DOCUMENT REV. RELEASE DATE: 1 DEC 2017 TITLE: PREVENTIVE MAINTENANCE SIZE A SHEET 1 OF 6 CHECKLIST PROPRIETARY: This document contains proprietary data of Hologic, Inc. No disclosure, reproduction or use of any part thereof may be made except by written permission from Hologic.
FSE Name: Date:
Customer# and Institution Name:
Customer Contact Name Customer Contact Title
Customer Contact Phone # Customer Contact Email
ATEC Model and Serial Number:
SR#:
Applicable TBs Performed:
Procedure ‘X’ when completed NOTES
Note: refer to Service Manual for applicable procedures to replace any parts not listed in the Preventive Maintenance Procedure (TP-01678). Decontamination and Power Off Checks Remove and discard vacuum inlet N/A line assembly Inspect\Replace Canister Discard and Replace if used Clean assemblies with DisCide Handpiece connections wipes (Quick disconnect fittings) Vacuum line bulkhead fitting Pinch valve Canister well Casters Outside surface of the Console Door lock cover and door All outside Console surfaces Inside door lip and edges of base door Inspect and Clean Footswitch If damaged, replace footswitch Inspect Footswitch Connection N/A and T handle N/A Inspect and Clean Power Cord
ENG-0034-T52 Rev. 002
DOCUMENT TYPE: TEST RECORD ATEC SAPPHIRE DOCUMENT NUMBER: REV:
100/200 CONSOLE TR-01141 001
DOCUMENT REV. RELEASE DATE: 1 DEC 2017 TITLE: PREVENTIVE MAINTENANCE SIZE A SHEET 2 OF 6 CHECKLIST PROPRIETARY: This document contains proprietary data of Hologic, Inc. No disclosure, reproduction or use of any part thereof may be made except by written permission from Hologic.
Check Cord Management Plate N/A
Check Handpiece connectors N/A
Check locking function of casters N/A
Check Fan Guards N/A
Check Base Bumper N/A
Install Vacuum Line Assembly N/A
Power On Pre-Service Checks Measure and Record Ground Cord Milli Ohms Resistance Measure and Record Case microamps Leakage Current Power up Console\Verify Console N/A enters Biopsy mode 1. Upper fan blows out Check operation of Cooling Fans 2. Lower fan blows in. Cycles Record Cycle Count and Hours Hours Perform Thumb Test/Verify Setup Mode function/Saline Pinch Valve N/A operation
Verify Test Mode function N/A
Verify Biopsy Mode function N/A
Verify Lavage Mode function N/A
Verify Manual Aspiration Mode N/A function Measure total vacuum draw down inHg level and record Measure Vacuum Switch Point inHg Measure and record main psi regulator Measure cylinder line pressure psi and record Measure MRI air line pressure and psi record ENG-0034-T52 Rev. 002 DOCUMENT TYPE: TEST RECORD ATEC SAPPHIRE DOCUMENT NUMBER: REV:
100/200 CONSOLE TR-01141 001
DOCUMENT REV. RELEASE DATE: 1 DEC 2017 TITLE: PREVENTIVE MAINTENANCE SIZE A SHEET 3 OF 6 CHECKLIST PROPRIETARY: This document contains proprietary data of Hologic, Inc. No disclosure, reproduction or use of any part thereof may be made except by written permission from Hologic.
Measure US\STX air line pressure
psi and record Measure Cylinder Pressure Switch psi Point Check cycle timing of Handpiece seconds and record (beep-to-beep) Maintenance Procedure Solenoid connections to Manifold Valves Pressure Dump Valve to Fitting. Triple Elbow Manifold Vacuum to Pump Dump Valve Vacuum T to Panel Quick Disconnect Cylinder T to Panel Quick Disconnect Manifold Cylinder (top) to Needle Valve (top) Manifold Cylinder (bottom) to Needle Valve (bottom) Manifold Vacuum to Vacuum Sensor (white tubing) Manifold Motor (bottom) to MRI AF10 Filter US/STX Regulator to US/STX AF10 Filter Pressure Regulator Feedback Relief to Remove Center Shelf Assembly; Compressor Filter Disconnect Pneumatic Tubing and 4 screws/washers on the Electrical connections Center Shelf Buzzer – remove the cap and allow to hang Remove ground wire at front attachment screw P-Clamp, Vacuum Dump Remove Right Shelf Assembly; Valve to Manifold Disconnect Pneumatic Tubing and MRI AF10 Filter to Panel Electrical connections Quick Disconnect ENG-0034-T52 Rev. 002 DOCUMENT TYPE: TEST RECORD ATEC SAPPHIRE DOCUMENT NUMBER: REV:
100/200 CONSOLE TR-01141 001
DOCUMENT REV. RELEASE DATE: 1 DEC 2017 TITLE: PREVENTIVE MAINTENANCE SIZE A SHEET 4 OF 6 CHECKLIST PROPRIETARY: This document contains proprietary data of Hologic, Inc. No disclosure, reproduction or use of any part thereof may be made except by written permission from Hologic.
US/STX Filter to Panel
Quick Disconnect Needle Valve to Pressure Sensor, PCB AF20 Filter Input AF20 Filter Output 2 Screws/washers on the Right Shelf N/A Replace AF10 Filter Assemblies N/A Replace Needle Valve
Remove/Discard Drainage Sponge N/A
Remove filter bowl from AF20 Filter (old style only), Remove/Discard N/A AF20 Filter Element (old style only) Install AF20 filter element on Compressor output (old style AF20 N/A only) Inspect Compressor and Vacuum N/A Pump isolation mounts for damage Inspect electrical wiring for damage N/A or chaffing Inspect pneumatic tubing for kinking N/A Clean debris from inside the N/A Console Reconnect disconnected pneumatic tubing and electrical connections previously disconnected: Buzzer Ground wire P-clamp, Vacuum Dump Valve to Manifold US/STX AF10 Filter to Panel Quick Disconnect MRI AF10 Filter to Panel Quick Disconnect Needle Valve to Pressure Sensor, PCB Install Right Shelf AF20 Filter Input ENG-0034-T52 Rev. 002 DOCUMENT TYPE: TEST RECORD ATEC SAPPHIRE DOCUMENT NUMBER: REV:
100/200 CONSOLE TR-01141 001
DOCUMENT REV. RELEASE DATE: 1 DEC 2017 TITLE: PREVENTIVE MAINTENANCE SIZE A SHEET 5 OF 6 CHECKLIST PROPRIETARY: This document contains proprietary data of Hologic, Inc. No disclosure, reproduction or use of any part thereof may be made except by written permission from Hologic.
AF20 Filter Output
Screws, Attachment
Replace Motor and Cylinder Valves N/A
Replace Vacuum Valve Muffler N/A
Replace Rear Manifold Muffler N/A
Replace Dump Valve Mufflers (2x) N/A
Install Drainage Sponge below N/A AF20 Filter Housing Solenoid connections to Manifold Valves Pressure Dump Valve to Fitting. Triple Elbow Manifold Vacuum to Pump Dump Valve Vacuum T to Panel Quick Disconnect Cylinder T to Panel Quick Disconnect Manifold Cylinder (top) to Needle Valve (top) Manifold Cylinder (bottom) to Needle Valve (bottom) Manifold Vacuum to Vacuum Sensor (white tubing) Manifold Motor (bottom) to MRI AF10 Filter US/STX Regulator to US/STX AF10 Filter Pressure Regulator Feedback Relief to Compressor Filter 4 screws/washers on the Install Center Shelf Center Shelf Service Checks and Adjustments
Attach Handpiece and Canister N/A
Plug console into wall outlet and N/A Turn Power Switch to On ENG-0034-T52 Rev. 002 DOCUMENT TYPE: TEST RECORD ATEC SAPPHIRE DOCUMENT NUMBER: REV:
100/200 CONSOLE TR-01141 001
DOCUMENT REV. RELEASE DATE: 1 DEC 2017 TITLE: PREVENTIVE MAINTENANCE SIZE A SHEET 6 OF 6 CHECKLIST PROPRIETARY: This document contains proprietary data of Hologic, Inc. No disclosure, reproduction or use of any part thereof may be made except by written permission from Hologic.
Check all tubing for leakage N/A
Perform the Thumb Test/Verify Setup N/A Mode function
Verify Test Mode function N/A
Verify Biopsy Mode function N/A
Verify Lavage Mode function N/A
Verify Manual Aspiration Mode N/A function Verify proper function of Saline Pinch N/A Valve Measure/Adjust Total Vacuum Draw inHg Down
Measure/Adjust Vacuum Switch Point inHg (19.5+/-2inHg),
Measure/Adjust Main Regulator psi (110+/-2psi) Setting Measure/Adjust Cylinder Line psi (32+/-2psi) Pressure Measure/Adjust MRI Air Motor psi (47+/-2psi) Regulator Measure/Adjust US/STX Air Motor psi (37+/-2psi) Regulator Measure/Adjust Cylinder Pressure psi (24+/-1.5psi) Switch Point seconds (4.2 to 5.7 Measure/Adjust Handpiece cycle time seconds, beep-to-beep) Check user interface panel N/A lighting/function Test all failure indications without N/A Handpiece connected Turn off power. Disconnect/Correctly N/A Wrap Power Cord (cw)
Correctly wrap Footswitch (ccw) N/A
Install Access Door N/A
Clean panel external surfaces N/A
Record PM and Place Service Card N/A on rear of instrument