PEMBANGUNAN PABRIK ALF 3 - I Owner PT PETROKIMIA GRESIK Location GRESIK ~ EAST JAVA, ob No ENGINEERING SPECIFICATION aeON 2018 eee Eee OF Document No. | A 34-JM-01-42-3000- CYCLONE 74 5 Sheets (With Cover) eee diel Project wsveron constwveron | aoaeanis | A ot ISSUED FOR APPROVAL 17-07-2019 | ‘Foy pw KH REV Description Date Prepared Checked Approved ‘THE INFORMATION CONTAINED HEREIN IS CONFINDENTIAL AND THE PROPERTY OF PT PETROKIMIA GRESIK AND NOT FOR PUBLICATION, THE INFORMATION IS ISSUED ON THE UNDERSTANDING THAT NO PART THERE OF SHALL BE COPIED OR ‘COMMUNICATED TO A THIRD PARTY WITHOUT AUTHORIZATION IN WRITING FROM PT PETROKIMIA GRESIKeb No & raclania vciiceais sP=ceCALLOn peaoean Rev cna ce ware LAN Sheet : 1 of CONTENTS ae | 1. General 2 | 2. Codes and Standards 2 | 3. Cyclone Parts 2 4, Design and Construction 2 5. Guarantees 3 6. Document to be Submitted 3 7. Fabrication, Inspection and Test 3 8. Packing and Marking 4ENGINEERING SPECIFICATION oe ae PeTROKIMIA SI eae A chek placa sesmararsoo2¢ | enuaers General This specification defines the minimum requirement for supply included design, materials (package), fabrication & inspection test of Cyclone. Codes & Standards ‘The codes and standards specified in the Engineering Specification shall form a part of the requirements of the Engineering Specification, in the manner and to the extent indicated in the respective Engineering Specification, Codes and standards, listed below, of the latest edition at the effective date of the contract shall apply to the design, fabrication, manufacturing, assembling, inspection and test of the materials and the equipment. Typically but not limited to: AIsc : American Institute of Stee! Construction ANSI : American National Standards institute ASTM : American Society for Testing and Materials. Ast : American Iron and Steel Institute Iso : International Standards Organization sts Japanese Industrial Standards SN : Standard National Indonesian ssPC : Steel Structural painting Council cyclone Part The minimum parts of cyclone shall be included in design supply, as follows: = Shell, head, cone + Support Cyclone * Chain for self Cleaning = Nozzle, Manhole = Support Lug + Lifting Lug = Bolt and nut "Packing * Other accessories such as ladder, platform Design and Construction 4.1. The Cyclone should be designed accordance with requirement on data sheet and purchaser drawing 4.2 When Cyclone design pressure below than atmospheric pressure should be calculated in the full vacuum condition. 4.3. The Cyclone should be completed with chain for internal cleaning / minimize build-up dust at internal cyclone. 4.4 The cyclone shall be designed for adequate stiffness to minimize vibration and noise generation. Stiffeners shall be continuously welded to the casing]iobNe wy, ENGINEERING SPECIFICATION 24-NON-2019 Rev resi oF [Document no. | CYCLONE 34-1M-01-42-2000-24 L\ Sheet: 30f4 4.5 Casing shall be completed with access door to change the Man Hole or other inside maintenance and repair work. 4.6 The door shall be sealed with suitable packing. 4.7 Materials for shell, nozzle, flange and structural components shall be in accordance with ASTM and ASME standards 48 Painting. 49 Unless otherwise stated on data sheet, refer to Engineering Specification for Painting. 5. Guarantees 5.1 The contractor shall guarantee that the equipment and materials to be supplied are free form fault and defect, in design, workmanship and materials are of sufficient quality and of proper materials to full fill the function. 5.2 Mechanical guarantee shall apply for 1 (one) year after provisional acceptance or for period not to exceed 18 months after shipping. 6. Document to be Submitted 6.1 Contractor shall submit the detail drawing. 6.2 _ English language shall be used in all documents. 63 Metric system shall be used as measurement unit unless otherwise specified. 7. _ Fabrication, Inspection and Test 71 General Fabrication, Inspections and tests shall be performed base on manufacturer's specification and data sheet, the procedures and the acceptance standards of inspection and test shall follow code and standard. 7.2 Welding inspection Welding inspection shall be performed to assure first quality workmanship and adherence to penetration requirements during process and final welding. Static liquid testing shall be performed. 7.3. Fabrication Fabrication activities should be conformed with Manufacture. Fabrication Procedure which approved by Purchaser. 7.4 Visual and Dimensional inspection Straighteners and flatness shall be inspected for all surfaces, any burrs shall be removed and given a workman like finish. Dimensional inspection shall be carried out for all parts of equipment and shall be recorded. Dimensional tolerances as follow = Length :-0 & +3 mm = Wall thickness : -0 & +2 mm = Roundness : + 0.04%ENGINEERING SPECIFICATION 24-NON-2019 iw PerROKMia S teen oz | A GRESIK CYCLONE 34-JM-01-42-3000-24 7.5 Shop Inspection & Test (1) Shop inspection and test shall be carried out in accordance with manufactory standard inspection & test procedure including inspection & testitems. (2) Purchaser inspector shall has the right to access at any time to manufacturer's shop to check his quality control & inspection activity 8 Packing and Marking 8&1 Packing (1) Packing shall be designed in consideration of local subtropical conditions and period of storage in open yards at site (max 6 months) (2) All equipment must be carefully and properly prepared secured and packed to ensure adequate protection until delivered at final destination, according to the method of transport selected storage specified and accordance with any special provisions contained in the requisition. (3) All items shall be suitably packed, securely fastened and protected from damage during transportation. 82 Marking All materials (parts) separately shall be properly tagged or marked with the item and serial number for which it is intended. Special marking shall be marked to aid in handling.