AR09.40-W-5910GA Test turbocharger 25.3.

08
ENGINES 541.9 in MODEL 930, 932, 933, 934
ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS4) BlueTec 4
ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS5) BlueTec 5

W09.40-1176-09

Shown on engine 542.9 with code (MS5)

BlueTec 5

1 Turbocharger 4 Intake manifold 7 Compressor

2 Connecting piece 5 Resonance reservoir 8 Rotor shaft
3 Crankcase ventilation hose 6 Connector hose

Modification notes
18.2.08 Work procedure completely revised.

Remove/install
1 Open maintenance flap
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
pinched or crushed as cab is tilted of the cab as it is being tilted. Always tilt the
cab all the way to the end position and
secure with the safety strut.
2 Tilt cab Installation: Only tilt cab back after leak
test has been conducted.
Notes on tilting the cab AH60.80-N-0003-01A
3 Remove resonance tank (5)
4 Remove the connector hose (6) *BA09.20-N-1004-02C
5 Detach crankcase ventilation hose (3) from
intake manifold (4)
6 Remove intake manifold (4) with connection *BA09.20-N-1003-02C
piece (2)
*BA09.20-N-1004-02C
7 Eliminate oil deposits by turning the rotor
shaft (8) in the turbocharger (1)
Checking
8 Check intake manifold (4), connection pieces
(2, 6) and turbocharger (1) for deposits
Notes for evaluation of turbocharger in the AH09.40-N-0001-01A
event of engine blue smoke
9 Check ease of movement of rotor shaft (8) If the rotor shaft (8) is sluggish, replace
in turbocharger (1) the turbocharger (1):

Remove/install turbocharger (1).

Engine 541.9 AR09.40-W-6020GA
© Daimler AG, 4/26/15, G/04/15, ar09.40-w-5910ga, Test turbocharger Page 1 of 3
ENGINES 541.9 in MODEL 930, 932, 933, 934 ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS4) BlueTec 4 ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS5) BlueTec 5
 Engine 542.9 AR09.40-W-6020GC
10 Check axial and radial play of rotor shaft (8) AR09.40-W-5910-01GA
in turbocharger (1)
Axial play on rotor shaft *BE09.40-N-1001-01D
Radial play on rotor shaft *BE09.40-N-1002-01D
*001589532100
*363589022100
*366589002105
Retaining device for installation of dial WF58.50-W-1330-02A
indicator holder at compressor
If one of the permissible values is
exceeded, replace turbocharger (1):

Remove/install turbocharger (1).

Engine 541.9 AR09.40-W-6020GA
Engine 542.9 AR09.40-W-6020GC
11 Check control unit. Only on engine 514.9 with code (MS4) AR09.40-W-5910-02G
Bluetec 4 or with code (MS5) Bluetec 5.
*124589152100
Test cable for checking the control canister WF58.30-W-0940-01A

In the event of a complaint, replace

turbocharger (1):

Remove/install turbocharger (1). AR09.40-W-6020GA

12 Install in the reverse order
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
13 Start engine and afterwards allow the engine Visual inspection.
to run at alternating rpm. Check connection
piece (2), connector hose (6) and intake
manifold (4) for leaktightness, then switch off
engine

Check values for turbocharger

Number Designation Engine

541.9,
542.9

BE09.40-N-1001-01D Axial play on rotor shaft mm 0.1

BE09.40-N-1002-01D Radial play on rotor shaft mm 0,9

Intake manifold, intake manifold preheater

Number Designation Engine Engine

541.9 541.9
except code with code MJ1
MJ1

BA09.20-N-1003-02C Bolt, intake manifold to Nm 50 50

compressor cylinder head

BA09.20-N-1004-02C Hose clamp intermediate piece on Nm 6.0 6.0

intake manifold and turbocharger

Intake manifold, intake manifold preheater

© Daimler AG, 4/26/15, G/04/15, ar09.40-w-5910ga, Test turbocharger Page 2 of 3

ENGINES 541.9 in MODEL 930, 932, 933, 934 ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS4) BlueTec 4 ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS5) BlueTec 5
 Number Designation Engine Engine
542.9 542.9
except code with code MJ1
MJ1

BA09.20-N-1003-02C Bolt, intake manifold to Nm 50 50

compressor cylinder head

BA09.20-N-1004-02C Hose clamp intermediate piece on Nm 6.0 6.0

intake manifold and turbocharger

001 589 53 21 00 124 589 15 21 00 363 589 02 21 00 366 589 00 21 05

Dial indicator Tester Dial indicator holder Extension

© Daimler AG, 4/26/15, G/04/15, ar09.40-w-5910ga, Test turbocharger Page 3 of 3

ENGINES 541.9 in MODEL 930, 932, 933, 934 ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS4) BlueTec 4 ENGINES 542.9 in MODEL 930, 932, 934 with CODE (MS5) BlueTec 5