SUPPLY CHAIN ANALYTICS

MADHU M N
20222MLS0073
sec 17
Exercise :-10
Date :- 19/02/2024

Different tasks have to be completed corresponding to jobs on three machines M1, M2 and M3. The
completion time (hrs) is indicated in the following table. Determine the total completion time of all the tasks
on both machines. Find out if the completion time can be reduced. If yes, how many hours can be reduced.
What is the increase in efficiency related to completion time?
Determine the waiting time (WT) and idle time (IT).

M1 M2 M3
J1 25 23 35
J2 30 18 29
J3 28 20 30
J4 40 17 27
J5 23 9 24
J6 33 19 41
J7 29 13 31
J8 36 15 28
 1. Based On first come first serve order

ORDER S P F WT S P F WT S P F IT1 IT2 IT3

J1 0 25 25 0 25 23 48 0 48 35 83 0 25 48
J2 25 30 55 0 55 18 73 10 83 29 112 0 7 0
J3 55 28 83 0 83 20 103 9 112 30 142 0 10 0
J4 83 40 123 0 123 17 140 2 142 27 169 0 20 0
J5 123 23 146 0 146 9 155 14 169 24 193 0 6 0
J6 146 33 179 0 179 19 198 0 198 41 239 0 24 5
J7 179 29 208 0 208 13 221 18 239 31 270 0 10 0
J8 208 36 244 0 244 15 259 11 270 28 298 0 23 0
Total Wait Time 0 64 make span 0 125 53
JOHNSON
Johnson Rule :
Check condition :
(i) Min(M1) ≥ Max (M2).
(ii) Min(M3) ≥ Max (M2).
Converion of 3 machine into
2 machine
Combine 1+2 = A
23 ≥ 23 ( Satisfied ) Combine 2+3 = B
24 ≥ 23 ( Satisfied )

M1 M2 M3 M1 M2
J1 25 23 35 J1 48 58
J2 30 18 29 J2 48 47
J3 28 20 30 J3 48 50
J4 40 17 27 J4 57 44
J5 23 9 24 J5 32 33
J6 33 19 41 J6 52 60
J7 29 13 31 J7 42 44
J8 36 15 28 J8 51 43

The new order to Apply Jhonson Rule on MA MB

MA J5 J3 J1 J6 J2 J4 J8 MB
 Based on Johnsons order
Make-span, Waiting Time and Idel Time are indicated in table:

M2 M3
F WT S P F WT S P F IT1 IT2 IT3
23 0 23 9 32 0 32 24 56 0 23 32
52 0 52 13 65 0 65 31 96 0 20 9
80 0 80 20 100 0 100 30 130 0 15 4
105 0 105 23 128 2 130 35 165 0 5 0
138 0 138 19 157 8 165 41 206 0 10 0
168 0 168 18 186 20 206 29 235 0 11 0
208 0 208 17 225 10 235 27 262 0 22 0
244 0 244 15 259 3 262 28 290 0 19 0
0 43 Makespan 0 125 45
1. Saving in Completion Time : 298-290 = 8 hrs. Eff increase in time = 8x100/298 = 2.68 %
2. Saving in waiting Time : 64-43 = 21 hrs. Eff increase in time = 21x100/64 = 32.18
3. Saving in Idle Time : 53-45 = 8 hrs. Eff increase in time = 8x100/53 = 15.09 %