Hindustha:

College of ineering and Technology

SINGLE V-BUTT JOINT Welding
Ex no:
Aim:
Date:
Tomake a
single v-butt joint using arc
Material supplied: welding on the given
Mild steel
plate of size 100x50x6 workpieces
Tools required: mm-2 Nos.
1.
Power supply (AC or DC)
6.
2. Tougs Welding Torch 3. Electrodes
7. Chipping hammer
3. Wire brush
8. Gloves
4. Apron
9. Shield
5. Safety goggles
10. Earthing clamps
Sequencc of operations:
1. Edge preparation
2. Tacking8 3. Welding
4. Cooling 5. Chipping
6. Cleaning
Working steps:
1. First of all, the work pieçes must be thoroughly cleaned to remove rust, scale and other
foreign materials.
2. Then the given workpieces are placed on the table in such a way that two workpieces are
brought close to each other so that it forms a 'V-shape' when the plates butt each other.
3. Appropriate power supply should be given to the electrode:and the workpieces.
4. When-current is passed, are is produced between the electrode and workpieces.
5. Now set the two iworkpieces in correct position and maintain the gap 3mm and tack at
.

both ends of the workpieces as shown in figure.

6. Then the, welding is carried out throughoit the length.

. As soon as the welding process is finished, switch off the current supply and allow the
workpiece to cool.
with the help ofchipping hammer.
.Slags are removed by chipping process
are cleaned.
.
Finally using wire brush, welded portions

Result:
is obtained using arc welding.
Thus the desired single V-butt joint

89
ngineering Practices Laboratory Manual
 Hindusthan College of
Engineering and Technolog Welding
SINGLE V-BUTT JOINT

Tacks

100

50 -50-

100

50- 50

V
IAN N
Welded Joint Representation

All Dimensions are in mm

Engineering Practices Laboratory Manual

88
 Hndusthan College ofEngineering and Technology Welding

LAP JOINT
DATE:
EXNO
Aim:
To make a lap joint using arc welding on the given workpieces.
Material supplied: Mild steel plate ofsize 102x51x6 mm -2 Nos.
Tools required:
1. Power supply (AC or DC) 6. Welding Torch 3. Electrodes

2. Tongs 7. Chipping hammer

3. Wire brush 8. Gloves
4. Apron 9. Shield

5. Safety goggles 10. Earthing clamps

Sequence of operations:

2. Edge preparation 2. Tacking 3. Welding

5. Cooling 5. Chipping 6. Cleaning

Working steps:
1. First of all, the work pieces must be thoroughly cleaned to remove rust, scale and other

foreign materials.
2. Then the given workpieces arc placcd on the table in such a way that two workpieces are

overlapped one over another as shown in fig.

.
3. Appropriate power supply should be given to the electrode and the workpieces.

4. Now the welding currcnt may be adjusted.

5. When current is passed, arc is produced between the electrode and workpieces.

6. Now set the two workpieces in comect position and maintain the gap 3mm and tack at

both ends of the workpieces as shown in figure.

the length of workpiece.
7. Then the welding is carried out throughout
8. As soon as the welding process is finished, switch off the current supply and allow the

workpiece to cool.
9. Slags are removed by chipping process with the help of chipping hammer.

cleaned.
Finally using wire brush, welded portions
are
10.

Result:
Thus the desired single lap joint is obtained using arc welding.

Enginering Practices Laboratory Manual 91

 Welding
Hindusthan College of Engineeringand Technology
LAP JOINT

-51

102

-51-

51-

102
6

51

D
Welded Joint Representation

All Dimensions are in mm

Engineenng
Practices Laboratory Manual 90
Hindusthan College of Engineering and Technology
Welding
T-FILLET JOINT
Ex no Date:
Aim:

To makeaT-Fillet joint using arc

welding on the given workpieces.
Material supplied: Mild steel plate of size 102x51x6 mm -
2 Nos.
Tools required:
1. Power supply (AC or DC) 6. Wclding Torch 3. Electrodes
2. Tongs 7. Chipping hammer
3. Wire brush 8. Gloves
4. Apron 9. Shield
5. Safety goggles 10. Earthing clamps
Sequence of operations:

1. Edge preparation 2. Tacking 3. Welding

4. Cooling 5. Chipping 6. Cleaning
Working sleps:
1. First of all, the work pieces must be thoroughly cleaned to remove rust, scale and other

foreign materials.

2. Then the given workpieces are placed on the table in such a way that two workpieces are

brought close to each other 'T shape is formed as shown in fig

3. Appropriate power supply should be given to the electrode and the workpieces.

4. Now the welding current may be adjusted.

5. When current is passed, arc is produced between the electrode and workpieces.

6. Now set the two workpieces in corect position and maintain the gap 3mm and tack at

both ends of thc workpieces as shown in figure.

of workpiece.
7. Then the welding is carried out throughout the length
the supply and allow the
the welding process is finished, switch off
current
8. As soon as

workpiece to cool.
with the help of chipping hammer.
9. Slags are removed by chipping process
welded portions are cleaned.
10. Finally using wire brush,

Result
single T-Fillet joint
is obtained using arc welding,
Thus the desired

Engineering Practices Laboratory

Manual 93
findusthan CollegeofEnginering and Technoogy Welding
T-FILLET JOINT

50

J00

50-

50

.100

S0-

Wclded Joint Representation

All Dimension Are In mm

Manual
Engineerin4 Practices Laboratory 92