PRACTICE LAB MANUA

CENTRAL WORKSHOP-ENGINEERING PRACTICE

31
30
WELDING(JOINING PROCESS)
Combins
Ex. No. 1 DOUBLE VEE BUTT JOINT
AIM:
To make a double v- butt jointusing arc welding on the given work pieces.
MATERIALREQUIRED:
Mild steel plate ofsize 150 x 50 x 06 mm-2 Nos.
TOOLS REQUIRED:
Power supply (AC or DC), Welding Torch, Electrodes, Tongs, Chipping Hammer,
Wirebrush, Gloves, Apron, Shield, Safety goggles, Earthing clamps.
SEQUENCE OF OPERATIONS:
1. Edge preparation (Removal ofrust, scale etc.,) 2. Tacking 3. Welding
4. Cooling 5. Chipping 6. Cleaning
WORKING STEPS:
50 First ofal, the workpiece must be thoroughly cleaned to remove rust, scale and
other foreign material.
150 2. Then the given workpiece are placed in such a way that it form a "V" and an
50
inverted V- Shape when the plates butt each other.
3. Appropriate power supply should be given to the electrode and the workpiece.
4. Now the welding current output may be adjusted.
Double Vee Butt Joint 6. When the curent is passed, arc is produced between the electrode and
workpiece.
6. Set the workpiece in correct position and maintain the gap 3mm and start tack
welding at both ends ofthe workpiece.
7. Nowthe welding is carried out throughout the length.
8. Nowthe partially welded plates are inverted and tacked at both ends ofthe
workpiece.
9. Again the welding is caried outthroughout the length.
10. As soon as the welding process is finished switch
off the current supply allow
the workpiece to cool.
11. Slags are removed by chipping process with the help of chipping hammer.
12. Finally using wire brush welded portions are cleaned with help ofwire brush.
Note: All dimensions are in 'mm'
RESULT: Thus the desired double v- buttjoint is obtained using
are-welding.
 CENTRAL WORKSROFCNOUNCNNG PRACTICr
34
TITICECELAENMANUA
LABNMA
WELDING (JOINING PROCESS)
35
LAP JOINT
Ex. No. 3
AIM:
To make a double Lap joint using arc welding on the given work pieces.
MATERIAL REQUIRED:
Mild steel plate ofsize 150 x 50 x 06 mm-2 Nos.
-

TOOLSREQUIRED:
Power supply (AC or Dc), Welding Torch, Electrodes, Tongs, Chipping Hammer,
Wire brush, Gloves ,Apron, Shield, Safety goggles ,Earthing clamps.
AALAILLIIAL LLLLLIAL
SEQUENCE OF OPERATIONS:
-- 1. Edge preparation (Removal ofrust, scale etc.) 2. Tacking
3. Welding 4. Cooling
TT T***TT-+ -
5. Chipping 6. Cleaning
150 WORKING STEPS:
1. First ofall, the workpiece must be thoroughly cleaned to remove rust, scale and
2 5 42 5 .
other foreign material.
2. Now, the workpiece are placed on the table such that two workspaces are
overlapped one over another.
3. Appropriate power supply should begivento the electrode and the workpiece.
4. Nowthe welding current output may be adjusted.
5. Whenthe current is passed, arc is produced
between the electrode and workpiece.
Lap Joint 6. Set the workpiece in corect position like lapjoint and tack at both ends
of the
workpiece.
7. Nowthe welding is caried out throughout the length.
8. Again the welding is carried out throughout the
length another side.
9. As soon as the welding process is finished switch
off the current supply allow
the workpiece to cool.
10. Slags are removed by chipping process with the help of chippinghammer.
Note: All Dimenslons are in 'mm' 11. Finally using wire brush welded portions are cleaned with help of wire brush.
RESULT: Thus the desi int is obtained using arc-welding.
32
CENTRAL WORKSHOP-ENGINEERING PRACTe
DRACTICELAB MANJA 33
WELDING (JOINING PROCESS)
T-FILLET JOINT
Ex. No. 2
AIM:
work pieces.
To make a T- fillet buttjoint using arc welding on the given
MATERIALREQUIRED:
Mild steel plate of size 150 x 50 x 06 mm -2 Nos.
TOOLS REQUIRED:
Power supply (AC or DC), Welding Torch, Electrodes, Tongs, Chipping Hammer,
Wire brush, Gloves, Apron, Shield, Safety goggles, Earthing clamps
SEQUENCE OF OPERATIONS:
1. Edgepreparation (Removal of rust, scale etc.) 2. Tacking
3. Welding 4. Cooling
5. Chipping 6. Cleaning
150 WORKING STEPS:
50 First ofall,the workpiece must be thoroughly cleaned to remove rust, scale
and other foreign material.
2. Appropriate power supply should be given to the electrode and the workpiece.
3. Now the welding current output may be adjusted.
4. When the curent is passed, arc is produced between the electrode and workpiece.
5. Set the two workpieces in correct position like T- fillet joint and take at both
ends of workpiece.
T-Fillet Joint
.
The joint is placed
down.
on a welding table in a flat position by keeping the tack side
7. Then the welding is caried out throughout the length both sides.
8. Assoon as the welding process is finished switch off the current supply allow
the workpiece to cool.
9 Slags are removed by chipping process with the help of chipping hammer.
Note: All Dimensions are in
'mm'
10. Finally using wire brush, welded portions are cleaned with help of wire brush.
RESULT: Thus the desired T -fillet joint is obtained using arc-welding.