Q3510-107D-SCIFCMI-45000013161317-Z-Z01-0004 - 00 Rev.0 - Code B

CONSTRUCTION :
See comments at the end of document.
HSE:
- Method of statement
The MOS is very poor in terms of information 07.10.2022 LT/BB/TB/ HT/SS/KE
MA
o Brief description of the equipment installation but no description of the grating and steel
structure dismantling sequences and method of statement .
o The position of a qualified lifting supervisor and it's roles and responsibilities is not described in
the MOS's human resources.
o No information about the transportation of the equipment before the lifting operation (is
transportation part of the operation or not ).
- The sketch is not showing the trajectory of the load (with consideration to the potential obstruction-
tail gas or any other structure)
o In the sketch there is two configurations , one with tail gas and other without (the sketch is
showing only the final vertical position)
o The start and end position of the load with radius and Hight to be clear (especially with the tails
gas presence scenario)
DAP with
- In the top view sketch, the final position of the equipment is interfacing unitsa steel107 D,main
structure 107 E & 107F
beam (If it's the case , how to get the equipment reach the final destination without collusion with the
steel structure)
- In addition to the lifting sketch , a valid lifting plan is required with the annexes
o Lifting equipment documents
o Lifting devices document
o Loaded equipment datasheet justify its wight
DOCUMENT HISTORY & REVISION
- The risk assessment is not specific to the operation
o The risk assessment is not evaluating the dismantling of the grating and steel structure 10
o The RA is not considering the effect of the removal of some steel structure element on the rest of 9
the structure
8
24/08/2022 First edition D.O Y.M I.J 0
Description - Revision Subject Prepared by Checked by Approved by Rev
DOCUMENT DESCRIPTION & REFERENCES
CLIENT NAME: OCP
PROJECT LOCATION : JORF LASFAR MAROC
PROJECT DESCRIPTION : DAP 107DEF
JE PROJECT NUMBER Q3510
PURCHASE ORDER REFERENCE : 4500001316/1317
REQUISITION REFERENCE :
OTHER REFERENCE (tag, unit) :
DISCIPLINE DOCUMENT TITLE
CONSTRUCTION Work Method Statement for PRE-NEUTRALIZER 107DAM01
VENDOR Document Number
Q3510-107D-SCIFCMI-4500001316/1317-Z-Z01-0004
JESA Document Number

Imm. 5 - Zénith Millenium - Lot. Attaoufik Route Nouaceur - Sidi Mâarouf Casablanca
- 20270 Tél: +212 (0)5 22 87 70 00 / +212 (0)5 22 87 71 50 Fax: +212 (0)5 22 87
72 34
Q3510-107D-SCIFCMI-4500001316/1317-Z-Z01-0004
CLIENT Document Number ( if applicable)

JESA
Imm. 5 - Zénith Millenium - Lot. Attaoufik Route Nouaceur - Sidi Mâarouf Casablanca - 20270 Morocco Tél: +212 (0)5 22 87 70 00 / +212 (0)5 22
87 71 50 Fax: +212 (0)5 22 87 72 34
HELP
JESA DOCUMENT NUMBERING SYSTEM Project Nbre Code of Sub-Project Sender Code PO Discipline Code Doc Type Number Order / Rev
Please Refer to Annex Q, L & DC
Procedure . Shall you need help to fill-in
this cover page, please contact JESA
Example (Trigram is unique to each contractor) Q3510 107D SCIFCMI 4500001316/1317 Z Z01 4 00
PRE-NEUTRALIZER UNIT 107D
Work Method Statement

for
PRE-NEUTRALIZER 107DAM01
PROJECT NAME : D.A.P. UNIT 107DEF

NER : OCP / JESA
LOCATION : JORF LASFAR MOROCCO
00 24-08-2022 Original edition D.Otmane M.Sernou Y.MOHAMMADI I.JAOUAD

REV. DATE DESCRIPTION PREPARED REVIEW ED CHECKED APPROVED
DOC. NO.: Q3510-107D-

SCIFCMI-4500001316/1317-Z- TOTAL 27 S H E E T S (INCL. COVER)
Z01-0004
Summary
I. Object: ............................................................................................................................................. 3
II. Resources: ......................................................................................................................................... 3
a) Human resources: .................................................................................................................. 3
b) Material resources: ................................................................................................................ 3
III. Reference documents ....................................................................................................................... 4
IV. Site Organization chart. .................................................................................................................... 4
V. Roles and responsibilities: ................................................................................................................ 5
VI. Sequences of assembly. ................................................................................................................... 7
VII. Risk assessment. .............................................................................................................................. 13

I.Object:
This procedure presents the description of the work to be carried out by SCIF within the framework
of the assembly procedure of Reclaim Pre-Neutralizer Tag N° 107DAM01 for Line D.
It is developed in order to describe the different stages in this assembly operation, specifying the
material and human resources implemented for this purpose.
II.Resources:
a) Human resources:
The pre-assembly and assembly work will be carried out by teams composed of:
• 1 Project manager
• 1 Lead Project Engineer:
• 1 Mechanical Engineer
• 1 Construction manager
• 1 Technician preparer
• 1 Topographic surveyor
• 1 Quality controller
• 1 Team leader
• 1 HSE animator
• 2 Mechanic
• 2 Boilermakers
• 2 Helpers
b) Material resources:
According to this statement method, the material resources to complete the work:
• Tir-fore
• Return pulley
• Lifting means (slings, chains, shackles…)
• Dial indicator.
III.Reference documents
In Order to prepare this granulator method statement, we used the following documents as references:
• The Contract: N° JESA-4500001316 / 4500001317-2020
• Annexes:
▪ Annexe A
▪ Annexe B
▪ Annexe G
▪ Annexe X
▪ Annexe Z
• Drawings sent by the client JESA
IV.Site Organization chart.

V.Roles and responsibilities:
Project Manager:
- The main responsible for the well going of the project.
- Assign adequate resources to the needed actions.
- Assure project control and monitoring.
- Assure acquisition of material at needed time.
- Coordinate between the different stakeholders.
- Assign the subcontractors for the needed works.
- Overall responsibility and authority for the total project management.
- Coordination and decisions for the project.
- Administration of the project organization.
- The Consortium representative to client.
- Risk management for overall project management.
Lead Project Engineer:

- Responsible for the safe execution of the work.
- Support the execution team with the necessary resources.
- Ensure workers assigned to projects are qualified and competent for their own trade.
- Ensure that all necessary preparation is done prior to the commencement of the work.
- Follow-up of construction progress.
- Set-up construction dashboard.
Mechanical Engineer:
- Preparing and submitting the necessary documents.
- Review drawings and specification concerning construction.
- Manage the construction meeting and review construction plan.
- Reporting progress of work.
- Prepare and submit internal and external reports.
Construction Manager:
- Execute quality and safety management during construction.
- Ensure site survey is done before the work commencement.
- Recruit the qualified personnel to do the works.
- Coach workers into their best performance.
- Make sur that the work is done following the drawings and specifications.
Project Control Manager:

- Prepare and update the schedule.
- Execution of construction progress management.
- Establishing schedule strategy.
- Issuing and maintaining schedule control procedures.
- Identifying project activities and integrating engineering, procurement, construction and
commissioning activities into Project Control Plan.
- Administration of contract.
- Planning the optimal resource mobilization.
- Actual status monitoring and data collection.
- Analysing schedule trends, physical progress and resource performance.
- Planning and initiating corrective actions.
- Monitoring of the current progress of respective team.

- Maintenance of the project Control System.
- Preparation of monthly progress report.
- Management of variations.
- Risk management for schedule, Progress and contract.
Quality Manager:
- Preparation, review and approval of the Quality Procedures
- Performance of Worksite evaluation for service (test, examination and commissioning)
- Training of personnel for QMS
- Issuance for Corrective and Preventive Action Request (CAR/PAR)
- Reporting the routine quality activities to the Project Manager.
- Administration, supervision and coordination of Site QC Inspectors
- Site surveillance
- Performance of receiving inspection.
- Maintenance of the records and documents after work completion
- Preparation and review of the Inspection and Test Plan
- Performance of in-process inspection and test
- Control of Non-destructive Testing (NDT)
- Review of Work Procedure for construction
- Coordination of quality problems with the Customer
- Control of measuring and test equipment
- Qualification of Welding Procedure Specification and welder
- Welding material control
- Project inspections review (Initial, end of each phase)
- Review of material requisition
HSE Manager:
- Overall responsibility and authority for site HSE management.
- Establishment and maintenance for HSE system.
- Train, check and verify to ensure that all operations are conducted in safe manner.
- Maintain the safety of site personnel, material and equipment.
- Identification of HSE objectives and responsibilities.
- Planning and organization of hazard identification and environmental reviews.
- Working closely with Engineering, Procurement, Construction and Commissioning to
communicate and promote HSEs objectives and processes through all phases of the project.
- Monitoring of HSE performance and reporting to project management.
VI.Sequences of assembly.
 Presence of team leader and HSE supervisor.

 Ensure the conformity of the material means used.
 Dismantling the grating and structure of the platform level 3.
Dismantling the grating
Area(m²) Area(m²)
Drawing Assembly Qty
Unit Global
Plan At 3rd Floor Tos El.109.400_56690 3GR-1 1 0.5 0.5
Plan At 3rd Floor Tos El.109.400_56690 3GR-3 1 1.0 1

Total 81.7
Dismantling the structure
Weight Total
Drawing Assembly Qty Profile Lenght
Unit(kg) Weight (kg)
SCRUBBER II-LEVEL 2 2CA-1 1 L90*9 320 3.9 3.9
SCRUBBER II-LEVEL 2 2CV-16 2 L90*9 784 9.6 19.2
SCRUBBER II-LEVEL 2 2CV-106 1 L100*10 2591 39.0 39
SCRUBBER II-LEVEL 2 2CV-113 1 L100*10 3060 46.0 46
SCRUBBER II-LEVEL 2 2PR-13 1 IPE500 6598 629.8 629.8
SCRUBBER II-LEVEL 2 2PR-15 1 HEA300 2450 217.5 217.5
SCRUBBER II-LEVEL 2 2PR-55 1 IPE160 1647 26.0 26

SCRUBBER II-LEVEL 2 2PR-205 1 UPN200 969 24.5 24.5
SCRUBBER II-LEVEL 2 2PR-259 1 HEA500 7070 1141.0 1141
SCRUBBER II-LEVEL 2 2PT-13 1 HEA600 7890 1948.9 1948.9
SCRUBBER II-LEVEL 2 2PT-15 1 HEA600 7640 1565.1 1565.1
SCRUBBER II-LEVEL 2 2PT-21 1 HEA200 546 62.0 62
SCRUBBER II-LEVEL 2 2TL-1 1 PL10*383 460 18.1 18.1

SCRUBBER II-LEVEL 2 2TL-15 1 PL10*267 510 16.0 16
SCRUBBER II-LEVEL 2 2TL-177 2 PL16*445 446 28.0 56
Total 10879.6
 Attachment of equipment with four lifting points.
 Lift and set down the pre-neutralizer equipment (see lifting plan attached).
 Installation and adjustment of equipment level.
 Mounting and tightening the anchor rod nuts.
 Structure and grating assembly.

Risk Assessment PRE-NEUTRALIZER D.A.P. UNIT 107D
Project Number: Location: OCP Jorf Lasfar DAP 107
Prepared By: FARKOUCH JAMAL
Date: 22/09/2022 Reviewed By: Date:
Preliminary Risk Final Risk
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Activity or Element Hazards Controls
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Control Type: D = Design, E = Engineering control, S = Safety device, W = Warning device, A = Administrative
Asset: P = Personnel, F = Facilities and equipment, E = Environment
control
Main activity
Main activity
# Regular inspections of equipment before every use and
records kept.
# Immediate removal and disposal of access equipment
Poor maintenance of access
found to be defective prior to use.
work at elevation equipment (e.g. ladders, steps, P 4 4 16 H E/S 3 1 3 L
scaffolds).
# Suitable personal protective equipment must be
available.
# Scaffold to be built by competent person
matrials certificat
# Equipment to be used only where there is a firm, level
surface
# All equipment to be visually inspected before use and
Inappropriate use of tower scaffolds records kept.
work at elevation P 4 4 16 H E/S/A 3 2 6 M
causing trips and falls. # Appropriate footwear to be worn
# Equipment should be suitably stored after use
# Work at height training to be undertaken
# Work at heigt permit to be implemented
Risk Assissement ‐ LineF Page 1 de 15

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# Ladders only to be used for low risk work and a short

duration of time (maximum of 30 minutes).
# All equipment to be visually inspected before use and
records kept
# Ladders to be made secure by tying at the top and
bottom or footed by a person at the base of the ladder.
# Equipment to be placed on a suitable firm and level
Inappropriate use of
work at elevation P 3 4 12 H E/S base 3 1 3 L
ladders/stepladders.
# Safe procedures e.g. three points of contact to be
maintained at all times when working to avoid
overreaching.
# Equipment used to be class 1 ‘Industrial’ or EN131
types.
# Appropriate footwear to be worn
# Equipment should be suitably stored after use
# Work at height training to be undertaken
# Avoid the need to work on/near/pass across a fragile
surface wherever possible e.g. repairing a skylight from
underneath using a tower scaffold.
# No access to fragile surface allowed except by
authorized persons or specialist contractors using
appropriate equipment.
Working on Fragile surfaces; carrying # Use of suitable fixed access e.g. stairs/ladders rather
work at elevation P 3 2 6 M E/S/W 3 1 3 L
out roof work. than temporary equipment where possible.
# Fragile surface identified with suitable and prominent
signage.
# Use of suitable working platforms with guard rails
during work on or near a fragile surface.
# Use of suitable PPE identified from the Personal
Protective Equipment checklist.

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# implimentation of Work At Height Permit
# Specific risk assessment to be undertaken prior to all
work at height activities
# Staff not to use furniture or other inappropriate
fixed/mobile structures for working at height.
# Consider use of fall arrest systems depending on nature
work at elevation Falls from height. P 4 3 12 H E/S/W/A 2 2 4 L
of task, equipment and duration
# Adequate and appropriate signs in place to warn of
hazards below work area
# Work scheduled to take place when persons/others are
not in the immediate area.
# Ensure operatives trained to work at height
Poor weather conditions causing
work at elevation P 2 2 4 L A 2 2 4 L
slips. # No work at height to be done outside in poor weather.
# Use of hand tools or battery operated tools wherever

work at elevation Risk of electrocution. P 5 3 15 H E/S/W 3 2 6 M
possible.
# All portable equipment must be PAT tested every year
# Regular inspections of equipment before and after use.
# Good housekeeping in place to ensure nothing is stored
in such a way that it will fall from height.
# Materials, tools or debris must not be thrown down
from height.
# Areas where there is a risk of a falling object needs to
be clearly indicated and unauthorized people need to be
work at elevation Falling object P 3 3 9 M E/S/W 3 1 3 L
kept from it.
# Tool belts to be used to prevent fall of tools/materials
from pockets etc.
# PPE may be required; the Personal Protective
Equipment checklist should be completed.
#

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# All scaffolds and working platforms will be property

constructed in accordance with the
Standards, Manufacturer‟s instructions.
# Scaffolds will only be erected, altered or dismantled by
qualified trained operatives.
# All scaffold components will be inspected before use.
# Protection against falling materials will be provided by
use of nets, brick guards, fans and toe
Falls from scaffold platforms
work at elevation P 3 3 9 M E/S/W boards as necessary. 3 1 3 L
# Notices will be displayed on incomplete structures.
# Safe access and egress to working platforms will be
provided generally by means of Class 1
heavy duty ladders.
# Before acceptance of handing over certificates,
structures will be inspected with contractors‟
representative.
# No scaffold will be used until it has been inspected by a
competent person, who will be
responsible for entries in scaffold inspection register

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# All Operators will be over the age of 18 yrs, trained,

certified and authorized to use and will be
responsible for maintenance and reporting of defects.
# Barriers or cones or fencing will be placed around
Use Of Mobile Elevated Work
machine operating area when necessary.
Platforms :
# All overhead cables will be fenced off or shrouded.( if
1. Collision with other vehicular
existing)
traffic
# All operatives will wear safety harness which will be
2. Arcing or contact with overhead
slipped onto cage, as necessary.
cables or other overhead
work at elevation P/F 4 3 12 H E/S/A # Materials will not be allowed to accumulate on 3 2 6 M
obstructions
platform.
3. Fall of Operative from platform
# Guards and fencing on moving parts must always be in
4. Materials falling from platform
place.
5. Entrapment of persons in moving
# Machine must only be used on suitable surfaces and
parts of mechanism
operatives must be in possession of
6. Overturning
necessary information (manual) etc. to enable safe
operation of machines.
# Noise assessments will be made before plant is used
and if necessary information and protective
equipment provided.
Main activity

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# Ensure competent crane driver
# Use lifting signals. Barricade
the area and use tag line
# Ensure proper lifting equipment
used
# Don’t stand under suspended
load
# Ensure crane operator, rigger
Lifting Operations Falling object P/F 2 3 6 M E/S/W 2 1 2 L
and signalman have clear
communication (walkie talkie)
# Use tag line and barricade the
area
# Stop work during foul weather
# Ensure adequate lighting prior
to lifting (maint)
# Ensure tag line is installed

# Ensure sufficient manpower to
handle tag line
# Don’t stand under suspended
load
# Ensure the immediate lifting
Lifting Operations Hit by object P/F 4 2 8 M E/S/W 2 2 4 L
area is cordoned off
# Stop crane movement if load
swing is too extensive
# Stop work during foul weather
# Use experience‐lifting crew for
complicated lift.
# Ensure that the load is within the
Wrong
lorry crane capacity
Assessment
# Ensure that the lorry can contain
of Weight: Damage to crane &
Lifting Operations P/F 3 2 6 M E/S/W the load 2 1 2 L
lifting gears due to
# Reconfirmed the weight of load by second
overloading.
party
Injure other workers
# Keep clear from any unauthorized personnel

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# Observe Speed Limit

# Qualified Driver
# Load must be properly secured,
Transport from Point A to Point B :
Lifting Operations P/F 5 1 5 M E/S/W tied down 4 1 4 L
Collision
# All lose item must be cleared from the lorry or tied
down before transportation
# Appropriate PPE used (hand Glove etc.)
# Select correct lifting gear for the task (size and capacity)
# Set up out rigger fully
# Qualified Driver
# Barricade lifting area
Lifting Operations crane toppled P/F 5 1 5 M E/S/W # Firm and solid ground 4 1 4 L
# Lifting equipment in good working condition (with valid
cert), and within Safe Working Load
# Use proper tug line

Lifting Operations Pinch Points: Hand & Finger Injuries P 4 2 8 M E/S 3 1 3 L
# Wear appropriate PPEs
# To drive at low speed and right direction
# Passage to be kept clear
# House keeping well maintained
Obstruction on driveway:
# Plan the route
Lifting Operations Body injuries to somebody P/F 4 2 8 M E/S 3 1 3 L
# Keep a good lookout for even surface during
Property Damage
transportation and avoid going over any debris.
# If item transported obstruct the forklift operator’s view,
move in the reverse direction
# Warning buzzer activated
Backing out and park the forklift / # Back view mirror
Lifting Operations Vision block : Property damage (or) P/F 5 1 5 M E/S # Ensure the operator has clear back view 3 1 3 L
Body injury # Assist co‐worker to make sure nobody is on the
driveway

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# Avoid the manual handling by the use of a lifting device

# respect the manual handling good practices
# ENSURE SUITABLE PROTECTIVE GLOVES ARE USED TO
Lifting Operations Pinch Points: Hand & Finger Injuries P 3 3 9 M E/S MINIMISE RISK OF 2 2 4 L
INJURY TO HANDS
# CONDUCT INDIVIDUAL MANUAL HANDLING RISK
ASSESSMENT WHERE THE TASK
WARRANTS
# Regular PAT done by electrician.

# Staff trained to spot damaged equipment, plugs, cable
and fittings and take out of service.
# Staff told where fuse box is to turn off electricity in the
Staff and customers could get electric
event of an emergency.
Source of energy shocks from faulty/damaged wiring P 5 3 15 H E/S/W/A 3 2 6 M
# Fuse box/consumer unit kept accessible at all times.
or electrical equipment
# Check to see if fuse box has 30 mA RCD protection.
# RCD sockets and plugs to be fitted if protection not at
consumer unit.
# Ensure induction talk for any new staff or temporary
staff includes how to turn off the electricity.
# Speak to contractors to ensure that they will only use
low‐voltage (yellow) equipment.

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# Welding will only be carried out by trained operatives

# All cylinders used in welding should be kept and moved
in trolleys or securely fastened in vertical
position.
# All equipment will be used in accordance with
Fire and explosives manufacturer‟s instructions and must be inspected
Hot works P/F 3 3 9 M E/S 2 2 4 L
Burns before use to ensure it is safe.
# Operatives will wear protective clothing and necessary
eye, hearing and respiratory protection.
# Area of work will be screened as necessary to protect
others from welding hazards
# Fire Extinguishers will always be situated near work
area
Exposure to Fumes and Gases # Welding will only be carried out by trained operatives.
Hot works P 3 2 6 M E/S 1 2 2 L
Exposure to Heat # All equipment will be used in accordance with
# All roadworks will be signed

# equipment will only be used by competent trained
operatives and maintained in
accordance with manufacturers instructions.
# All operatives will wear High Visibility reflective clothing
# Moving vehicles in collision with
and necessary protective equipment
Driving - Traffic operatives or members of the public P/F 4 5 20 H E/S/W 4 2 8 M
# All plant and vehicles will be fitted with automatic
# Collision of vehicles and plant
reversing alarms and hazard warning lights, as
necessary.
# Vehicles moving in restricted space will be assisted by
Banksmen.
# Adequate lighting will be provided after hours of
darkness, which will be properly maintained
# Adequate lighting will be provided after hours of
darkness, which will be properly maintained
Contact with underground or
Driving - Traffic P/F 4 1 4 L S/W # The location of all underground and overhead services 4 1 4 L
overhead services
will be established and necessary
marking, signing and protection will be carried out.

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# Vehicles and gears exhaust gas

emission in the constuction site # Regularly ensure that vehicles are in good condition
# Dust emanation due to the # provide daily watering
Driving - Traffic E/P 1 2 2 L S/E 1 1 1 L
transport vehicle in the site and # Speed limitation on 20km/H
the work of excavation and # use a bucket cover fo trucks
clearing
# Regularly ensure that vehicles are in good condition

Noise from vehiculs, gears and # Equip noisy equipment silencer…
Driving - Traffic P 2 3 6 M S/E 1 2 2 L
generators # Use ear protection
Soil groundwater and surface

water Polution:
# Waste management plan (hazardous and non
• Waste oils and hydrocarbons
Driving - Traffic E 2 2 4 L S/W hazardous) 1 2 2 L
accidental spillage
# Provide the absorbent kit in the side
• Chemicals accidental spillage
• Contaminated rainwater
# All power feeds, electrical, to be maintained in good

condition.
# Where practicable only 110v electrical tools will be
used.
electricity -Portable Power Tools
Electric shock P 4 3 12 H S/W # Operatives to be trained in the correct use of power 3 1 3 L
tools.
# All power feeds, electrical, to be inspected by
competent peron before the use
# Operatives to wear gloves
electricity ‐Portable Power Tools Hair or clothing becoming entangled # Loose clothing and long hair to be kept clear of moving
P 3 2 6 M S/W 3 1 3 L
in moving parts parts of power tools.

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# Safety Data Sheet (SDS) to be available in Warehouse
Office and consulted as appropriate;
# Only trained, authorised persons allowed in storage
area; notices posted at entrance;
# Corrosives to be stored in designated, hazard labelled
area (location specified); natural ventilation provided via
building design; floor bunding designed to accommodate
vessels up to 1 cubic metre capacity;
# Spill control materials to be kept in designated siding at
store entrance; minimum quantities (specified) to be
maintained; storeman to monitor and re‐order as
required;
# Storeman to inspect corrosives storage area daily for
Burns due to contact of corrosive signs of damaged, bulging or leaking containers and for
hazardous materials P 3 3 9 M E/S/W poor housekeeping; 2 2 4 L
liquid with skin or eyes
# Storeman to inspect incoming containers to ensure they
are compatible, properly labelled and not damaged or
corroded (in line with training provided);
# Minor spills to be handled by storeman
# Personal Protective Equipment for
storeman/operatives:
+Safety footwear, protective clothing, acid‐resistant
gloves
and goggles,
+Powered full‐face respirator with combined filter type
A2B2E1‐P3 available in designated container in
storeroom for use
# Emergency eye‐wash station and safety shower to be

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# Dispensing to be carried out only by trained operative
# Dispense only at designated location (well ventilated
location, spill tray fitted for spill collection, free of fixed
ignition sources, earthing and bonding facilities provided,
# ALL IGNITION SOURCES TO BE EXCLUDED; use of
mobile phone or other portable electrical equipment
prohibited; warning notices posted);
# Only dispense into special safety containers provided
for flammable liquids, suitably labelled and fitted with
selfclosing spring‐loaded cap and flame arrestor;
dispensing into open‐topped cans/buckets not permitted!
# Metal containers to be earthed and bonded before
Fire and health effects due to commencing;
hazardous materials skin/eye contact with solvents, P 5 3 15 H E/S/W # Dispense from only one container at a time; 3 1 3 L
inhalation of vapour # Open containers must not be left unattended
# Ensure both containers are securely closed when
dispensing is complete
# Liquid spills to be cleaned up immediately
# Mandatory Personal Protective Equipment (PPE) for
operative
as follows –
o Anti‐static safety footwear;
o protective chemical‐resistant clothing (type/code
specified);
o solvent‐resistant gloves (type/code specified); and
o goggles (type/code specified);
free axces compliant work platform

housekeeping and arrangement
Assembly and disassembly slips and trips 2 1 2 L W/S wearing adequate PPE 2 1 2 L
respect of the safety instructions
all openings will be protected and controled

pe
Ref.
Risk
Risk
Ty
t
e
Number
ol
ss
tr
A
on
S P L S P L
C
control
equipement and accessery lifting are in good
condition
documentation are in place (certificat,,,)
respect of load limite
respect of center of gravity
regger or a competent person
Assembly and disassembly falling object /falling from height P/F 4 3 12 H W/S/A/E 3 1 3 L
only the autorised person can accede to the work
area
supervision in place
Wearing the anti fall system permanently
housekeeping and rangement
free axces and compliant work platform
erection and disassembly is carried out as per
training and manifatures instrations and supervised
Assembly and disassembly collapse /topple over 3 3 9 M W/S/A/E by a competent person 3 2 6
the fondation is firm,level, and capable of sustaining
the loads imposed
# Use proper tug line
Assembly and disassembly Pinch Points: Hand & Finger Injuries P 4 2 8 M E/S 3 1 3 L
# Wear appropriate PPEs
respect of load limit (25kg)
gesture and posture
Assembly and disassembly back pain and low back pain P 2 1 2 L W/S 2 1 2 L
trainig and awernesses
safety signs

pe
Ref.
Risk
Risk
Ty
t
e
Number
ol
ss
tr
A
on
S P L S P L
C
control
equipement and accessery lifting are in good
condition
documentation are in place (certificat,,,)
respect of load limite
respect of center of gravity
regger or a competent person
loading and inloading fulling object /falling from height P/F 4 3 12 H W/S/A/E 3 2 6 M
only the autorised person can accede to the work
area
supervision in place
Wearing the anti fall system permanently
housekeeping and rangement
free axces and compliant work platform
free axces compliant work platform
housekeeping and arrangement
loading and inloading slips and trips 2 1 2 L W/S wearing adequate PPE 2 1 2 L
respect of the safety instructions
all openings will be protected and controled
respect of load limit (25kg)
gesture and posture
loading and inloading back pain and low back pain P 2 1 2 L W/S 2 1 2 L
trainig and awernesses
safety signs

pe
Ref.
Risk
Risk
Ty
t
e
Number
ol
ss
tr
A
on
S P L S P L
C
control
Incident Likelihood or Probability

Incident Severity
Improbable Remote Occasional Probable Frequent
Productivity Severity
Environment Property Personnel 1 2 3 4 5
or Downtime Level
Fatality or
Permanent damage beyond project total
> 2 weeks
boundary
Total facility loss
perm anent
5 5 10 15 20 25
disability
Perm anent damage within project Damage to an entire facility Permanent

1 week to
2 weeks
boundary or reportable release
beyond boundary
or loss of multiple systems
in a facility
partial
disability
4 4 8 12 16 20
Damage to an entire facility
> 1 day to Reportable release within project or multiple systems in a
< 1 week boundary with no permanent dam age facility requiring repair or
Days away 3 3 6 9 12 15
replacement
Release within project boundary Damage to a facility element OSHA
½ day to
1 Day
below reporting quantity with clean-up or system requiring repair or Recordable
by external source replacement or E-1
2 2 4 6 8 10
Release within project boundary Damage to a facility element
< ½ day below reporting quantity with clean-up
by internal source
or system requiring
negligible or no repair
First aid 1 1 2 3 4 5
High Operation not permitted; must Medium (M) Low

Operation permitted with a time limited Operation permitted with implementation of core HSE
implement controls to reduce risk to
waiver endorsed by management. program elements.
(H) an acceptable or manageable level. (L)

Q3510-107D-SCIFCMI-45000013161317-Z-Z01-0004 - 00 Rev.0 - Code B

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CONSTRUCTION :

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24/08/2022 First edition D.O Y.M I.J 0

Description - Revision Subject Prepared by Checked by Approved by Rev

DOCUMENT DESCRIPTION & REFERENCES

CLIENT NAME: OCP

PROJECT LOCATION : JORF LASFAR MAROC

PROJECT DESCRIPTION : DAP 107DEF

JE PROJECT NUMBER Q3510

PURCHASE ORDER REFERENCE : 4500001316/1317

OTHER REFERENCE (tag, unit) :

DISCIPLINE DOCUMENT TITLE

CONSTRUCTION Work Method Statement for PRE-NEUTRALIZER 107DAM01

VENDOR Document Number

JESA Document Number

CLIENT Document Number ( if applicable)

Work Method Statement

PROJECT NAME : D.A.P. UNIT 107DEF

00 24-08-2022 Original edition D.Otmane M.Sernou Y.MOHAMMADI I.JAOUAD

DOC. NO.: Q3510-107D-

a) Human resources: .................................................................................................................. 3

b) Material resources: ................................................................................................................ 3

III. Reference documents ....................................................................................................................... 4

IV. Site Organization chart. .................................................................................................................... 4

V. Roles and responsibilities: ................................................................................................................ 5

VI. Sequences of assembly. ................................................................................................................... 7

VII. Risk assessment. .............................................................................................................................. 13

• The Contract: N° JESA-4500001316 / 4500001317-2020

• Drawings sent by the client JESA

IV.Site Organization chart.

V.Roles and responsibilities:

Lead Project Engineer:

Project Control Manager:

- Monitoring of the current progress of respective team.

 Presence of team leader and HSE supervisor.

Plan At 3rd Floor Tos El.109.400_56690 3GR-26 1 1.3 1.3

Dismantling the structure

SCRUBBER II-LEVEL 2 2PR-59 1 IPE160 2310 39.1 39.1

SCRUBBER II-LEVEL 2 2TL-6 1 PL10*357 462 14.3 14.3

 Installation and adjustment of equipment level.

 Mounting and tightening the anchor rod nuts.

 Structure and grating assembly.

Preliminary Risk Final Risk

Risk Assissement ‐ LineF Page 1 de 15

# Ladders only to be used for low risk work and a short

Risk Assissement ‐ LineF Page 2 de 15

# Use of hand tools or battery operated tools wherever

Risk Assissement ‐ LineF Page 3 de 15

# All scaffolds and working platforms will be property

Risk Assissement ‐ LineF Page 4 de 15

# All Operators will be over the age of 18 yrs, trained,

Risk Assissement ‐ LineF Page 5 de 15

# Ensure tag line is installed

Risk Assissement ‐ LineF Page 6 de 15

# Observe Speed Limit

# Use proper tug line

Risk Assissement ‐ LineF Page 7 de 15

# Avoid the manual handling by the use of a lifting device

# Regular PAT done by electrician.

Risk Assissement ‐ LineF Page 8 de 15

# Welding will only be carried out by trained operatives

# All roadworks will be signed