 EA HOSE 3/4" X 3/4" NPT
39 1 EA UNION, SWIVEL, 90 DEG.
40 1 EA UNION, ADAPTER, 90 DEG.
41 1 EA UNION, ADAPTER, 90 DEG.
42 1 EA HOSE, COUPLED, 1"
43 1 EA 4056735 GAUGE, PRESSURE
44 2 EA BOLT, HEX

7-8B
SHEET 3
FALL ARREST SYSTEM INSTALLATION
ASSEMBLY 1493403 REVISION A

15
10 15
8 4 5 12 11
8
15 3

13 14
13 14 7
14 13 6

9
2

7-9
SHEET 1
FALL ARREST SYSTEM INSTALLATION
ASSEMBLY 1493403 REVISION A

7-9
SHEET 2
FALL ARREST SYSTEM INSTALLATION
ASSEMBLY 1493403 REVISION A

7-9
SHEET 3
FALL ARREST SYSTEM INSTALLATION
ASSEMBLY 1493403 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1493403 FALL ARREST SYSTEM INSTALLATION
1 4 EA 428500 PLATE, MOUNT - SAFETY POST - VALVE SIDE
2 4 EA 428503 POST, SAFETY LINE - UPPER AND LOWER VALVE
SIDE
3 1 REF ------- STAINLESS STEEL CABLE (67')
4 1 REF ------- TENSION INDICATOR
5 1 REF ------- TURNBUCKLE
6 1 REF ------- SWAGELESS END CONNECTION
7 1 REF ------- SHOCK ABSORBER
8 2 REF ------- D-RING ANCHOR
9 1 REF ------- SAF-T-LINE TRAVELER
10 2 REF ------- FIXED INTERMEDIATE SUPPORT
11 12 EA 434119 WASHER, NORD LOCK (3/4")
12 12 EA 7762 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.00L)
13 4 EA 434995 WASHER, NORD LOCK (1/2")
14 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
15 4 EA 67981 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 4.500L)

REF 1493402 FALL ARREST SYSTEM - LANYARD (ITEMS 3 THRU 7-10


10
PART OF KIT 1493402)

7-9
SHEET 4
FALL ARREST SYSTEM - LANYARD
ASSEMBLY 1493402 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1493402 FALL ARREST SYSTEM - LANYARD
1 1 EA ------- CABLE, STAINLESS STEEL
2 1 EA ------- TENSION INDICATOR
3 1 EA ------- TURNBUCKLE
4 1 EA ------- SWAGELESS END CONNECTION
5 2 EA ------- FIXED INTERMEDIATE SUPPORT
6 1 EA ------- SHOCK ABSORBER
7 2 EA ------- D-RING ANCHOR
8 1 EA 1514765 SAF-T-LINE TRAVELER
9 1 EA 1514764 RETRACTABLE WEB LANYARD
10 1 EA 1514746 HARNESS
11 1 EA AUTO LOCKING KARABINER

7-10
SHEET 1
TOWBAR INSTALLATION
ASSEMBLY 1698277 REVISION A

5 6
5
6
4
6 6
2

1 7
8
8

4
5

6
6

6
1

4
5
4

7-11
SHEET 1
TOWBAR INSTALLATION
ASSEMBLY 1698277 REVISION A

4
5

5
4

2
1
7

7-11
SHEET 2
TOWBAR INSTALLATION
ASSEMBLY 1698277 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1698277 TOW BAR INSTALLATION
1 2 EA 1696348 MOUNT, TOWBAR
2 1 EA 1318678 TOW BAR
3 2 EA 1098909 PIN, ROUND (2 x 7.875)
4 4 EA 1697747 LUG, CHAIN - TOWBAR
5 4 EA 1511102 ROUND PIN ANCHOR SHACKLES
6 2 EA 1697756 CHAIN
7 4 EA 1231927 PIN,COTTER (0.50 x 3.00)
8 2 EA 1701966 SUPPORT, MOUNT - TOWBAR

7-11
SHEET 3
PRESSURE WASHER PUMP ASSEMBLY
ASSEMBLY 4100087 REVISION A

84
91

90

65 80
30

29

40
27 28
26
19 20 21

18

29
16
45 41
17 2
42
15 43 2
2
14
59

60

72
2

76
68

60
67 65

7-13
SHEET 1
PRESSURE WASHER PUMP ASSEMBLY
ASSEMBLY 4100087 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4100087 PRESSURE WASHER PUMP ASSEMBLY
2 1 EA 4572350 BASE PLATE ASSEMBLY
(includes base plate, front handle, washer, locknut, bolt,
isolator,
underbracket, jam nut, wheel, bolt, rear handle
14 4 EA 4572351 BOLT
15 4 EA 4572352 ENGINE SHIM
16 1 EA 4137172 ENGINE, 9 HP 7-14
17 1 EA 4421636 DECAL - "DO NOT USE ETHER"
18 1 EA 4421637 DECAL - "WARNING MUFFLER HOT"
19 1 EA 4421638 DECAL - " CAUTION ALLOW TO COOL"
20 1 EA 4421639 KEY
21 1 EA 4421670 BELTGUARD, BACK ASSEMBLY
(includes warning decals, edging, beltguard cover decal)
26 1 EA 4421671 SHEAVE
27 2 EA 4137173 BELT
28 1 EA 4421672 BUSHING
29 4 EA 4421673 BOLT
30 1 EA 4421674 BELTGUARD COVER ASSEMBLY
(includes edging, beltguard cover, decals, fastener,
nozzles and
grommet)
40 1 EA 4137174 SPRAY NOZZLE
41 1 EA 4421675 BUSHING
42 1 EA 4421676 SHEAVE
43 1 EA 4421677 KEY
45 1 EA 4137175 PUMP
59 1 EA 4421678 BY-PASS HOSE
60 2 EA 4421679 HOSE BARB
65 EA 4137176 O-RING (REPLACEMENT ONLY)
67 1 EA 4137177 UNLOADER
68 1 EA 4421690 HEAT DUMP VALVE
72 1 EA 4137178 FILTER ASSEMBLY
(includes filter outlet, o-ring, sight glass filter, screen
strainer,
filter inlet, garden hose, garden hose gasket)
76 1 EA 4137195 SCREEN STRAINER (included in item 72)
80 1 EA 4137198 HIGH PRESSURE HOSE ASSEMBLY
(quick connect plug, pressure hose, quick connect
socket)
84 1 EA 4137199 GUN/WAND ASSEMBLY
(includes quick connect plug, gun, wand, hand grip,
quick
connect socket)
90 1 EA 4421691 DECAL - "WARNING : RISK OF INJECTION"
91 1 EA 4137202 O-RING (REPLACEMENT ONLY)

7-13
SHEET 2
ENGINE-9HP
4137172 ASSEMBLY REVISION -

16C

16A
16B

7-14
SHEET 1
ENGINE-9HP
4137172 ASSEMBLY REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4137172 ENGINE, 9 HP
16A 1 EA 4421631 ENGINE AIR CLEANER ASSEMBLY
16B 1 EA 4421632 ELEMENT ASSEMBLY
16C 1 EA 4421633 MUFFLER ASSEMBLY
1 EA 4421634 RECOIL ASSEMBLY (not shown)
1 EA 4421635 STARTER (not shown)
1 EA 4572337 FUEL INJECTOR PUMP ASSEMBLY (not shown)
1 EA 4572338 FUEL INJECTOR (not shown)
1 EA 4572339 SOLENOID (not shown)

7-14
SHEET 2
BREAKER BOX ELECTRICAL ASSEMBLY
ASSEMBLY 440647 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


440647 BREAKER BOX ELECTRICAL ASSEMBLY
1 1 EA -------- MAIN BREAKER WITH 120V AC SHUNT TRIP
2 2 EA -------- 15 AMP @ 120V GFI
3 1 EA -------- 15 AMP @ 120V NO GFI
4 1 EA -------- 20 AMP @ 120V GFI
5 1 EA 4497427 15 AMP @ 240V GFI
7 4 EA 4497428 30 AMP @ 240V GFI
8 1 EA 4497429 50 AMP @ 240V GFI

7-15B
SHEET 1
SECTION 8 - HYDRAULICS/PLUMBING

DESCRIPTION ASSEMBLY NO. SECT-PAGE


HOSE KIT - HOC 437911 8-1
HOSE KIT - STANDARD CIRCUITS - SD25 437790 8-2
HOSE KIT - 20M MAST 439247 8-3
HOSE KIT - RADIATOR FAN DRIVE 437915 8-4
HOSE KIT - SUCTION 437916 8-5
HOSE KIT - AUXILLARY PUMP 437912 8-6
HOSE KIT - HYDROSTAT - MAIN 437913 8-7
HOSE KIT - HYDROSTAT - CONTROL 437914 8-8
HOSE KIT - DUST CURTAIN 437982 8-9
HOSE KIT - STANDARD CIRCUITS SD16 437997 8-10
HOSE KIT - SPECIAL 438001 8-11
HOSE KIT - CABLE TENSIONER 439096 8-12
HOSE KIT - TRAM MOTOR - 20M 440932 8-13
HOSE KIT - CASCADING STAIRS 441120 8-14
HOSE KIT - COMPRESSOR OIL COOLER 441929 8-15
HOSE KIT - MAST CIRCUITS - SD8 439075 8-15A
HOSE KIT - FUEL 438960 8-16
HOSE KIT - COMPRESSOR CONTROL T105729 8-17
MAIN AIR PLUMBING 437417 8-18
MAIN AIR MANIFOLD ASSEMBLY 437425 8-19
HYDRAULIC CYLINDER ASSEMBLY 439628 8-20
MAIN PUMP PIPING ASSEMBLY 1637737 8-21
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 84242 8-22
SUPER CHARGE MANIFOLD ASSEMBLY 440486 8-23
SUPER CHARGE MANIFOLD ASSEMBLY 430470 8-24
DRAIN MANIFOLD PIPING 430295 8-25
DRAIN MANIFOLD ASSEMBLY 439794 8-26
DRAIN MANIFOLD ASSEMBLY 440012 8-27
LOOP FILTER ASSEMBLY W/PLUMBING 429460 8-28
FILTER ASSEMBLY (LOOP) 402263 8-29
HYDRAULIC TANK INSTALLATION 4317392 8-30
HYDRAULIC RESERVOIR ASSEMBLY 4317391 8-31
FILTER, INTANK -12 MICRON 430899 8-32
HYDRAULIC PIPING ASSEMBLY 1637738 8-33
AUXILIARY CONTROL VALVE ASSEMBLY (6 SECTION) 4264398 8-33A
AUXILIARY CONTROL VALVE (6 SECTION) 1635291 8-33B
CONTROL VALVE - 6 SECTION 4262171 8-33C
HYDRAULIC PREP TO SHIP KIT 434148 8-34
ADAPTER SEAL KIT 434080 8-35
O RING SEAL KIT 434081 8-36
KIT -CAPS & PLUGS - FACE ORING SEAL 434219 8-37
KIT -CAPS & PLUGS - BOSS ORING SEAL 434220 8-38
MAST PLUMBING KIT - 20M 4195372 8-39

SECT8
SHEET 1
HOSE KIT - HOC
ASSEMBLY 437911 REVISION A

8-1
SHEET 1
HOSE KIT - HOC
ASSEMBLY 437911 REVISION A

8-1
SHEET 2
HOSE KIT - HOC
ASSEMBLY 437911 REVISION A

8-1
SHEET 3
HOSE KIT - SD25 STANDARD CIRCUITS
ASSEMBLY 437790 REVISION B

8-2
SHEET 1
HOSE KIT - SD25 STANDARD CIRCUITS
ASSEMBLY 437790 REVISION B

8-2
SHEET 2
HOSE KIT - SD25 STANDARD CIRCUITS
ASSEMBLY 437790 REVISION B

8-2
SHEET 3
HOSE KIT - 20M MAST
ASSEMBLY 439247 REVISION B

8-3
SHEET 1
HOSE KIT - 20M MAST
ASSEMBLY 439247 REVISION B

8-3
SHEET 2
HOSE KIT - 20M MAST
ASSEMBLY 439247 REVISION B

8-3
SHEET 3
HOSE KIT - RADIATOR FAN DRIVE
ASSEMBLY 437915 REVISION E

8-4
SHEET 1
HOSE KIT - RADIATOR FAN DRIVE
ASSEMBLY 437915 REVISION E

8-4
SHEET 2
HOSE KIT - RADIATOR FAN DRIVE
ASSEMBLY 437915 REVISION E

8-4
SHEET 3
HOSE KIT - SUCTION
ASSEMBLY 437916 REVISION -

8-5
SHEET 1
HOSE KIT - SUCTION
ASSEMBLY 437916 REVISION -

8-5
SHEET 2
HOSE KIT - SUCTION
ASSEMBLY 437916 REVISION -

8-5
SHEET 3
HOSE KIT - AUXILLARY PUMP
ASSEMBLY 437912 REVISION -

8-6
SHEET 1
HOSE KIT - AUXILLARY PUMP
ASSEMBLY 437912 REVISION -

8-6
SHEET 2
HOSE KIT - AUXILLARY PUMP
ASSEMBLY 437912 REVISION -

8-6
SHEET 3
HOSE KIT - HYDROSTAT MAIN
ASSEMBLY 437913 REVISION B

8-7
SHEET 1
HOSE KIT - HYDROSTAT MAIN
ASSEMBLY 437913 REVISION B

8-7
SHEET 2
HOSE KIT - HYDROSTAT MAIN
ASSEMBLY 437913 REVISION B

8-7
SHEET 3
HOSE KIT - HYDROSTAT CONTROL
ASSEMBLY 437914 REVISION -

8-8
SHEET 1
HOSE KIT - HYDROSTAT CONTROL
ASSEMBLY 437914 REVISION -

8-8
SHEET 2
HOSE KIT - HYDROSTAT CONTROL
ASSEMBLY 437914 REVISION -

8-8
SHEET 3
HOSE KIT - DUST CURTAIN
ASSEMBLY 437982 REVISION A

8-9
SHEET 1
HOSE KIT - DUST CURTAIN
ASSEMBLY 437982 REVISION A

8-9
SHEET 2
HOSE KIT - DUST CURTAIN
ASSEMBLY 437982 REVISION A

8-9
SHEET 3
HOSE KIT - STANDARD CIRCUITS SD16
ASSEMBLY 437997 REVISION A

8-10
SHEET 1
HOSE KIT - STANDARD CIRCUITS SD16
ASSEMBLY 437997 REVISION A

8-10
SHEET 2
HOSE KIT - STANDARD CIRCUITS SD16
ASSEMBLY 437997 REVISION A

8-10
SHEET 3
HOSE KIT - SPECIAL
ASSEMBLY 438001 REVISION B

8-11
SHEET 1
HOSE KIT - SPECIAL
ASSEMBLY 438001 REVISION B

8-11
SHEET 2
HOSE KIT - SPECIAL
ASSEMBLY 438001 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


438001 HOSE KIT - SPECIAL
1 2 EA 438012 HOSE ASSEMBLY, (-24x126.35 OAL, -20 CD 62 SF, -24 CD 62 SF 90)
2 2 EA 438011 HOSE ASSEMBLY, (24x132.35 OAL,-20 CD 62 SF, -24 CD 62 SF 90)
4 4 EA 432490 HOSE ASSEMBLY, (24 x 44.31 OAL,-20 CD 62 SF,-20 CD 62 SF 90)
5 1 EA 438026 HOSE ASSEMBLY, (24 x 121.39 OAL, -20 CD 62 SF, -24 CD62 SF 90)
6 1 EA 438027 HOSE ASSEMBLY, (24 x 114.39 OAL, -20 CD 62 SF, -24 CD62 SF 90)
7 2 EA 438028 HOSE ASSEMBLY, (24 x 117.64 OAL, -20 CD 62 SF, -24 CD62 SF 90)
8 1 EA 432493 HOSE ASSEMBLY, (24 x 70.35 OAL,-24 CD 62 SF,-20 CD 62 SF 90)
9 1 EA 432494 HOSE ASSEMBLY, (24 x 66.85 OAL,-24 CD 62 SF,-20 CD 62 SF 90)
10 1 EA 432452 HOSE ASSEMBLY, (24 x 64.35 OAL,-24 CD 62 SF, -20 CD 62 SF 90)
11 1 EA 432528 HOSE ASSEMBLY, (24x42.5 OAL, -24 CD 62 SF 90, -24 CD 62 SF 90)
12 1 EA 432529 HOSE ASSEMBLY, (24x63.5 OAL -24 CD 62 SF 90, -24 CD 62 SF 90)
13 4 EA 440942 HOSE ASSEMBLY, (24 X 75.46 OAL-20 CD 62 SF, -24 CD 62 S)
14 1 EA 440953 HOSE ASSEMBLY, (24 x 71.85" OAL, -24 CD 62 SF, -20 CD 62 SF 90)

8-11
SHEET 3
HOSE KIT - CABLE TENSIONER
ASSEMBLY 439096 REVISION -

8-12
SHEET 1
HOSE KIT - CABLE TENSIONER
ASSEMBLY 439096 REVISION -

8-12
SHEET 2
HOSE KIT - CABLE TENSIONER
ASSEMBLY 439096 REVISION -

8-12
SHEET 3
HOSE KIT - WATER INJECTION
ASSEMBLY 437983 REVISION B

8-12A
SHEET 1
HOSE KIT - WATER INJECTION
ASSEMBLY 437983 REVISION B

8-12A
SHEET 2
HOSE KIT - WATER INJECTION
ASSEMBLY 437983 REVISION B

8-12A
SHEET 3
HOSE KIT - TRAM MOTOR - 20M
ASSEMBLY 440932 REVISION A

8-13
SHEET 1
HOSE KIT - TRAM MOTOR - 20M
ASSEMBLY 440932 REVISION A

8-13
SHEET 2
HOSE KIT - TRAM MOTOR - 20M
ASSEMBLY 440932 REVISION A

8-13
SHEET 3
HOSE KIT - CASCADING STAIRWAY
ASSEMBLY 441120 REVISION A

8-14
SHEET 1
HOSE KIT - CASCADING STAIRWAY
ASSEMBLY 441120 REVISION A

8-14
SHEET 2
HOSE KIT - CASCADING STAIRWAY
ASSEMBLY 441120 REVISION A

8-14
SHEET 3
HOSE KIT - COMPRESSOR OIL COOLER
ASSEMBLY 441929 REVISION A

8-15
SHEET 1
HOSE KIT - COMPRESSOR OIL COOLER
ASSEMBLY 441929 REVISION A

8-15
SHEET 2
HOSE KIT - COMPRESSOR OIL COOLER
ASSEMBLY 441929 REVISION A

8-15
SHEET 3
HOSE KIT - MAST CIRCUITS - SD8
ASSEMBLY 439075 REVISION B

8-15A
SHEET 1
HOSE KIT - MAST CIRCUITS - SD8
ASSEMBLY 439075 REVISION B

8-15A
SHEET 2
HOSE KIT - MAST CIRCUITS - SD8
ASSEMBLY 439075 REVISION B

8-15A
SHEET 3
HOSE KIT - MAST CIRCUITS - SD8
ASSEMBLY 439075 REVISION B

8-15A
SHEET 4
HOSE KIT - MAST CIRCUITS - SD8
ASSEMBLY 439075 REVISION B

PART NO. DESCRIPTION


439075 HOSE KIT - MAST CIRCUITS - SD8

8-15A
SHEET 5
HOSE KIT - FUEL
ASSEMBLY 438960 REVISION A

8-16
SHEET 1
HOSE KIT - FUEL
ASSEMBLY 438960 REVISION A

8-16
SHEET 2
HOSE KIT - FUEL
ASSEMBLY 438960 REVISION A

8-16
SHEET 3
HOSE KIT - COMPRESSOR CONTROL
ASSEMBLY T105729 REVISION -

8-17
SHEET 1
HOSE KIT - COMPRESSOR CONTROL
ASSEMBLY T105729 REVISION -

8-17
SHEET 2
HOSE KIT - COMPRESSOR CONTROL
ASSEMBLY T105729 REVISION -

8-17
SHEET 3
MAIN AIR PLUMBING
ASSEMBLY 437417 REVISION A

8-18
SHEET 1
MAIN AIR PLUMBING
ASSEMBLY 437417 REVISION A

17
18 9
16
5
1
8

22

8-18
SHEET 2
MAIN AIR PLUMBING
ASSEMBLY 437417 REVISION A
12

23

12

22

7
1
9 19
6

10
1
20
21

14 15 13 2

11

8-18
SHEET 3
MAIN AIR PLUMBING
ASSEMBLY 437417 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437417 MAIN AIR PLUMBING
1 1 EA 437425 MAIN AIR MANIFOLD ASSEMBLY 8-19
2 1 EA 437435 MAIN AIR, PLUMBING - LOWER SECTION
3 2 EA 437413 TEE, PIPE - 3" NPT
4 1 EA 437418 NIPPLE, PIPE - 3" NPT
5 2 EA 337800 ELBOW, PIPE - 90 DEG
6 1 EA 45191 FLANGE, PIPE
7 1 EA 320858 NIPPLE, PIPE - 3" NPT
8 1 EA 433658 BRACKET, MOUNTING - MAIN AIR PIPING
9 2 EA 431018 BOSS, 3" MALE STEM
10 1 EA 45214 GASKET, FLANGE
11 1 EA 437416 BRACKET, SUPPORT,
12 2 EA 409682 CLAMP, 3" BOSS
13 2 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
14 2 EA 16083 WASHER, FLAT (0.375, TYPE A)
15 2 EA 5989 WASHER, LOCK (SPRING, 3/8")
16 1 EA 6415 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250L)
17 1 EA 42629 WASHER, FLAT (0.625, TYPE A)
18 1 EA 5984 WASHER, LOCK (SPRING, 5/8")
19 8 EA 42706 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.250L)
20 8 EA 5965 WASHER, LOCK (SPRING, 3/4")
21 8 EA 6371 NUT, HEX - GR5 (3/4-10UNC)
22 2 EA 136862 PLUG, PIPE - SQUARE HEAD
23 10 EA 409680 HOSE, HARDROK

8-18
SHEET 4
MAIN AIR MANIFOLD ASSEMBLY
ASSEMBLY 437425 REVISION A

8 3 4

1 7 5 6 2

8-19
SHEET 1
MAIN AIR MANIFOLD ASSEMBLY
ASSEMBLY 437425 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437425 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA 437415 PIPING ASSEMBLY, MAIN AIR - UPPER SECTION
2 1 EA 95178 VALVE, BALL - 3" NPT
3 1 EA 439628 CYLINDER, 2" BORE 8-20
4 1 EA 96225 HANDLE, MAIN AIR MANIFOLD
5 2 EA 37423 ADAPTER, 90 DEG
6 1 EA 30835 ADAPTER, ELBOW - 90 DEG
7 2 EA 136863 PLUG, PIPE - SQUARE HEAD
8 2 EA 303921 ADAPTER, ELBOW - 90 DEG

8-19
SHEET 2
HYDRAULIC CYLINDER
ASSEMBLY 439628 REVISION B

8-20
SHEET 1
HYDRAULIC CYLINDER
ASSEMBLY 439628 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data

1 1 EA V014656 ROD CLEVIS


1A 1525003 seal kit

8-20
SHEET 2
MAIN PUMP PIPING ASSEMBLY
ASSEMBLY 1637737 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1637737 MAIN PUMP PIPING ASSEMBLY
1 1 EA 431465 MOUNT, CONTROL VALVES
2 2 EA 84242 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 8-22
3 2 EA 431211 CLAMP, TUBING - MAST
4 2 EA 431593 ADAPTER, GAUGE PORT
6 1 EA 440486 SUPERCHARGE MANIFOLD ASSEMBLY 8-23
8 1 EA 431245 TUBE ASSEMBLY - HYDRAULIC - FEED
9 1 EA 431248 TUBE ASSEMBLY - HYDRAULIC - ROTATION
10 1 EA 431253 TUBE ASSEMBLY - HYDRAULIC - DRAIN
11 1 EA 440404 TUBE ASSEMBLY - HYDRAULIC - FEED - MAST
SUPPORT
12 1 EA 440403 TUBE ASSEMBLY - HYDRAULIC - ROTATATION -
MAST SUPPORT
13 4 EA 353311 ADAPTER, SPLIT FLANGE KIT
14 8 EA 332710 ADPATER, SPLIT FLANGE KIT
15 8 EA 320038 WASHER, FLAT (0.375, TYPE B)
16 4 EA 5989 WASHER, LOCK (3/8, SPRING)
17 4 EA 43052-050 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)
18 12 EA 320040 WASHER, FLAT (0.500, TYPE B)
19 20 EA 5975 WASHER, LOCK (1/2", SPRING)
22 2 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.25L)
23 8 EA 37095 CAPSCREW, HEX HEAD (5/8-11UNC, 3 3/4 LG)
24 16 EA 5984 WASHER, LOCK (5/8, SPRING)
25 8 EA 42738 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.250L)
26 4 EA 6414 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.75L)
27 12 EA 66205 SEAL, FLANGE, SPLIT - 4 BOLT - DUAL
DUROMETER
28 2 EA 303855 ADAPTER, 90DEG
29 2 EA 431135 COUPLING, TEST
30 1 EA 303812 ADAPTER, STRAIGHT
31 4 EA 1490638 ADAPTER, GAGE PORT
32 2 EA 1655894 SPACER, 3 INCH
33 1 EA 1654500 TUBE ASSEMBLY - TRACK MOTOR - NON-CAB
SIDE
34 1 EA 1654541 TUBE ASSEMBLY - TRACK MOTOR - NON-CAB
SIDE
35 1 EA 1490513 TUBE ASSEMBLY - TRACK MOTOR - CAB SIDE
36 1 EA 1490514 TUBE ASSEMBLY - TRACK MOTOR - CAB SIDE
37 4 EA 1490633 CLAMP, TUBE - 1 1/2" I.D.
38 12 EA 1490619 SPACER, TRACK MOTOR TUBES
39 1 EA 1490568 BRACKET, TRACK MOTOR - NONCAB SIDE
40 1 EA 1490592 SPACER, CD TRACK MOTOR - NON-CAB SIDE
41 1 EA 1490515 TUBE ASSEMBLY - TRACK MOTOR - CD -
NON-CAB SIDE
42 2 EA 1490634 CLAMP, TUBE - 3/4" I.D.
43 6 EA 1490618 SPACER, CD TUBES - TRACK MOTOR
44 1 EA 1490569 BRACKET, TRACK MOTOR - CAB SIDE
45 1 EA 1490591 SPACER, CD TRACK MOTOR - CAB SIDE
46 1 EA 1490516 TUBE ASSEMBLY - TRACK MOTOR - CD - CAB
SIDE
8-21
SHEET 1
MAIN PUMP PIPING ASSEMBLY
ASSEMBLY 1637737 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


47 1 EA 303876 ADAPTER
48 8 EA 442029 CAPSCREW-HEX HEAD-M14 X 150MM GR 10.9
49 4 EA 42730 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.00L)
51 20 EA 437722 WASHER, FLAT - 1/4"
52 8 EA 42718 CAPSCREW, HEX HEAD - GR8 (1/4-20UNC, 1.750L)
53 8 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
54 4 EA 42724-050 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.500L)
55 4 EA 83447 CAPSCREW, BUTTON HEAD SOCKET (1/4-20 UNC,
1/2L)
56 8 EA 66204 SEAL, FLANGE - SPLIT - 4BOLT- DUAL
DUROMETER
57 4 EA 39465 ADAPTER, PLUG - STRAIGHT
58 4 EA 346132 PLUG, PIPE - HEX HEAD
59 2 EA 11663 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 5.250L)
60 4 EA 42768 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 6.00L)
61 16 EA 53560 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 6.00L)
62 8 EA 1574493 CAPSCREW, HEX HEAD - GR10.9 (M14 X 50MM)
63 1 EA 303961 ADAPTER, HYDRAULIC - SWIVEL - STRAIGHT
64 1 EA 303849 ADAPTER - RUN TEE
65 1 EA 58494 VALVE, CHECK

8-21
SHEET 2
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
ASSEMBLY 84242 REVISION C

5
4

3
1

10

11
9
6

5
8

8-22
SHEET 1
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
ASSEMBLY 84242 REVISION C

8-22
SHEET 2
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
ASSEMBLY 84242 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


84242 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
1 1 EA. V001391 PLUG
2 2 EA. V001392 CAPSCREW
3 1 EA. V001393 RING, SQUARE CUT
4 1 EA. V001394 COVER
5 2 EA. V001395 O-RING
6 2 EA. V001396 COLLAR, SPRING
7 1 EA. V001397 SPRING
8 1 EA. V001398 RETAINING RING
9 1 EA. V001399 SNAP RING
10 1 EA. V001400 COVER
11 2 EA. V001401 CAPSCREW

8-22
SHEET 3
SUPERCHARGE MANIFOLD ASSEMBLY
ASSEMBLY 440486 REVISION -

5 4 6 7 8 1 6

3 2

8-23
SHEET 1
SUPERCHARGE MANIFOLD ASSEMBLY
ASSEMBLY 440486 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


440486 SUPERCHARGE MANIFOLD ASSEMBLY
1 1 EA 430470 ASSEMBLY, MANIFOLD - SUPERCHARGE 8-24
2 2 EA 303943 ADAPTER, ELBOW - ORS - 45 DEG
3 1 EA 303874 ADAPTER, ELBOW - ORS - 90 DEG
4 1 EA 303833 ADAPTER, STRAIGHT
5 1 EA 303953 ADAPTER, 90 DEG-
6 2 EA 303868 ADAPTER, ELBOW - 90DEG
7 1 EA 431135 COUPLING, TEST
8 1 EA 440394 ADAPTER, MODIFIED- HYD PLUG

8-23
SHEET 2
MANIFOLD ASSEMBLY
ASSEMBLY 430470 REVISION -

8-24
SHEET 1
MANIFOLD ASSEMBLY
ASSEMBLY 430470 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


430470 MANIFOLD ASSEMBLY
1 1 EA -------- MANIFOLD
2 * EA V015131 CARTRIDGE (*AS REQUIRED)

8-24
SHEET 2
DRAIN MANIFOLD PIPING
ASSEMBLY 430295 REVISION B

10 9 1

4 12 11

3 7
8-25
SHEET 1
DRAIN MANIFOLD PIPING
ASSEMBLY 430295 REVISION B

7 8

2
6
7

8-25
SHEET 2
DRAIN MANIFOLD PIPING
ASSEMBLY 430295 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


430295 DRAIN MANIFOLD PIPING
1 1 EA 439794 DRAIN MANIFOLD ASSEMBLY 8-26
2 1 EA 440012 DRAIN MANIFOLD ASSEMBLY 8-27
3 1 EA 439978 TUBE, ASSEMBLY - DRAIN, CONTROL VALVE
PANEL
4 1 EA 439982 TUBE, ASSEMBLY - DRAIN, CONTROL VALVE
PANEL
5 1 EA 439998 TUBE, ASSEMBLY - DRAIN, CONTROL VALVE
PANEL
6 1 EA 439999 TUBE, ASSEMBLY - DRAIN, CONTROL VALVE
PANEL
7 1 EA 440014 TUBE, ASSEMBLY - DRAIN, CONTROL VALVE
PANEL
8 2 EA 41674 CLAMP, 3/4 TUBE
9 2 EA 16083 WASHER, FLAT - 0.375 - TYPE A
10 2 EA 6412 CAPSCREW, HEXHEAD - GR5 - 3/8-16UNC - 2.50L
11 2 EA 7566 CAPSCREW, HEXHEAD - GR5 - 5/16-18UNC - 2.25L
12 2 EA 42625 WASHER, FLAT - 0.313 - TYPE A

8-25
SHEET 3
DRAIN MANIFOLD ASSEMBLY
ASSEMBLY 439794 REVISION D

2
3 3

10 9
6 4

13 9 10

13
14
5

5 9
14

12 7 8 8 7

11

8-26
SHEET 1
DRAIN MANIFOLD ASSEMBLY
ASSEMBLY 439794 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


439794 DRAIN MANIFOLD ASSEMBLY
1 1 EA 401426 MANIFOLD, HYDRAULIC - DRAIN
2 1 EA 303841 ADAPTER, TEE - ORS
3 2 EA 303950 ADAPTER, ELBOW - 90 DEG SWIVEL - 12MORSX12FORS
4 2 EA 408250 ADAPTER, STRAIGHT - 4MORS X 6MORS
5 2 EA 303813 ADAPTER, STRAIGHT - ORS
6 2 EA 422342 ADAPTER, ELBOW - 90 DEG SWIVEL
7 2 EA 303816 ADAPTER, STRAIGHT - ORS
8 2 EA 303949 ADAPTER, HYDRAULIC - 90 DEG SWIVEL
9 3 EA 430046 ADAPTER, 90 DEG - 06 MORS X 06 FORS
10 2 EA 303812 ADAPTER, STRAIGHT - 6MORS X 6MORS
11 1 EA 303868 ADAPTER, ELBOW - 90 DEG
12 1 EA 303986 CAP, ORS
13 2 EA 30069 ADAPTER, PLUG - STRAIGHT
14 2 EA 39464 ADAPTER, PLUG - STRAIGHT - 8MOR

8-26
SHEET 2
DRAIN MANIFOLD ASSEMBLY
ASSEMBLY 440012 REVISION -

2 3

1 4 4

8-27
SHEET 1
DRAIN MANIFOLD ASSEMBLY
ASSEMBLY 440012 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


440012 DRAIN MANIFOLD ASSEMBLY
1 1 EA 439795 MANIFOLD, HYDRAULIC - DRAIN
2 1 EA 303864 ADAPTER, 90 -12MORS X 12MOR
3 4 EA 303812 ADAPTER, STRAIGHT - 6MORS X 6MOR
4 3 EA 30069 ADAPTER, PLUG - STRAIGHT

8-27
SHEET 2
LOOP FILTER ASSEMBLY W/PLUMBING
ASSEMBLY 429460 REVISION B

8-28
SHEET 1
LOOP FILTER ASSEMBLY W/PLUMBING
ASSEMBLY 429460 REVISION B

12 10 3 6

6 2 4 6
1
9 12
6 2

12 10

6 4

12 8

11 7

8-28
SHEET 2
LOOP FILTER ASSEMBLY W/PLUMBING
ASSEMBLY 429460 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


429460 LOOP FILTER ASSEMBLY W/PLUMBING
1 4 EA 402263 FILTER ASSEMBLY, LOOP 8-29
2 8 EA 431549 BLOCK, FLANGE - ELBOW
3 4 EA 431875 ADAPTER, GAUGE PORT
4 16 EA 38724-050 ADAPTER, SPLIT FLANGE - HALF
5 4 EA 404227 PLUG
6 20 EA 16600 O RING
7 16 EA 8268-050 CAPSCREW, HEX HEAD - GR5 - (7/16-14UNC, 1.00
L)
8 16 EA 42729 CAPSCREW, HEX HEAD - GR8 - (1/2-13UNC, 1.75 L)
9 16 EA 43007 CAPSCREW, HEX HEAD - GR8 - 1/2-13UNC, 2.75 L)
10 32 EA 54488 CAPSCREW, HEX HEAD - GR8 - (1/2-13UNC, 4.00 L)
11 16 EA 5959 WASHER, LOCK - 7/16 SPRING
12 64 EA 5975 WASHER, LOCK - 1/2 SPRING
REF 438001 HOSE KIT - SPECIAL 8-11

8-28
SHEET 3
FILTER ASSEMBLY (LOOP)
ASSEMBLY 402263 REVISION B

24

25
9
26 32
32
8

11 6

26 4

3
28
27
5
29

10

8-29
SHEET 1
FILTER ASSEMBLY (LOOP)
ASSEMBLY 402263 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001648 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
10 1 EA. V001650 RETAINING RING
11 1 EA. ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA. ------- O-RING
22 1 EA. ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. ------- HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.

NOTE: Part number 441760 (V011136) coreless element, comes as part


of conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is V011138.

8-29
SHEET 2
HYDRAULIC TANK INSTALLATION
ASSEMBLY 4317392 REVISION -

2 3 4
8-30
SHEET 1
HYDRAULIC TANK INSTALLATION
ASSEMBLY 4317392 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4317392 HYDRAULIC TANK INSTALLATION
1 1 EA 4317391 HYDRAULIC TANK SUB ASSEMBLY 8-31
2 4 EA 42627 WASHER, FLAT
3 4 EA 5975 WASHER, SPRING LOCK
4 4 EA 44539 CAPSCREW, HEX HEAD - GR5

8-30
SHEET 2
HYDRAULIC TANK ASSEMBLY
ASSEMBLY 4317391 REVISION -

43

40

55 54 56

43 7 8

65 64
23 25 23 42 5 5 5 57
41
43

6 6 6

23

28
66

58 13

8-31
SHEET 1
HYDRAULIC TANK ASSEMBLY
ASSEMBLY 4317391 REVISION -
46 47 49 48

51 50 48 49 47 46

8-31
SHEET 2
HYDRAULIC TANK ASSEMBLY
ASSEMBLY 4317391 REVISION -
15

21

67

20

13

19 18 14 17 16

8-31
SHEET 3
HYDRAULIC TANK ASSEMBLY
ASSEMBLY 4317391 REVISION -

22

9
15
11 60 59 37

12 11
24
67 38 39 68
21 20
25
63 62 61

24

26 27 28
34 10
36
35
25 24

31

53 11 52

31

28

30 33

29 31

32 45 44

8-31
SHEET 4
HYDRAULIC TANK ASSEMBLY
ASSEMBLY 4317391 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4317391 HYDRAULIC TANK ASSEMBLY
1 1 EA 4308799 TANK, HYDRAULIC - SECONDARY WELDMENT
2 3 EA 8296 PLUG, PIPE - SQ HEAD
3 3 EA 430899 FILTER ASSEMBLY (MAIN RETURN) 8-32
4 3 EA 322885 ADAPTER, SPLIT FLANGE KIT
5 5 EA 98263 ADAPTER, PLUG - STRAIGHT
6 2 EA 1490567 GAUGE, OIL LEVEL SIGHT - 18"
7 12 EA 5975 WASHER, SPRING LOCK
8 12 EA 5972 CAPSCREW, HEX HEAD - GR5
9 1 EA 430225 MANIFOLD, RETURN
10 1 EA 431754 MANIFOLD, HYDRAULIC
11 12 EA 6002 WASHER, LOCK
12 4 EA 6096 CAPSCREW, HEX HEAD - GR5
13 1 EA 4079496 MANIFOLD, SUCTION
14 4 EA 54989 GASKET, FLANGE - 4 IN.
15 2 EA 403030 VALVE, BUTTERFLY - 4"
16 16 EA 42629-050 WASHER, FLAT
17 16 EA 7802 CAPSCREW, HEX HEAD - GR5
18 16 EA 5984 WASHER, SPRING LOCK
19 16 EA 5978 NUT, HEX
20 2 EA 1501018 PROX BRACKET, GATE VALVE
21 2 EA 1584174 PLATE, PROX BRACKET - GATE VALVE
22 1 EA 401554 ADAPTER, PLUG - STRAIGHT
23 3 EA 343492 ADAPTER, PLUG - STRAIGHT
24 3 EA 340583 ADAPTER, STRAIGHT
25 3 EA 431135 COUPLING, TEST
26 1 EA 434228 ADAPTER, MODIFIED
27 1 EA 442366 SWITCH, TEMPERATURE - 195F SET
28 3 EA 303868 ADAPTER, 90DEG
29 1 EA 303865 ADAPTER, 90DEG
30 1 EA 303941 ADAPTER, 45DEG
31 3 EA 303940 ADAPTER, 45DEG
32 1 EA 39464 ADAPTER, PLUG - STRAIGHT
33 1 EA 303828 ADAPTER, STRAIGHT
34 1 EA 30069-050 ADAPTER, PLUG - STRAIGHT
35 1 EA 303831 ADAPTER, STRAIGHT
36 1 EA 303874 ADAPTER, 90DEG
37 1 EA 303833 ADAPTER, STRAIGHT
38 1 EA 306234 ADAPTER, STRAIGHT
39 1 EA 36662 ADAPTER, STRAIGHT
40 1 EA 1641404 ANGLE, SENSOR COVER - HYDRAULIC TANK-SKL
41 1 EA 1498174 MOUNTING WELDMENT, FLUID LEVEL SENSOR
42 1 EA 1479490 SENSOR, LIQUID LEVEL
43 2 EA 56385 FILTER, AIR PRESSURE
424555 replacement element
44 1 EA 303937 ADAPTER, 45DEG
45 1 EA 303987 ADAPTER, HEX NUT CAP
46 2 EA 19713 CAP COUPLING, QUICK DISCONNECT
47 2 EA 33198 COUPLING, HALF MALE DISCONNECT QUICK
48 2 EA 35631 ADAPTER, STRAIGHT
8-31
SHEET 5
HYDRAULIC TANK ASSEMBLY
ASSEMBLY 4317391 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


49 2 EA 32565 ADAPTER, 90DEG
50 1 EA 37414 ADAPTER, RUN TEE
51 1 EA 30067 ADAPTER, STRAIGHT
52 2 EA 42625 WASHER, FLAT
53 2 EA 7726 CAPSCREW, HEX HEAD - GR5
54 2 EA 16083 WASHER, FLAT
55 2 EA 5989 WASHER, SPRING LOCK
56 2 EA 20998 CAPSCREW, HEX HEAD - GR5
57 1 EA 36084 ADAPTER, STRAIGHT
58 3 EA 432422 ADAPTER, SPLIT FLANGE KIT
59 6 EA 6109 CAPSCREW, HEX HEAD - GR5
60 6 EA 6001 NUT, HEX
61 2 EA 42540 CAPSCREW, HEX HEAD - GR5
62 2 EA 42792 NUT, JAM - GR5
63 2 EA 5968 NUT, HEX
64 5 EA T105681 WASHER, SPRING LOCK
65 5 EA T104334 CAPSCREW, SOCKET HEAD
66 1 EA 4288526 ADAPTER, REDUCER
67 2 EA T103317 SWITCH, PROXIMITY
68 1 EA T106031 SENSOR, TEMPERATURE TRANSDUCER

8-31
SHEET 6
FILTER ASSEMBLY (MAIN RETURN)
ASSEMBLY 430899 - REVISION A

10

11

5 6

8 7

12

8-32
SHEET 1
FILTER ASSEMBLY (MAIN RETURN)
ASSEMBLY 430899 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


430899 FILTER ASSEMBLY (MAIN RETURN)
2 1 EA. -------- COVER ASSY, 50 PSID
4 1 EA. V001627 O RING, UPPER COVER
5 1 EA. -------- O RING, LOWER COVER
6 1 EA. -------- O RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O RING, ELEMENT
9 1 EA. V014589 INDICATOR, VISUAL
10 1 EA. -------- O RING, INDICATOR
11 1 EA. -------- O RING, INDICATOR
12 1 EA. -------- ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSY.)

8-32
SHEET 2
HYDRAULIC PIPING ASSEMBLY
ASSEMBLY 1637738 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1637738 HYDRAULIC PIPING ASSEMBLY
1 1 EA 4264398 AUXILIARY CONTROL VALVE ASSEMBLY (6 8-33A
SECTION)
2 1 EA 1635291 AUXILIARY CONTROL VALVE (6 SECTION) 8-33B
3 2 EA 68831 ADAPTER, ORIFICE
4 1 EA 431873 VALVE, HOT OIL SHUTTLE
5 2 EA 431277 CLAMP, TUBING - MAST
6 1 EA 431253 TUBE ASSEMBLY - HYDRAULIC - DRAIN -
ROTATION - MAST SUPPORT
7 2 EA 431257 TUBE ASSEMBLY - HYDRAULIC - WINCH
8 4 EA 431276 TUBE ASSEMBLY - HYDRAULIC - CONTROL
VALVE - MAST SUPPORT
9 3 EA 431278 GREASE, LINE - MAST SUPPORT
10 1 EA 438724 VALVE, PROPERTIONAL
11 4 EA 5984 121075 - WASHER, LOCK (5/8, SPRING)
12 4 EA 6414 105191- CAPSCREW, HEX HEAD - GR5 (5/8-11UNC,
1.75L)
13 2 EA 6284 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.00L)
14 2 EA 303855 GAFF1868T0606 - ADAPTER, 90DEG
15 2 EA 42543 123699 - CAPSCREW, HEX HEAD - GR5
(1/4-20UNC, 1.50L)
16 3 EA 440601 ADAPTER, HYDRAULIC - STRAIGHT
17 2 EA 440626 ADAPTER, HYDRAULIC - STRAIGHT
18 2 EA 440602 ADAPTER, HYDRAULIC - STRAIGHT
19 1 EA 303954 GAFF2114T0404 - ADAPTER, RUN TEE
20 1 EA 303955 GAFF2114T0606 - ADAPTER, TEE
21 2 EA 4132347 ANGLE, MOUNTING - HYDRAULIC CONTROL
VALVE
22 4 EA 6002-050 121070 - WASHER, LOCK (5/16, SPRING)
23 4 EA 6093 105132 - CAPSCREW, HEX HEAD - GR5
(5/16-18UNC, 0.750L)
24 8 EA 320038 121107 - WASHER, FLAT (0.375, TYPE B)
25 4 EA 317723 1050782 - NUT, LOCK - GR5 (3/8-16UNC, ELASTIC
COLLAR)
26 4 EA 5988 CAPSCREW, HEX HEAD GR5 - (3/8-16UNC, 1.250L)
27 8 EA 42626 W5 - WASHER, FLAT (0.438, TYPE A)
28 4 EA 42644-050 NUT, LOCK (7/16-14UNC, ELASTIC COLLAR)
29 4 EA 7783 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 1.250L)
30 1 EA 98263 ADAPTER, PLUG - STRAIGHT
31 1 EA 303867 GAFF1868T1612 - ADAPTER, ELBOW
32 1 EA 303958 GAFF2114T1616 - ADAPTER, TEE
33 1 EA 303868 GAFF1868T1616 - ADAPTER, 90DEG
34 1 EA 405136 O RING BOSS PLUG
35 1 EA 303940 GAFF2068T1616 - ADAPTER, 45DEG
36 1 EA 1514269 VALVE, MANIFOLD - LP
37 3 EA 432227 COUPLING, TEST PORT,

8-33
SHEET 1
AUXILIARY CONTROL VALVE ASSEMBLY (6 SECTION)
ASSEMBLY 4264398 REVISION -

7 7 8 7 7 7 6

9 10 7 7 8 7 7 7 6 5 4 3 2

8-33A
SHEET 1
AUXILIARY CONTROL VALVE ASSEMBLY (6 SECTION)
ASSEMBLY 4264398 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4264398 AUXILIARY CONTROL VALVE ASSEMBLY (6
SECTION)
1 1 EA 1635291 AUXILIARY CONTROL VALVE (6 SECTION) 8-33B
2 1 EA 98263 ADAPTER, PLUG - STRAIGHT
3 1 EA 303867 ADAPTER, ELBOW
4 1 EA 303958 ADAPTER, TEE
5 1 EA 303951 ADAPTER, 90DEG
6 2 EA 37406 ADAPTER, PLUG - STRAIGHT
7 10 EA 401513 FITTING, STRAIGHT
8 2 EA 362689 REDUCER, ADAPTER
9 1 EA 303868 ADAPTER, 90DEG
10 1 EA 405136 PLUG, O RING BOSS

8-33A
SHEET 2
AUXILIARY CONTROL VALVE (6 SECTION)
ASSEMBLY 1635291 REVISION D

7 8

1 2 3 4

5 6 9

8-33B
SHEET 1
AUXILIARY CONTROL VALVE (6 SECTION)
ASSEMBLY 1635291 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


1635291 AUXILIARY CONTROL VALVE (6 SECTION)

QTYS SHOWN ARE FOR 1 VALVE

1 2 EA 4259146 REPLACEMENT COILS - DIRECTIONAL VALVE


2 4 EA 4259147 SEAL - DIRECTIONAL VALVE
3 4 EA 4259148 SEAL - DIRECTIONAL VALVE
4 2 EA 4259149 SEAL - DIRECTIONAL VALVE
5 2 EA 4323514 SEAL - CROSS PORT CHECK VALVE
6 2 EA 4259147 SEAL - CROSS PORT CHECK VALVE
7 4 EA 4259147 SEAL - FLOW CONTROL VALVE
8 1 EA 4356376 FLOW CONTROL VALVE
9 4 EA 4356377 CHECK VALVE
10 * EA 4584686 TIE BOLT KIT (*1 KIT PER VALVE)
11 2 EA 4132347 ANGLE, MOUNTING

8-33B
SHEET 2
CONTROL VALVE - 6 SECTION
ASSEMBLY 4262171 REVISION -

4 6 5

12 12 12 8 12 13 14

3 15

7 4 8 4 8 7 4 5 6 3

16
11

10
9

2 18

8-33C
SHEET 1
CONTROL VALVE - 6 SECTION
ASSEMBLY 4262171 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4262171 CONTROL VALVE - 6 SECTION
1 1 EA 1497425 VALVE, CONTROL -W/PORT RELIEF
1A V013234 coil
1B V013159 seal kits (seals between work sections - 1 kit req'd per section)
1C 1625758 tie rod kit
2 1 EA 37407 137195 - ADAPTER, PLUG, STRAIGHT
3 2 EA 303818 GAFF1852T0812 - ADAPTER, STRAIGHT
4 4 EA 303824 GAFF1852T1212 - ADAPTER, STRAIGHT
5 2 EA 303957 GAFF2114T1212 - ADAPTER, TEE
6 2 EA 303970 GAFF2281T0412 - ADAPTER, STRAIGHT
7 2 EA 303864 GAFF1868T1212 - ADAPTER 90DEG
8 3 EA 303950 GAFF2098T1212 - ADAPTER,90DEG
9 1 EA 303868 GAFF1868T1616 - ADAPTER, 90DEG
10 1 EA 303958 GAFF2114T1616 - ADAPTER, TEE
11 1 EA 432803 ADAPTER, STRAIGHT - REDUCER
12 4 EA 438488 ADAPTER, HYDRAULIC - LONG - STRAIGHT
13 1 EA 303826 GAFF1852T1612 - ADAPTER, STRAIGHT
14 1 EA 303988 GAFF986316 - ADAPTER, HYDRAULIC - CAP
15 1 EA 303949 GAFF2098T0808 - ADAPTER, 90DEG - SWIVEL
16 1 EA 303829 GAFF1852T2016 - ADAPTER, STRAIGHT
17 1 EA 303853 ADAPTER, 90DEG
18 1 EA 431135 COUPLING, TEST

8-33C
SHEET 2
HYDRAULIC PREP TO SHIP KIT
ASSEMBLY 434148 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


434148 HYDRAULIC PREP TO SHIP KIT
1 1 KIT 434080 KIT SEAL, ADAPTER, O RING 8-35
2 1 KIT 434219 KIT, CAPS & PLUGS, O RING - FACE 8-37
3 1 KIT 434220 KIT, CAPS & PLUGS, O RING - BOSS 8-38

8-34
SHEET 1
ADAPTER SEAL KIT
ASSEMBLY 434080 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


434080 ADAPTER SEAL KIT
1 1 EA 434081 O-RING SEAL KIT, 8-36
2 4 EA 16379 O RING

8-35
SHEET 1
O RING SEAL KIT
ASSEMBLY 434081 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


434081 O RING SEAL KIT
1 1 EA V013665 O RING - 04 ORS
2 1 EA V013666 O RING - 06 ORS
3 1 EA V013667 O RING - 08 ORS
4 1 EA V013668 O RING - 10 ORS
5 1 EA V013669 O RING - 12 ORS
6 1 EA V013670 O RING - 16 ORS
7 1 EA V013671 O RING - 20 ORS
8 1 EA V013672 O RING - 24 ORS
9 1 EA V013673 O RING BOSS - 04
10 1 EA V013674 O RING BOSS - 05
11 1 EA V013675 O RING BOSS - 06
12 1 EA V013676 O RING BOSS - 08
13 1 EA V013677 O RING BOSS - 10
14 1 EA V013678 O RING BOSS - 12
15 1 EA V013679 O RING BOSS - 16
16 1 EA V013680 O RING BOSS - 20
17 1 EA V013681 O RING BOSS - 24
18 1 EA V013682 O RING BOSS - 32
19 1 EA V013683 SPLIT FLANGE - 08
20 1 EA V013684 SPLIT FLANGE - 12
21 1 EA V013685 SPLIT FLANGE - 16
22 1 EA V013686 SPLIT FLANGE - 20
23 1 EA V013687 SPLIT FLANGE - 24
24 1 EA V013688 SPLIT FLANGE - 32

8-36
SHEET 1
KIT -CAPS & PLUGS - FACE ORING SEAL
ASSEMBLY 434219 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


434219 KIT -CAPS & PLUGS - FACE ORING SEAL
1 6 EA 1034758 CAP-ORS
2 6 EA 1034759 CAP, ORS
3 6 EA 1039065 CAP, ORS
4 6 EA 1039066 CAP, ORS
5 4 EA 1039067 CAP, ORS
6 4 EA 1039068 CAP, ORS
7 4 EA 1034760 CAP, ORS
8 6 EA 1039059 ADAPTER, STRAIGHT- ORS
9 6 EA 1039060 PLUG, ORS
10 6 EA 1034757 PLUG, ORS
11 6 EA 1039061 PLUG, ORS
12 4 EA 1039062 PLUG, ORS
13 4 EA 1039063 PLUG, ORS
14 4 EA 1039064 PLUG, ORS
15 1 EA 997470 BOX, ORGANIZER, ADJUSTABLE COMPARTMENT

8-37
SHEET 1
KIT -CAPS & PLUGS - BOSS ORING SEAL
ASSEMBLY 434220 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


434220 KIT -CAPS & PLUGS - BOSS ORING SEAL
1 4 EA 1037559 ADAPTER, NUT HEX CAP NUT
2 4 EA 1053731 ADAPTER, NUT HEX CAP NUT
3 4 EA 1037404 ADAPTER, NUT HEX CAP NUT
4 4 EA 1037405 ADAPTER, NUT HEX CAP NUT
5 4 EA 1037558 ADAPTER, PLUG - STRAIGHT
6 4 EA 1053708 ADAPTER, PLUG - STRAIGHT
7 4 EA 1051008 ADAPTER, PLUG - STRAIGHT
8 4 EA 1051009 ADAPTER, PLUG - STRAIGHT
9 6 EA 1051005 ADAPTER, PLUG - STRAIGHT
10 6 EA 1034621 ADAPTER, PLUG - STRAIGHT
11 6 EA 1037400 ADAPTER, PLUG - STRAIGHT
12 6 EA 1050952 ADAPTER, PLUG - STRAIGHT
13 4 EA 1037360 ADAPTER, PLUG - STRAIGHT
14 4 EA 974191 ADAPTER, PLUG - STRAIGHT
15 4 EA 1042825 PLUG, BOSS
16 4 EA 975979 ADAPTER, PLUG
17 1 EA 997470 BOX, ORGANIZER, ADJUSTABLE COMPARTMENT

8-38
SHEET 1
MAST PLUMBING KIT - 20M
ASSEMBLY 4195372 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


4195372 MAST PLUMBING KIT - 20M
5 1 EA 4075171 MOUNT, GREASE INJECTOR - 5 BANK
7 2 EA 4075947 TUBE ASM - WINCH
11 2 EA 4077930 ASM, GREASE LINE
12 1 EA 4077932 ASM, GREASE ;LINE

8-39
SHEET 1
SECTION 9 - ELECTRICAL

DESCRIPTION ASSEMBLY NO. SECT-PAGE


PLC INSTALLATION 1652012 9-1
BOX, ELECTRICAL - RH 1498123 9-1A
ELECTRICAL ENCLOSURE - LAF 4085133 9-1B
BOX, INCLINOMETER 1513893 9-1C
BOX, ELECTRICAL - MAST 4081474 9-1D
LASER DEPTH ASSEMBLY 1481391 9-2
MAIN JUNCTION BOX 1488432 9-3
ELICTRICAL HARNESS INSTALLATION 1658873 9-4
PIPE RACK INTERLOCK 1481886 9-5
BATTERY ISOLATOR INSTALLATION 1486909 9-6
BATTERY BOX DISCONNECT ASSEMBLY 4206776 9-6A
ISOLATION CONTROL STATION 1526578 9-6B
REMOTE BATTERY CONNECT KIT, CAT ENGINE 422002 9-6C
LIGHT KIT - ULTRA BEAM 1481901 9-7
LIGHT KIT - ULTRA BEAM - ADDITIONAL 1481902 9-8
DRILL MONITOR SYSTEM - PLC 1484138 9-9
DRILL MONITOR, TOUCHSCREEN T103352 9-9A
REMOTE SHUTDOWN INSTALLATION 1497319 9-10
REMOTE SHUTDOWN INSTALLATION - ADDITIONAL 1497320 9-11
BATTERY BOX INSTALLATION 1679638 9-12
BATTERY BOX ASSEMBLY, ROLL OUT 1499899 9-12A
BATTERY CABLE - POSITIVE 1702471 9-12B
BATTERY CABLE - NEGATIVE 1706253 9-12C
CABLE - BATTERY TO BATTERY 1706828 9-12D
REMOTE WINCH INSTALLATION 1723954 9-13
LIMIT SWITCH INSTALLATION - TRAM INTERLOCK - JACKS 1573048 9-14
INVERTOR INSTALLATION 1493912 9-15
ELECTRICAL INVERT0R BOX ASSEMBLY 1493911 9-16
ROPE PULL SAFETY SWITCH INSTALLATION 1481564 9-17

SECT9
SHEET 1
LIMIT SWITCH INSTALLATION - TRAM INTERLOCK - JACKS
ASSEMBLY 1573048 REVISION C

2
3 4 6

9-
SHEET 1
LIMIT SWITCH INSTALLATION - TRAM INTERLOCK - JACKS
ASSEMBLY 1573048 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1573048 LIMIT SWITCH INSTALLATION - TRAM INTERLOCK - JACKS
2 4 EA 998138 SWITCH, LIMIT
3 16 EA 1008821 WASHER, LOCK (3/16, INTERNAL TOOTH)
4 16 EA 1043055 SCREW, MACHINE, ROUND HEAD SLOT (10-24UNC, 1.75L)
6 16 EA 1035553 WASHER, FLAT (#10, TYPE B)

9-
SHEET 2
PLC INSTALLATION
ASSEMBLY 1652012 REVISION B

6 5 4
4 5 1

7
19 20 18 17 8

14
13 16 15
11 10 9

16 15 13

3 4 5

2 5 4

12

9-1
SHEET 1
PLC INSTALLATION
ASSEMBLY 1652012 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1652012 PLC INSTALLATION
1 1 EA 1498123 BOX, ELECTRICAL-RH 9-1A
2 1 EA 4085133 ENCLOSURE, ELECTRICAL-LAF 9-1B
3 1 EA 1513893 BOX, INCLINOMETER 9-1C
4 4 EA 1024797 WASHER, FLAT 18-8SST-1/4
2 EA 1024797 WASHER, FLAT 18-8SST-1/4
4 EA 1024797 WASHER, FLAT 18-8SST-1/4
4 EA 1024797 WASHER, FLAT 18-8SST-1/4
5 14 EA 1024321 CAPSCREW,BUTTON HEAD 18-8SS1/4-20 .5
6 1 EA 4081474 ENCLOSURE, ELECTRICAL-MAST 9-1D
7 1 EA 1488432 MAIN JUNCTION BOX 9-3
8 1 EA 1506846 MOUNT-MAIN JUNCTION BOX
9 4 EA 1035557 WASHER, FLAT
10 4 EA 1037586 WASHER-SPRING LOCK - 1/2"
11 4 EA 1037604 CAPSCRW-HEXHEAD-GR5 (1/2-13UNC x 1.00)
12 1 EA 1481391 LASER, DEPTH ASSEMBLY 9-2
13 2 EA 1510008 ALARM, TRAM
14 1 EA 1508934 TAPPED PAD-MAIN JUNCTION BOX
15 4 EA 1233429 WASHER, FLAT
16 4 EA 1231677 NUT, HEX-LOCK
17 6 EA 1037726 CAPSCREW, HEXHEAD-GR5 (7/16-14UNC)
18 6 EA 1000626 WASHER, FLAT
19 6 EA 1037578 WASHER, SPRING LOCK
20 6 EA 1037598 NUT, HEX-GR5

9-1
SHEET 2
ELECTRICAL BOX - LH
ASSEMBLY 1498123 REVISION C

7 7 7 1
2 9
10

11

11

11

14

12

15
10
3 5 13 8

9-1A
SHEET 1
ELECTRICAL BOX - LH
ASSEMBLY 1498123 REVISION C

9-1A
SHEET 2
ELECTRICAL BOX - LH
ASSEMBLY 1498123 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1498123 ELECTRICAL BOX - RH
1 1 EA 1493338 ENCLOSURE, ELECTRICAL
2 4 FT 1498266 DUCT, WIRING (3/4")
3 2 FT 414453 DUCT, WIRING
5 6 EA 1060620 PLATE, LOCK
6 3 EA 1060631 PLATE, END AND INTERMEDIATE
7 165 EA 1060632 BLOCK, TERMINAL - 2 CONDUCTOR
8 4 EA 1498128 CAP, THREAD
9 1 EA 439831 MODULE, CONTROLLER
10 2 EA 442032 CONNECTOR, PLC
11 30 EA 1060619 JUMPER , TERMINAL BLOCK ADJACENT
12 1 EA 1501369 RESISTOR, 500 OHM - 1/4 WATT - 1%
13 3 EA 4252307 DIN RAIL - 12 INCH
14 1 EA 1581320 TERMINAL BLOCK, COMPONENT
15 1 EA 1581318 CONNECTOR, COMPONENT
16 4 EA 1024321 CAPSCREW, BUTTON HEAD - SS - (1/4-20, 0.50L)
17 4 EA 1479428 NUT, MACHINE SCREW - HEX (1/4-20 SS)

9-1A
SHEET 3
ELECTRICAL ENCLOSURE - LAF
ASSEMBLY 4085133 REVISION A

13
10 10 9 19
1 2 3 7 7 12

11

11

11
23
21

5 22
8 20
7

9-1B
SHEET 1
ELECTRICAL ENCLOSURE - LAF
ASSEMBLY 4085133 REVISION A

9-1B
SHEET 2
ELECTRICAL ENCLOSURE - LAF
ASSEMBLY 4085133 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4085133 ELECTRICAL ENCLOSURE - LAF
1 1 EA 1493338 ENCLOSURE, ELECTRICAL
2 4 FT 1498266 DUCT, WIRING - 3/4"
3 2 FT 414453 DUCT, WIRING
5 6 EA 1060620 PLATE, LOCK
6 3 EA 1060631 PLATE, END AND INTERMEDIATE
7 165 EA 1060632 BLOCK, TERMINAL - 2 CONDUCTOR - THROUGH
8 4 EA 1498128 CAP, THREAD
9 1 EA 439830 MODULE, CONTROLLER
10 2 EA 442032 CONNECTOR, PLC
11 50 EA 1060619 JUMPER, TERMINAL BLOCK - ADJACENT
12 1 EA 4005650 BRACKET, SWITCH
13 1 EA 437369 SWITCH, 2 POSITION
14 1 EA 437380 MOUNTING, LATCH
15 1 EA 1501369 RESISTOR, - 470 OHM - 1/4 WATT - 1%
16 3 EA 437377 CONTACT, BLOCK - N.O.
17 4 EA 1024321 CAPSCREW, BUTTON HEAD (18-8SS1/4-20, 0.50L)
18 4 EA 1479428 NUT, MACHINE SCREW - HEX (18-8SST - 1/4"-20)
19 2 EA 1498482 CAPSCREW, BUTTON HEAD (18-8SS8-32, 0.375L)
20 3 EA 4252307 DIN RAIL - 12 INCH
21 2 EA 1581320 TERMINAL BLOCK, COMPONENT
22 2 EA 1581318 CONNECTOR, COMPONENT
23 1 EA 1471948 RESISTOR, 120 OHM - 5 WATT

9-1B
SHEET 3
INCLINOMETER BOX ASSEMBLY
ASSEMBLY 1513893 REVISION A

5
4

8 7 6 3

5 9 7 8

9-1C
SHEET 1
INCLINOMETER BOX ASSEMBLY
ASSEMBLY 1513893 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1513893 INCLINOMETER BOX ASSEMBLY
1 1 EA 1506843 ENCLOSURE, ELECTRICAL
2 1 EA 438714 INCLINOMETER
3 1 EA T105793 SENSOR, INCLINOMETER - ACCELEROMETER
4 1 EA 438715 INCLINOMETER CONNECTOR - STRAIGHT PLUG
5 2 EA 1068480 HARNESS, ELECTRICAL - INCLINOMETER
6 3 EA 304708 SCREW, MACHINE, ROUND HEAD SLOT (6-32UNC-2A, 0.3750L)
7 5 EA 350899 WASHER, LOCK, (#6, SPRING)
8 5 EA 59590 NUT, HEX - GR5 (6-32UNC, ZINC)
9 2 EA 407535 SCREW, MACHINE, ROUND HEAD (6- 32UNC, 1.000L)

9-1C
SHEET 2
ELECTRICAL ENCLOSURE - MAST
ASSEMBLY 4081474 REVISION A

9 1
8
2 19 3
18 2 4
17 16
5

7 10 3
12 11 7
6
1

14

9-1D
SHEET 1
ELECTRICAL ENCLOSURE - MAST
ASSEMBLY 4081474 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


4081474 ELECTRICAL ENCLOSURE - MAST
1 1 EA 1493338 ENCLOSURE, ELECTRICAL
2 3 FT 1498266 DUCT, WIRING - 3/4"
3 2 FT 414453 DUCT, WIRING
4 4 EA 1060620 PLATE, LOCK
5 2 EA 1496156 PLATE, END AND INTERMEDIATE
6 110 EA 1496155 BLOCK, TERMINAL - 4 CONDUCTOR - THROUGH
7 4 EA 1498128 CAP, THREAD
8 1 EA 439830 MODULE, CONTROLLER
9 2 EA 442032 CONNECTOR, PLC
10 1 EA 1498481 BRACKET, INCLINOMETER - MAST BOX
11 1 EA T104805 INCLINOMETER, +/- 80 DEG.
12 2 EA 1498482 CAPSCREW, BUTTON HEAD (18-8SS8-32, 0.375L)
13 2 EA T104357 CAPSCREW, BUTTON HEAD (18-8SS 1/4-20, 0.75L)
14 4 EA T104356 CAPSCREW, BUTTON HEAD (18-8SS1/4-20, 0.50)
15 4 EA 1479428 NUT, MACHINE SCREW - HEX (18-8SST - 1/4"-20)
16 2 EA 4252307 DIN RAIL - 12 INCH
17 1 EA 1581320 TERMINAL BLOCK, COMPONENT
18 1 EA 1581318 CONNECTOR, COMPONENT
19 1 EA 1471948 RESISTOR, 120 OHM - 2 WATT

9-1D
SHEET 2
LASER DEPTH ASSEMBLY
ASSEMBLY 1481391 REVISION A

1
5 2 1

8
6 7 6 7

4
3 3

9-2
SHEET 1
LASER DEPTH ASSEMBLY
ASSEMBLY 1481391 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1481391 LASER DEPTH ASSEMBLY
1 1 EA 1450385 LASER, DEPTH INDICATOR
2 1 EA 1479608 GUARD, LASER
3 1 EA 1479609 SPACER PLATE, LASER
4 4 EA 1479610 RUBBER GROMET, LASER
5 4 EA 42771 CAPSCREW, SOCKET HEAD - GR8 (1/4-20UNC, 1.00L)
6 4 EA 320038 WASHER, FLAT (0.375, TYPE B)
7 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
8 1 EA 1069472 MOUNT, WELDMENT - LASER DEPTH SENSOR
9 1 EA 1069473 PLATE, TARGET - LASER DEPTH SENSOR

9-2
SHEET 2
MAIN JUNCTION BOX
ASSEMBLY 1488432 REVISION F
35 17
18
13

15

16

14

36

37

20

12 20

23 40
28

29

30 32 33

30 32 33

30 32 33
41

11
51
34

47 31 32 33

46

48
42

52 3
4 42
27 3 5 2 4 4
5 26

25

8 5 3 9 10 24
7 2
50 8

9-3
SHEET 1
MAIN JUNCTION BOX
ASSEMBLY 1488432 REVISION F

43
19 39

9-3
SHEET 2
MAIN JUNCTION BOX
ASSEMBLY 1488432 REVISION F

22

9-3
SHEET 3
MAIN JUNCTION BOX
ASSEMBLY 1488432 REVISION F

9-3
SHEET 4
MAIN JUNCTION BOX
ASSEMBLY 1488432 REVISION F

9-3
SHEET 5
MAIN JUNCTION BOX
ASSEMBLY 1488432 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


1488432 MAIN JUNCTION BOX
1 1 EA 1522944 ENCLOSURE, JUNCTION BOX
2 2 EA 430980 CIRCUIT BREAKER - 5A
3 3 EA 430981 CIRCUIT BREAKER - 10A
4 22 EA 430982 CIRCUIT BREAKER - 15A
5 2 EA 430983 CIRCUIT BREAKER - 20A
6 1 EA 1490053 CIRCUIT BREAKER, 20 AMP
7 1 EA 436732 CIRCUIT BREAKER, 60 AMP
8 2 EA 1488662 CIRCUIT BREAKER, 80 AMP
9 1 EA 413223 CIRCUIT BREAKER
10 2 EA 1488663 CIRCUIT BREAKER, 150 AMP
11 4 EA 47840 RELAY, 24V I
12 2 EA 426393 SOLENOID, 24VDC POWER CONTACTOR
13 1 EA 1488799 DIN RAIL - 5-5/8"
14 3 EA 403689 RELAY, 24VDC - TIME DELAY - LIGHTS
15 1 EA T105493 POWER SUPPLY,UNINTERUPTABLE - 24VDC
16 3 EA 1480832 RELAY, TIME DELAY - LIGHTS
17 1 EA 439831 CONTROLLER, MODULE COMPACT - F1
18 1 EA T105494 BATTERY, 24VDC
19 1 EA 1481887 LIGHT, CABIN - 24V LED
20 200 EA 1496155 BLOCK, TERMINAL - 4 CONDUCTOR
22 3 EA 426384 DUCT, WIRE - ELECTRICAL
23 4 FT 414453 DUCT, WIRING
24 1 EA 1488796 MOUNT, HINGE - CIRCUIT BREAKER PANEL
25 1 EA 1488431 DECAL, CIRCUIT BREAKERS (J-BOX)
26 1 EA 1488592 RETAINING BRACKET, CIRCUIT BREAKER PANEL
27 1 EA 1488594 RETAINING BRACKET, CIRCUIT BREAKER PANEL
28 1 EA 1481029 CONNECTOR, ELECTRICAL - J1939 - RECEPTICLE
29 1 EA 1481030 CONNECTOR, ELECTRICAL - J1939 - CAP
30 3 EA 437369 SWITCH, 2 POSITION SELECTOR
31 1 EA 437376 SWITCH, PUSH BUTTON
32 4 EA 437377 CONTACT, N.O. A-B SWITCH
33 4 EA 437380 MOUNTING LATCH
34 1 EA 1488595 MOUNTING BRACKET, SWITCH - (J-BOX)
35 2 EA 442032 CONNECTOR, PLC
36 2 EA 1496153 RAIL, CARRIER
37 4 EA 1060620 PLATE, LOCK
38 2 EA 1496156 PLATE, END AND INTERMEDIATE
39 1 EA 1496351 MOUNT, LIGHT - JUNCTION BOX
40 4 FT 328238 1408313 - COVER, WIRE DUCT PANDUIT CO.#C1
41 2 EA 335059 BLOCK, POWER DISTRIBUTION
42 2 EA 409241 BUS, BAR - 20 GANG - ELECTRICAL
43 1 EA 1497237 SWITCH, LIGHT - JUNCTION BOX
44 2 EA 1639617 FUSE, DC - 250AMP
45 1 EA 1639618 BLOCK, FUSE - 500 AMP
46 3 EA 1581320 TERMINAL BLOCK COMPONENT
47 3 EA 1581318 CONNECTOR, COMPONENT
48 2 EA 1501369 RESISTOR, 500 OHM (1/4 WATT, 1 %)
50 1 EA 1651497 CONNECTOR ASSEMBLY, ENGINE VIH
51 1 EA 1471948 RESISTOR, 120 OHM - 5 WATT
9-3
SHEET 6
MAIN JUNCTION BOX
ASSEMBLY 1488432 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


52 1 EA 4227466 BAR, COPPER - BUS

9-3
SHEET 7
ELECTRICAL HARNESS INSTALLATION
ASSEMBLY 1658873 REVISION I

ITEM QTY. U/M PART NO. DESCRIPTION


1658873 ELECTRICAL HARNESS INSTALLATION
1 1 EA 1658042 HARNESS, ELECTRICAL - LADDER CONTROL
2 1 EA 1658026 HARNESS, ELECTRICAL - LAF VALVE BANK
3 1 EA 1658043 HARNESS, ELECTRICAL - LAF TO PILOT VALVES
4 1 EA 1657968 HARNESS, ELECTRICAL - RAF TO HYDRAULIC TANK
5 1 EA 1658044 HARNESS, ELECTRICAL - RAF TO LAF
6 1 EA 1531620 HARNESS, ELECTRICAL - CAB MAIN POWER
7 1 EA 1531617 HARNESS, ELECTRICAL - CAB TO MAIN J-BOX
8 1 EA 1531701 HARNESS, ELECTRICAL - CAB TO RAF
9 1 EA 1531618 HARNESS, ELECTRICAL - UNDER CAB
10 1 EA 1531619 HARNESS, ELECTRICAL - CAB ROOF HANDRAIL
11 1 EA 1657969 HARNESS, ELECTRICAL - LAF TO JACK
12 1 EA 1656953 HARNESS, ELECTRICAL - MAIN BOX
13 1 EA 1657070 HARNESS, ELECTRICAL - JIB CRANE
14 1 EA 1528372 HARNESS, ELECTRICAL - MAST 20M
15 1 EA 1647273 HARNESS, ELECTRICAL - HORNBOX
16 1 EA 1528371 HARNESS, ELECTRICAL - MAST VALVES
17 1 EA 1655922 HARNESS, ELECTRICAL - REAR LIGHT
18 1 EA 1658001 HARNESS, ELECTRICAL - RAF TO MJB PUMPS
19 1 EA 1658860 HARNESS, ELECTRICAL - MAIN TO ENGINE
20 1 EA 1658863 HARNESS, ELECTRICAL - MAIN TO FRONT LIGHTS
21 1 EA 1659676 HARNESS, ELECTRICAL - UPPER WATER TANK
22 100 EA 1524953 CLAMP, STAUFF - STD (0.50 OD)
23 150 EA 1067540 CLAMP, STAUFF - STD (0.8 OD)
24 100 EA 4150270 CLAMP,STAUFF - STD (1.1 OD)
25 50 EA 1543544 CLAMP, STAUFF - STD (1.33 OD)
26 50 EA 1525013 STACKING SET, STAUFF (0.50 OD)
27 50 EA 1498556 STACKING SET, STAUFF (0.8 OD)
28 50 EA 4153874 STACKING SET, STAUFF (1.1 OD)
29 25 EA 1618577 10" RAIL, STAUFF
30 15 EA 1618576 RAIL PLATE
31 75 EA 1522680 NUT, RAIL, STANDARD STAUFF CLAMP
32 15 EA 1543543 CLAMP, STAUFF, STD, .63 OD
33 4 EA 1510913 CONTACT, ELECT. -AMP 16-20GA
34 1 EA 4241410 BRACKET, COMPRESSOR - ELECTRICAL - WELDMENT
35 1 EA 4242847 PLATE, COVER - ACCESS - WELDMENT
36 1 EA 4247593 BRACKET, ECM - HARNESS
37 2 EA 4248244 BRACKET, ECM - HARNESS - SMALL
38 1 EA 1485442 CONNECTOR, ELECTRICAL
39 12 EA 1583239 CONDUIT
40 1 EA 4375038 TUBE ASSEMBLY, CABLE
41 2 EA 1572272 CABLE, ELECTRICAL
42 3 EA 1513659 PLATE, COVER - WIRE ENTRY - LONG
43 11 EA 1497363 PLATE, COVER - WIRE ENTRY
44 10 EA 1498489 COUPLING, THREADED - M20
45 10 EA 1498778 COUPLING, THREADED - M25
46 10 EA 1498779 COUPLING, THREADED - M32
47 1 EA 4429315 CONNECTOR, ENGINE
48 2 EA 4429316 CONNECTOR, ENGINE POWER
49 10 EA 4429317 CONTACT, ELECTRICAL
9-4
SHEET 1
ELECTRICAL HARNESS INSTALLATION
ASSEMBLY 1658873 REVISION I

ITEM QTY. U/M PART NO. DESCRIPTION


50 10 EA 4429318 SEAL, TERMINAL
51 2 EA 4429319 LOCK, CONNECTOR
52 13 EA 1036607 CABLE, SWITCH
53 1 EA 4489206 HARNESS, ELECTRICAL - PRESSURE WASHER

9-4
SHEET 2
PIPE RACK INTERLOCK INSTALLATION
ASSEMBLY 1481886 REVISION -

1 3 2 1
2
3

9-5
SHEET 1
PIPE RACK INTERLOCK INSTALLATION
ASSEMBLY 1481886 REVISION -

2
1

9-5
SHEET 2
PIPE RACK INTERLOCK INSTALLATION
ASSEMBLY 1481886 REVISION -

1 3

2
1 3

9-5
SHEET 3
PIPE RACK INTERLOCK INSTALLATION
ASSEMBLY 1481886 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1481886 PIPE RACK INTERLOCK INSTALLATION
1 4 EA T103317 SWITCH, PROXIMITY
2 4 EA 1481885 MOUNT, LIMIT SWITCH
3 2 EA 54220 BAR, FLAT - STL

9-5
SHEET 4
BATTERY ISOLATOR INSTALLATION
ASSEMBLY 1486909 REVISION C

3 2

2 2

4 5 6 1

3 2 2
2 2 2 3

9-6
SHEET 1
BATTERY ISOLATOR INSTALLATION
ASSEMBLY 1486909 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1486909 BATTERY ISOLATOR INSTALLATION
1 1 EA 4206776 BATTERY BOX DISCONNECT ASSEMBLY
2 9 EA 4153874 STACKING SET, STAUFF (1.1 OD)
3 4 EA 4150270 CLAMP, STAUFF (1.1 OD)
4 4 EA 42723 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.250L)
5 4 EA 7972 NUT, LOCK (3/8-16UNC, NYLON INSERT)
6 4 EA 56006 WASHER, FLAT (3/8, HARDENED)

9-6
SHEET 2
BATTERY DISCONNECT BOX ASSEMBLY
ASSEMBLY 4206776 REVISION -

1
12
1
2

9
9

11

5 7

10
8

7 13 2

9-6A
SHEET 1
BATTERY DISCONNECT BOX ASSEMBLY
ASSEMBLY 4206776 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4206776 BATTERY DISCONNECT BOX ASSEMBLY
1 1 EA 418635 CONNECTOR, CONDUIT - 90 DEG
2 2 EA 418743 FITTING, CONDUIT
3 4 EA 434710 ADAPTER, STRAIGHT - CONDUIT
4 1 EA 4207122 BOX, BATTERY DISCONNECT - MODIFICATION
4A 1 EA 1526578 isolation control station 9-6B
5 1 EA 1671303 NUT, HEX - PLASTIC (M16 X 1.5)
6 4 EA 1671306 NUT, HEX - PLASTIC (M32 X 1.5)
7 2 EA 1671305 NUT, HEX - PLASTIC (M25 X 1.5)
8 1 EA 422002 REMOTE BATTERY CONNECT KIT, CAT ENGINE 9-6C
9 4 EA 1499660 CAPSCREW, BUTTON HEAD (18-8SS 3/8-16, 1.0L)
10 4 EA 7972 NUT, HEX - LOCK (3/8-16UNC)
11 4 EA 4226698 GASKET, FLAT - M32 CONDUIT FITTING
12 1 EA 4226695 GASKET, FLAT - M16 CONDUIT FITTING
13 2 EA 4226697 GASKET, FLAT - M25 CONDUIT FITTING

9-6A
SHEET 2
ISOLATION CONTROL STATION
ASSEMBLY 1526578 REVISION C

11 37
18
9

16
26
27 38
29
40 27
26
17
28
39
27 1
26
13 14
42
30
21
2
41 23 25
22
15 24 8 10
20
7
3

43
21
5 12
35 33
36 32
34
31

6
19 4

9-6B
SHEET 1
ISOLATION CONTROL STATION
ASSEMBLY 1526578 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1526578 ISOLATION CONTROL STATION
1 1 EA 4416928 LED, 12-24 V & WIRING HARNESS
2 1 EA 4416929 LED, 12-24 V & WIRING HARNESS
3 1 EA 4417010 BATTERY ISOLATOR ASSEMBLY - RED
4 1 EA 4417011 BATTERY ISOLATOR ASSEMBLY - YELLOW
5 1 EA 4417012 BUSS BAR, LARGE
6 1 EA 4417013 BUSS BAR, LARGE - BENT
7 1 EA 4417014 BUSS BAR, SMALL
8 1 EA 4417015 BUSS BAR, SMALL - BENT
9 2 EA 4417016 CABINET MOUNTING - REINFORCING PLATE
10 4 EA 4417017 COVER PLATE HANDLE
11 1 EA 4417018 COVER PLATE - LEFT
12 1 EA 4417019 COVER PLATE - RIGHT
13 1 EA 4417040 DOOR SUPPORT ANGLES
14 1 EA 4275161 HINGE, 5 HOLE
15 1 EA 4417041 LARGE HANDLE, BLACK
16 1 EA 4417042 LATCH, LARGE
17 1 EA 4417073 LATCH, LARGE CATCH PLATE
18 1 EA 4417044 BOX, VERTICAL MOUNT - RH HINGE
19 1 EA 4417045 DEEP DOOR, VERTICAL - RH HINGE
20 2 EA 4417046 M10 BOLT x 25
21 5 EA 4417047 M10 BOLT x 25 CW L/NUT & FW
22 2 EA 4417048 M10 FLAT WASHER
23 2 EA 4417049 M10 SPRING WASHER
24 2 EA 4417050 M10 x 40 STANDOFF
25 8 EA 4417051 M4 x 12 SCREWS
26 23 EA 4417052 M5 FLAT WASHER
27 23 EA 4417053 M5 NYLOC LOCK NUT
28 10 EA 4417054 M5 PAN HEAD SCREW
29 5 EA 4417055 M5 x 12 CSK SCREW
30 8 EA 4417056 M5 x 15 WINDOW STUD
31 4 EA 4417057 M6 BOLT x 20
32 4 EA 4417058 M6 FLAT WASHER
33 4 EA 4417059 M6 NYLOC NUT
34 2 EA 4417060 M8 BOLT x 20
35 14 EA 4417061 M8 FLAT WASHER
36 14 EA 4417062 M8 LOCK NUT
37 1 EA 4417063 REAR MOUNTING BRACKET ASSEMBLY
38 1 EA 4417064 RUBBER DOOR SEAL, LARGE
39 2 EA 4417065 SUPPORT BAR, SWITCH MOUNTING PLATE
40 1 EA 4417066 SWITCH MOUNTING PLATE
41 2 EA 4417067 WINDOW ANGLE, LONG
42 2 EA 4417068 WINDOW ANGLE, SHORT
43 1 EA 4417069 WINDOW, LARGE

9-6B
SHEET 2
REMOTE BATTERY CONNECT KIT, CAT ENGINE
ASSEMBLY 422002 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


422002 REMOTE BATTERY CONNECT KIT, CAT ENGINE
1 1 EA V011001 COVER ASSEMBLY
2 2 EA V011002 SEAL
3 1 EA V011003 RECEPTACLE
4 2 EA V011004 TERMINAL RING
5 1 EA V011006 CABLE, STARTER (104cm)
6 1 EA V011007 CABLE, STARTER (97cm)
7 1 EA V011008 TUBE (SHRINKABLE) (5 Meters)
8 4 EA V011009 NUT
9 4 EA V011010 WASHER
10 4 EA V011011 BOLT

9-6C
SHEET 1
LIGHT KIT - ULTRA BEAM
ASSEMBLY 1481901 REVISION B

3 2 3 2

1 1

1
3
1

3 2

9-7
SHEET 1
LIGHT KIT - ULTRA BEAM
ASSEMBLY 1481901 REVISION B

9-7
SHEET 2
LIGHT KIT - ULTRA BEAM
ASSEMBLY 1481901 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1481901 LIGHT KIT - ULTRA BEAM
1 9 EA 442186 WORKLIGHT, LED - 12-80 VDC - 70W (*)
2 2 EA 440018 BRACKET, LIGHT - REAR DECK
3 5 EA 443267 WORKLIGHT, LED - HEAVY DUTY (*)

(*) no replacement bulbs available- must


replace entire worklight

9-7
SHEET 3
LIGHT KIT - ULTRA BEAM - ADDITIONAL
ASSEMBLY 1481902 REVISION -

9-8
SHEET 1
LIGHT KIT - ULTRA BEAM - ADDITIONAL
ASSEMBLY 1481902 REVISION -

1
1

9-8
SHEET 2
LIGHT KIT - ULTRA BEAM - ADDITIONAL
ASSEMBLY 1481902 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1481902 LIGHT KIT - ULTRA BEAM - ADDITIONAL
1 9 EA 442186 WORKLIGHT, LED - 12-80 VDC - 70W (*)
2 2 EA 440018 BRACKET, LIGHT - REAR DECK
5 5 EA 443267 WORKLIGHT, LED - HEAVY DUTY (*)

(*) no replacement bulbs available- must


replace entire worklight

9-8
SHEET 3
DRILL MONITOR SYSTEM - PLC
ASSEMBLY 1484138 REVISION G

9-9
SHEET 1
DRILL MONITOR SYSTEM - PLC
ASSEMBLY 1484138 REVISION G

7 13 21
1

20

10 9 8 6

19 14

15 18

16

9-9
SHEET 2
DRILL MONITOR SYSTEM - PLC
ASSEMBLY 1484138 REVISION G

14 16 18 4 14 16 18

22 4

14

18 16
9-9
SHEET 3
DRILL MONITOR SYSTEM - PLC
ASSEMBLY 1484138 REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION


1484138 DRILL MONITOR SYSTEM - PLC
1 1 EA 1024042 MONITOR, DRILL - 15" TOUCHSCREEN
4 1 EA 1004862 CABLE, CAN OPEN - M1
5 1 EA 995603 CABLE, DVC - 6.6 FT
6 4 EA 1024296 CAPSCREW, PAN HEAD (18-8 SST - 1/4-20UNC, 0.750L)
7 4 EA 1024802 WASHER, LOCK (18-8SST, 5/16 SPRING)
8 4 EA 1024797 WASHER, FLAT (18-8 SST-1/4)
9 4 EA 1024801 WASHER, LOCK (18-8 SST, 1/4 SPRING)
10 4 EA 1024807 NUT, ACORN (18-8SST, 1/4-20UNC)
13 4 EA 1024964 CAPSCREW, SOCKET HEAD (18-8 SST - M8, 1.25L)
14 1 EA 1509031 CABLE, ELECTRICAL - ETHERNET - 15FT
15 1 EA 1024808 CABLE, USB - A-A MALE - 6FT
16 1 EA 1025002 CABLE, USB - EXTENSION - 6FT
17 1 EA 1024331 CARD, CF (2GB)
18 1 EA 1728079 FLASH DRIVE (8GB)
19 1 EA 4226385 BASE, MOUNT - MONITOR
20 1 EA 4226386 ARM, MOUNTING - MONITOR
21 1 EA 4226387 BASE, MOUNT - MONITOR
22 1 EA 1024855 CONNECTOR, SUB -D9 CAN TERMINATOR

9-9
SHEET 4
REMOTE SHUTDOWN INSTALLATION
ASSEMBLY 1497319 REVISION B

1
2

9-10
SHEET 1
REMOTE SHUTDOWN INSTALLATION
ASSEMBLY 1497319 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1497319 REMOTE SHUTDOWN INSTALLATION
1 4 EA T103346 BOX, ELECTRICAL - E-STOP
2 4 EA 1497362 PLATE, MOUNTING
3 16 EA 1497628 SCREW, MACHINE ROUND HEAD (8-32UNC, 1.00L)

9-10
SHEET 2
REMOTE SHUTDOWN INSTALLATION - ADDITIONAL
ASSEMBLY 1497320 REVISION B

3 1

4 5 5 4

4 5
5 4

1
2

9-11
SHEET 1
REMOTE SHUTDOWN INSTALLATION - ADDITIONAL
ASSEMBLY 1497320 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1497320 REMOTE SHUTDOWN INSTALLATION - ADDITIONAL
1 1 EA T103346 BOX, ELECTRICAL - E-STOP
2 1 EA 1497520 WELDMENT, E-STOP
3 4 EA 1497628 SCREW, MACHINE ROUND HEAD (8-32UNC, 1.00L)
4 4 EA 510046 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.50L)
5 4 EA 323629 NUT, LOCK (1/2-13UNC)

9-11
SHEET 2
BATTERY BOX INSTALLATION
ASSEMBLY 1679638 REVISION D

5 5

4 3

1 2

9-12
SHEET 1
BATTERY BOX INSTALLATION
ASSEMBLY 1679638 REVISION D

9 7

9-12
SHEET 2
BATTERY BOX INSTALLATION
ASSEMBLY 1679638 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1679638 BATTERY BOX INSTALLATION
1 1 EA 4432652 BATTERY BOX, MODIFICATION W/MOUNTING HOLES
1A 1 EA 1499899 BATTERY BOX ASSEMBLY 9-12A
2 4 EA 440958 BATTERY, MAINTENANCE FREE
3 1 EA 1702471 CABLE, BATTERY - POSITIVE 3/0 9-12B
4 1 EA 1706253 CABLE, BATTERY - NEGATIVE 3/0 9-12C
5 2 EA 1706828 CABLE, BATTERY TO BATTERY 9-12D
6 4 EA 42629 WASHER, FLAT
7 4 EA 7799 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.500L)
8 4 EA 6716 NUT, LOCK
9 2 EA 4323713 MOUNTING BAR

9-12
SHEET 3
BATTERY BOX ASSEMBLY
ASSEMBLY 1499899 REVISION -

29

25 22

26 27 28
37

36
35 34 33 32

9-12A
SHEET 1
BATTERY BOX ASSEMBLY
ASSEMBLY 1499899 REVISION -

23 35
35 33

32
34

30 31
24 23

9-12A
SHEET 2
BATTERY BOX ASSEMBLY
ASSEMBLY 1499899 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1499899 BATTERY BOX ASSEMBLY
2 1 EA -------- BATTERY BOX WELDMENT
3 1 EA -------- BATTERY TRAY WELDMENT
4 1 EA -------- BATTERY TRAY LIFTING BAR WELDMENT
22 18 EA -------- PIPE
23 1 EA -------- PLATE
24 1 EA -------- PLATE
25 18 EA 1728086 BEARING
26 3 EA 1728083 LATCH, DROP - T HANDLE
27 12 EA -------- SCREW, SOCKET - BUTTON HEAD
28 12 EA 9208 NUT, LOCK (10-24 NYLOCK)
29 4 EA 1728084 VENT, LOURVED - S/S
30 3 EA 6371 NUT
31 3 EA 47189 WASHER
32 2 EA -------- BOLT
33 2 EA 7972 NUT
34 2 EA 5991 NUT
35 4 EA 42836 WASHER
36 1 EA 1728085 LATCH
37 1 EA -------- DECAL

9-12A
SHEET 3
BATTERY CABLE - POSITIVE
ASSEMBLY 1702471 REVISION -

6 5 4 1 4 2

9-12B
SHEET 1
BATTERY CABLE - POSITIVE
ASSEMBLY 1702471 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1702471 BATTERY CABLE - POSITIVE
1 1 EA 1014381 TERMINAL, BATTERY TEE - POSITIVE - SIZE 000
2 1 EA 1014264 TERMINAL, BATTERY - POSITIVE - SIZE 000
3 1 EA 987257 BOOT, TERMINAL - BATTERY - RUBBER - RED
4 1 EA 978146 TUBING, SHRINKABLE - 3/0
5 9 FT 983142 CONDUIT, FLEX - 3/4"
6 10 FT 1485055 WIRE, ELECT - EXANE - 3/0

9-12B
SHEET 2
BATTERY CABLE - NEGATIVE
ASSEMBLY 1706253 REVISION -

6 5 4 1 4 4

9-12C
SHEET 1
BATTERY CABLE - NEGATIVE
ASSEMBLY 1706253 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1706253 BATTERY CABLE - NEGATIVE
1 1 EA 1014382 TERMINAL BATTERY - TEE - NEGATIVE
2 1 EA 1014265 TERMINAL, BATTERY- NEGATIVE SIZE 000
3 1 EA 987258 BOOT, TERMINAL - BATTERY - RUBBER - BLACK
4 1 EA 978146 TUBING, SHRINKABLE - 3/0
5 9 FT 983142 CONDUIT, FLEX - 3/4"
6 10 FT 1485055 WIRE, ELECT - EXANE - 3/0

9-12C
SHEET 2
CABLE - BATTERY TO BATTERY
ASSEMBLY 1706828 REVISION -

1
3

2
4 5 6 5

9-12D
SHEET 1
CABLE - BATTERY TO BATTERY
ASSEMBLY 1706828 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1706828 CABLE - BATTERY TO BATTERY
1 1 EA 1014265 TERMINAL, BATTERY - NEGATIVE - SIZE 000
2 1 EA 987258 BOOT, TERMINAL - BATTERY - RUBBER - BLACK
3 1 EA 1014264 TERMINAL, BATTERY - POSITIVE - SIZE 000
4 1 EA 987257 BOOT, TERMINAL - BATTERY - RUBBER -RED
5 1 EA 978146 TUBING, SHRINKABLE - 3/0
6 2 FT 983142 CONDUIT, FLEX - 3/4"
7 2 FT 1485055 WIRE, ELECT - EXANE - 3/0

9-12D
SHEET 2
REMOTE WINCH INSTALLATION
ASSEMBLY 1723954 REVISION C

4 6 5 7

9-13
SHEET 1
REMOTE WINCH INSTALLATION
ASSEMBLY 1723954 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1723954 REMOTE WINCH INSTALLATION
1 1 EA 4432004 HARNESS - WINCH CONTROL PENDANT
4 1 EA 4308683 HOOK WELDMENT, WINCH PENDANT - REMOTE
5 4 EA 320037 WASHER, FLAT - TYPE B
6 2 EA 6762 CAPSCREW, HEX HEAD - GR5
7 2 EA 6292 NUT, HEX - LOCK

9-13
SHEET 2
HARNESS - WINCH CONTROL PENDANT
ASSEMBLY 4432004 REVISION -

1 3 2

9-13A
SHEET 1
HARNESS - WINCH CONTROL PENDANT
ASSEMBLY 4432004 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


4432004 HARNESS - WINCH CONTROL PENDANT
1 1 EA T106063 CONTROLLER, WINCH PENDANT
2 1 EA 434776 CONNECTOR, ELECTRICAL
3 1 EA 4132562 CABLE, ELECTRICAL
4 4 EA 416651 CONTACT, ELECTRICAL
5 10 EA 407319 PLUG, SEALING - SOCKET

9-13A
SHEET 2
DRILL MONITOR - TOUCHSCREEN
ASSEMBLY T103352 REVISION B

9-14A
SHEET 1
DRILL MONITOR - TOUCHSCREEN
ASSEMBLY T103352 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


T103352 DRILL MONITOR - TOUCHSCREEN
1 1 EA T104538 MONITOR, DRILL- 15" TOUCHSCREEN
1A 1709436 cable cover (includes seal)
1B 1709439 assembly kit (for sealing plate for use w/o radio card)
1C 1709446 usb stick
2 1 EA 1524807 BOARD, CAN PLUGIN
3 1 EA T104539 SOFTWARE,DRILL MONITOR

9-14A
SHEET 2
INVERTOR INSTALLATION
ASSEMBLY 1493912 REVISION B

13
14 15 9 10 11

1 13

9-15
SHEET 1
INVERTOR INSTALLATION
ASSEMBLY 1493912 REVISION B

4
5 3

12
6

9-15
SHEET 2
INVERTOR INSTALLATION
ASSEMBLY 1493912 REVISION B

6 8 7 8 6

9-15
SHEET 3
INVERTOR INSTALLATION
ASSEMBLY 1493912 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1493912 INVERTOR INSTALLATION
1 1 EA 1493911 ELECTRICAL INVERT0R BOX ASSEMBLY 9-16
2 1 EA 438907 BRACKET, MOUNTING - ELECTRICAL OUTLET
3 1 EA 438652 RECEPTACLE, DUPLEX
4 1 EA 431154 COVER, ONE DUPLER
5 1 EA 431153 BOX, SINGLE GANG
6 3 EA 418426 ADAPTER, CONDUIT THREADED (1/2")
7 1 EA 441026 NIPPLE, PIPE 1/2"
8 2 EA 320176 122239 COUPLING, PIPE
9 4 EA 5986 105168 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
1.75L)
10 4 EA 5975 121073 WASHER, LOCK (1/2, SPRING)
11 4 EA 5973 120293 NUT, HEX - GR5 (1/2-13UNC)
12 3 EA 350446 5000479 SCREW, HEX WASHER HEAD SPECIAL
13 1 EA 1543471 BRACKET, MOUNTING - ELECTRICAL BOX
14 4 EA 437725 WASHER, FLAT (7/16")
15 4 EA 7577 CAPSCREW, HEX HEAD - GR5 (7/16-20UNF, 1.00L)

9-15
SHEET 4
ELECTRICAL INVERTOR BOX ASSEMBLY
ASSEMBLY 1493911 REVISION A

2 3

9-16
SHEET 1
ELECTRICAL INVERTOR BOX ASSEMBLY
ASSEMBLY 1493911 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


1493911 ELECTRICAL INVERTOR BOX ASSEMBLY
1 1 EA 426393 ENCLOSURE, ELECTRICAL - MODIFIED
2 1 EA 1498602 INVERTOR, 220 VAC - 50Hz
3 1 EA 430956 INVERTOR, 300 WATTS - HIGH SURGE

9-16
SHEET 2
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

9-17
SHEET 1
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

5 4
1 7

1 7 6
4 3
5
5 4 3

9-17
SHEET 2
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

7 1
5
2 4

3 2

9-17
SHEET 3
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

2 2 1
7 7
1 3

3
4
6
3 2
4 2 5

5 3

9-17
SHEET 4
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

5
6 7 4
1
2
2
3

9-17
SHEET 5
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

4
1 7

3 3

2 2
5 6
5

9-17
SHEET 6
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

6
4 7
5 1
3
2

2 3

9-17
SHEET 7
ROPE PULL SAFETY SWITCH INSTALLATION
ASSEMBLY 1481564 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


1481564 ROPE PULL SAFETY SWITCH INSTALLATION
1 7 EA 423077 SWITCH, SHUTDOWN - ROPE PULL
2 28 EA 411185 KIT - TENSIONER
3 * FT 411187 ROPE, SWITCH - SAFETY - RED (*Specify Length 110.8)
4 10 EA 411188 EYEBOLT, SWITCH - SAFETY
5 10 EA 52919 MOUNT, DRIVE LIN
6 28 EA 319876 120346 - CAPSCREW,SOCKET HEAD - GR8 (10-24UNC, 2.00L)
7 7 EA 1485241 BRACKET, SWITCH - SAFETY ROPE

9-17
SHEET 8

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