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Forklift Safety
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FORKLIFT SAFETY
(1999 REVISION)
OSHA TRAINING
ACME
PARTS CLARK
COURSE OBJECTIVES
Introduce Training and Regulatory Requirements.
Discuss Basic Forklift Operating Principles.
Discuss Forklift Safety Requirements.
Discuss the Different Types of Forklifts.
Discuss Hazardous Driving Situations.
Conduct a Written and Driving Proficiency Test.
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ANSI STANDARD
POWERED INDUSTRIAL TRUCKS
ANSI
American National Standard
for
Powered Industrial Trucks
Part II, B56.1-1969
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REGULATORY STANDARD
POWERED INDUSTRIAL TRUCKS
INATTENTION
DISTRACTION
EXCESSIVE SPEED
POOR DRIVING HABITS
LACK OF TRAINING
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CIRCUMSTANCES OF INJURY
HOW MOST INJURIES OCCUR
CASE STUDY #1
CRUSHED AGAINST A STEEL POLE
CASE STUDY #2
KILLED BY TOPPLED FORKLIFT
CASE STUDY #3
KILLED BY TOPPLED FORKLIFT
TRAINING REQUIREMENTS
(1999 REVISION)
TRAINING REQUIREMENTS
(1999 REVISION)
TRAINEE REQUIREMENTS
(1999 REVISION)
TRAINEE REQUIREMENTS
(1999 REVISION)
2. Practical Training
(Demonstrations Performed by the Trainer)
3. Practical Exercises
(Exercises Performed by the Trainee)
TRAINING REQUIREMENTS
(1999 REVISION)
TRAINING REQUIREMENTS
(1999 REVISION)
TRAINING REQUIREMENTS
(1999 REVISION)
RETRAINING REQUIREMENTS
(1999 REVISION)
= FORKLIFT ROUTE
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D Diesel
DS Diesel- With Additional Safeguards to Exhaust, Fuel Etc.
DY Diesel- Like Ds but Having No Electrical Equipment
E Electrically Powered
ES Like E but With Additional Spark Precautions Installed
EX Like E but With Additional Vapor Precautions Installed
G Gasoline
GS Gasoline but With Additional Safeguards to Exhaust
LP Propane
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FORKLIFT MANUFACTURER:
Dictates Specific Operation of Vehicle.
Maintains Operation and Maintenance Manuals.
Specifies Maintenance Requirements.
Consulted Concerning “Attachment’s”.
First Choice for Safety Questions.
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OVERHEAD GUARD
MAST
CARRIAGE
BACKREST
LOAD CAPACITY
6000 lbs
LIFT CYLINDER
PROPANE ONLY
TILT CYLINDERS
FORKS
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TYPES OF FORKS
HALF-TAPERED FORKS
- USED WITH HEAVIER LOADS
FULL-TAPERED FORKS
- USED WITH LIGHTER LOADS
- USED WITH NARROW PALLETS
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SOLID RUBBER
PNEUMATIC SOLID TIRES
- PUNCTURE PROOF
- INTERCHANGED WITH AIR FILLED
TYPES OF TIRES
CUSHION
CUSHION TIRES
SOLID RUBBER
SOLID TIRES
- PUNCTURE PROOF
- SMOOTH INDOOR SURFACES
TRAVEL TRAVEL
AUTO FORKLIFT
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TURNING PRINCIPLE
PIVOT POINT WITH AN AUTOMOBILE
THERE IS NO “SWING OUT”,
IN OTHER WORDS, THE
VEHICLE FOLLOWS THE
TURNING RADIUS OF THE
FRONT WHEELS.
TRAVEL
AUTO
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PIVOT POINT
TURNING PRINCIPLE
WITH A FORKLIFT, THERE IS
CONSIDERABLE “SWING
TRAVEL OUT”, IN OTHER WORDS,
THE VEHICLE FOLLOWS
THE TURNING RADIUS OF
THE REAR WHEELS.
SWING RADIUS
LIFTING PRINCIPLE
INCORRECT
6500lbs 6500lbs
INCORRECT CORRECT
CENTRIFUGAL FORCES
FORK ADJUSTMENT
PRE-USE INSPECTION
Mast Cylinder Mounting Hardware
Roller Tracks and Chains Tires
Forks and Adjustment Lights and Warning Devices
Fluid Levels Handbrake
Hydraulic Lines Steering and Brakes
Lift and Tilt Cylinders Driving Controls
Overhead Guard Mounting Lift Controls
Fire Extinguisher Seat Adjustment and Belts
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BATTERY POWERED
PROPANE POWERED
DIESEL POWERED
GASOLINE POWERED
BATTERY POWERED
- REQUIRES CONSTANT CHARGING
- NO IGNITION SOURCES IN CHARGING AREA
- FOLLOW LOCAL CHARGING PROCEDURES
OK! BATTERY
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NO! ACID
CORROSIVE
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YES! WATER
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PROPANE POWER
- INSPECT TANK FOR SERVICEABILITY
- INSPECT PROPANE TRANSFER SYSTEM
- INSPECT TANK RESTRAINT SYSTEM
- FOLLOW LOCAL REPLACEMENT PROCEDURES
ACME
FORKLIFTS
TRAVEL
6500lbs
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ACME
FORKLIFTS
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TO PICK UP A LOAD
Approach the Load Slowly and Straight on (Load Centered).
Stop When the Tip of the Forks Are About a Foot Away.
Level Forks and Adjust Fork Height.
Move Forward Slowly Until Load Is Fully Against Backrest.
Lift the Load High Enough to Clear Floor Obstructions.
Back the Load Out Slightly From the Storage Location.
Carefully Tilt Mask Back to Stabilize the Load.
Ensure Rear Is Clear, Back Out.
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UNSTACKING LOADS
Approach the Load Slowly and Straight on (Load Centered).
Stop About a Foot Away and Raise Forks to Desired Height.
Level Forks and Drive Forward.
Move Forward Slowly Until Load Is Fully Against Backrest.
Lift the Load High Enough to Clear Obstructions.
Ensure Rear Is Clear, Back Out.
Once the Stack Is Cleared - Lower to Desired Height.
Carefully Tilt Mask Back to Stabilize the Load.
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STACKING LOADS
Approach the Location Slowly and Straight On.
Stop About a Foot Away and Raise Load to Desired Height.
Drive Forward Until Load Is Square Over Stack.
Level Forks and Lower Load Until Load Is Supported.
Ensure Forks Are Clear of Pallet.
Ensure Rear Is Clear, Back Out.
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OVERHEAD CLEARANCES
TRAILER OPERATIONS
Ensure the Trailer Floor Is Rated for the Vehicle Weight.
Verify That the Trailer Floor Is in Serviceable Condition.
Ensure the Forklift Will Not Unbalance the Trailer.
Use Additional Trailer Supports If Unbalancing Is a Risk.
Consider the Interior Trailer Height.
Ensure the Trailer Cannot Roll Away From the Dock.
Consider Lighting and Inclement Weather.
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ACME
FORKLIFTS
6500lbs
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ACME
FORKLIFTS
6500lbs
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ACME
FORKLIFTS
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ACME
FORKLIFTS
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TURNOVERS
LONGITUDINAL TURNOVER
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TURNOVERS
LATERAL TURNOVER
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LONGITUDINAL TURNOVER
ACME
FORKLIFTS
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LATERAL TURNOVER
Usually Best to Stay With the Vehicle.
Hold on to the Steering Wheel and Push Into the Seat.
No Guarantee of Safety During a Lateral Turnover.
ACME
FORKLIFTS
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SPOTTERS
NEVER UNDERESTIMATE
THE VALUE OF A SPOTTER!
ACME
FORKLIFTS
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GENERAL PRECAUTIONS
ACME
FORKLIFTS
FORKLIFT ATTACHMENT
Look Before You Descend.
Use Within Design Limitations.
Follow Local Lifting Guidelines.
Follow Manufacturers Guidelines.
Ensure Platform Is Secured to Forks.
Ensure Both Employee’s Are Trained.
Use a Fall Harness, Not “Safety Belts”.
Never Exceed Your “Safe Reach” Distance. ACME
Ensure Fall Prevention Guards Are In Place. FORKLIFTS
OPERATOR CONTROLLED
Ensure You are Trained.
Look Before You Descend.
Use Within Design Limitations.
Follow Local Lifting Guidelines.
Follow Manufacturers Guidelines.
Use a Fall Harness, Not “Safety Belts”.
Never Exceed Your “Safe Reach” Distance.
Ensure Fall Prevention Guards Are In Place.
Never Move Vehicle While Platform Is Elevated.
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