CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)

PO No - PMC/PO-150/2022/11- HTCCTV
APPLICATION - CCTV System for Kiln Burning zone
FOR BINDING
DOS FILE NAME : -----------------------

GENERAL NOTES: REFERENCE DRAWINGS

CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)
DRAWING NO. TITLE

ISSUED FOR REVIEW 22/12/2022 HEMLATA PANKAJ ANUJ TITLE

DESCRIPTION DATE DWN. CHK. APP. Cover Page
CONTRACTOR CONSULTANT

Toshniwal Industries Scale - NTS Sheet no. -1 of 8 REV.

Pvt. Ltd. Ajmer-305002
DRAWING NO:- ATAC-20331-22 0
 Field
Normal temperature Hose
Back Pressure
Air In

Air In Camera Adaptor Pipe

(Straight Viewing)

Automatic shutter
Light Interface mechanism
Unit Solenoid
FOT Valve

Pressure SOLENOID VALVE

Temperature Switch
TC9F

Controller
2 3 4 16 20

Camera Cable
Power
Power + Ethernet (InTipl scope)
MCB Supply
FOR BINDING

ELN
1 2

Mtg Stand
for Aluminium
NRV
5 & 0.01 micron Stage Air Rail in Customer
Filter & regulators Scope
1/2" N.P.T (F) Regulator Pneumatic
Fitting For Retract
Air Reservoir Air to insertion cylinder In
Instrument quality 10 Ltr

Air In, pressure-

Regulator Air to retraction cylinder Out Retract Rail
4-5Kg/cm2 Mtg Stand
(Air line In
customer's scope),
Air Tank Reservoir
for Camera
Double compression Ni. plated Brass in Customer
To CCR Cable gland in TIPL's scope Scope
4 Core Armored Single
Mode Fiber Optic Cable
(IN TIPL'S SCOPE) UPS Power Supply
220 VAC, 50 Hz (In Customer Scope)

Camera Cable Power

+ Ethernet (Camera to Field panel)
Hoses for cylinder
retraction, insertion & purging
DOS FILE NAME : -----------------------

4F,Single mode fiber optic cable

GENERAL NOTES: REFERENCE DRAWINGS

CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)
DRAWING NO. TITLE

ISSUED FOR REVIEW 22/12/2022 HEMLATA PANKAJ ANUJ TITLE

CHK. APP.
DESCRIPTION DATE DWN.
CONSULTANT
General Schematic Diagram
CONTRACTOR

Toshniwal Industries Scale - NTS Sheet no. - 2 of 8 REV.

Pvt. Ltd. Ajmer-305002
DRAWING NO:- ATAC-20331-22 0
 CCR Side

LIU
Ethernet Cable

Input from Camera

Output from Camera
FOR
FOR BINDING

LED MONITOR NVR Patchcord

HDMI Cable

Power adaptor
Power Cable From Field

230VAC,5/15A

4 Way spike booster

(In Customer's Scope)
In Customer's Scope
DOS FILE NAME : -----------------------

GENERAL NOTES: REFERENCE DRAWINGS

CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)
DRAWING NO. TITLE

ISSUED FOR REVIEW 22/12/2022 HEMLATA PANKAJ ANUJ TITLE

DESCRIPTION DATE DWN. CHK. APP.
CONTRACTOR CONSULTANT
Detailed connection Diagram for CCR Side
Toshniwal Industries Scale - NTS Sheet no. - 3 of 8 REV.
Pvt. Ltd. Ajmer-305002
DRAWING NO:- ATAC-20331-22 0
 14
10 9
6 11
4

LOCAL CONTROL CABINET

5
FOT
SOLENOID VALVE

7
Power
TC9F
Supply
1 2 3 4 16 20
15
12
1 2 3 4 5 6 7 6 8 9 1011121314151617
ELN
FOR BINDING

13

1
Pneumatic
Retract
Air Reservoir

2
3
INTERNAL VIEW 8 EXTERNAL VIEW
LEGEND
Sr. No. DESCRIPTION Sr. No. DESCRIPTION
1 1/2" NPT(M) Fitting For Air Filter 9 FOT
2 2 Stage Air Filter Set 10 LIU
3 Pneumatic Air Reservoir, Capacity:- 10 ltrs Wall Mounted Enclosure,
4 Solenoid Valve 11 Size:1000(H)x800(W)x300(D)
5 Temperature Indicator & Controller 12 1/2" NPT Female fitting to Nozzel
DOS FILE NAME : -----------------------

6 Back Pressure Switch 13 1/2" NRV Valve

7 Terminal Block 14 SMPS Power supply
8 Double compression Ni. plated Brass Cable gland
15 1/4" NPT Fmale fitting to Nozzle
GENERAL NOTES: REFERENCE DRAWINGS
CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)
DRAWING NO. TITLE

ISSUED FOR REVIEW 22/12/2022 HEMLATA PANKAJ ANUJ TITLE

CHK. APP.
DESCRIPTION DATE DWN.
CONSULTANT
Pneumetic scheme Panel Diagram
CONTRACTOR

Toshniwal Industries Scale - NTS Sheet no. - 4 of 8 REV.

Pvt. Ltd. Ajmer-305002
DRAWING NO:- ATAC-20331-22 0
 DEPTH WISE ADJUSTABLE
MOUNTING PLATE

1000

1000
1000
MOUNTING PLATE
FOR BINDING

300 800 300 800

LHS VIEW FRONT VIEW RHS VIEW FRONT VIEW WITH DOOR OPEN

800

300
300

800 NOTE:
1) MOC : CRCA Sheet
2) Size : 1000(H)x800(W)x300(D) mm
3) Cable Entry from Bottom
DOS FILE NAME : -----------------------

BOTTOM VIEW 4) Color : RAL 7035

TOP VIEW

ALL DIMENSIONS IN MM
GENERAL NOTES: REFERENCE DRAWINGS
CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)
DRAWING NO. TITLE

ISSUED FOR REVIEW 22/12/2022 HEMLATA PANKAJ ANUJ TITLE

DESCRIPTION DATE DWN. CHK. APP.
CONTRACTOR CONSULTANT Dimensional Deitails of Local Control Cabinet
Toshniwal Industries Scale - NTS Sheet no. - 5 of 8 REV.
Pvt. Ltd. Ajmer-305002
DRAWING NO:- ATAC-20331-22 0
 220 VAC
Solenoid valve
Coil Energized Relay
Air to cylinder IN
7 2
Solenoid valve 4 TEMP. CONTROLLER
Coil De energized Air from
Air to cylinder OUT Reservoir 3 1 L N + T/C -
5 2 3 9 10 11 12 15 16
Solenoid Valve Pressure Switch
2 6 8
1
3
FOR BINDING

10 30
Camera 10 30 MCB,2Amp
MCB 20 40
2 Amp 20 40

10 30
MCB,6Amp
20 40

1 2 3 4 5 6 7 8 9

E L N
Power Potential
Power Supply Free Contact Potential
To
220 VAC,50 Hz For Low Pressure Free Contact
DOS FILE NAME : -----------------------

Camera
( cable in customer's For high temp
Scope) (cable in customer's
Scope).

GENERAL NOTES: REFERENCE DRAWINGS

CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)
DRAWING NO. TITLE

ISSUED FOR REVIEW 22/12/2022 HEMLATA PANKAJ ANUJ TITLE

DESCRIPTION DATE DWN. CHK. APP. Wiring Diagram of Local Control Cabinet
CONTRACTOR CONSULTANT

Toshniwal Industries Scale - NTS Sheet no. - 6 of 8 REV.

Pvt. Ltd. Ajmer-305002
DRAWING NO:- ATAC-20331-22 0
 BURNER

KILN DIA A

AREA REQUEIRED FOR HIGH

TEMP. CCTV CAMERA
FOR BINDING

1500 mm (Approx)

300 mm
255 mm

Ø75 mm HOLE FOR 3" NB.

PIPE OF FLANGE MOUNT
OF CAMERA

1500 mm
(Approx)
DOS FILE NAME : -----------------------

GENERAL NOTES: REFERENCE DRAWINGS

DRAWING NO. TITLE
CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)
0 ISSUED FOR REVIEW HEMLATA PANKAJ ANUJ TITLE
REVISION DESCRIPTION DATE DWN.
22/12/2022 CHK. APPD.
PROPOSED MOUNTING ARRANGEMENT FOR KILN
CONTRACTOR CONSULTANT
HT30S0-D/R/A/70/AC/E/F30/E1/1/L/FX/4/0/E24
Toshniwal Industries Scale - NTS Sheet no. - 7 of 8 REV.
Pvt. Ltd. Ajmer-305 002. DRAWING NO:- ATAC-20331-22 0
 TIPL MAKE HD COLOR CAMERA

SL NO. MAKE ITEM NAME QTY.

HT30S0-D/R/A/70/AC/E/F30/E1/1/L/FX/4/0/E24
CAMERA SENSOR TYPE: CCD
RESOLUTION : 1920 X 1080 PX
1 TIPL LENGTH OF LENS TUBE : 750 MM. 1 No
FIELD OF VIEW : 87 H X 70 V
AIR COOLED SHROUD.
STRAIGHT ANGLE CEMENT COOLER HD + IP CAMERA.

M353/PE
2 TIPL PNEUMATIC AUTOMATIC RETRACT SYSTEM 54" LONG 1 No

RAIL WITH 30" STROKE CYLINDER

AC-Q-M407
3 Norgren MODEL NO-AC-Q-M407/NT62 STAGE AIR FILTER 1 No

ASSEMBLY
TICBNS
FIELD CONTROL CABINET
1). Solenoid valves
2). Pressure Switch.
4 TIPL 3). Reservoir Tank 1 LOT
4). Digital Temperature controller.
5). 2 Stage Filter assembly
6). MCBs & Terminals.
7). Fully wired camera control operation
5 REPUTED MAKE PORT_SHUTTER 1 No.

MONITOR24
MONITOR SIZE : 24 INCHES
6 REPUTED MAKE TYPE : FLAT SCREEN LED 1 No
MOUNTING : DESK TOP / WALL MOUNTING
POWER SUPPLY: 85-230 V 50 HZ
7 REPUTED MAKE ETHERNET CABLE 10 Mtr

FOC_(SM)
8 REPUTED MAKE 300 Mtr
FIBER OPTICS CABLE,SM,4F
FIBER_OPTIC_ACCESSORIES
9 REPUTED MAKE 1 Lot
FIBER OPTIC ACCESSORIES I.E.(PIGTAIL,PATCHCORD
NVR
10 REPUTED MAKE 1 No.
NVR WITH 500 GB HDD
FOTX-FORX
11 REPUTED MAKE 1 Set
FIBER OPTICS TRANSMITTER
DOS FILE NAME : -----------------------

GENERAL NOTES: REFERENCE DRAWINGS

DRAWING NO. TITLE CUSTOMER NAME - PMC Cement Pvt Ltd, Rajkot(GJ)

ISSUED FOR REVIEW HEMLATA PANKAJ ANUJ TITLE

22/12/2022
DESCRIPTION DATE DWN. CHK. APP.
CONTRACTOR CONSULTANT Bill of Materials
Toshniwal Industries Scale - NTS Sheet no. - 8 of 8 REV.
Pvt. Ltd. Ajmer-305002
DRAWING NO:- ATAC-20331-22 1