o 7 [ eae 78 | | D | 5/98 is | Ww DH Fl FUS c| 198 is | tw | bn INTERMEDIATE ISSUE FUS B | 0496 | IS | DWH DH | = Fat DRAFT Fs [A | oes | is | DwH| DH | _ ORIGINALISSUE- DRAFT PRE ev] ome | am |] | MODIFICATIONS sms CONTRACTOR DOCUMENT REMEW |, poe femew srarus 7 e [Bec [ = APPROVED Y Tee t 8 = AreROvED AS NOTED Dare 1 Les —___1 € = NotarmoveD to t [mec FS insomanon | comm Ne W psurroer x | © [contractor | APPROVAL DOES NOT & Dare ees tineesan —— eueve contescTor ron a | ] RESPONSIBILITY FOR ERROR we Epson Soo | ex oeancre roma our * [ewe 1 | His CONTRACTUAL Comm Ho ore) t cBuicanOns PERUSAHAAN UMUM LISTRIK NEGARA AGENCY OF THE MINISTRY OF MINES AND ENERGY OF THE GOVERNMENT OF THE REPUBLIC OF INDONESIA OMBILIN STEAM POWER PLANT - UNITS | & II 2.x 100MW CONTRACT No : 058 . P1P/922/1993/M PUSAT PELAYANAN ENJINIRING fal JAVA cu ime MAINTENANCE MANUAL] VOLUME 4 SECTION 4¢ BERLAK U ASH HANDLING PLANT (820) BOO Sea SUPPLIER NAME SUPPLIER Ne swe FARTHER No GEC ALSTHOM v (CEGELEC GEC ALS THOM PPG - INGENIERIE DUMEZ ELECTROMECANIQUE : © aia, __ [cont OBN/00/19AF/820-/MF/005 ay 3 eT | ] 1 MICROFILM | Test THIS DOCUMENT IS ISSUER PROPERTY IT CANNOT BE USED, REPRODUCED, ‘TRANSMITTED AND/OR DISCLOSED WITHOUT PRIOR WRITTEN PERMISSION, = HKMaintenance Manual System 820 Ev: GEC ALSTHOM —————e ENGINEERING SYSTEMS ‘Ash Handling Plant ‘OBN/00/19AF/820-/MF/005 Drawings Page 16-1 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) 16. DRAWINGS TITLE BOOK 2 DRAWING NO. This binder contains the following listed drawings Coal, Ash and Fuel Oil System General Layout - Plan Pulley Schedule (Drives) Pulley Schedule (Non-Drives) Technical Specification for Switchgear Mechanical Safety Interlock Scheme Coal and Ash 6kV Distribution Board Conveyor DOL MCC Starter With PLC Interface Conveyor DOL MCC Starter With PLC Interface Motor Anti-Condensation Heating Power and Cubicle Heater Circuit MV/LV Power Distribution Single Line Diag. 6kV Power Single Line Diagram MV Safety Key Interlock Scheme 6kV Distribution Board MV/LV Switchgear Mechanical Safety Key Interlocking Scheme 48VDC Power Distribution Single Line Diagram 220VDC Power Distribution Single Line OBN/00/19AF/00--/IG/001 OBN/00/19AF/815-/LE/010 OBN/00/19AF/815-/LE/011 OBN/00/1 9AF/815-/MS/703 OBN/00/19AF/815-/SD/001 OBN/00/19AF/815-/SD/002 OBN/00/19AF/815-/SD/003 OBN/00/19AF/815-/SU/001 OBN/00/19AF/815-/SU/002 OBN/00/19AF/815-/SU/003 OBN/00/1 9AF/815-/SU/004 OBN/00/19AF/815-/SU/005 Diagram OBN/00/19AF/815-/SU/006 Revision A 8 c o Date of Issue 6/95 4196 197 4/98 [M0p5674/97]ae ‘Maintenance Manual tem 820 v st GEC ALSTHOM ENGINEERING SYSTEMS. ‘Ash Handling Plant }OBN/00/19AF/820-/MF/005 Drawings Page 16-2 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) TITLE 220VAC UPS Distribution Single Line Diagram 220VAC Uiility Power Distribution Single Line Diagram Ash Distribution Mimic Diagram PLC System Block Diagram PLC Connections and Switch Settings 380V LV Power Single Line Diagram PWR Distribution and Motor Control Centre 380V LV Power Single Line Diagram PWR Distribution and Motor Control Centre Vacuum Extraction Flow Diagram BOOK 3 DRAWING NO. OBN/00/19AF/815-/SU/007 OBN/00/19AF/815-/SU/008 OBN/00/19AF/820-/CH/701 OBN/00/19AF/820-/FM/700 OBN/00/19AF/820-/FM/701 & 702 OBN/00/19AF/820-/SU/001 OBN/00/19AF/820-/SU/002 OBN/00/19AF/FAX-/SP/004 This binder contains the following listed drawings Ash Mimic Control Desk Ash Mimic Control Desk Ash Plant - B.I.D. Ash Plant - B.1.D. BOOK 4 OBN/09/1 9AF/820-/EQ/700 to OBN/09/1 9AF/820-/EQ/706 OBN/09/19AF/820-/RC/050 to OBN/09/19AF/820-/RC/069 This binder contains the following listed drawings Ash Plant - B.I.D. OBN/09/19AF/820-/RC/070 to 094 Revision A 8 c D Date of Issue 6/95 4196 1197 4/98 [Vap5674/97146 rP ‘Maintenance Manual System 820 Ash Handling Plant v GEC ALSTHOM ‘BN/00/19AF/820-/MF/005 Drowings Page 16-3 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) TITLE BOOK 5 DRAWING NO. This binder contains the following listed drawings Comm Equipment Distribution Cet Diag Comm Equipment Distribution Cet Diag Fly Ash Silo System and Ash Handling Blower System Cet Diag Input Cards ‘Ash Handling Blower System Cct Diag Input Cards Fly Ash Silo Unloading System Cet Diag Input Cards Fly Ash Silo System Cct Diag Analogue Card Fly Ash Silo Unloading System Cet Dia Input Card Fly Ash Silo System and Ash Handling Blower System Cet Diag Output Card Ash Handling Mimic Cct Diag Output Card Power Supplies Fly Ash Silo System and Ash Handling Blower System Cet Diag Relay Outputs Common Equipment PLC Distribution Remote Sup) PLC Block Interconnection Diagram Arrangement of Mill Reject Hopper Silo Aeration Blowers Local Control Panel Silo Aeration Heater Local Control Panel OBN/09/19AF/820-/SD/001 OBN/09/19AF/820-/SD/002 OBN/09/19AF/820-/SD/003 OBN/09/19AF/820-/SD/004 OBN/09/19AF/820-/SD/005 OBN/09/19AF/820-/SD/006 OBN/09/19AF/820-/SD/007 OBN/09/19AF/820-/SD/008 OBN/09/19AF/820-/SD/010 to 012 OBN/09/19AF/820-/SD/013 OBN/09/19AF/820-/SD/015 OBN/09/19AF/820-/SD/016 OBN/09/19AF/820-/SP/102 & 103 OBN/09/19AF/B10-/CA/003 OBN/09/19AF/FES-/RC/016 OBN/09/1 9AF/FES-/RC/017 Revision Date of Issue 6/95 4196 A 8 c naz 4/98 (¥0p5674/97|4r Co ‘Maintenance Manual Systern 820 ‘Ash Handling Plant v GEC ALSTHOM SRE SENOETSaerad [ENGINEERING SYSTEMS OBN/00/19AF/820-/MF/005 Drawings Page 16-4 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) TITLE BOOK 6 DRAWING NO. This binder contains the following listed drawings Main PLC Distribution Cet Diag Fly Ash Silo System and Ash Handling Blower System Cet Dia Input Cards Ash Handling Blower System and Economiser System Cet Diag Input Cards Economiser System and Fly Ash Handling System Cet Diag Input Cards ‘Ash Handling Blower System Cct Diag Fly Ash Silo System Cct Diag Output Card Economiser System and Fly Ash Handling System Cet Diag Output Cards Ash Handling Blower System and Water Recirculation System Cet Diag Input Cards Ash Handling Blower System and Water Recirculation System Cct Diag Output Cards Power Supplies Ash Handling Mimic Cet Diag Output Cards Power Supplies Ash Handling Mimic Cet Diag Output Cards Power Supplies Fly Ash Distribution Circuit Diagram OBN/12/19AF/820-/SD/001 to 003 OBN/12/19AF/820-/SD/004 OBN/12/19AF/820-/SD/005 OBN/12/19AF/820-/SD/006 OBN/12/19AF/820-/SD/007 OBN/12/19AF/820-/SD/008 OBN/12/19AF/820-/SD/009 OBN/12/19AF/820-/SD/010 OBN/12/19AF/820-/SD/011 OBN/12/19AF/820-/SD/013 OBN/12/19AF/820-/SD/018 to 022 OBN/12/19AF/820-/SD/026 OBN/12/19AF/820-/SD/029 to 32 OBN/12/19AF/820-/SD/037 OBN/12/19AF/820-/SD/039 Revision Date of Issue 6/95 4196 197 4/98 [Vap5674/97}Aro ‘Maintenance Monual System 820 ‘Ash Handling Plant v GEC ALSTHOM ENGINEERING SYSTEMS, ‘OBN/00/1 9AF/820-/MF/005 Drawings Page 16 - 5 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) TITLE Fly Ash Handling System Cct Diag Input Cords Fly Ash Handling System Cet Diag Output Cords Power Supplies Bottom Ash Distribution Cet Diag Bottom Ash Mill Rejects Cet Diag Input Cards BOOK 7 DRAWING NO. OBN/12/19AF/820-/SD/040 to 042 OBN/12/19AF/820-/SD/043 OBN/12/19AF/820-/SD/046 OBN/12/19AF/820-/SD/047 OBN/12/19AF/820-/SD/048 & 049 This binder contains the following listed drawings Economiser System Cet Diag Input Cards Bottom Ash Mill Rejects and Economiser System Cet Diag Output Cards Water Recirculation System Cet Diag Input Cards Water Recirculation System Cct Diag Output Card Power Supplies Bottom Ash Handling System Cet Dia Relay Outputs Water Recirculation System Cct Diag Input Cards Water Recirculation System Cct Diag Analogue Card Water Recirculation System Ct Diag Output Card OBN/12/19AF/820-/SD/050 OBN/12/19AF/820-/SD/051 OBN/12/19AF/820-/SD/052 to 054 OBN/12/19AF/820-/SD/055 OBN/12/19AF/820-/SD/056 OBN/12/19AF/820-/SD/057 OBN/12/19AF/820-/SD/058 to 063 OBN/12/19AF/820-/SD/064 OBN/12/19AF/820-/SD/065 Revision Date of Issue 6/95 4/96 97 4/98 1¥0p5674/97}AFaas ‘Maintenance Manual System 820 Vv GEC ALSTHOM —— ENGINE Ash Handling Plont EERING SYSTEMS ‘OBN/00/19AF/820-/MF/005 Drawings Page 16-6 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) TITLE Power Supplies Bottom Ash Handling System Cet Dia Relay Inputs Main PLC Distribution Remote Supplies Main PLC Distribution Heating Supplies Bottom Ash PLC Distribution Heating Supplies BA Make-Up Water Marshalling Box BA Sump Marshalling Box BA Heater Exchanger Marshalling Box BA Recirculation Pumps Local Control Panel BA Slurry Pumps Local Control Panel BA Pyrites Sluice Pumps Local Control Panel BA Conveyor Local Control Panel Economiser Transport Blowers Local Control Panel Vacuum Blowers Local Control Panel BA Conveyor Pullwire Circuit Diagram Panel No. 01(02) FDT 02978) BOOK 8 DRAWING NO. OBN/12/19AF/820-/SD/066 OBN/12/19AF/820-/SD/067 OBN/12/19AF/820-/SD/070 & 071 OBN/12/19AF/820-/SD/075 OBN/12/19AF/820-/SD/077 & 078 OBN/12/19AF/FDT-/RC/010 OBN/12/19AF/FDT-/RC/O11 OBN/12/19AF/FDT-/RC/012 OBN/12/19AF/FDT-/RC/013 OBN/12/19AF/FDT-/RC/014 OBN/12/19AF/FDT-/RC/014 OBN/12/19AF/FDT-/RC/016 OBN/12/19AF/FDT-/RC/017 OBN/12/19AF/FDT-/RC/018 OBN/12/19AF/FDT-/SD/005 This binder contains the following listed drawings Bottom Ash Transport Conveyor SSC Make-up Water Valve OBN/12/19AF/FDT-/SL/001 & 002 OBN/12/19AF/FDT-/SL/003 Revision A 8 ic Date of Issue 6/95 4/96 197 4/98. (Vep5674/97}4e ‘Maintenance Manual System 820 v GEC ALSTHON [ENGINEERING SYSTEMS. Ash Handling Plant OBN/00/19AF/820-/MF/005 Drawings Page 16 - 7 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) TITLE Bottom Ash Re-Circulation Pumps System Bottom Ash Re-Circulation Pump A Bottom Ash Re-Circulation Pump A Mimic Indication Lamps Bottom Ash Re-Circulation Pump B Bottom Ash Re-Circulation Pump B Mimic Indication Lamps Bottom Ash Slurry Pumps System Bottom Ash Slurry Pump A Bottom Ash Slurry Pump A Mimic Indication Lamps Bottom Ash Slurry Pump B BOOK? DRAWING NO. OBN/12/19AF/FDT-/SL/004 OBN/12/19AF/FDT-/SL/005 & 006 OBN/12/19AF/FDT-/SL/007 & 008 OBN/1 2/1 9AF/FDT-/SL/009 OBN/12/19AF/FDT-/SL/010 & ol OBN/12/19AF/FDT-/SL/012 OBN/12/19AF/FDT-/SL/013 to 016 OBN/12/19AF/FDT-/SL/017 to 019 OBN/12/19AF/FDT-/SL/020 OBN/12/19AF/FDT-/SL/021 to 023 This binder contains the following listed drawings Bottom Ash Slurry Pump B Mimic Indication Lamps Surge Make-up Valve Submerged Scraper Conveyor Bottom Ash Hopper Seal Trough OBN/12/19AF/FDT-/SL/024 OBN/12/19AF/FDT-/SL/025 OBN/12/19AF/FDT-/SL/026 to 028 OBN/12/19AF/FDT-/SL/029 Revision A 8 Cc Date of Issue 6/95 4196 11/97 4/98 [vap5674/97]Ac Maintenance Manual System 820 Ash Handling Plant v GEC ALSTHOM —— ENGINEERING SYSTEMS. (OBN/00/19AF/820-/MF/005 Drawings Page 16-8 OMBILIN Steam Power Plant Unit 1 and 2 (2 x 100MW) TITLE Bottom Ash Pyrites Sluice Pumps. Bottom Ash Pyrites Sluice Pump A Bottom Ash Pyrites Sluice Pump A Mimic Indication Lamps Bottom Ash Pyrites Sluice Pump B Bottom Ash Pyrites Sluice Pump B Mimic Indication Lamps Heat Exchanger Valve Mi ic Lamps Bottom Ash Hopper Gates High-Head Fire Protection Valve Setteing Sump Make-Up Water Valve Water Recirculation Valve Instrument & Control Flow Diagram BA Transfer Conveyor Process Diagram Closed Cooling Water System DRAWING NO. OBN/12/19AF/FDT-/SL/030 to 032 OBN/12/19AF/FDT-/SL/033 & 034 OBN/12/19AF/FDT-/SL/035 OBN/12/19AF/FDT-/SL/036 OBN/12/19AF/FDT-/SL/038 OBN/12/19AF/FDT-/SL/039 & 040 OBN/12/19AF/FDT-/SL/041 & 042 OBN/12/19AF/FDT-/SL/043. OBN/12/19AF/FDT-/SL/044 OBN/12/19AF/FDT-/SL/045, OBN/12/19AF/FDT-/SP/002 OBN/12/GEFR/SRI-/SM/342 Revision Date of Issue 6/95 4/96 197 4/98 [M0p5674/97]a