Construction Comments:

- Lack of sequencing of erection by facade,

- The WMS will be adapted as site constraints,
- Specify the storage area of sheets,
- All the areas must be barricaded and arranged,
- The storage will be authorized only for the elements that will be
erected on the current week.
- SMP shall cheek the delivery elements on daily basis in order to
anticipate for any eventual missings.
- Any blocking points related to cladding installation shall be
shared on week before in order to have the time the treated.

DAP units 107 D, 107 E & 107F

DOCUMENT HISTORY & REVISION

10

04/10/2022 Modified revision -JESA comments H.H I.J I.J 2

01/02/2022 Modified revision -JESA comments S.J M.S I.J 1

28/12/2021 First edition S.J M.S I.J 0

Description - Revision Subject Prepared by Checked by Approved by Rev

DOCUMENT DESCRIPTION & REFERENCES

CLIENT NAME: OCP

PROJECT LOCATION : JORF LASFAR MAROC

PROJECT DESCRIPTION : DAP 107DEF

JE PROJECT NUMBER Q3510

PURCHASE ORDER REFERENCE : 4500001316/1317

REQUISITION REFERENCE :

OTHER REFERENCE (tag, unit) :

DISCIPLINE DOCUMENT TITLE

Work Method Statement for Steel Structure granulation building 107DEF
CONSTRUCTION
(Cladding and roofing)
VENDOR Document Number

Q3510-00-SCIFCMI-4500001316/1317-Z-Z01-0017

JESA Document Number

Imm. 5 - Zénith Millenium - Lot. Attaoufik Route Nouaceur - Sidi Mâarouf Casablanca
- 20270 Tél: +212 (0)5 22 87 70 00 / +212 (0)5 22 87 71 50 Fax: +212 (0)5 22 87
72 34
Q3510-00-SCIFCMI-4500001316/1317-Z-Z01-0017

CLIENT Document Number ( if applicable)

JESA
Imm. 5 - Zénith Millenium - Lot. Attaoufik Route Nouaceur - Sidi Mâarouf Casablanca - 20270 Morocco Tél: +212 (0)5 22 87 70 00 / +212 (0)5 22
87 71 50 Fax: +212 (0)5 22 87 72 34

HELP
JESA DOCUMENT NUMBERING SYSTEM Project Nbre Code of Sub-Project Sender Code PO Discipline Code Doc Type Number Order / Rev
Please Refer to Annex Q, L & DC
Procedure . Shall you need help to fill-in
this cover page, please contact JESA
Example (Trigram is unique to each contractor) Q3510 00 SCIFCMI 4500001316/1317 Z Z01 17 02
 STL STR Granulation Building
107D/E/F

Work Method Statement

for Steel Structure
(granulation building
107D/E/F, Cladding and
roofing)

PROJECT NAME : D.A.P. UNIT 107DEF

NER : OCP / JESA
LOCATION : JORF LASFAR MOROCCO

02 04-10-2022 Modified Edition H.Harrar M.Sernou I.JAOUAD I.JAOUAD

01 01-02-2022 Modified Edition S. JLAIDI M.SERNO I.JAOUAD I.JAOUAD
00 22-12-2021 Original edition S. JLAIDI M.SERNO I.JAOUAD I.JAOUAD
REV. DATE DESCRIPTION PREPARED REVIEW ED CHECKED APPROVED

DOC. NO.:
TOTAL 23 S H E E T S (INCL. COVER)
 STL STR Granulation
Building 107D/E/F

Summary
I. Object………………………………………………………………………………………3

II. Resources…………………………………………………………………………………..3

a. Manpower

b. Material Required

III. Reference documents…………………………………………………………………….4

IV. Site Management Team ………………………………………………………………….4

V. Roles and responsibilities………………………………………………………………...4

VI. METHODS AND PROCEDURE ………………….…………...………………………6

a. Deliveries to Site

b. Loading and Unloading

c. Protection & Storage on Site

d. Transportation of steel structure from storage area to erection area

e. Survey of building

f. Material arrangement.

VII. Erection work of cladding and roofing ...…………………………………………….8

a. Preparation of work

b. WALL PANELS INSTALLATION PROCEDURE

c. ROOF PANELS INSTALLATION

d. Installation of accessories for cladding and roofing

e. MAST CLIMBING WORK PLATFORM

f. Platform Position Plan

g. BASIC TECHNICAL INFORMATION MAST CLIMBING WORK PLATFORM PM 200

h. Technical data and photos of cable lift platforms
2
 STL STR Granulation
Building 107D/E/F
I.Object:

This method of work statement describes Steel structure erection work of roofing and cladding for steel
structure in granulation buildings to be done by SCIF in DAP project (Q3510) line 107DEF Zone Granulation
building in general, the proposed sequence of operations to be employed in the safe work erection of steel
structure frame building.

II.Resources:

b. Manpower
The installation works of roofing and cladding will be carried out by teams composed of:

• Project manager
• Lead Project Engineer:
• Construction manager
• Site Supervisor
• Surveyor
• Forman
• Quality controller
• HSE animator
• Operators
• Erectors
• Material Controller
• Helpers
• Riggers
• Site electrician
• Scaffolders

c. Material Required:

• Tower crane
• Mobile crane
• Man lift 43m minimum height.
• Forklift 4tons
• Drill electric screwdriver.
• Magnetic drill Drill φ10~φ35
• Torque wrench
• Reviter
• Shackles.
• Slings.
3
 STL STR Granulation
Building 107D/E/F
• Guiding ropes.
• Scaffold materials.

III.Reference documents

In Order to prepare this Coating Drum method statement, we used the following documents as references:

• The Contract: N° JESA-4500001316 / 4500001317-2020

• Annexes:
▪ Annexe A
▪ Annexe B
▪ Annexe G
▪ Annexe X
▪ Annexe Z

• Drawings sent by the client JESA

IV.Site Organization chart.

4
 STL STR Granulation
Building 107D/E/F

V.Roles and responsibilities:

Project Manager:
- The main responsible for the well going of the project.
- Assign adequate resources to the needed actions.
- Assure project control and monitoring.
- Assure acquisition of material at needed time.
- Coordinate between the different stakeholders.
- Assign the subcontractors for the needed works.
- Overall responsibility and authority for the total project management.
- Coordination and decisions for the project.
- Administration of the project organization.
- The Consortium representative to client.
- Risk management for overall project management.

Lead Project Engineer:

- Responsible for the safe execution of the work.
- Support the execution team with the necessary resources.
- Ensure workers assigned to projects are qualified and competent for their own trade.
- Ensure that all necessary preparation is done prior to the commencement of the work.
- Follow-up of construction progress.
- Set-up construction dashboard.

Mechanical Engineer:
- Preparing and submitting the necessary documents.
- Review drawings and specification concerning construction.
- Manage the construction meeting and review construction plan.
- Reporting progress of work.
- Prepare and submit internal and external reports.

Construction Manager:
- Execute quality and safety management during construction.
- Ensure site survey is done before the work commencement.
- Recruit the qualified personnel to do the works.
- Coach workers into their best performance.
- Make sur that the work is done following the drawings and specifications.

Project Control Manager:

- Prepare and update the schedule.
- Execution of construction progress management.
- Establishing schedule strategy.
- Issuing and maintaining schedule control procedures.

5
 STL STR Granulation
Building 107D/E/F
- Identifying project activities and integrating engineering, procurement, construction and
commissioning activities into Project Control Plan.
- Administration of contract.
- Planning the optimal resource mobilization.
- Actual status monitoring and data collection.
- Analysing schedule trends, physical progress and resource performance.
- Planning and initiating corrective actions.
- Monitoring of the current progress of respective team.
- Maintenance of the project Control System.
- Preparation of monthly progress report.
- Management of variations.
- Risk management for schedule, Progress and contract.

Quality Manager:
- Preparation, review and approval of the Quality Procedures
- Performance of Worksite evaluation for service (test, examination and commissioning)
- Training of personnel for QMS
- Issuance for Corrective and Preventive Action Request (CAR/PAR)
- Reporting the routine quality activities to the Project Manager.
- Administration, supervision and coordination of Site QC Inspectors
- Site surveillance
- Performance of receiving inspection.
- Maintenance of the records and documents after work completion
- Preparation and review of the Inspection and Test Plan
- Performance of in-process inspection and test
- Control of Non-destructive Testing (NDT)
- Review of Work Procedure for construction
- Coordination of quality problems with the Customer
- Control of measuring and test equipment
- Qualification of Welding Procedure Specification and welder
- Welding material control
- Project inspections review (Initial, end of each phase)
- Review of material requisition

HSE Manager:
- Overall responsibility and authority for site HSE management.
- Establishment and maintenance for HSE system.
- Train, check and verify to ensure that all operations are conducted in safe manner.
- Maintain the safety of site personnel, material and equipment.
- Identification of HSE objectives and responsibilities.
- Planning and organization of hazard identification and environmental reviews.
- Working closely with Engineering, Procurement, Construction and Commissioning to communicate and
promote HSEs objectives and processes through all phases of the project.
- Monitoring of HSE performance and reporting to project management.

6
 STL STR Granulation
Building 107D/E/F

VI. METHODS AND PROCEDURE

a. Deliveries to Site

Fabricated steel members will deliver to site prior to commencement of erection and unload to lay
down area. Those will be laid out and clearly marked to suit the sequence of construction. Further
deliveries to site will be phased to meet the requirements of the erection sequence and schedule.
b. Loading and Unloading

Loading and unloading will be conducted by a fork lift and a 30T crane.

When the materials are loaded in the trailer, they will be supported by timber supports for each of

the materials to prevent materials to be damaged by touching each other.

When the materials are loaded on the trailer, their quantity will not exceed the capacity of the trailer.

When holding the materials while delivery to the work site, they will be held by sling belt so that the

materials won’t damage.

Unloaded roofing materials should be segregated properly according piece mark number for immediate

identification.

Material that has damage during or after unloading shall be replaced or repaired to the original condition.

For both loading & unloading operations, the supervisor, a flagman and HSE Animator will control the work
in the site.

c. Protection & Storage on Site

- Steel work will be laid out within the confines of the job site off the ground on timbers.
- Steel members will be stacked as far as it is practicable to avoid accumulation of, to encourage
ventilation and avoid damage to the galvanized/painted materials.
- Storage/numbering by area to be defined.
- Stacking of material to consider erection sequence.
- Bolts and fittings will be stored indoors until required on site and will be maintained as controlled
stock.
- Housekeeping for the loading area will be conducted before loading material, to avoid dirt, and
foreign material.
- Tick timber will be used between each item during unloading.
- An interspace of minimum 250 mm will be respected between each block.
- While loading, the material will be stored above ground level using timber.
- All bolts, nuts, washers, screws and small plates shall be suitably packed and identified, those
materials should be stocked enclosed inside of warehouse.

7
 STL STR Granulation
Building 107D/E/F

d. Transportation of steel structure from storage area to erection area

- Use forklift or crane for loading the material on trailer.

- The material to be fixed on the trailer by Wire rope (see the picture below).
- A flagman must guide trailer from storage area to erection area.
- Use forklift or crane for unloading the material from trailer.
- Use of forklift for transportation to the site work of a less quantity of beams.
- A flagman must guide forklift from storage area to erection area.

e. Survey of Building

- The Surveyor shall be responsible to check the verticality alignment of side panel to ensure
that all panel sare aligned.

- QC Inspector shall be responsible of monitoring and inspection of the work to ensure that
the work is performed in accordance with DEC/JGC Technical Scope of work and Standards.

f. Material arrangement.

- Storage area will be arranged near to the construction site.

- Material arrangement will meet the erection sequence to avoid delay, and damaging, both the
paint and the shape of the material.

8
 STL STR Granulation
Building 107D/E/F

VII.Erection Work of cladding and roofing

a. Preparation Work

- Site access shall be done, and safe access for all intended site vehicles including delivery vehicle
and cranes for the area. of structure where to install the roofing and side wall panels.
- Storage and erection area location of area shall be clean, level and ready.
- Clearing of obstructions, below ground, above ground or any overhead obstructions.
- The structure shall be completed and all nescessary inspection shall be completed such as;
Alignment inspection, bolt tightening inspection and all touch up paint for all damage paint shall be
done prior to installation of roofing and sidings.
- Using approved and latest drawings, verification of dimension, locations and alignment of roof and
wall frame including the purlins and side girth, angle, and channel where the panels are supported and
anchored.
- Any unsatisfactory conditions shall be subject for rectification prior to erection of roof and wall
panels.
- Coordinate the availability of materials and accessories in accordance with the proper sequence of
installation works.
- Anticipate any obstruction or interference of installation works, position of the crane and man lift
as per installation plan.
- For the installation of additional structural elements, including the overhead head and terminal
station, we plan to carry out this work as follows:
- The elevation of personnel to the desired level will be primarily provided by a single-mast lift
platform (see brochure).
- It is understood that prior to the installation of the platform, an inspection of the installation area
will be carried out, and a ground lift check will be performed to prevent accidental subsidence. The
mast elements of the platform will be attached every 6.0 m to the existing metal structure according to
the manufacturer’s instructions (see installation and removal instructions for the platform).
- The platform components will be assembled and disassembled by two trained operators and
supervised by a qualified manager. Who is responsible for verifying the proper functioning of the
platform and its safety prior to commencing work.
- In the event of a power failure or any emergency situation, the platform is equipped with a manual
lowering device that allows it to reach the ground manually.

9
 STL STR Granulation
Building 107D/E/F

b. WALL PANELS INSTALLATION PROCEDURE

1. Use a lifting platform or a crane to lift the siding sheets and place it in the exact location.
2. The panel should be aligned and secured using riggers mounted in a hand basket, while the
siding sheets are lifted by a crane.
3. The panel must be aligned and fixed using the fitters who will lift the cladding sheets in the
lifting platform at the same time.
4. Position the panels accurately on the steel structure frame, adjust accordingly to the final
position before fix and fastening.
5. After alignment of panels, secure the panels using the fastener with the electric drill
machine, fastener location shall be as shown in the vendor drawing.
6. Install the next panel in accordance with the same procedure and as per vendor
specification such as; lapping of panels and location of fastener.
7. For the installation of gable trim, flashing, ventilator; please refer to the vendor drawing
and specification.
8. For the required opening of roof and wall panels, filed cutting to suit, Extra care for drilling
and cold cutting using cut off machine or tin snip cutter, metal fillings, drill shaving and burr shall
be removed from adjacent surface prior to installation of panels.
9. For the installation of wall panel that cannot be reached by man lift we will use man basket.

10. Installation Rule:

10
 STL STR Granulation
Building 107D/E/F

c. ROOF PANELS INSTALLATION

1. Ensure lifelines are secured installed at rooftop, Access the rooftop through scaffolding.

2. Using crane or tower crane for the lifting of roof panels at the rooftop, tinsmith and workers at the
rooftop shall be position the panels and installed at the exact locations.
3. Position the panels accurately on supporting frame or structure. Adjust accordingly to final position
with proper bearing before fix or fastener.
4. After alignment is done secure the panel using the fastener with electric drill machine with care.
5. Install the next roof panels in the same procedure as above, ensure the correct orientation of each
panels, anticipate the requirement for the lapping, end trim, joint filler and sealant.
6. Install all accessories in accordance with vendor catalog, drawings and specification.

11
 STL STR Granulation
Building 107D/E/F
7. For the installation of roof panel that cannot be reached by man lift we will use man basket or lift
platforms.
8. The first line of cladding panels (known as a tier) should be laid out close to the rafter and
temporarily fixed, starting from the eaves and progressing parallel to the rafter as far as the ridge.
During this operation, care should be taken to avoid walking on the purlins, as this is likely to cause
damage. The cladding installation should then proceed away from the rafter into the span of the
purlins one tier at a time, as shown in Figure 5.4. Each tier of panels should be fixed to the purlins
before the next tier is laid, in order to provide restraint to the purlins and reduce the risk of
damage under construction loads.
9. Installation Rule:

d. Installation of accessories for cladding and roofing

- the placement and installation of rain water gutter corresponding to the customer’s plan.

12
 STL STR Granulation
Building 107D/E/F
- Components and accessories to complete the wall panel assembly such as; closure trim, fastener, drip
trim and eave trim, flashing roof to wall corresponding to the customer’s plan.

e. MAST CLIMBING WORK PLATFORM

See Annex: Brochure and Instructions for Installation and Use

WORKING PLATFORM TECHNICAL DATA

Type PM200

Single Mast Double Mast

Engine Power 2 x 2,2 Kw 4 x 2,2 Kw
Supply Current 380 v / 50 Hz
Control current 48 v
Section of mast 445 x 445 mm 445 x 445 mm
Height 1,5 m 1,5 m
Weight 64 Kg 64 Kg
Anchoring distance 6,0 m 6,0 m
Maximum llength 10 m 30,5 m
Maximum payload 2150 Kg 3700 Kg
Lifting speed 7 m/ mn
Maximum height 130 m
Platform with 0,9 m

13
 STL STR Granulation
Building 107D/E/F

SAFETY ELEMENTS

Speed limiter / Centrifugal brake

Emergency descent system
Automatic levelling device
Last mast section with half rack
Rack proximity sensor
Main switch protected through a padlock and locate
platform access door with eletric interlock and lock
Protective handrails around the platform
Mast protector
End of run microswitches

f. Platform Position Plan

14
 STL STR Granulation
Building 107D/E/F

g. BASIC TECHNICAL INFORMATION MAST CLIMBING WORK PLATFORM PM 200

15
STL STR Granulation
Building 107D/E/F

16
STL STR Granulation
Building 107D/E/F

17
STL STR Granulation
Building 107D/E/F

18
STL STR Granulation
Building 107D/E/F

19
STL STR Granulation
Building 107D/E/F

20
STL STR Granulation
Building 107D/E/F

21
 STL STR Granulation
Building 107D/E/F

h. Technical data and photos of cable lift platforms

22
STL STR Granulation
Building 107D/E/F

23
 Page 1

Risk Assessment D.A.P. 107D Cladding and roofing

Project Number: Location: OCP Jorf Lasfar DAP 107
Prepared By: FARKOUCH JAMAL
Date: 04/10/2022 Reviewed By: Date:

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment

lT
Activity or Element Hazards Controls Assessment
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

Main activity

Main activity
# Regular inspections of equipment before every use and
records kept.
# Immediate removal and disposal of access equipment
Poor maintenance of access found to be defective prior to use.
work at elevation equipment (e.g. ladders, steps, P 4 4 16 H E/S 3 1 3 L
scaffolds).
# Suitable personal protective equipment must be
available.
# Scaffold to be built by competent person
matrials certificat
# Equipment to be used only where there is a firm, level
surface
# All equipment to be visually inspected before use and
Inappropriate use of tower scaffolds records kept.
work at elevation P 4 4 16 H E/S/A 3 2 6 M
causing trips and falls. # Appropriate footwear to be worn
# Equipment should be suitably stored after use
# Work at height training to be undertaken
# Work at heigt permit to be implemented

Cladding and roofing

 Page 2

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

# Ladders only to be used for low risk work and a short

duration of time (maximum of 30 minutes).
# All equipment to be visually inspected before use and
records kept
# Ladders to be made secure by tying at the top and
Inappropriate use of
work at elevation P 3 4 12 H E/S bottom or footed by a person at the base of the ladder. 3 1 3 L
ladders/stepladders.
# Equipment to be placed on a suitable firm and level base
# Safe procedures e.g. three points of contact to be
maintained at all times when working to avoid
overreaching.
# Equipment used to be class 1 ‘Industrial’ or EN131 types.
# Appropriate footwear to be worn
# Equipment should be suitably stored after use
# Work at height training to be undertaken
# Avoid the need to work on/near/pass across a fragile
surface wherever possible e.g. repairing a skylight from
underneath using a tower scaffold.
# No access to fragile surface allowed except by
authorized persons or specialist contractors using
appropriate equipment.
Working on Fragile surfaces; carrying # Use of suitable fixed access e.g. stairs/ladders rather
work at elevation P 3 2 6 M E/S/W 3 1 3 L
out roof work. than temporary equipment where possible.
# Fragile surface identified with suitable and prominent
signage.
# Use of suitable working platforms with guard rails during
work on or near a fragile surface.
# Use of suitable PPE identified from the Personal
Protective Equipment checklist.

Cladding and roofing

 Page 3

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control
# implimentation of Work At Height Permit
# Specific risk assessment to be undertaken prior to all
work at height activities
# Staff not to use furniture or other inappropriate
fixed/mobile structures for working at height.
# Consider use of fall arrest systems depending on nature
work at elevation Falls from height. P 4 3 12 H E/S/W/A 2 2 4 L
of task, equipment and duration
# Adequate and appropriate signs in place to warn of
hazards below work area
# Work scheduled to take place when persons/others are
not in the immediate area.
# Ensure operatives trained to work at height
work at elevation Poor weather conditions causing slips. P 2 2 4 L A 2 2 4 L
# No work at height to be done outside in poor weather.

# Use of hand tools or battery operated tools wherever

work at elevation Risk of electrocution. P 5 3 15 H E/S/W 3 2 6 M
possible.
# All portable equipment must be PAT tested every year
# Regular inspections of equipment before and after use.
# Good housekeeping in place to ensure nothing is stored
in such a way that it will fall from height.
# Materials, tools or debris must not be thrown down
from height.
# Areas where there is a risk of a falling object needs to be
clearly indicated and unauthorized people need to be kept
work at elevation Falling object P 3 3 9 M E/S/W 3 1 3 L
from it.
# Tool belts to be used to prevent fall of tools/materials
from pockets etc.
# PPE may be required; the Personal Protective Equipment
checklist should be completed.
#

Cladding and roofing

 Page 4

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

# All scaffolds and working platforms will be property

constructed in accordance with the
Standards, Manufacturer‟s instructions.
# Scaffolds will only be erected, altered or dismantled by
qualified trained operatives.
# All scaffold components will be inspected before use.
# Protection against falling materials will be provided by
use of nets, brick guards, fans and toe
Falls from platforms
work at elevation P 3 3 9 M E/S/W boards as necessary. 3 1 3 L
# Notices will be displayed on incomplete structures.
# Safe access and egress to working platforms will be
provided generally by means of Class 1
heavy duty ladders.
# Before acceptance of handing over certificates,
structures will be inspected with contractors‟
representative.
# No scaffold will be used until it has been inspected by a
competent person, who will be
responsible for entries in scaffold inspection register

Cladding and roofing

 Page 5

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

# All Operators will be over the age of 18 yrs, trained,

Use Of Mobile Elevated Work
Platforms :
1. Collision with other vehicular traffic
2. Arcing or contact with overhead
cables or other overhead obstructions
work at elevation
3. Fall of Operative from platform
4. Materials falling from platform
5. Entrapment of persons in moving
parts of mechanism
6. Overturning
Main activity
certified and authorized to use and will be
responsible for maintenance and reporting of defects.
# Barriers or cones or fencing will be placed around
machine operating area when necessary.
# All overhead cables will be fenced off or shrouded.( if
existing)
# All operatives will wear safety harness which will be
P/F 4 3 12 H E/S/A slipped onto cage, as necessary. 3 2 6 M
# Materials will not be allowed to accumulate on platform.
# Guards and fencing on moving parts must always be in
place.
# Machine must only be used on suitable surfaces and
operatives must be in possession of
necessary information (manual) etc. to enable safe
operation of machines.
# Noise assessments will be made before plant is used and
if necessary information and protective
equipment provided.

Cladding and roofing

 Page 6

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control
# Ensure competent crane driver
# Use lifting signals. Barricade
the area and use tag line
# Ensure proper lifting equipment
used
# Don’t stand under suspended
load
# Ensure crane operator, rigger
Lifting Operations Falling object P/F 2 3 6 M E/S/W 2 1 2 L
and signalman have clear
communication (walkie talkie)
# Use tag line and barricade the
area
# Stop work during foul weather
# Ensure adequate lighting prior
to lifting (maint)

# Ensure tag line is installed

# Ensure sufficient manpower to
handle tag line
# Don’t stand under suspended
load
# Ensure the immediate lifting
Lifting Operations Hit by object P/F 4 2 8 M E/S/W 2 2 4 L
area is cordoned off
# Stop crane movement if load
swing is too extensive
# Stop work during foul weather
# Use experience-lifting crew for
complicated lift.
# Ensure that the load is within the
Wrong
lorry crane capacity
Assessment
# Ensure that the lorry can contain
of Weight: Damage to crane &
Lifting Operations P/F 3 2 6 M E/S/W the load 2 1 2 L
lifting gears due to
# Reconfirmed the weight of load by second
overloading.
party
Injure other workers
# Keep clear from any unauthorized personnel

Cladding and roofing

 Page 7

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

# Observe Speed Limit

# Qualified Driver
# Load must be properly secured,
Transport from Point A to Point B :
Lifting Operations P/F 5 1 5 M E/S/W tied down 4 1 4 L
Collision
# All lose item must be cleared from the lorry or tied down
before transportation
# Appropriate PPE used (hand Glove etc.)
# Select correct lifting gear for the task (size and capacity)
# Set up out rigger fully
# Qualified Driver
# Barricade lifting area
Lifting Operations crane toppled P/F 5 1 5 M E/S/W # Firm and solid ground 4 1 4 L
# Lifting equipment in good working condition (with valid
cert), and within Safe Working Load

# Use proper tug line

Lifting Operations Pinch Points: Hand & Finger Injuries P 4 2 8 M E/S 3 1 3 L
# Wear appropriate PPEs
# To drive at low speed and right direction
# Passage to be kept clear
# House keeping well maintained
Obstruction on driveway:
# Plan the route
Lifting Operations Body injuries to somebody P/F 4 2 8 M E/S 3 1 3 L
# Keep a good lookout for even surface during
Property Damage
transportation and avoid going over any debris.
# If item transported obstruct the forklift operator’s view,
move in the reverse direction

Backing out and park the forklift / # Warning buzzer activated

Lifting Operations Vision block : Property damage (or) P/F 5 1 5 M E/S # Back view mirror 3 1 3 L
Body injury # Ensure the operator has clear back view
# Assist co-worker to make sure nobody is on the driveway

Cladding and roofing

 Page 8

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

# Avoid the manual handling by the use of a lifting device

# respect the manual handling good practices
# ENSURE SUITABLE PROTECTIVE GLOVES ARE USED TO
Lifting Operations Pinch Points: Hand & Finger Injuries P 3 3 9 M E/S MINIMISE RISK OF 2 2 4 L
INJURY TO HANDS
# CONDUCT INDIVIDUAL MANUAL HANDLING RISK
ASSESSMENT WHERE THE TASK
WARRANTS

# Welding will only be carried out by trained operatives

# All cylinders used in welding should be kept and moved
in trolleys or securely fastened in vertical
position.
Fire and explosives # All equipment will be used in accordance with
Hot works P/F 3 3 9 M E/S 2 2 4 L
Burns manufacturer‟s instructions and must be inspected
before use to ensure it is safe.
# Operatives will wear protective clothing and necessary
eye, hearing and respiratory protection.
# Area of work will be screened as necessary to protect
others from welding hazards
# Fire Extinguishers will always be situated near work area
Exposure to Fumes and Gases # Welding will only be carried out by trained operatives.
Hot works P 3 2 6 M E/S 1 2 2 L
Exposure to Heat # All equipment will be used in accordance with

Cladding and roofing

 Page 9

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

# All roadworks will be signed

# Moving vehicles in collision with
Driving - Traffic operatives or members of the public
# Collision of vehicles and plant
Contact with underground or
Driving - Traffic
overhead services
# equipment will only be used by competent trained
operatives and maintained in
accordance with manufacturers instructions.
# All operatives will wear High Visibility reflective clothing
and necessary protective equipment
P/F 4 5 20 H E/S/W 4 2 8 M
# All plant and vehicles will be fitted with automatic
reversing alarms and hazard warning lights, as
necessary.
# Vehicles moving in restricted space will be assisted by
Banksmen.
# Adequate lighting will be provided after hours of
darkness, which will be properly maintained
# Adequate lighting will be provided after hours of
darkness, which will be properly maintained
P/F 4 1 4 L S/W # The location of all underground and overhead services 4 1 4 L
will be established and necessary
marking, signing and protection will be carried out.

# Vehicles and gears exhaust gas # Regularly ensure that vehicles are in good condition
emission in the constuction site
# provide daily watering
Driving - Traffic # Dust emanation due to the E/P 1 2 2 L S/E 1 1 1 L
# Speed limitation on 20km/H
transport vehicle in the site and the
# use a bucket cover fo trucks
work of excavation and clearing

# Regularly ensure that vehicles are in good condition

Noise from vehiculs, gears and # Equip noisy equipment silencer…
Driving - Traffic P 2 3 6 M S/E 1 2 2 L
generators # Use ear protection

Cladding and roofing

 Page 10

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control

Soil groundwater and surface

water Polution:
• Waste oils and hydrocarbons # Waste management plan (hazardous and non hazardous)
Driving - Traffic E 2 2 4 L S/W 1 2 2 L
accidental spillage # Provide the absorbent kit in the side
• Chemicals accidental spillage
• Contaminated rainwater

# All power feeds, electrical, to be maintained in good

condition.
# Where practicable only 110v electrical tools will be used.
electricity -Portable Power Tools
Electric shock P 4 3 12 H S/W # Operatives to be trained in the correct use of power 3 1 3 L
tools.
# All power feeds, electrical, to be inspected by competent
peron before the use
# Operatives to wear gloves
electricity -Portable Power Tools Hair or clothing becoming entangled # Loose clothing and long hair to be kept clear of moving
P 3 2 6 M S/W 3 1 3 L
in moving parts parts of power tools.

free axces compliant work platform

housekeeping and arrangement
Assembly and disassembly slips and trips 2 1 2 L W/S wearing adequate PPE 2 1 2 L
respect of the safety instructions
all openings will be protected and controled

Cladding and roofing

 Page 11

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control
equipement and accessery lifting are in good
condition
documentation are in place (certificat,,,)
respect of load limite
respect of center of gravity
regger or a competent person
Assembly and disassembly falling object /falling from height P/F 4 3 12 H W/S/A/E 3 1 3 L
only the autorised person can accede to the work
area
supervision in place
Wearing the anti fall system permanently
housekeeping and rangement
free axces and compliant work platform
erection and disassembly is carried out as per
training and manifatures instrations and supervised
Assembly and disassembly collapse /topple over 3 3 9 M W/S/A/E by a competent person 3 2 6
the fondation is firm,level, and capable of sustaining
the loads imposed
# Use proper tug line
Assembly and disassembly Pinch Points: Hand & Finger Injuries P 4 2 8 M E/S 3 1 3 L
# Wear appropriate PPEs
respect of load limit (25kg)
gesture and posture
Assembly and disassembly back pain and low back pain P 2 1 2 L W/S 2 1 2 L
trainig and awernesses
safety signs

Cladding and roofing

 Page 12

Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
A

nt
Co
S P L S P L
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control
equipement and accessery lifting are in good
condition
documentation are in place (certificat,,,)
respect of load limite
respect of center of gravity
regger or a competent person
loading and inloading fulling object /falling from height P/F 4 3 12 H W/S/A/E 3 2 6 M
only the autorised person can accede to the work
area
supervision in place
Wearing the anti fall system permanently
housekeeping and rangement
free axces and compliant work platform
free axces compliant work platform
housekeeping and arrangement
loading and inloading slips and trips 2 1 2 L W/S wearing adequate PPE 2 1 2 L
respect of the safety instructions
all openings will be protected and controled
respect of load limit (25kg)
gesture and posture
loading and inloading back pain and low back pain P 2 1 2 L W/S 2 1 2 L
trainig and awernesses
safety signs

Incident Likelihood or Probability

Incident Severity
Improbable Remote Occasional Probable Frequent

Productivity Severity
Environment Property Personnel 1 2 3 4 5
or Downtime Level
Fatality or
Permanent damage beyond project total
> 2 weeks
boundary
Total facility loss
permanent
5 5 10 15 20 25
disability

Permanent damage within project Damage to an entire facility Permanent

1 week to
2 weeks
boundary or reportable release or loss of multiple systems partial 4 4 8 12 16 20
beyond boundary in a facility disability
Damage to an entire facility
> 1 day to Reportable release within project or multiple systems in a Cladding and roofing
< 1 week boundary with no permanent damage facility requiring repair or
Days away 3 3 6 9 12 15
replacement
 Incident Likelihood or Probability
Page 13
Incident Severity
Improbable Remote Occasional Probable Frequent

Productivity Severity
Environment Property Personnel 1 2 3 4 5
or Downtime Level Preliminary Risk Final Risk

e
Ref.

yp
Risk

Risk
et
Fatality or Assessment Assessment

lT
Activity or Element Hazards Controls
Number

ss

ro
Permanent damage beyond project total

A
5 10 15 20 25

nt
> 2 weeks Total facility loss 5

Co
boundary permanent S P L S P L
disability
Asset: P = Personnel, F = Facilities and equipment, E = Environment Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative control
Permanent damage within project Damage to an entire facility Permanent
1 week to
2 weeks
boundary or reportable release or loss of multiple systems partial 4 4 8 12 16 20
beyond boundary in a facility disability
Damage to an entire facility
> 1 day to Reportable release within project or multiple systems in a
< 1 week boundary with no permanent damage facility requiring repair or
Days away 3 3 6 9 12 15
replacement
Release within project boundary Damage to a facility element OSHA
½ day to
1 Day
below reporting quantity with clean-up or system requiring repair or Recordable 2 2 4 6 8 10
by external source replacement or E-1

Release within project boundary Damage to a facility element

< ½ day below reporting quantity with clean-up or system requiring First aid 1 1 2 3 4 5
by internal source negligible or no repair

High Operation not permitted; must Medium (M) Low

Operation permitted with a time limited Operation permitted with implementation of core HSE
implement controls to reduce risk to
waiver endorsed by management. program elements.
(H) an acceptable or manageable level. (L)

Cladding and roofing

 Simulation of the capacity to react
for the medical service.

project DAP 107 dryer

07/05/2021

Prepared by : JAMAL FARKOUCH 1

1. Introduction

in order to measure the response capacity of the

medical service and the reliability of the emergency
plan of the DAP 107 dryer project, an incident
simulation was initiated on 05/07/2021 to test
knowledge of emergency response and measure
the effectiveness of the intervention and possibly
compliance with the stages of the alert plan and the
intervention plan.
2. Chronology

10h00: Victim falls inside the dryer, and the alert is triggered.

10h05: the HSE supervisor informs the HSE manager of the incident and
the seriousness that requires an ambulance intervention.

10h10: SCIF HSE Manager call the ambulance, and give the driver the right
location of the intervention.

10h15: SCIF HSE Manager inform JESA HSE Manager, and SCIF project
Director.

10h00: The ambulance arrived at the scene of the incident accompanied by

SCIF nurse

10h20: the IP has been evacuated from inside the dryer using a stretcher,
and then evacuated from the building by using SCIF 35T crane.

10h25: once on the ground, the IP receive first aid treatment by the nurse,
and then transported to SCIF medical facility (TSF)
3. Photos of the simulation

IP inside of the dryer

HSE supervisor informs the HSE
manager
4. Conclusion

The exercise was successfully completed, thanks to all the participants

End of the report