DESIGN CALCULATION FOR HDD -13 CH.

4+003 NEAR GANGA GARDEN NEW SANGANER ROAD 12"CGD JAIPUR

PROJECT : 12" CNG PIPELINE JAIPUR CGD

CLIENT : TORRENT GAS JAIPUR ,PVT. LTD.
CONTRACTOR LOGO TPI CLIENT
TPI : INTERNATIONAL CERT.SERV.PVT.LTD.
CONTRACTOR : M/S GL GOLDEN

Calculations required in accordance with ANSI code B31.8 for Gas transmissions across Pipelines for the installation of pipes by HDD are as
follows:
Outside Diameter Do - 323.85 mm
Inside Diameter Di - 311.05 mm
Wall Thickness T - 6.4 mm
SMYS of Materials SMYS 56000.0 PSI
Moment of Inertia I - 79805595.5700 mm4 0.0001 m
4

Weight of Pipe in Air Wt - 52.20 Kg / M

2
Cross Section of Pipe As Π/4(Do²-Di²) - 0.0064 M Area Calculated in (sq. meter)
Modulus of Elasticity E - 210000 N/mm2
Radius of Curvature R (Assumed) - 330.0 M
Co-efficient of Drag d - 239 N/M
2

3
Mud Density dm - 1050 Kg/m
Proposed Length L - 205.00 M
Entry Angle - 8.0000 Deg
Exit Angle - 8.0000 Deg
Maximum Depth of Profile D - 3.50 m
Hydrotest Pressure (1.5 X Design Pressure) pre test 73.5 Bars 7.34 N/mm2 (As Per Spec)
Hydrotest Pressure (1.5 X Design Pressure) post test 73.5 Bars 7.34 N/mm2 (As Per Spec)
Design Pressure p 49 Bars 4.89 N/mm2
Wt of one Drill Pipe (Length = 3.0 mtr) - 60.00 Kgs / 3.0 mtr
Total weight of Drill pipe to be used = 60x 205 / 3 = 4100.00 Kgs
Co-efficient of friction down hole t - 0.36
Static friction co-efficient 0n roller  s - 0.2
1. MAXIMUM LONGITUDIONAL STRESS DURING INSTALLATION

323.85 mm dia Pipeline

Buoyancy of Steel Pipe in Down Hole :

= ∏/4 x Do2 x Density of Drilling Fluid

= 0.7854 x 0.32385 2 x 1050
Wb = 86.49 Kg/M

Total Weight of Steel Pipe in Down Hole :

= (Wt. of Pipe) - (Buoyancy of Pipe in Down Hole)
= 52.20 - 86.49
= -34.29 Kg/M

Buoyancy Force :-
= FxN
=  t(Buoyancy Factor x Proposed Length ) x N
= 0.36 x( 34.29 x 205.00 ) x 9.806
= 24815.08 N

Bending Moment :-
= EI/R
= 210000000000.00
= 50781.82
x 0.0000798 / 330
N-M
Pulling Force Calculation

Due to Buoyancy Force :-

F1 =  FxN

Page 1 of 3
 DESIGN CALCULATION FOR HDD -13 CH.4+003 NEAR GANGA GARDEN NEW SANGANER ROAD 12"CGD JAIPUR

PROJECT : 12" CNG PIPELINE JAIPUR CGD

CLIENT : TORRENT GAS JAIPUR ,PVT. LTD.
CONTRACTOR LOGO TPI CLIENT
TPI : INTERNATIONAL CERT.SERV.PVT.LTD.
CONTRACTOR : M/S GL GOLDEN

Calculations required in accordance with ANSI code B31.8 for Gas transmissions across Pipelines for the installation of pipes by HDD are as
=  ( Buoyancy Factor x Proposed Length ) x N
= 0.36 x( 34.29 x 205.00 ) x 9.806
= 24815.08 N

Due to Curvature :-
F2 = 4 F x Bending Moment
1/2 x 2∏ /360 (Q entry R + Q Exit R)
= 4 x 0.36 x 50781.81818
0.008726646 ( 8.0000 x 330.0 + 8.0000 330.00 )
= 1587.05 N
Due to Cohesion :-
F3 =  d x ∏ x Do x L
= 239.00 x 3.14 x 0.324 x 205.00
= 49822.48 N
Pulling Force :-
= F1 + F2 + F3
= 24815.08 + 1587.05 + 49822.48
= 76224.61 N

Considering Safety Factor & Drill pipes & Reamer Wt.

1.5 times x Pulling force + Drill Pipe + Reamer Wt.
=
= 11659.89275 + 4100.00 + 418
= 16.18 Tons 35591.36404 lbs
We are using HDD machine with 35 ton pulling capacity. (1 kg = 2.20 pound)

STRESS CALCULATIONS

Maximum Allowable Stress :-

S = 90% of SMYS
= 90% x 56000 PSI
= 50400 PSI
= 347.41 N/mm2
Bending Stress :-
= ED / 2R
= 2.10E+05 x 323.9 / 2 x 330000
= 103.04 N/mm2
Tensile Stress :-
= Pulling Force (N) / Cross Section Area (mm2)
= 76224.61 / 6400.000 (area Taken in Sq. mm)
= 11.91 N/mm2
Longitudional Stress during Installation :-
Allowable Stress > Tensile Stress + Bending Stress
> 11.91 + 103.04
347.41 > 114.95 N/mm2

2. MAXIMUM EQUIVALENT STRESS DURING FINAL HYDROSTATIC TEST

Stress due to Hydrotest:-
= PD / 2t
= 7.34 x 323.9 / 2 x 6.4
2
= 185.71 N/mm
2
Bending Stress = 103.04 N/mm
Page 2 of 3
 DESIGN CALCULATION FOR HDD -13 CH.4+003 NEAR GANGA GARDEN NEW SANGANER ROAD 12"CGD JAIPUR

PROJECT : 12" CNG PIPELINE JAIPUR CGD

CLIENT : TORRENT GAS JAIPUR ,PVT. LTD.
CONTRACTOR LOGO TPI CLIENT
TPI : INTERNATIONAL CERT.SERV.PVT.LTD.
CONTRACTOR : M/S GL GOLDEN

Calculations required in accordance with ANSI code B31.8 for Gas transmissions across Pipelines for the installation of pipes by HDD are as
Post Installation :-
Allowable Stress > Bending Stress + Hydrotest Stress
> 103.04 + 185.71

347.41 > 288.75 N/mm2

= which is lower than allowable stress, thus safe.

3. MAXIMUM EQUIVALENT STRESS DURING SERVICE

S = Allowable Stress

Allowable stress = Maximum allowable stress - bending stress - hydrotest stress

= 347.41 - 103.04 - 185.71 = 58.66 N/mm2

Minimum Allowable Radius of Curvature of Pipeline

R = E x Do
2S
= 210000 x 323.9
2 x 58.66 x 1000
= 68008500
323411.93
= 210.28 M

The calculated radius is less than the proposed radius of curvature

Pulling Stress when entire pipe in the roller

=  SxWpxL = 0.2 X 52.20 x 205.00

As 0.0064

= 3278518.88 N/m2
= 3.28 N/mm2

CHECKED & VARIFIED BY

FOR G L GOLDEN FOR ICS FOR TORRENT GAS JAIPUR

NAME

SIGN

DATE

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