G3516 Generator Set CSZ00001-UP(SEBP3374 - 29) - Document Structure Page 1 of 8

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Product: GENERATOR SET

Model: G3516 GENERATOR SET CSZ
Configuration: G3516 Generator Set CSZ00001-UP

Troubleshooting
G3500 Engines
Media Number -SENR6413-08 Publication Date -01/06/2008 Date Updated -05/06/2008

i01996152

Location of Components
SMCS - 1900

Electronic Ignition System (EIS)

The EIS provides control of the ignition.

Illustration 1 g0103

Components for the EIS

(1) Inlet manifold pressure sensor

(2) Transformer

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(3) Detonation sensor

(4) EIS control module

(5) Speed/timing sensor

(6) Detonation sensor

EIS Control Module

Control module (4) provides the signals for the ignition transformers.

Transformers

There is a transformer (2) underneath the valve cover for each cylinder. The transformers deliver high
voltage to the spark plugs.

Sensors

The sensors provide signals to the control module. The control module uses the signals in order to
provide the signals to the transformers at the appropriate time.

Inlet Manifold Pressure Sensor

The control module uses the signal from inlet manifold pressure sensor (1) in order to determine the
engine load.

Detonation Sensors

Detonation sensors (3) and (6) produce a voltage signal that is proportional to the level of detonation.
The control module uses the signals from the detonation sensors in order to determine the level of
detonation. To eliminate detonation, the control module will retard the ignition timing.

Speed/Timing Sensor

Speed/timing sensor (5) provides information to the control module about the position of the crankshaft
and the engine rpm. The control module uses the information in order to determine the ignition timing.

Distribution Panel

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Illustration 2 g01033252
Left side of the engine

(7) Distribution panel

An optional distribution panel (7) may be attached to the control module. The distribution panel is for
Canadian Standards Association (CSA) requirements.

Optional Air/Fuel Ratio Control

The air/fuel ratio control provides control of emissions and engine speed governing.

Electronic Control Module (ECM)

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Illustration 3 g01033220
Remote control panel

This panel is configured for CSA.

(8) Electronic Control Module (ECM)

ECM (8) is located inside an optional remote control panel. The location of the remote control panel
varies depending on the customer's requirements. The type of panel that is used depends on the engine's
options.

Sensors and Actuators

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Illustration 4 g0104
Components for the air/fuel ratio control

(9) Inlet manifold temperature sensor

(10) Oxygen sensor

(11) Oxygen buffer

(12) Throttle actuator

(13) Fuel actuator

Inlet Manifold Temperature Sensor

Inlet manifold temperature sensor (9) provides a signal to the ECM that indicates the temperature of the
air/fuel mixture in the inlet manifold. The ECM uses the information in order to control the air/fuel ratio.

Oxygen Sensor and Oxygen Buffer

Oxygen sensor (10) and oxygen buffer (11) develop a signal that is proportional to the percent of oxygen
in the exhaust manifold. The ECM uses the signal for adjusting the air/fuel ratio in order to achieve the
level of emissions that is desired.

Throttle Actuator

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Throttle actuator (12) provides precise control of the speed of the engine. Linkage connects the throttle
actuator to the throttle plate.

Fuel Actuator

Fuel actuator (13) provides precise control of the flow of fuel. The fuel actuator provides a position
feedback signal to the ECM.

Engine Speed Sensor

Illustration 5 g01047242
Rear view of the engine

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(14) Speed sensor for the air/fuel ratio control

Speed sensor (14) provides a signal to the ECM that indicates the speed of the engine. The ECM uses
the signal in order to govern the speed of the engine.

Optional Status Control Module (SCM)

Illustration 6 g01047250
Remote control panel

(15) Status control module

SCM (15) is located in a remote control panel. The SCM may be located in the same panel as the ECM.
The location of the remote control panel varies depending on the customer's requirements.

Terminal Box

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Illustration 7 g01047257
Right side view

(16) Terminal box

A terminal box (16) may be mounted on the engine. The terminal box contains terminal strips and
additional components.

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