MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE

Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

9300 SERIES
2 STAGE MAST
10,000 L.B. CAPACITY

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG 806477
R10--05
 GENERAL INFORMATION

The purpose of this Manual is to provide illustrations for identifying and ordering Mast components/
parts. Because of the multitude of Mast Models and components utilized, the illustrations provide a
general description and therefore may not show the exact shape or detail of the components/parts
represented.

The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item
Number for the part desired, then locate that Item Number under the ”Items” column following the
illustration. The Part Number will be located directly to the right of the Item Number. Also provided is a
part Description, Quantity of parts required and the mast Model number.

Most important when ordering parts, is providing the correct serial number as assigned to the mast at
the factory. Keep accurate records of all modifications or improvements made to the mast after
manufacture. (All Mast modifications must be authorized by Manitou North America, Inc.) Notify the
Parts Dept. of any changes that may affect your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:

Mast Serial Number:

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side of the Outer
Rail, at or above eye level.

MAST MODEL NUMBER DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST MODEL NO. OF OPTIONAL EQUIPMENT

K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

NOTE: Additional information can be found stamped on the Mast Assembly, such as:
1.) Individual Rail Assemblies; check the top end of the Rail Assembly for the stamped part no..
2.) Carriage Assembly; check either end of the face bars for the stamped part no. and model no..
3.) Cylinder Assemblies; check along the upper portion of the barrel for the stamped part no..
This information may be required if your parts book is out--dated or incomplete.
 RAIL SYSTEM 1.00 LIFT CYLINDER 2.00 CHAIN SYSTEM 3.00

I
N
D
E HYDRAULIC SYSTEM 4.00 HOSE KIT, SINGLE FUNCTION 5.00 HOSE KIT, DUAL FUNCTION 6.00

INDEX
PAGE CARRIAGE, ITA TYPE 7.00 CARRIAGE, SHAFT TYPE 8.00 DECALS 9.00
1
 K9300

RAIL SYSTEM

5
6

3
4

OUTER RAIL INNER RAIL

R21705)W 803888)B
 QTY/MODEL
K9300

1/1 RAIL SYSTEM

ITEM PART NO. DESCRIPTION
1A R21705--01 Outer rail assembly 1 K9301
1B R21705--02 Outer rail assembly 1 K9302
1C R21705--03 Outer rail assembly 1 K9303
1D R21705--04 Outer rail assembly 1 K9304
1E R21705--05 Outer rail assembly 1 K9305

2A 803888--1 Inner rail assembly 1 K9301

2B 803888--2 Inner rail assembly 1 K9302
2C 803888--3 Inner rail assembly 1 K9303
2D 803888--4 Inner rail assembly 1 K9304
2E 803888--5 Inner rail assembly 1 K9305

3 R22 Shim A/R All Models

4 R2 Rolller 4
5 R21763 Bolt, socket head 2

1.00
 K9300

LIFT CYLINDER

B A

* * * * * *

R22510)F
 QTY/MODEL
K9300

1/2 LIFT CYLINDER

ITEM PART NO. DESCRIPTION
R22510--1 Lift cylinder assembly 2 K9301
R22510--2 Lift cylinder assembly 2 K9302
R22510--3 Lift cylinder assembly 2 K9303
R22510--4 Lift cylinder assembly 2 K9304
R22510--9 Lift cylinder assembly 2 K9305

A1 R22515--1 Barrel 1 K9301

A2 R22515--2 Barrel 1 K9302
A3 R22515--3 Barrel 1 K9303
A4 R22515--4 Barrel 1 K9304
A5 R22515--9 Barrel 1 K9305

B1 R22520--1 Rod 1 K9301

B2 R22520--2 Rod 1 K9302
B3 R22520--3 Rod 1 K9303
B4 R22520--4 Rod 1 K9304
B5 R22520--9 Rod 1 K9305

1 K20392 Bolt 1 All Models

2 K34809 Washer 1
3 K44736 Washer 1
4* R9169 Seal, Wiper 1
5* R22151 Seal, Polypak 1
6 R9037 Wear Ring 2

7* R7524 Modular Ring 1

8* R7523 Seal 1
9 R7514 Snap Ring 1
10 R7519 Bearing 1
11* K332 0--ring 1
12* K8--332 Back--up 1

2.00
 QTY/MODEL
K9300

2/2 LIFT CYLINDER

ITEM PART NO. DESCRIPTION
13 R2211--6 Ret. Ring 1 All Models
14 R7522 Base Plug 1
15 K62--10 Fitting/Connector 1
16 R5138 Flow Protector 1
17 R22510K Seal kit (Items 4, 5, 7, 8, 11 & 12) 1
18 R10328 Shim A/R

* Included in seal kit Item 17.

 K9300

CHAIN SYSTEM

UPPER INNER RAIL

3
2
7

8
4

CARRIAGE
UPPER OUTER RAIL 5

no dwg
 QTY/MODEL
K9300

1/1 CHAIN SYSTEM

ITEM PART NO. DESCRIPTION
1A R9481--35 Chain assembly 2 K9301
1B R9481--26 Chain assembly 2 K9302
1C R9481--28 Chain assembly 2 K9303
1D R9481--38 Chain assembly 2 K9304
1E R9481--42 Chain assembly 2 K9305

2 R186 Chain sheeve 2 All Models

3 K97456 Snap ring 2
4 R9482 Chain anchor 2
5 R32 Nut 4
6 R9483 Chain anchor 2

7 K72016 Pin, cotter 8

8 R189--3 Pin, chain 4

3.00
 K9300

HYDRAULIC SYSTEM

16
15

BLEED LINE
(TOP OF CYLINDERS)

19 (4), 20 (4), 21 (2) 17

15 14

16
18
13
22
HYDRAULIC SYSTEM
5, 6, 7
1 2 4 3
8
12 (2)

no dwg
10 9 11
 QTY/MODEL
K9300

1/1 HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION
1 R17236 Regulator, flow 1 All Models
2 K62--12 Fitting 1
3 K72--12 Fitting, tee 1
4 R23263--2 Cap 1
5 B3698--21 Clamp 1
6 K34806 Washer, lock 1

7 K20346 Bolt, hex 1

8 K66--12 Fitting, elbow 1
9 K72--10--10--12 Fitting, tee 1
10 R21721 Tube assembly, RH 1
11 R21722 Tube assembly, LH 1
12 K97545 Snap ring 2

13 R12256 Nipple, hose 1

14 R9698--2 Tee 1
15 R8540--6 Adapter 2
16 B2236--1 Clamp, hose 3
17 B760--924 Hose 1
18 804289 Hose 1

19 K45770 Bolt, hex 4

20 K34813 Washer 4
21 R24347 Plate 2
22 496810 Tie wrap A/R

4.00
 K9300

HOSE KIT, SINGLE FUNCTION

6, 7
4, 5

4
12
2
8 3 8
11

10 5

804559)A
10
 QTY/MODEL
K9300

1/1 HOSE KIT, SINGLE FUNCTION

ITEM PART NO. DESCRIPTION
804559--1 Hose kit, single function 1 K9380--1
804559--2 Hose kit, single function 1 K9380--2
804559--3 Hose kit, single function 1 K9380--3
804559--4 Hose kit, single function 1 K9380--4
804559--5 Hose kit, single function 1 K9380--5

1A 804564--1 Hose assembly 2 K9380--1

1B 804564--2 Hose assembly 2 K9380--2
1C 804564--3 Hose assembly 2 K9380--3
1D 804564--4 Hose assembly 2 K9380--4
1E 804564--5 Hose assembly 2 K9380--5

2A 803223--19 Hose assembly 1 K9380--1

2B 803223--1 Hose assembly 1 K9380--2
2C 803223--3 Hose assembly 1 K9380--3
2D 803223--5 Hose assembly 1 K9380--4
2E 803223--10 Hose assembly 1 K9380--5

3A 803223--20 Hose assembly 1 K9380--1

3B 803223--2 Hose assembly 1 K9380--2
3C 803223--4 Hose assembly 1 K9380--3
3D 803223--6 Hose assembly 1 K9380--5
3E 803223--21 Hose assembly 1 K9380--5

4 R10755 Sheave assembly, hose 1 All Models

5 R10757 Snap ring, external 1
6 K108--8 Elbow, bulkhead 4
7 K52--8 Nut, lock 4
8 803288 Orifice assembly 2
9 802225 Tie wrap A/R
10 R7332 Snap ring, internal 2
11 R2362 Bearing 1
12 R10756 Sheave, hose 1

5.00
 K9300

HOSE KIT, DUAL FUNCTION

6, 7
4, 5

4
12 2
13 3

14 8 (4)
11

10 5

804569)REL 10
 QTY/MODEL
K9300

1/2 HOSE KIT, DUAL FUNCTION

ITEM PART NO. DESCRIPTION
804569--1 Hose kit, dual function 1 K9381--1
804569--2 Hose kit, dual function 1 K9381--2
804569--3 Hose kit, dual function 1 K9381--3
804569--4 Hose kit, dual function 1 K9381--4
804569--5 Hose kit, dual function 1 K9381--5

1A 804564--1 Hose assembly 4 K9381--1

1B 804564--2 Hose assembly 4 K9381--2
1C 804564--3 Hose assembly 4 K9381--3
1D 804564--4 Hose assembly 4 K9381--4
1E 804564--5 Hose assembly 4 K9381--5

2A 803223--19 Hose assembly 1 K9381--1

2B 803223--1 Hose assembly 1 K9381--2
2C 803223--3 Hose assembly 1 K9381--3
2D 803223--5 Hose assembly 1 K9381--4
2E 803223--10 Hose assembly 1 K9381--5

3A 803223--20 Hose assembly 1 K9381--1

3B 803223--2 Hose assembly 1 K9381--2
3C 803223--4 Hose assembly 1 K9381--3
3D 803223--6 Hose assembly 1 K9381--5
3E 803223--21 Hose assembly 1 K9381--5

4 R10755 Sheave assembly, hose 2 All Models

5 R10757 Snap ring, external 2
6 K108--8 Elbow, bulkhead 8
7 K52--8 Nut, lock 8
8 803288 Orifice assembly 4
9 802225 Tie wrap A/R
10 R7332 Snap ring, internal 2
11 R2362 Bearing 2
12 R10756 Sheave, hose 2

6.00
 QTY/MODEL
K9300

2/2 HOSE KIT, DUAL FUNCTION

ITEM PART NO. DESCRIPTION
13A 803223--22 Hose assembly 1 K9381--1
13B 803223--13 Hose assembly 1 K9381--2
13C 803223--15 Hose assembly 1 K9381--3
13D 803223--17 Hose assembly 1 K9381--4
13E 803223--24 Hose assembly 1 K9381--5

14A 803223--23 Hose assembly 1 K9381--1

14B 803223--14 Hose assembly 1 K9381--2
14C 803223--16 Hose assembly 1 K9381--3
14D 803223--18 Hose assembly 1 K9381--4
14E 803223--25 Hose assembly 1 K9381--5
 K9300

CARRIAGE, ITA TYPE

804535)A
 QTY/MODEL
K9300

1/1 CARRIAGE, ITA TYPE

ITEM PART NO. DESCRIPTION
1A 804531 Carriage assembly, 84” 1 K9389
1B 804555 Carriage assembly, 72” 1 K9394
1C 804557 Carriage assembly, 60” 1 K9398
1D 804558 Carriage assembly, 96” 1 K9399

2 K302211 Screw 8 All Models

3 K34806 Washer 8
4 R2 Roller 4
5 R22 Shim (0.015 in. thk.) 10
6 R2393 Washer, thrust 8
7 R2394 Shim 8
8 R24865 Roller 4
9 R4098 Shaft, thrust 4
10 R426 Shim (0.060 in.thk.) 10

7.00
 K9300

CARRIAGE, SHAFT TYPE

3
5 6
1

7
4

5
2

11

10 12
13
805588)C, 803894)E, 804811)C
 QTY/MODEL
K9300

1/1 CARRIAGE, SHAFT TYPE

ITEM PART NO. DESCRIPTION
1A 805588 Carriage assembly, 72” 1 K9391
1B 803894 Carriage assembly, 60” 1 K9392
1C 804811 Carriage assembly, 84” 1 K9393

2A R22059--2 Bar, implement, 72” 1 K9391

2B R22059--1 Bar, implement, 60” 1 K9392
2C R22059--5 Bar, implement, 84” 1 K9393

3 K45548 Bolt 2 All Models

4 K55748 Nut 2
5 R2 Roller 6
6A R22 Shim (0.015) A/R
6B R426 Shim (0.060) A/R
7 R1811 Screw 2

8 800799 Retainer 2
9 K97535 Ring 4
10 800802 Roller 4
11 R12728 Spacer 2
12 R3561 Shaft, eccentric 4
13 R3564 Belt 4

8.00
 All Models

DECALS

2*

ROUGH TERRAIN
MAST 48”

INDUSTRIAL
MAST 57”

2*

3
4

* NOTE: PLACE DECALS ON FRONT

AND BACK SIDE OF BRACING 2*
 QTY/MODEL
All Models

1/1 DECALS
ITEM PART NO. DESCRIPTION
1A B6108 Decal, fork safety, 2 3/4 x 8 1/2” 2 A/R per Model
1B 426641 Decal, fork safety, 2 1/4 x 5” 2 A/R per Model
2A 426642 Decal, pinch point, 1 1/2 x 2 3/4” A/R All Models
2B 426643 Decal, pinch point, 2 1/2 x 4 1/2” A/R All Models
3 24653 Decal, hook here 2 A/R per Model
4 R40 Decal, never lower forks 1 A/R per Model

9.00

24653, 3, 9.00--1
426641, 1B, 9.00--1
426642, 2a, 9.00--1
426643, 2b, 9.00--1
496810, 22, 4.00--1
800799, 8, 8.00--1
800802, 10, 8.00--1
802225, 9, 5.00--1, 6.00--1
803223--
13, 6.00--2
14, 6.00--2
2, 5.00--1, 6.00--1
3, 5.00--1, 6.00--1
803288, 8, 5.00--1, 6.00--1
803888--, 2, 1.00--1
803894, 1B, 8.00--1
804289, 18, 4.00--1
804531, 1A, --1
804555, 1B, --1
804557, 1C, --1
804558, 1D, --1
804564--, 1, 5.00--1, 6.00--1
PARTS INDEX: (Part no., Item no., Page No.)
804811, 1C, 8.00--1
805588, 1A, 8.00--1
B2236--1, 16, 4.00--1
B3698--21, 5, 4.00--1
B6108, 1A, 9.00--1
B760--924, 17, 4.00--1
K108--8, 6, 5.00--1, 6.00--1
K20346, 7, 4.00--1
K20392, 1, 2.00--1
K302211, 2, --1
K332, 11, 2.00--1
K34806
3, --1
6, 4.00--1
K34809, 2, 2.00--1
K34813, 20, 4.00--1
K44736, 3, 2.00--1
K45548, 3, 8.00--1
K45770, 19, 4.00--1
K52--8, 7, 5.00--1, 6.00--1
K55748, 4, 8.00--1
K62--10, 15, 2.00--2
CATALOG 806477, R10--05
K62--12, 2, 4.00--1
K66--12, 8, 4.00--1
K72--10--10--12, 9, 4.00--1
K72--12, 3, 4.00--1
K72016, 7, 3.00--1
K8--332, 12, 2.00--1
K97456, 3, 3.00--1
K97535, 9, 8.00--1
K97545, 12, 4.00--1
R10755, 4, 5.00--1, 6.00--1
R10756, 12, 5.00--1, 6.00--1
R10757, 5, 5.00--1, 6.00--1
R12256, 13, 4.00--1
R12728, 11, 8.00--1
R17236, 1, 4.00--1
R1811, 7, 8.00--1
R186, 2, 3.00--1
R189--3, 8, 3.00--1
R2
4, 1.00--1, --1
5, 8.00--1
R21705--, 1, 1.00--1
- 1-
R21721, 10, 4.00--1
R21722, 11, 4.00--1
R21763, 5, 1.00--1
R22
3, 1.00--1
5, --1
6A, 8.00--1
R22059--1, 2B, 8.00--1
R22059--2, 2A, 8.00--1
R22059--5, 2C, 8.00--1
R2211--6, 13, 2.00--2
R22151, 5, 2.00--1
R22510--, 2.00--1
R22510K, 17, 2.00--2
R22515--, A, 2.00--1
R22520--, B, 2.00--1
R23263--2, 4, 4.00--1
R2362, 11, 5.00--1, 6.00--1
R2393, 6, --1
R2394, 7, --1
R24347, 21, 4.00--1
R24865, 8, --1
R32, 5, 3.00--1
R3561, 12, 8.00--1
R3564, 13, 8.00--1
R40, 4, 9.00--1
R4098, 9, --1
R426
10, --1
6B, 8.00--1
R5138, 16, 2.00--2
R7332, 10, 5.00--1, 6.00--1
R7514, 9, 2.00--1
R7519, 10, 2.00--1
R7522, 14, 2.00--2
R7523, 8, 2.00--1
R7524, 7, 2.00--1
R8540--6, 15, 4.00--1
R9037, 6, 2.00--1
R9169, 4, 2.00--1
R9481--26, 1, 3.00--1
R9482, 4, 3.00--1
R9483, 6, 3.00--1
R9698--2, 14, 4.00--1