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Chapter 3 Power transmission systems

Chain
4

Reducer
3
v

2
Belt
5

Conveyor 1

(working)
Motor

https://www.tec-
science.com/mechanical-
power-transmission/belt-
drive/power-transmission-
of-a-belt-drive/
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Learning Outcomes

- Identify a mechanical transmission system, and


its elements (LO4.1)
- Prepare schematic diagram of different possible
mechanical drives and elements of machine
(LO4.2)
- Identify the societal, enterprise and technical
context of the system (LO4.3)

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Contents

3.1 Types of drives


3.2 Reducers
3.3 Gearbox: Drives of constant variables velocity
ratio
3.4 Drives of variables velocity ratio
3.5 Selections of kinematic scheme of machine

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Introduction

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Introduction
Mechanical Power Transmission Market Outlook (2022-2032)
The global mechanical power transmission market is valued at around US$ 65.25
billion in 2022 and is projected to increase at a CAGR of 5.2% to attain a market
valuation of US$ 108.3 billion by 2032.

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3.1 Type of drives

Convert reciprocating motion to


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3.1 Type of drives

1- flat belt drive; 2- V-belt drive; 3- chain drive; 4- gear drive

Dimensions of drives when


driving at the same power
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3.1 Type of drives
Kinematic scheme of lathe machine

e)
a)

f)
b)

g) Sliding key
c)

https://khkgears.net/new
h) Sliding Mesh
d) /gear_knowledge/Types
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_and_Mechanisms_of_ 8
Gear_Reducers.html
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3.1 Type of drives
Another type of Kinematics scheme of lathe machine

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3.2 Reducer

• Introduction
• Types of reducer
• Single stage reducer (spur, bevel, worm)
• Double and triple stage reducer (coaxial,
bevel-spur…)
• Planetary reducer
• Reduction – gear motors

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3.2 Reducer

Table 3.1 Select Reducer by Speed Ratio

Speed Ratio Reducer

1  6,3 Single stage bevel gear reducer


1,6  8 Single stage spur gear reducer
Single stage planetary gear reducer
8  30 Double stage bevel-spur gear reducer
8  40 Double stage spur gear reducer
8  63 Single stage worn reducer
Double stage planetary gear reducer
30  200 Double stage worm-spur gear reducer
63  1000 Double stage worm reducer
70  320 Wave gear (Harmonic) reducer

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3.2 Reducer
Single stage gear reducer

Single-stage gear reducer:


a) Horizontal spur gears; b)
Vertical spur gears; c) Bevel gear

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3.2 Reducer

Single stage spur gear reducer

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3.2 Reducer Single stage bevel gear reducer

nh – high speed shaft

ch – low speed shaft

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3.2 Reducer

Single stage bevel gear reducer

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3.2 Reducer

ch ch

ch nh nh
nh

Double stage gear


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3.2 Reducer
Double stage spur reducer with coaxial axes

https://www.imts-exhibition.com/blog/an-introduction-to-gear-reducer-
manufacturers.html
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3.2 Reducer

Double stage spur gear reducer

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3.2 Reducer

Doule stage spur reducer

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3.2 Reducer
Double stage
bevel- spur
reducer
a) Shaft centerline
in horizontal
b) Shaft centerline
in vertical

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3.2 Reducer
Double stage bevel- helical reducer

https://gudlend.ru/en/motory-dlya-lodok/twostage-conical-cylindrical-
gearbox-conicalcylindrical-twostage-
reducers.html?fbclid=IwAR0UrS_ZqRzpYS7xRG4QRhSWziTfMCyLp2fGzWg6LxkS
ZehSzOw2HNvQHA0
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3.2 Reducer

Worm reducer:
a) Worm under ; b)
Worm upper;
c) The worm is placed
on the horizontal side;
d) The worm is
placed on the vertical
side

https://www.sogears.com/
blog/the-difference-
between-single-stage-
and-two-stage-gearbox
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3.2 Reducer
Worm reducer

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3.2 Reducer

Double stage Worm – spur gear reducer

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3.2 Reducer

Double stage Gear - Worm reducer

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3.2 Reducer

Double stage Worm reducer

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3.2 Reducer

Motor- reducer

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3.2 Reducer
)

Planetary gear reducer and gearmotors

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3.2 Reducer
Planetary gear reducer

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3.2 Reducer

Wave gear (Harmonic)


reducer

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3.2 Reducer

The Cyclo speed reducer

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3.3 Speed gearbox

Norton Gearbox

https://www.youtube.com/watch?v=3f-
24hmMf94
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3.2 Reducer
Speed Gearbox

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3.3 Speed gearbox

Sliding key speed


gearbox

https://www.european
a.eu/en/item/2020801/
dmglib_handler_image
_19571023

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3.3 Speed gearbox

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3.3 Speed gearbox
Mean mechanism Gearbox

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3.3 Speed gearbox

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Sliding Mesh Gearbox
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3.3 Speed gearbox

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3.3 Speed gearbox
Sliding Mesh Gearbox

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3.4 Variable speed drive

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Audi-s variators
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3.4 Variable speed drive

Roller variable speed drive

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3.4 Kinematic scheme of machine

1- Electric motor; 2- Coupling; 3- Gear reducer; 4- Chain


drive; 5- Conveyor drums
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3.4 Kinematic scheme of machine

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3.4 Kinematic scheme of machine

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3.4 Kinematic scheme of machine
Feeding system

Circular saw machine

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3.4 Kinematic scheme of machine

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3.4 Kinematic scheme of machine
Kinematic diagram of rail transport equipment

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3.4 Kinematic scheme of machine
Drive system for thread lathe: 1-
Workpiece; 2 – Knife table; 3 – Screw
drive ; M – Engine;

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3.4 Kinematic scheme of machine

Vertical milling
machine

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3.4 Kinematic scheme of machine

Stucture of CNC
machine
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3.5 Select motor power and gear ratio

Example 3.1 Given the drive system as shown in Figure 3.1, the
conveyor speed is 1m/s, the useful load Ft = 5000N. Determine the
power of the electric motor and the transmission ratio? Given the
diameter D = 400mm in advance.

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3.5 Select motor power and gear ratio

3
v

2
5

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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio
Choosing the motor and
gear ratio for the bucket
drive system?

What if the
power drives
are available
in this device?

1. Motor; 2. Couplings; 3. Single stage reducer; 4.


Chain drive; 5,6,7,8. Bucket loading system.
Force F = 8kN, speed v = 0.2 m/s, Diameter D=
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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio

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3.5 Select motor power and gear ratio

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