Professional Documents
Culture Documents
SENR6193
21 1 Conn No. & Conn No. &
July 1994
Harness And/Or Schematic Harness And/Or Schematic
Connector Machine Connector Machine
Components Location Components Location
7 40 13 Location Location
43
3 CONN33 CONN19
4 C - 116-0125 C - 116-0125
20 21 Contacts 5 A E-2 E-6
48 Monitor 18 A Travel Alarm Cancel Switch
14
CONN1 CONN20
C - 116-0125 C - 116-0125
58 59 8 10 A B - 111-4722
C-4
17 A Cab Lamp Switch
E-6
9 10 Contacts
CONN2 CONN21
C - 116-0125 C - 116-0125
37 31 13
A 11 A A - 111-4721
C-4 16 A Pump Switch
E-6
2
39 6 5
28 24 CONN28 CONN22
C - 116-0125 C - 116-0125
12 15 44 13 7 Contacts 9 A E-4 E-5
Controller 15 A Washer Switch
25
4
26 12 CONN29 CONN24
Engine Governor Actuator C - 116-0125
8 A E-4 13 A E-5
21 Controller Boom/Chassis Lamp Switch
32
16 51
22 22
CONN10
C - 116-0125
CONN33
C - 116-0125
6 Contacts E-8 6 A D-2
19 15 46 23 11 25 A Safety Relay Action Alarm
CONN26 CONN46
M - 101-2375 B - 111-4722
27 9 F-5 21 B-3
12 Air Conditioner Unit D - 111-4754
CONN6 CONN46
29 20 14 C - 116-0125 B - 111-4722
28 A D-9 22 B-3
G-102-7953 E - 111-4755
23 19 5 Contacts
17 CONN11 CONN46
C - 116-0125 B - 111-4722
B 31 A E-8 23 B-3
Travel Alarm Timer K - 105-9946
3
6 CONN18
C - 116-0125
CONN49
B - 111-4722
18 30 24 A D-7 18 A-6
Horn Relay 2 Contacts Fuel Level Sensor
CONN38 CONN50
G - 102-7953 B - 111-4722
4 Contacts D-1 3 B A-6
2 F - 102-7952 Trenching Solenoid
CONN39 CONN51
F - 102-7952 B - 111-4722
1 F-1 2 B A-6
Wiper Motor Engine/Pump Control Solenoid
CONN12 CONN52
C - 116-0125 B - 111-4722
26 A D-8 17 A-6
Engine Shutdown Timer Travel Alarm
CONN23 CONN53
2PM1-UP
13 3 A
E-2 14 B-7
3 5 3 Contacts Work Mode Control Switch Refrigerant Low Pressure Switch
CONN35 CONN57
M - 101-2375
4 6
24 C - 116-0125
1 A E-2 13 Air Conditioner Compress Clutch B-8
2 Travel Speed Control Switch
Solenoid
25
27
12 CONN36
C - 116-0125
CONN60
C - 116-0125
15 26
D-2 D-8
4 A Power Mode Control Switch 34 A Converter
CONN37 CONN13
C - 116-0125 C - 116-0125
5 2 A D-2 27 A D-8
Cab Heater Switch Engine Shutdown Timer
CONN61 CONN15
1 21 C - 116-0125
D-9
Bullet
C - 116-0125 E-8
35 A Converter Terminal 20 A
40 44 CONN5 CONN17
C - 116-0125 C - 116-0125
22 31 16 2 Contacts 30 A D-9 F-8
7 H - 105-9967 22 A M - 101-2375
13 46 51
37 28 15
48 4 30
32
14 58 59
39 20 18 21 22 23 Harness Connector Location Chart
19
12 29 6 14 Conn No. & Conn No. &
8 9 Harness And/Or Schematic Harness And/Or Schematic
Connector Machine Connector Machine
Components Location Components Location
17 3 19 Location Location
23 11 20 43
CONN30 CONN45
C - 116-0125 E - 111-4755
7 F-3 24 B-2
Horn Switch Boom Lamp
CONN31 CONN45
C - 116-0125 E - 111-4754
7 A E-3 B-2
Low Idle Switch 25 Boom Lamp
CONN40 CONN45
H - 105-9967 P - 105-9946
6 E-1 26 B-2
J - 106-0024 Boom Lamp
52 36 45 A AA 1 1
55
1 2 2
Component Location
18
1
49
17
10
Electrical Schematic Symbols And Definitions Typical representation of a Typical representation of a
41
1
16 54 53 47 42 50
Deutsch connector. The Sure-Seal connector. The
Schematic Machine Schematic Machine 2
Plug Receptacle
Component
Location Location
Component
Location Location 3 4 plug contains all sockets plugand receptacle contain
and the receptacle contains both pins and sockets.
Actuator - Engine Governor F-4 1A Solenoid - Air Conditioner Compress Clutch B-8 31 5 17 18
2 all pins.
Alarm - Action D-2 2A Solenoid - Engine Shutdown B-9 32 2 33
13 14 15 16
20 22 57
7
Alarm - Travel A-6 3 Solenoid - Engine Pump Control A-6 33B 31
This indicates that the component has a wire connected to it that is connected to ground. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
3
+
BK 307-OR 307-OR 307-OR +1
L16 GN 306-GN 306-GN 306-GN
CONN 26
BU/WH
CONSOLE BOX CONSOLE BOX CONSOLE BOX
BU/BK
F F
BU
BK
112-PU-10
CONN 17
A/C C M
124-GN-14
HEATER 124-GN GLOW LAMP KNOB CONN 39
15A 124-GN-14
112-PU-10
112-PU-14 10A RADIO 116-0123 7Y-9390 F
120-YL
10A WASHER/WIPER
118-GY
112-PU-10 112-PU-14 15A LAMP(CHASSIS/BOOM) C ENG GOV ACTR
501-GN
115-PK
118-GY
500-BR
200-BK
15A ENG GOV CONT 200-BK 102-8007 ATCH
190-PK
ENG GOV CONT ATCH ATCH LIGHT SW CAB LAMP
190-PK
101-RD-14 10A HORN TRAVEL ALARM LIGHT SW (BOOM/ 877-YL 105-9949
114-GN
DOME LAMP CANCEL SW (CAB LAMP) PUMP SW WASHER SW WIPER SW CHASSIS LAMP) C CONN 59
103-YL H J J
15A ENG SHUTDOWN SOL 112-PU-10 111-4715 094-1422 5I-9886 094-1424 094-1423 094-1422 RD/BU-18 RD-18
107-WH-14 M
FUSE 127-OR BK-18 WH-18
15A 9W-1441 MONITOR KEY START SW H J J
112-PU-14 10A 113-OR 124-GN
10A 9W-1442 129-BU CIGAR LIGHTER 118-GY CIGAR LIGHTER 7Y-3918 CONN 42 CONN 43
200-BK
615-YL
TRAVEL ALARM 9W-0335
BU/WH
10A 121-YL 115-PK
RD/WH
WH/GN
RD/WH
WH/GN
WH/GN
BU/BK
FUEL PUMP
WH
WH
WH
RD
RD
BU
121-YL 190-PK
112-PU-14 10A 142-BU ATCH 190-PK
SOLENOID
WH
OR
GY
PK
BK
142-BU 113-OR
PREHEAT
YL
ATCH 10A 127-OR CAB LAMP 129-BU ATCH
TRAVEL ALARM TIMER 121-YL CONN CONN CONN CONN KNOB
CONN CONN C CONN 29
9G-7410 KNOB 105-9976
1
2
3
4
5
6
C 142-BU 19 22 23 24
C 20 C 21
START
OFF
+ BATTERY 2 121-YL 103-YL C C C C 105-9976
ON
ALARM 5 321-BR 114-GN ATCH
ACC
WORK MODE TRAVEL SPEED
BR
R1
R2
799-WH
323-WH
PRESS. 3 817-WH 321-BR
127-OR
501-GN
118-GY
118-GY
118-GY
118-GY
506-PU
500-BR
616-BU
200-BK
115-PK
607-PK
615-YL
121-YL
B
CANCEL 1 799-WH 817-WH CONT SW CONT SW
C MONITOR 5I-9858 5I-9858
GND 4 200-BK 799-WH
330-YL 105-9970
CONN 11
101-RD-10
CONTROLLER
112-PU-10
403-GN
102-8019
307-OR
S WH/BU 330-YL 330-YL 403-GN 799-WH
124-GN
306-GN
320-OR
307-OR
515-GY
309-GY
129-BU
332-BU
200-BK
200-BK
200-BK
877-YL
M
ONE TOUCH
B
L
L
L YL 403-GN 309-GY 127-OR
ACTION ALARM +
085-5200 105-9390
ACTION ALARM -
E R WH/GN 309-GY 306-GN 121-YL 121-YL
RD/WH
RD/WH
RD/GN
RD/GN
L13 L13
SAFETY RELAY
RD/YL
RD/YL
309-GY 306-GN 109-OR-8 118-GY 118-GY
SERV METER
C C
P WH/YL D746-PK 877-YL 500-BR 500-BR 307-OR
+ BATTERY
109-OR-8 310-PU 118-GY 118-GY 515-GY
CONN 28
6
2
1
5
7
3
4
GROUND BK 200-BK A 101-RD-10 501-GN 501-GN 607-PK 517-BU CONN CONN
ILLUM
CONT
101-RD-8 115-PK 115-PK 607-PK C 34 35
GND
GND
ANTENNA SAFETY RELAY 877-YL 103-YL 200-BK C C
7Y-5435 094-2080 315-GN 10A 310-PU 118-GY 124-GN 616-BU
CONN 10 C
D813-OR
D814-GY
D815-PU
B786-BU
500-BR 306-GN 506-PU CONN 32 142-BU ATCH
16
10
21
4
3
18
17
19
20
5
6
7
8
9
15
2
1
11
12
13
14
200-BK
200-BK
190-PK
CONN
FUSE 501-GN 320-OR 323-WH 31 763-BU CAB LAMP
+12 MEMORY OUT
D813-OR
D815-PU
B786-BU
410-WH
101-RD-10 321-BR 327-PK-14
113-OR
403-GN
441-OR
405-GY
442-GY
406-PU
607-PK
201-BK
201-BK
447-PK
200-BK
200-BK
200-BK
201-BK
330-YL
TO RADIO CONVERTER ATCH H J J
101-RD-8 817-WH 190-PK RD/BU-18 RD-18
114-7143 A 327-PK-14 403-GN KNOB KNOB BK-18 WH-18
105-9976 105-9976 H J J
322-GY 309-GY B786-BU
107-WH-14
CONN 41
304-WH-8
CONN 40
+ BAT.
HEATER RELAY
877-YL-8
190-PK D746-PK D815-PU
+12V
200-BK
GND
GND
615-YL
085-5353 POWER MODE ATCH
120-YL
403-GN 321-BR 515-GY D813-OR
CABLE CONT SW CAB HEATER SW
309-GY 817-WH 517-BU B786-BU
093-2060
B965-GY
ENG SHUTDOWN TIMER CONN 12 D746-PK D815-PU C 5I-9858 099-6220
135-BU
763-BU
142-BU
210-BK
OR-18
105-9979
RD-18
PK-18
BK-18
BK-18
1
2
+ BATTERY RD-14 107-WH-14 200-BK 200-BK 113-OR 330-YL
SOLENOID BU-14 327-PK-14 327-PK-14 190-PK 190-PK 330-YL 403-GN
ON (KEY) GN 332-BU CONN 18 332-BU 113-OR 113-OR 403-GN 607-PK
M
RD
B
BK
L
GND BK 200-BK 320-OR 330-YL 330-YL 607-PK 406-PU
CONN 60
3
1
2
2
1
RD/WH
BU/WH
114-GN 114-GN 200-BK 200-BK 142-BU 405-GY
RD/GN
BU/BK
RD/YL
3E-6328
BK
120-YL 120-YL 114-GN 320-OR 142-BU 142-BU 200-BK 441-OR
200-BK 322-GY 322-GY 200-BK 200-BK 101-RD-8 442-GY
G C HORN RELAY C 101-RD-8 101-RD-8 109-OR-8 447-PK
1 118-GY 118-GY 101-RD-14 094-4522 200-BK 109-OR-8 109-OR-8 D814-GY 200-BK CONN CONN
2 500-BR 500-BR 200-BK 129-BU 129-BU 406-PU B965-GY B965-GY 36 37
L5 L5 C C
3 501-GN 501-GN 200-BK 200-BK 200-BK 200-BK 201-BK 763-BU 763-BU
5 103-YL 103-YL 200-BK 200-BK 200-BK 405-GY D816-WH D816-WH
4 200-BK 615-YL 200-BK 877-YL 877-YL 441-OR 142-BU 142-BU
200-BK 332-BU 332-BU 442-GY 517-BU 517-BU 517-BU
D CONN 6
200-BK 112-PU-10 112-PU-10 447-PK 515-GY 515-GY 515-GY D
200-BK 309-GY 309-GY B965-GY 200-BK 200-BK 200-BK
310-PU 310-PU 763-BU 101-RD-8 101-RD-8 ABBREV COLOR
101-RD-10 101-RD-10 D816-WH 109-OR-8 109-OR-8 F
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
304-WH-8 C C RD RED
L12 L12 L12 L4 L4 ALT BREAKER CONN WH WHITE
877-YL-8 101-RD-6 109-OR-6 109-OR-6 60A 38
200-BK-10 200-BK-10 109-OR-6 A A 9S-0174 G OR ORANGE
H C A 101-RD-6 101-RD-6 YL YELLOW
2 200-BK 200-BK BK BK PK PINK
M L14 L14 BK BLACK
200-BK-10
327-PK-14
1 615-YL GN
304-WH-8
501-GN
118-GY
500-BR
109-OR-6
200-BK
200-BK
200-BK
101-RD-6
D816-WH
615-YL
D814-GY
877-YL-8
D746-PK
B965-GY
CONSOLE GY GRAY
817-WH
323-WH
321-BR
506-PU
403-GN
441-OR
309-GY
322-GY
405-GY
442-GY
406-PU
616-BU
763-BU
190-PK
607-PK
201-BK
447-PK
CONN 5 PU PURPLE
BR BROWN
GN GREEN
L9
L8
BU BLUE
L10
L11
L3
L2
WIRES THAT HAVE BATTERY VOLTAGE HEATER AND AIR CONDITIONER CIRCUIT.
WHEN THE KEY SWITCH IS OFF.
L10
L11
L9
L8
GROUND CIRCUIT.
L3
L2
SYMBOL DESCRIPTION
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON. ENGINE SHUTDOWN CIRCUIT. CONN CONN CONN BLADE, SPADE, RING,
3 2 1 OR SCREW TERMINAL
STARTING CIRCUIT. START AID CIRCUIT. C C C
CIRCUIT CONNECTED
10
1
2
3
4
5
6
7
8
9
1
2
3
1
2
3
4
5
6
7
8
9
10
MONITORING CIRCUIT. CONTROLLER CIRCUIT. CIRCUIT NOT CONNECTED
A A B
WIPER/WASHER CIRCUIT. ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
200-BK-10
304-WH-8
109-OR-6
101-RD-6
D816-WH
403-GN
309-GY
405-GY
190-PK
506-PU
616-BU
D746-PK
817-WH
406-PU
327-PK-14
607-PK
D814-GY
763-BU
323-WH
B965-GY
441-OR
442-GY
322-GY
201-BK
877-YL-8
321-BR
447-PK
INTERNAL ELECTRICAL
ALL DASHED LINES ARE ATTACHMENTS. CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
C C
ATCH WIRE, CABLE,
COMPONENT
CONSOLE BOX CONSOLE BOX CONSOLE BOX
L# CIRCUIT GROUPING
DESIGNATION
L7
G
103-YL
200-BK DOME LAMP
G 096-0721
IDENT PART NO. LOC
200-BK
118-GY HARNESS AS.
L9 L9 L3 L3 L3
L9
500-BR
501-GN A 111-4721 C-4
200-BK B 111-4722 C-4
L8 L8 L2 L2 L2
L8
D816-WH
B965-GY
J 106-0024 F-1
323-WH
101-RD-6
442-GY
322-GY
321-BR
763-BU
616-BU
447-PK
607-PK
CONN 56
304-WH-8 200-BK K 105-9946 B-2
327-PK-14 ATCH WASHER 200-BK K (NOTE B) K (NOTE B)
877-YL-8 REFRIGERANT SW 096-0486 101-RD-6 B D D M 101-2375 F-6
200-BK-10 200-BK-10 105-9048 (N0TE A) 304-WH-8 616-BU 616-BU 1 616-BU RD-18 ATCH
200-BK 200-BK 327-PK-14 200-BK 200-BK 2 200-BK WH-18 BOOM LAMP
L7 L7 L7 105-9949
200-BK 200-BK 877-YL-8 CONN E E
200-BK-6 D746-PK 200-BK-10 46 CONN 45
109-OR-6 D746-PK B
327-PK-14
304-WH-8
101-RD-6
877-YL-8
441-OR 309-GY
BK
7Y-3848
CONN 49 CC
BK-0
BATTERY DISCONNECT SW
3T-5760 7N-0718 NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE.
AA AA BB NOTE B : USE WITH OFFSET BOOM.
RD-0 RD-0 RD-0 BK-0
CHASSIS
NOTE C : USE WITH COLD WEATHER.
BK-0
POS NEG POS NEG
DD
CHASSIS
9 8 7 6 5 4 3 2 1