Professional Documents
Culture Documents
Client history DEL produces and supplies natural gas and other hydrocarbon products from the Qatar North Field. The
PROJECT includes the wellhead Platforms, the Sea-lines, the Export Pipeline, the Onshore Plant including
compression facilities and onshore reception facilities in TAWEELAH /Jebel Ali. DEL Onshore Plant is
located on the Qatari coast of the Arabian Gulf at Ras Laffan, about 80 km from the capital Doha. DEL
Production Platforms include two well head platforms (DOL 1 and DOL 2) & two 36” submarine gas
pipelines for transportation of well-stream to Ras Laffan onshore plant.
The gas processing and compression plant at Qatar's Ras Laffan Industrial City, the largest single build
plant in the world, is central to Dolphin Energy's activities. The plant’s two stream facilities process the
produced gas and treat it before the methane is compressed at the nine export gas compression units for
further distribution downstream.
Location Ras Laffan Industrial Area, Qatar
Duration 5 years.
Sector (oil and gas, energy and power, civil, industrial Oil and Gas
process…)
Core activities (S, I, P, M, other…) Turnaround works ( Mechanical with associated E&I, Scaffolding, Insulation and Painting Jobs)
Non-IS Mobile Phone Cigarette Lighter Car Key with remote Matchbox Aerosol containers Music player
Vehicle cigarette Non-IS torch light Food Items Non Nomex Clothing's
lighter
Risk Based Induction
and
Critical Task Analysis
EXAMPLES OF POTENTIAL HAZARDS ON SITE
It is essential that you that understand the risks involved for every task
❖ Toolbox talks
❖ Improvement Observations
❖ Meetings
❖ Weekly Brief
Why Report?
❖ Accident / Incident investigations are undertaken to Dolphin Emergency Contact Number 44920555
establish root cause and identify corrective / preventative
RLIC Emergency Contact Number 135
measures to prevent future occurrence
When you are outside RLIC 999
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IMPROVEMENT OBSERVATIONS
❖ We assess risk as Legal and Moral duty to ❖ Identify the task you are working on
protect our employees ❖ Highlight the key hazards associated with the task
Everyone must sign onto the Risk Assessment acknowledging your understanding of the requirements
If something on the risk assessment is ineffective or incorrect the task must be STOPPED and this must
be reported to supervisor or line manager immediately for verification and re-assessment
Method statements shall be prepared, and shall be aligned with requirements of the risk assessment.
CRITICAL TASK ANALYSIS
Rider Operated
Equipment
Pneumatic or Lifting
Hydraulic Operations
Testing
Breaking
Containment
CTA - RIDER OPERATED MOBILE WORK EQUIPMENT
Rider
Operated
Pneumatic or Equipment Lifting
Hydraulic Operations
Testing
Work at
Live Testing
Height
Breaking
Containment
RIDER OPERATED MOBILE WORK EQUIPMENT
Work Rider Operated Mobile Work Equipment becomes subject to the Critical Task Process
during:
“Any work with Mobile Elevated Work Platforms, using a Fork Lift Truck/Manlift with or without a
lifting attachment, reversing with a bulky load or loading/unloading and travelling with
abnormal/unstable loads that could have a potential unknown or shifting centre of gravity ”
RIDER OPERATED MOBILE WORK EQUIPMENT
❖ Vehicles Must only be driven by authorised drivers/Operators. Appropriate licences must be
made available and recorded on file.
❖ Ensure you wear your seatbelt/Harness and have a helmet and light eye protection on whilst
in the Forklift Truck
❖ Always carry out a vehicle or mobile plant pre-start check, record and report any
defects.
❖ Only the FLT Driver is authorised to adjust the forks on the Fork Lift
Truck.
Work at
Live Testing
Height
Breaking
Containment
LIFTING OPERATIONS
Lifting Studies
A lifting study is produced for each lift / multiple lifts to validate that the lifts have been
adequately engineered, assessed for risk and the right controls have been put in place
to assure a safe lifting operation.
Any lifting operation will require an approved lifting study to be in place prior to
commencing any lift. NO GENERIC LIFTING STUDIES
The lifting study is the control of work document that will be adhered to at all times. If
there is any change or deviation from the lifting study the lift is to cease immediately
without exception.
The Appointed Person Mobile Crane (AP) or Responsible Person - Lifting Operations (RP-LE) will complete the
Dynamic Lifting Study Assessment form to allow the work to re-commence whilst the main lifting study will be
revised or amended as appropriate.
❖ All rigging and lifting on site is carried out in accordance with the Lifting Operations & Lifting
Equipment Regulations
❖ Only fully trained and authorised Nominated Lifting Supervisors can control lifting activities
on site
❖ Always Inspect Lifting Equipment Prior to use, Register Of All Lifting Equipment Held and
Maintained
❖ Ladder Beams/Grey Beams May Be Required For Some Lifts, these should always be
tagged and certified for use
❖ Lifting Plans, where required, will form part of the task specific Risk
Assessment
Rider
Operated
Equipment
Pneumatic or Lifting
Hydraulic Operations
Testing
Work at
Live Testing Height
Breaking
Containment
WORK AT HEIGHT
The risk assessment process must consider as a minimum;
Distance and consequences of a fall – how far may a person fall and where to, what are the
consequences
Duration and frequency of use/task – how often and how long will the equipment be required
Risk of use, installation and removal of equipment – what is the risks with if one form of equipment
was used over another
WORKING AT HEIGHT
Do’s
❖ Use Harness and Lanyard for work beyond 1.8 meters height
❖ Maintain three Point contact all the time while accessing a ladder.
❖ Attend mandatory work at height training
❖ Maintain 100% tie up at height
❖ Secure harness to a sturdy anchor point above your waist height.
❖ Always face the ladder while accessing or egressing a ladder.
❖ Ensure ladder is securely tied at the top and bottom.
❖ Carry out visual inspection of Green tagged scaffold also.
❖ Ensure edge protection to avoid falling objects
❖ Shift material using Gin Wheel, rope, bucket and Bags.
❖ Attend Emergency Evacuation training and participate in Evacuation Drills.
Don’t
❖ Do not carry tools in hand while climbing on a ladder.
❖ Strictly no horseplay.
❖ Do not Stoop or overreach outside of the scaffold
❖ Never take short cut always use ladder for access and egress.
❖ Never throw tools, material from height
3 Points of Contact 28
FALL FROM HEIGHT
CTA – WORK IN CONFINED SPACES
Rider
Operated
Equipment
Pneumatic or Lifting
Hydraulic Operations
Testing
Work at
Live Testing
Height
❖ Intrinsically safe Tested and maintained equipment ❖ Isolation of all pipes/equipment: (Positive Isolation)
shall be used ▪ use of Lock Out - Tag Out system,
▪ spades, blinds, valves closed or opened,
▪ isolation of electricity.
❖ Compatible Personal Protective Equipment
Rider
Operated
Equipment
Pneumatic or Lifting
Hydraulic Operations
Testing
Work at
Live Testing
Height
Breaking
Containment
Doosan-GREEN
BREAKING CONTAINMENT
The fitter on receipt of the relevant work instruction/documentation or work package must check the
following.
3
9 7
11
5
1 2
6
12
Loosen these three bolts and ensure
8 10
product free 4
When all the bolts have been loosened the joint may be cracked open using flange spreaders or bronze wedges
ensuring the wedges do not fly out of the joint.
CTA – WORKING IN HOT THERMAL
ENVIRONMENTS
Rider
Operated
Equipment
Pneumatic or Lifting
Hydraulic Operations
Testing
Work at
Live Testing
Height
Work in
Work in Hot Confined
Thermal Spaces
Environments
Breaking
Containment
HEAT RELATED ILLNESS
HEAT STRESS – ARE YOU DEHYDRATED ?
Rider
Operated
Equipment
Pneumatic or Lifting
Hydraulic Operations
Testing
Breaking
Containment
ELECTRICAL SAFETY
❖ Electricity is the flow of electrons (current) through a
conductor
❖ Permit To Work
❖ POWA – Take-5
❖ LOTO
❖ Insulation
❖ Grounding
❖ Guarding
❖ Electrical protective devices
❖ Personal Protective Equipment
❖ Safe work practices
CTA – PRESSURE TESTING
Rider
Operated
Equipment
Pneumatic or Lifting
Hydraulic Operations
Testing
Work at
Live Testing
Height
Breaking
Containment
PRESSURE TESTING – PRE-TEST CONSIDERATIONS
A Pressure Test Procedure is produced for each test to validate that the tests have been
adequately engineered, assessed for risk and the right controls have been put in place to assure a
safe Pressure Testing operation.
Any Pressure Testing operation will require an approved Pressure Test Procedure to be in place
prior to commencing any testing operation.
The Pressure Test Procedure is the control of work document that will be adhered to at all times. If
there is any change or deviation from the Pressure Test Procedure the test is to cease
immediately without exception. The Pressure Test Procedure will be revised or amended by the
Test Controller after assessing the change or deviation before the test can re-commence.
Golden Rules:
Non AB Incident - On 19 February, 2008 hydrostatic test preparation started in the morning for the test
package located at the Train 2 pipe rack. During the pressurization, 3 crew were on the top of the pipe
rack (13m from the ground) checking the conditions. At 17:40, before reaching the highest pressure, 30”
pipes burst at the 45degree joint located 9m from the ground. The force of the blast threw one pipe fitter
14m from the top of the pipe rack. He hit the scaffolding on the other side and fell 7m to the ground and
died as a result of a skull fracture.
OTHER SIGNIFICANT
HAZARDS
FIRE PREVENTION AND CONTROL
Three elements must be present for a for a chemical reaction
and fire to exist.
❖ Oxygen to sustain combustion,
❖ Heat to raise the combustible material to its ignition
temperature,
❖ Fuel to support the combustion and a ❖ Remove any one element or more
❖ Chemical Reaction between other three elements. of the three elements to extinguish
the fire.
In vicinity of Hot Work involving Cutting, Grinding &
Welding:
❖ Ensure all combustible material is removed.
❖ Put appropriate shielding e.g. fire blanket or metal
sheeting, where combustible material can’t be removed.
❖ Ensure an appropriate fire extinguisher and a fire watch
must be available at workface .
❖ Ensure All fire extinguishers are inspected with the date
of last inspection marked on the label. 49
HOT WORK ARRANGEMENTS
❖ Hot Work is any work involving burning, welding, or similar operations that are capable of initiating
fires or explosions. Such operations are subject to strict Permit Controls on site issued by DEL.
❖ Heat Treating
❖ Grinding
❖ Gas Cutting / Burning
❖ Pre-heating using, Flame or Heat
All personnel undertaking hot work activities shall ensure safe operation by
❖ Inspecting the area before any hot works are carried out
❖ Determining site specific hazards, and ensuring full compliance with on site hot work permit
control systems;
❖ Ensuring the protection of combustibles from ignition sources;
❖ Ensuring that fire protection and extinguishing equipment is properly located at the site;
❖ Making sure a fire watch is available and that a final check is made 30 min. after the completion
of hot work to detect and extinguish possible smoldering fires
HOT WORK INCIDENT – WELDER FATALITY
SLIPS & TRIPS
Always report any hazards to facilities/Office Management immediately and alert others to the danger!
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EXCLUSION ZONE/ BARRIERS / RESTRICTED ACCESS /
❖ Signage’s and barriers are used for preventing unauthorized entry to areas where access is restricted
due to on going work activities, unsafe conditions or to demarcate individual project areas.
❖ Any unauthorised Removal, Interference or Non Adherence of barriers and signs may lead to
disciplinary procedures.
ISN’T THIS SILLY ?
ENERGY ISOLATION - POSSIBLE SOURCES
❖ Electrical
❖ Hydraulic
❖ Pneumatic
❖ Thermal
❖ Chemical
❖ Mechanical
WHEN IS THE APPLICATION OF LOCKOUT / TAG OUT
REQUIRED ?
❖ Locks, blanks, seatbelts, critical alarms, equipment safeguards, warning tape, etc. are in place for
your protection
❖ Never tamper with, cut or remove safety critical equipment unless you have appropriate
authorization to perform a specific task and adequate controls are in place
❖ Ask yourself: if I adjust this equipment is my safety or the safety of others compromised?
INJURY FROM LINE OF FIRE
Stored energy
•Contact with stored energy
Striking hazards
•Struck by or striking against an object
•Includes falling objects
Crushing hazards
•Caught in, on or between an object
EQUIPMENT INVOLVED IN LINE OF FIRE
❖ Lifting/hoisting
❖ Moving vehicles/heavy equipment
❖ Hand and power tools
❖ Moving parts
❖ Electrical equipment
❖ Objects with roll potential
❖ Objects with fall potential
❖ Tensioned lines and equipment
THE FIVE KEY ‘LINE OF FIRE’ RISK MANAGEMENT
STEPS
DON’Ts
❖ Do not use banned / faulty tools.
❖ Never defeat the grounding terminal
❖ Never use a tool with frayed cords
❖ Never ignore, Even slight shocks can cause loss of control 61
POWER TOOLS CAN KILL !!
MANUAL HANDLING
Stop and Think
❖ Plan the lift. Think about where is the load to be placed and whether you may need assistance
❖ Ensure you apply good lifting technique. Bend you knees and keep your back straight. Ensuring you have a
sound grip of the load.
❖ Carry out the lifting movement smoothly keeping control of the load.
❖ Keep the load as close to your body as possible, also keep the heaviest side of the load next to your body.
❖ If precise positioning of the load is Necessary, put it down first and then Slide it into the desired position.
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Avoid unnecessary manual handling, use mechanical lifting aids or equipment to
transport the load or where practicable get assistance
EFFECTS OF TOXIC GASES
Properties of H2 S Gas:
❖ H2S is generally recognized by its foul odor of rotten eggs at
concentrations of under 10 ppm .
❖ H2S is a Colorless , odor less gas
❖ Once the gas has leaked, it could accumulate at low levels like pits,
trenches, holes, confined space etc.
❖ At low concentrations the smell can be detected BUT prolonged
exposure will kill your sense of smell 65
SHAH GAS – H2S INCIDENT
EXPLOSIVE ATMOSPHERES
CHEMICAL SAFETY AWARENESS
❖ All Chemical Containers Must Be Labeled With The Identity Of The Material And Hazard Warnings
❖ MSDS must be available and accessible to workers for information at the job location.
❖ MSDS contains minimum 16 topics and informations about the substance from its reactivity, physical and
chemical properties, first aid measure if exposed and control of handling storage and disposal.
MSDS Contains Chemical Safety Information that is critical for people working with
hazardous substances 69
CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH
(COSHH)
❖ Hazardous Substances will include: Oils, Greases, Chemicals, Grinding discs, Welding rods etc.
❖ COSHH Assessments shall be available for All Substances for which Doosan Babcock may use or be Exposed with
regard to our activities on Site
❖ Ensure That You Have Read And Understood Any COSHH Assessment Associated With Your Task Prior To
Commencement Of Work And That All specified and Necessary Precautions Have Been Taken.
❖ Do not attempt to clean up any chemical or material spillage for which you are unfamiliar and where site rules
specify only Emergency Response Team are to be contacted in event of any spillage.
❖ Ensure all substances are stored safely and securely in compliance with company / site rules
❖ Always ensure substances are stored in their suitable containers which are labelled with contents.
Remember: NEVER Eat or Drink where any Harmful Substances are being used or stored. ALWAYS Ensure good
70
hygiene and wash thoroughly following use of any substances
RADIOGRAPHY
❖ Energy emitted from a source as waves or particles, which is
transmitted through space. Radiation is all around us.
❖ Effect of acute high radiation dose: from ❖ Keep TIME of exposure to a minimum
disruption of the function to death.
❖ Maximize the DISTANCE between yourself and the source of
❖ Effect of low radiation doses: development radiation as much as possible.
of some form of cancer.
❖ Keep adequate SHIELDING material between the source of
❖ Gamma rays may cause damage to deep- radiation and yourself.
seated organs and tissues without being in
the body. They are internal & external ❖ The area will be demarcated and NO ENTRY is allowed (the
hazard to the body. demarcation must be with the
❖ Gamma rays are high penetrating ❖ Skull and cross bone sign and radiation sign) & Use of
flashing lights whilst shooting. 71
IONIZING RADIATION EXPOSURE INCIDENT
Hydroelectric Construction Site, Peru – 1999
❖ A worker (welder) finds the gamma ray source from the radiography equipment (192 Ir) abandoned in a water
pipe. He puts it in the back pocket of his trousers, not knowing what it was.
❖ Poor Housekeeping can increase the risk of slips, trips, falls and can also create fire hazards
❖ Maintain a high standard of cable discipline, route cables safely overhead or in a protective tray, to prevent
damage & slips / trips.
❖ Operate a ‘Clean as you go Policy’ and take pride in your work area
❖ Remove all tools from the work area and return to stores on site upon completion of your work
REMEMBER: Tasks are considered incomplete until your area is cleaned and all equipment
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removed
PERSONAL HYGIENE
Waste Segregation
Personal Hygiene
❖ Is a science which deals with the promotion of good health, prevention of Infection
through cleanliness and maintenance of Health.
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