SENR3639

A - COMPONENTS ON INSTRUMENT PANEL June 1987

B - COMPONENTS INSIDE INSTRUMENT PANEL
C - COMPONENTS INSIDE CAB

Schematic Schematic
Ident. Location Ident. Location
Components Components
11 Air Pump-Forward Horn A-7 19 Solenoid-Hammer Relief Valve A-2
C Alarm-Boom Overload C-2 21 Solenoid-Hydraulic Oil Cooler B-9
B Alarm-Brake Air Pressure B-5 13 Solenoid-Optional Hydraulic E-8
23 Alarm-Travel C-9 22 Solenoid-Parking Brake E-8
30 Alternator D-8 C Speaker Radio F-7
9 Battery F-9 25 Starter D-8
10 Battery F-9 C Suppressor-Noise D-3
C Control-Glow Plug (Heater) F-7 A Switch-Beacon E-6
23
C Control-Heater F-7 14 Switch-Boom Overload A-3
B Flasher C-4 4 Switch-Brake Air Pressure A-5
B Fuses C-6/C-5 A Switch-Flood Lamp (Front) D-6
A Gauge-Fuel E-6 A Switch-Flood Lamp (Rear) E-5
A Gauge-Temperature (Engine Coolant) D-4 C Switch-Hammer E-3
21
20 27 Glow Plug D-8 C Switch-Hammer (Blow Rate) E-5
C Glow Plug-Heater F-5 C Switch-Hammer (Optional Hydraulic) E-6
12 14 17 1 Horn-Forward Horn E-2 A Switch-Hazard D-5
18 31
C Lamp-Dome D-3 A Switch-Headlamp D-6
19

214 and 224 Wheel-Type Excavator

25 26
C Lighter-Cigar E-3 C Switch-Heater E-7
27 C Motor-Fan (Heater) F-6 C Switch-Horn (Air) E-4
C Motor-Windshield Washer C-7

Electrical System
11 Switch-Horn (Forward Horn/High Beam,
C F-4
C Motor-Wiper (Front) E-2 Low-High Speed)
3 13 6 22
C Phone-Head F-4 20 Switch-Hydraulic Oil Cooler Control B-9
3
4 24
2 7 Pump-Refueling F-8 C Switch-Hydraulic (Optional) F-4
16 C Radio F-3 A Switch-Key D-6
1
1KB1-UP
15 7 B Relay-Air Horn B-3 C Switch-Limit (Heater) F-5
1 28
2 5 29 B Relay-Engine Shutdown C-4 C Switch-Neutral Start F-5
9 30
B Relay-Gear Ratio C-4 2 Switch-Parking Brake A-4 5TC1-UP
8 10
C Relay-Hammer E-6 26 Switch-Pressure (Engine Oil) D-8
C Relay-Heater F-7 8 Switch-Refueling F-8
B Relay-Reverse Steering C-4 12 Switch-Reverse Steering C-2
31 Relay-Starter C-8 C Switch-Shutdown (Travel Alarm) F-5
B Resistor-Engine Shutdown B-3 B Switch-Speed Selector Lockout D-9
24 Resistor-Glow Plug D-7 3 Switch-Stop Lamp A-3
C Resistor (Heater) F-6 C Switch-Thermostat (Heater) F-5
5 Sender-Fuel F-8 15 Switch-Travel Alarm B-7
29 Sender-Temperature (Engine Coolant) D-8 16 Switch-Travel Alarm B-7
C Service Meter D-5 C Switch-Turn Signal F-3
28 Solenoid-Engine Shutdown D-8 C Switch-Washer (Windshield) D-3
C Solenoid-Fuel Pump (Heater) F-6 C Switch-Wiper (Front) E-3
6 Solenoid-Gear Ratio E-8 C Timer-Heater E-6
18 Solenoid-Hammer A-2
C Timer-Travel Alarm F-5
17 Solenoid-Hammer Blow Rate A-2

©1987 Caterpillar Printed in U.S.A.

All Rights Reserved

Schematic
Connectors Ident. Harness And/Or Components
Location
D-5W0492
8 Contacts 1 Switch-Fwd. Horn/High E-4
Beam/Speed Selector
H-8V9260
6 Contacts 2 F-5
Timer-Travel Alarm
Harness-Cab
4 Contacts 3 Fuse/Ground/Beacon C-3
Switch

1
6 22
5 30
7
27
8
29
24 28
3 13 14
15 12 19 31 26
11 2 9 10 21
16 17 18 20 25

23
1 3 2 4
 9 8 7 6 5 4 3 2 1

RADIO

HEAD PHONE
HEAD PHONE
5W2688

+ BATTERY
SPEAKER

ANTENNA
SPEAKER
SPEAKER

GROUND
RD 5W0507
BK-0
BK-10 25A BK-12
FUEL PUMP H
BK-0 BK-0 WH-16
AA BB SOLENOID HEAD
BU/BK 1 BK 1 ALARM RD 2.5A
POS NEG POS NEG DD GLOW PLUG 5W2671 RESISTOR TRAVEL PHONE
GLOW PLUG 8 16A WH-12 BK/WH 3 BK 7 PRESS. SW BR
CONTROL 7 GN 5W2675 RD 2 BK 3 +BATTERY ALARM 5W2689
FUEL PUMP
YL-16 BK 5 BK 4 GROUND TIMER
12V BATTERY 12V BATTERY GLOW 9P1813
GROUND 6 GN BK 6
5W2704 5W2704 + BATTERY 4 RD-12 PLUG BK/RD 4 BK 8 SHUTDN SW
RD-16 5W2670 LEFT
TURN

BR-16

BR-12
GROUND 3 BR-12

87
30
31
15
MOTOR LIMIT SW LAMP AS.
F BR-16
PP
F
5W2669 5W2652
TEMP SW 5 GN-16
HEATER BULB

BR-16
BLOWER 2 RD(1)
CONTROL FAN AS. TURN 5W2034

WH-16

BK-16

GY
5W2672 T-
5W2668 SIGNAL SW

BK/RD
THERMOSTAT 1

BK-16
BK-12
5W2683 5W2678 N
BK-16

BK
ALT RD-16 BK-16 HIGH BEAM/
53A 86 85 SS LOW, HIGH SPEED SW 54 R TO
Z U BK-10 BR/WH BR-16
REFUELING 31A 53 THERMOSTAT SW 5W2638 L FRAME
PUMP 31 FUEL 5W1143 TRAVEL NEUTRAL/ OPTIONAL FLOOR HEAD
BK/WH-12 T-
5W8633 REFUELING SW SENDER HEATER 30 87 ALARM START SW HDY SW LAMP HAMMER SW 56A LAMP AS.
5W2655 5W2614 RELAY 87A SHUTDOWN SW 5W6461 5W2701 5W2035 5W2653 56B 5W2654
5W2667 309718 31 71A K 58 BULB
BR-16

GY-10
7 HEATER C NO 56 56A YY 5W2032
BR-16 GN-16 BR(1)
NC REVERSE 56B

GN/WH(1)
TIMER

GN/BU(1)
RD GY
5W1134 STEERING 54 L
POSITION

GN

BR(1)
BK

BK(1)
LAMP

BK/GN/RD
2 HAMMER/ R

BK/WH(2)
RD-18 LAMP
OPTIONAL 53A 53

GN/BR
TO GEAR RATIO 5W7575

GY(1)
BU

BU

BK(1)
PARKING HEATER SW HYDRAULIC SW 31A 31
FRAME SOLENOID OPTIONAL HYD OPRIONAL HYD AIR X

RD
BRAKE 5W2666

YL
5W2630 SOLENOID SOLENOID 5W2655 53A 53 HORN SW

RD-12
BR-12
BR-12
SOLENOID 4 31A 31 5W2701
5W2609 5W2609

GN(1)-12
YL-16

L5
5W2609 A B
HAMMER RELAY HAMMER BLOW

GN-12
3 (NOTES B&C) RATE SW
5W2702 (NOTE D) FORWARD
5W2655 HORN/

4
3
6
7
5
2
1
8
YL

YL(7)
D V-BELT

2
1
3
3
1
2

3
1
2

3
1
2

3
2
1
GY(1)
TT WARNING

L11
RD-16 GY

GY
F P D D P 5 YY ALARM

GN/WH
BR/WH

BK/WH
GN/BU
M

BK/GN
RD-16 GN/BR

RD(4)

BK(7)
L4 L4 5W2658
GN/BR

RD-10
BU GN/BR

GY
GY(2)

6
WH BK GN

GY
BU

BU

BU

YL
1
GY BK-10 YL YL WH WH
RD(1) BK (NOTE C) YL YL
BU
L3 L3
GY GY
L7

E W
BK/WH
L11 L11 E
BK/GN
YL(7) BR

BR/WH
BU BR
GY

L20 L20
GN/RD
YL(7)

L18 L18 CIGAR

YL LIGHTER

OPERATOR STATION
L9 L9 5W2684
16A FUEL
L7 LEVEL 53A
BK PARKING RD
GAGE 31B 53 LAMP BRAKE HIGH BEAM ALTERNATOR
BRAKE

L7
5W2660 31 31 5W2035 AIR PRESS INDICATOR INDICATOR FRONT
REAR INDICATOR

BU(2)
GAGE WIPER
FLOOD 5W2695
4 2 3 49A 5W2415 FRONT
BU/YL LAMP SW
L8 IGN SERVICE ENGINE WIPER SW H
BR/BK 5W2655

BK-10
2 R

BR/WH
YL(3) METER BR TEMP 5W2694

BU(2)
6 SEND 5W2682 COOLANT MOTOR L
BU HEAD

GY
BU
T- LAMP SW 53A 53 L GAGE 3 1 ABBREV COLOR

BR

BU(1)

BU(1)
1 GRD 15 5W6105

BR/WH
ENGINE COOLANT 5W5867 + - LAMP

GN/BK
GY(2)
GY(1)
BR

BR

BK(5)
SHUTDOWN SENDER 31B 31 30 5W2038 RD RED

WH
ALT

BU(1)

BU(2)
BK

BK
SOLENOID 5W7903 10 9 BEACON SW 49 IGN LL 5 WH WHITE
D + BK-10
7W6249 5 5W2655 7 OR ORANGE

RD-12
BOOM

BK-12

GY

L19
ALTERNATOR HAZARD SW U SEND YL YELLOW

WH
GY OVERLOAD ENGINE

BK-10

53A
31B
53B
53
BR

BK
TO

BR/WH

BK/WH
(NOTE A) 5W2650

GN/BR
WARNING OIL PRESS. PK PINK
WH(2)

WH(2)
BK-10
GN(1)
GN(2)
RD(4)

RD(4)
BK(1)

BK(1)
ENGINE 7W2599 UU 3 GRD
LAMP GP INDICATOR BK BLACK

BR/BK
INDICATOR

WH
BR

BK(6)
OPERATOR STATION
5W2649 (NOTE B)

GN/RD
GY GRAY

L18

GN
RD
BK
TO 7W4570 KEY SW SPEED PU PURPLE

RD

GY
GY
GY
BR

BK

BK(7)
54 53

BK/WH
STOP FRAME 5W9576 SELECTOR BR BROWN

BU/BK

GN-12
BU/YL

RD

RD

GY
BU(1)
LAMP 31 53A LOCKOUT SW GN GREEN
BU(1) BU(1)

RD

YL
5W2036 CC 31B 5W8277 BU BLUE

WH
0

BK-12
BK(5)
BK(4)
YL
FRONT

BK
TO

YL(6)
TO FLOOD
RD-10

GN/RD

RD
L ENGINE FRAME SYMBOL DESCRIPTION
TURN LAMP SW YL NOISE
LAMP 5W2655 YL(1) SUPPRESSOR BLADE, SPADE, RING,
5W2036 TO XX VV OR SCREW TERMINAL
YL-10
E ENGINE GLOW 5 7 HH D
1 3 CIRCUIT CONNECTED

BR/WH
PLUG

L18
BU RD WH

BU(3)
YL(3)
TAIL 58 RESISTOR JJ BOOM
BK-10
BK-0

LAMP 7W1251 NN FRONT POSITION CIRCUIT NOT CONNECTED

AUX
5W2037 BK BR/WH WASHER SW FLOOD LAMP AS.

GY
GY
YL(3)

5W6231 LAMP GP. 5W2651 ELECTRICAL CONNECTION

WH
WH
GN(1)

BULB

YL
5W2681 TO VEHICLE STRUCTURE
G S 5W2040
BU(1) INTERNAL ELECTRICAL
LICENSE GLOW GN-12 CONNECTION TO SURFACE
TRAVEL TRAVEL GG
PLUG MTR BAT DOME

WH
YL OF COMPONENT
BK

REAR ENGINE 358059 ALARM ALARM LAMP

WH
RD BULB

BR(1)

BK
SW SW L11 L11 L19 L19 5W2693 CONNECTOR
FLOOD RD/YL OIL SW GN/RD 5W2039
LAMP 7W1238 MOTOR 5W8109 5W8109
STARTER BK/WH BULB RD/GN

GY
GY
GY
5W2681 ATCH WIRE, CABLE,
7W4558 5W2041 BR WH COMPONENT
BULB TO
GN-12

BR BK
BK-10
BK-10
GY

5W2039 INSTRUMENT TO L CIRCUIT GROUPING

PANEL LAMP DESIGNATION
BRACKET

L11
BR

L9
L7
31 IDENT PART NO. LOC NOTE
BK BK-12 GY GROUND
WASHER FUSE C HARNESS AS.

4
1
2
3
WH FUSE RD-12
5W6312 FUSE HOLDER 49 FLASHER A 5W0488 A-7
WH

HOLDER BR/WH + BATTERY

TRAVEL 8 AMP 5W6394 5W2023 5W2662 B 5W7818 A-6 A

WH
58 YL-12 GN/BR OUT (LAMP)

GY
5W2029

YL
TAIL ALARM STARTER MOTOR 49A B 5W7814 A-6 B
GN(2)

BK(3)
LAMP 3T1815 RELAY C2 C 5W0493 A-5
TO 1 WH

RD
5W2037 5W7904 RR QQ BULB D 5W0492 A-4
ENGINE 8A RD 3 BK
BR

5W2040

GN/BU
FUSE 2 E 5W0487 A-4

BK-12
RD

RD

RD

RD

BR
BR
BR
KK BULB F 5W0485 E-9
R HOLDER

RD

RD

RD

RD

BR

BR
BU

BU
BK

TURN TO S 5W2023 5W2039 FLOOD BOOM G 5W8740 A-4

WH

WH(2)
RD
YL

BK/GN/RD
GN/WH
LAMP LAMP GP. POSITION

GN/BU
CAB H 8V9260 F-5

GY
GY
5W2036 5W2681 LAMP AS.

GN/BR
L 5W7658 A-7
L20

NN

8A

8A

8A

8A

8A

8A

8A

8A

8A

8A

8A

8A

8A

8A

8A

8A
BOOM 5W2651 M 5W7659 E-4
GY YL(1)
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TO FF OVERLOAD YY 5W0851 F-3
54 YL
STOP Z INSTRUMENT TO ALARM
GN-12

WH

RD YL
BK-10

RD
BK

C LAMP PANEL INSTRUMENT 5W2663 C

HAZARD WARNING
GY
YL

SPEED LOCKOUT
5W2036 PANEL

LEFT HIGH BEAM

FUEL GAGE
STOP LAMP

ENGINE COOLANT TEMP

REVERSE WIRE AS.

LEFT LOW BEAM

PARKING BRAKE
BEACON
GY

DOME LAMP/CIGAR LIGHTER

RIGHT HIGH BEAM

GY
REAR FLOOD LAMPS

BOOM OVERLOAD WARNING

TRAVEL ALARM
RIGHT LOW BEAM
OPTIONAL HYD

RIGHT POSITION LAMP

HAZARD LAMP
FORWARD HORN

FRONT FLOOD LAMPS

STEERING SW

FRONT WIPER
N 5W0483 B-2/F-2

BRAKE AIR PRESS.

HAMMER OPERATION
GY

LEFT TAIL LAMP

REVERSE STEERING
Q TO

HDY OIL COOLER

5W9348

RIGHT TAIL LAMP

LAMP GP P 5W8492 E-9

LEFT POSITION LAMP

GY INSTRUMENT
5W2649 G 4 3 Q 5W6207 B-4
PANEL
R 5W8493 B-4

GY
TO S 5W7817 A-5
WH(2)
GY

BU(3)
BK(1)

YL(3)
INSTR U 5W8494 D-4

BR/BK
WH

RD
PANEL Y R V V 5W8495 C-4

BK-10
BU
BK

86 85 86 85 85 W 5W8496 E-9

GN
RD 86

RD

RD(8)
RD(9)
YL
X 5W8741 C-4

WH
GY

BK
30 87 30 87 30 Y 5W8737 C-4

L11
87 X 87A Z 5W8738 C-4
G 87A Q UU

GN/BR
FF 5W0542 A-2

BK-12

GN(2)
GN(1)
RD(8)

RD(7)

RD(3)
BK(3)

BK(4)
BK(5)

BK(6)
YL(6)

OPERATOR STATION
GG 5W6247 C-7

WH
REVERSE GEAR ENGINE

RD

RD

RD
BU

BU

BR(2)
BR(1)
BK

BK
YL

YL
HH 5W6244 D-3

GN-12

GN-12
GN(1)-12
STEERING RATIO SHUTDOWN

BU/YL
RD

BK-12
BR/WH

BK(5)
BK(4)
RELAY RELAY RELAY JJ 5W6245 D-3

GN-12
BK(1)

BK(7)

5W2661 5W2661 5W2661 AIR HORN KK 5W6246 D-3

RD(9)

RD(4)
RELAY L2 LL 5W6241 D-3
5W5883 MM 5W0486 A-3
RD
YL 30/51 NN 5W8096 D-7

RD
ANTENNA M

GN/WH(2)

GN/WH(1)
BK/WH(2)

PP 3V9023 F-5

GN/BU(2)

GN/BU(1)
L10

5W3819 87 85 QQ 5W7660 C-4

WH(2)

RD
RD

BK(1)
YL

L RR 5W7657 C-4
RD SS 5W0490 F-6
BK(3) TT 5W0489 E-6
UU 5W8497 D-7
L21

HYDRAULIC YL YL VV 5W8110 D-8

OIL COOLER L21 L21 XX 5W8111 D-8
1
2
3

SOLENOID ZZ 5W0543 A-2

5W2642
BU RD(3)
RD(7) RD(7) CABLE AS.
L15 L15 AA 5W7819 F-9
L10 BB 5W0504 F-9

BR/BK
GN-12

BU/YL
B B
RD

BU(3)
YL(3)
CC 5W6064 D-8

L10
BR(2) HEAD DD 5W2014 F-8
L14 56A LAMP AS.
T- 56B 5W2654

L11
L14

RD(9)
HYDRAULIC L11 ENGINE 58 BULB
OPERATOR STATION

OIL COOLER L13 L13 SHUTDOWN 5W2032

CONTROL SW GN/BR RESISTOR POSITION
5W2687 L7 5W7914 LAMP
GY(2) GY(2)

GY
L19 L19 5W7575
GY GY(1)
L9 L9
BK/WH
N
BK/GN BU/YL
BK(1)

GY
RD(4)
RIGHT
L15

TURN

GN/WH(2)
BRAKE LAMP AS.

GN/BU(2)
L14

L13

L10
YL

AIR PRESS. BULB 5W2652

WH(2)
BU

BR(2)
S ALARM 5W2034
GY
5W2663 BK/GN/RD
GN/WH(2)

GN/WH(1)
BK/WH(2)
GN/BU(2)

GN/BU(1)
GY

RD

GN/WH
BR/WH
BK/WH
GN/BR

GN/BU
BK/GN
BR/BK
GN-12
WH(2)

WH(2)

BU/YL
BK-10
GN(1)
GN(2)
RD(4)
RD(4)

GY(1)

RD(4)

RD(4)
RD(3)
GY(1)
BR(2)

BR(1)
BU(3)
BK

BK(1)

BK(1)

BK(7)

BK(1)
YL(3)

OPERATOR STATION OPERATOR STATION

GY
YL

FORWARD PARKING
BRAKE SW SW NO.2
MOTOR HORN A B G BRAKE AIR C D E
BEACON L AIR PUMP 5W2426 1 3 FF
BRAKE GY BR YL(1)
5W2686 5W5860 MM
AIR SW
5W2442 BOOM

RD(4)
L7 STOP TO OVERLOAD SW
GY LAMP SW 5W2584
SWITCH
L8 L8 TO 5W2443 BRACKET
RD(9)
L2 FRAME L5 L5
RD(8) THIS SCHEMATIC IS FOR THE 214 & 224 WHEEL TYPE
A L3 L3 EXCAVATORS (EDER FREITZMIER CAB W/PERKINS ENGINE)
A
BK

L4
L4 (7T8882 CHG 00)
WH
L2 L2
L6 L6 L6 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
RD RD 2A RD AND XMSN SHIFTER IN NEUTRAL
2 HAMMER
GY 1 SOLENOID UNLESS OTHERWISE SPECIFIED:
HAMMER 3 5W2609 ALL WIRE IS 14 GAGE
RELIEF VALVE ALL BACKLIGHTING LAMPS AND
SOLENOID INDICATOR LAMPS ARE 5W2034

1
2
3

WH
GN
YL
(NOTE B) HAMMER BLOW
5W2639 YY SOLENOID NOTE A: FOR 214 ONLY
2

GY
ZZ (NOTE D) NOTE B: FOR 224 ONLY
GY 1
ZZ 5W2609 NOTE C: FOR THE OPTIONAL HYD ONLY
TO 3
TO FRAME NOTE D: FOR THE KRUPP HAMMER ONLY
FRAME

9 8 7 6 5 4 3 2 1
D29877