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GBT3077-2015-en - Material 15Cr
GBT3077-2015-en - Material 15Cr
60
H 40
(送审稿)
Contents
Foreword .............................................................................
1 Scope ............................................................................ 1
2 Normative references ............................................................. 1
3 Classification and designation ................................................... 3
4 Ordering information ............................................................. 3
5 Dimensions, shape,weight and tolerances .......................................... 4
6 Technical requirements ........................................................... 4
6.1 Steel grade and chemical composition ........................................... 4
6.2 Melting method ................................................................. 9
6.3 Delivery condition ............................................................. 9
6.4 Mechanical property ............................................................ 9
6.5 Hot upset forging ............................................................. 18
6.6 Macrostructure ................................................................ 18
6.7 Non-metallic inclusions ....................................................... 18
6.8 Grain size .................................................................... 19
6.9 Decarburization ............................................................... 20
6.10 Surface quality .............................................................. 20
6.11 Special requirements ......................................................... 20
7 Testing methods ................................................................. 20
8 Inspection rules ............................................................... 21
8.1 Inspection and acceptance ..................................................... 21
8.2 Batch-mixing rules ............................................................ 21
8.3 Sampling frequency and sampling location ...................................... 21
8.4 Retesting and judging rules ................................................... 21
9 Packging, marking and quality certificates ..................................... 22
Annex A (Informative)Comparison table between steel grades in this and international
standard……………………………………………………………………………………………… 23
I
GB/T XXXX-XXXX
Foreword
SAC/TC183 is in charge of this English translation. In case of any doubt about the contents
of English translation, the Chinese original shall be considered authoritative.
This standard is drafted in accordance with the rules given in the GB/T1.1-2009 Directives
for standardization-Part 1:Structure and drafting of standards.
This standard replaces the GB/T3077-1999 Alloy structural steel in whole.
The following technical modifications have been made with respect to the GB/T3077-1999 Alloy
structural steels:
——Revised the requirement for different quality levels(see Table 2, 4, section 6.7 and
6.8, Table 2 and Table 4 in 1999 version;
——Revised the lower limit of Boron content of steels from previous 0.0005% to 0.0008%
(see Table 1);
——Deleted all steel grades marked with A.But the chemical composition of the same steel
grade’s has been changed into the previous grade marked with A(see Table 1 in 1999 version);
——Added 12 steel grades such as
25MnB,35MnB,25CrMo,50CrMo,34CrNi2,15CrNiMo,30CrNiMo,30Cr2Ni2Mo,30Cr2Ni4Mo,34Cr2Ni2Mo,
35Cr2Ni4Mo,40CrNi2Mo and their relative technical requirements(see Table 1&3, and Table
1&3 given in 1999 version);
——Revised the sulphur and phosphorus content (see Table 2, and Table 2 given in 1999
version);
——Categorized surface defect into defect and flaw(see section 6.10 and clause 6.6 given
in 1999 version);
——Revised the description of surface quality, and put it into the GB/T 28300(see clause
6.10, and clause 6.6 in 1999 version);
——Revised the requirements for non-metallic inclusion (see clause 6.7, clause 6.9 given
in 1999 version);
——Added grain size requirement;
——Revised special requirements( see clause 6.11, clause 6.10 in 1999 version);
——Added the digital value rounded requirements(see 7.2);
——Added Comparison table between steel grades in this and international standard(see
Annex A).
This standard was proposed by China Iron and Steel Association.
This standard was prepared by SAT/TC183 China Technical Committee on Steel Standardization.
The previous editions of this standard are as follows:
——GB/T3077-1982,GB/T3077-1988,GB/T3077-1999;
II
GB/T 3077-201X
1. Scope
2. Normative References
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest
edition of the referenced document (including any amendments) applies.
GB/T 222 Permissible tolerances for chemical composition of steel products
GB/T 223.4 Iron, steel and alloy - Determination of manganese content – potentiometric
or visual titration method
GB/T 223.5 Steel and iron - Determination of acid-soluble silicon and total silicon content
- Reduced molybdosilicate spectrophotometric method
GB/T 223.9 Methods for chemical analysis of iron,steel and alloy The chrom azurol S
photometric method for the determination of aluminium content
GB/T 223.11 Iron, steel and alloy - Determination of chromium content - Visual titration
or potentiometric titration method
GB/T 223.13 Methods for chemical analysis of iron,steel and alloy The ammonium ferrous
sulfate titration method for the determination of vanadium content
GB/T 223.16 Methods for chemical analysis of iron,steel and alloy The chromotropic acid
photometric method for the determination of titanium content
GB/T 223.18 Methods for chemical analysis of iron,steel and alloy The sodium thiosulfate
separation iodimetric method for the determination of copper content
GB/T 223.23 Iron, steel and alloy - Determination of nickel content - The dimethylglyoxime
spectrophotometric method
GB/T 223.26 Iron, steel and alloy - Determination of molybdenum content – The thiocyanate
Spectrophotometric method
GB/T 223.43 Iron, steel and alloy - Determination of tungsten content – Gravimetric method
and spectrophotometric method
GB/T223.49 Methods for chemical analysis of iron,steel and alloy extraction
separation-chlorophosphonazo mA spectrophotometric method for the determination of the
total rare earth content
1
GB/T XXXX-XXXX
GB/T 223.59 Iron, steel and alloy - Determination of phosphorus content - Bismuth
phosphomolybdate blue spectrophotometric method and antimony phosphomolybdate blue
spectrophotometric method
GB/T 223.60 Methods for chemical analysis of iron,steel and alloy-The perchloric acid
dehydration gravimetric method for the determination of silicon content
GB/T 223.67 Iron, steel and alloy - Determination of sulphur content - Methylene blue
Spectrophotometric method
GB/T 223.69 Iron, steel and alloy - Determination of carbon content – Gas-volumetric method
after combustion in the pipe furnace
GB/T 223.75 Iron, steel and alloy - Determination of boron content – Method
distillation-curcumin photometric method
GB/T 224 Determination of depth of decarburization of steels
GB/T 225 Steel-Hardenability test by end quenching (Jominy test)
GB/T 226 Test method for macrostructure and defect of steel by etching
GB/T 228.1 Metallic materials - Tensile testing - Part 1: Method of test at room temperature
GB/T 229 Metallic materials - Charpy pendulum impact test method
GB/T 231.1 Metallic materials-Brinell hardness test Part 1: test method
GB/T 702 Hot-rolled steel bars – Dimensions, shape, weight and tolerances
GB/T 908 Forged bars - Dimensions, shape, weight and tolerances
GB/T 1979 Standard diagrams for macrostructure and defect of structural steels
GB/T 2101 General requirement of acceptance, packaging, marking, and certification for
section steel
GB/T 2975 Steel and steel products--Location and preparation of test pieces for mechanical
testing
GB/T 4162 Forged and rolled steel bars - Method for ultrasonic testing
GB/T 4336 Carbon and low-alloy steel—Determination of multi-element contents—Spark
discharge atomic emission spectrometric method (routine method)
GB/T 6394 Method for estimating the average grain size
GB/T 6402 Steel forgings - Method for ultrasonic testing
GB/T 7736 Ultrasonic inspection method for macro-structure and imperfection of steel
GB/T 8170-2008 Rules of rounding off for numerical values & expression and judgement of
limiting values
GB/T 10561 Steel - Determination of content of nonmetallic inclusions-Micrographic method
using standard diagrams
GB/T 11261 Steel and iron Determination of oxygen content The pulse heating inert gas
fusion-infra-red absorption method
GB/T 13298 Inspection methods of microstructure for metals
GB/T 13299 Steel – Determination of microstructure
GB/T 15711 Steel products--Method for etch test of tower sample
GB/T 17505 Steel and steel products—General technical delivery requirements
GB/T 20066 Steel and iron -- Sampling and preparation of samples for the determination of
chemical composition
GB/T 20123 Steel and iron -- Determination of total carbon and sulphur content -- Infrared
absorption method after combustion in an induction furnace (routine method)
2
GB/T 3077-201X
GB/T 20124 Steel and iron -- Determination of nitrogen content -- Thermal conductimetric
method after fusion in a current of inert gas (Routine method)
GB/T 21834 Medium and low alloy steel - Determination of the distribution of multi-element
contents - Original position statistic distribution analysis method
GB/T 28300 Surface quality classes for hot-rolled bars and rods technical delivery
conditions
YB/T 4306 Steel, iron and alloy – Determination of nitrogen content – Thermal
conductimetric method after fusion in a current of inert gas
YB/T 5293 Metallic materials – Forging test
3.1 Steels are classified into the following 3 categories according to the metallurgical
quality:
a)quality steels;
b)high quality steels(with “A” suffix) ;
c)super high quality steels(with “E” suffix) ;
3.2 Steels are classified into the following 5 categories as per the processing method:
a)steels used for pressure working(UP) ;
1)steels used for hot pressure working(UHP) ;
2)steels used for upsetting (UF) ;
3)steels used for cold drawing(UCD) ;
b)steels used for cutting working(UC) ;
3.3 Steels are classified into the following 5 categories as per the surface condition:
a)pressure worked(SPP) ;
b)pickled(SA) ;
c)shot blasted(SS) ;
d)peeled(SF) ;
e)grinded(SP) ;
4 Ordering Information
The following information shall be included in ordering contract or ordering form according
to this standard:
a. Standard code number;
b. the designation of product form;
c. Steel grade or uniform digital code;
d. Controlled residual elements ( see Table 2 if required);
e. Delivery weight (quantity);
f. Dimensions, shape and tolerances;
g. Working method for use(Steel shall be used for cutting working,if it is not
specified in the contract);
h. Delivery as heat treated or with special surface condition( see 6.3.2, 6.3.3 if
required);
i. Hot upset forging ( see 6.5 if required) ;
3
GB/T XXXX-XXXX
5.1 Dimensions, shape, weight and tolerances of hot-rolled round and square steels shall
comply with GB/T 702,and specific requirement shall be indicated in ordering contract.
5.2. Dimensions, shape, weight and tolerances of hot forged round and square steels shall
comply with GB/T 908, and specific requirement shall be indicated in ordering contract.
5.3 Dimensions, shape, weight and tolerances of other steels with different cross sections
shall comply with related standards or upon negotiation between purchasers and suppliers,
and specific requirement shall be indicated in ordering contract.
6 Technical requirements
4
GB/T 3077-201X
5
GB/T XXXX-XXXX
7
GB/T XXXX-XXXX
8
GB/T 3077-201X
9
GB/T XXXX-XXXX
10
GB/T 3077-201X
11
GB/T XXXX-XXXX
13
GB/T XXXX-XXXX
15
GB/T XXXX-XXXX
16
GB/T 3077-201X
17
GB/T XXXX-XXXX
6.6.3 Steels for UC are allowed to have such defects as subsurface inclusions and sub-bubbles
that are within the permissible depth of surface defects.
6.6.4 If supplier can guarantee acceptable macrostructure, ultrasonic inspection as per
GB/T7736 or other nondestructive inspection method can be used to replace acid etching
inspection.
6.7 Non-metallic inclusions
Non-metallic Inclusions inspection shall be performed on high quality and super high quality
steels, and the acceptance level shall meet the requirements of Table 5.
A B C D
Quality level DS
Thin Thick Thin Thick Thin Thick Thin Thick
High quality
≤3.0 ≤2.5 ≤3.0 ≤2.0 ≤2.0 ≤1.5 ≤2.0 ≤1.5 -
steels
Super high ≤2.0
≤2.5 ≤2.0 ≤2.5 ≤1.5 ≤1.5 ≤1.0 ≤1.5 ≤1.0
quality steels
If the purchaser requires different quality level, or if a specified sulphur range is required, then
acceptable level shall be agreed by both parties.
18
GB/T 3077-201X
6.8 Grain size
Austenite grain size shall be tested on super high quality steels, and it shall be grade
5 or finer.
6.9 Decarburization
Upon the request of purchasers and indicated in ordering contract, decarburization depth
shall be tested for steel grades with the lower limit of carbon content greater than 0.30%.
Metallographic inspection method shall be used, and the total decarburization depth on each
side (Ferrite + transition layer) shall be not more than 1.5 % of diameter or thickness of
steels.
6.10 Surface quality
6.10.1 The surface of steels used for UHP shall be free of cracks, scars, folds and inclusions.
Otherwise such defects shall be cleaned off, the removal depth when calculated from the actual
size shall be within the requirements given in Table 6. And the removal width shall not be
smaller than 5 times of removal depth, the position with maximum cleaning depth shall be
limited to 1 on the same cross section. It is allowed to have single small scratch, dent,
pock and fine crack not deeper than 0.2 mm.
6.10.2 Local imperfection on the surface of the steel bars for UC shall conform to the
requirements of Table 7.
6.10.3 When steel bars are delivered as shot blasted or peeled, the surface shall be clean,
smooth and free of cracks, folds, scars and scales. Otherwise, it shall be locally grinded,
and the minimum bar size shall be guaranteed at the maximum grinding position.
6.10.4 Based on the request of purchaser, the surface quality shall be ruled as per GB/T
28300. And details related to acceptance quality level AQL and testing method shall be
negotiated by the purchaser and supplier.
6.11 Special requirements
Based on request of purchasers, upon negotiation between purchasers and suppliers and
indications in ordering contract, the following special steels can be supplied:
a) The range of chemical compositions can be enlarged or reduced for steel grades listed
in Table 1;
b) Steel bars with sulphur content within 0.015~0.035% shall be supplied;
19
GB/T XXXX-XXXX
7 Testing methods
Sampling
No. Testing items Sampling location Testing method
frequency
GB/T 223(see chapter 2) ,
GB/T 4336,GB/T 11261,
1 Chemical composition One per heat GB/T20066
GB/T 20123,GB/T 20124,GB/T
21834,YB/T 4306
GB/T2975
2 Tensile test Two per batch GB/T 228.1
Different steel bars, GB/T2975
a
One set per GB/T2975
3 Impact test GB/T 229
batch Different steel bars, GB/T2975
Three per
4 Hardness test Different steel bars GB/T 231.1
batch
1) Ingot casting: different
Acid
steel bars or billets GB/T 226,GB/T 1979
etch
which represent the ingot
5 Macro-structure Two per batch
top;
UT 2) Continuous Casting: GB/T 7736
Different steel bars
6 Hot upset forging Two per batch Different steel bars YB/T 5293
GB/T 224
7 Decarburization Two per batch Different steel bars
(Metallographic method)
8 Non-metallic inclusions Two per batch Different steel bars GB/T 10561
End-quenching
9 One per batch Random steel bar GB/T 225
hardenability
10 Grain size One per batch Random steel bar GB/T 6394
11 Microstructure Two per batch Different steel bars GB/T 13298,GB/T 13299
12 Step-down test Two per batch Different steel bars GB/T 15711
20
GB/T 3077-201X
8 Inspection rules
21
GB/T XXXX-XXXX
Packing, marking and quality certificates of steels shall comply with the requirements of
GB/T 2101.
22
GB/T 3077-201X
Annex A
(Annex Informative)
Comparison table between steel grades in this and international standard
Table A.1 Comparison table between steel grades in this and international standard
23
GB/T XXXX-XXXX
Table A.1 Comparison table between steel grades in this and international standard(continued)
24
GB/T 3077-201X
Table A.1 Comparison table between steel grades in this and international standard(continued)
25