Corrosion and its Control Management System in industry

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Eng.Abdellatif Radwan
Eng.Abdellatif Radwan
Corrosion and its Control Management System in industry
INTRODUCTION TO CORROSION COURSE

Power Station
Corrosion Field in Industries
Petroleum refinery

Petrochemical industries

Petroleum production
Chemical industries

Eng.Abdellatif Radwan 2
 Corrosion
Corrosion and
and Its its Control
Control Management
Management System System in industry
In Petroleum Industry
-Corrosion Field (Science ,Manpower and Engineers)

Metallurgical
Mechanical Eng
Eng.

Science
Inspection div.
chemical chemical Operation/process div.
Eng. Thermo Maintenance div.
Fluid Work shop
Electrical physics Projects
Eng. design div.
Corrosion control
management system

Corrosion science content 3

Eng.Abdellatif Radwan
 Corrosion and its Control Management System in industry
Corrosion problems and its control PROCESS
process management system

MAINTENANCE
DESIGNE

CORROSION/INSPECTION

MATERIAL
WORKSHOP

Eng.Abdellatif Radwan 4
 Corrosion and its Control Management System in industry
Corrosion Engineer Working Field & Requirements

-Processing knowledge
Inside Plant production - Material Selection
& Refinery Co./power - Corrosion Monitoring
plants/ chemicals -Painting & Coating
industries -Cathodic Protection
-NDT

Corrosion & Inspection Pipeline and -Cathodic Protection

Engineer Transportation Co. -Painting & Coating
& Storage Tanks - Codes and Standards

- NDT certificates
-API certificates
Quality Control &
-welding knowledge
Inspection
-References & standards

painting knowledge
Painting Co. -NACE certification
-codes and standard for
painting
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 Corrosion and its Control Management System in industry
CORROSION CERTIFIED COURSES
NACE CERTIFIED AND RECOMMENDATION

CATHODIC PROTECTION

CP1 - Cathodic Protection Tester Certification

CP2 - Cathodic Protection Technician Certification
CP3 - Cathodic Protection Technologist Certification

COATING INSPECTION

CIP LEVEL 1 COURSE / BASIC COATINGS INSPECTOR CERTIFICATION

CIP LEVEL 2 COURSE / CERTIFIED COATINGS INSPECTOR CERTIFICATION

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 Corrosion and its Control Management System in industry
INSPECTION CERTIFIED COURSES
NDT CERTIFIED AND RECOMMENDATION

-ASNT SNT-TC-1 2, A PERSONNEL QUALIFICATION AND CERTIFICATION IN NONDESTRUCTIVE TESTING

-ASNT NDT Level II Certification Program
-ASNT NDT Level III Certification Program

API CERTIFIED AND RECOMMENDATION

API 510 - Pressure Vessel Inspector
API 570 - Piping Inspector
API 653 - Above Ground Storage Tank Inspector
API 571 - Corrosion and Materials Professional
API 577 - Welding Inspection and Metallurgy Professional
API 580 - Risk Based Inspection Professional

CWI : CERTIFIED WELDING INSPECTOR

Eng.Abdellatif Radwan 7
 Corrosion and its Control Management System in industry
INSPECTION IN SERVICE REFRENCES AND CODES

INSPECTION IN SERVICE OF PRESSURE VESSELS

-API PUBLICATION 510, PRESSURE VESSEL INSPECTION CODE: MAINTENANCE INSPECTION,
RATING, REPAIR, AND ALTERATION

INSPECTION IN SERVICE OF PIPING AND PIPELINES

- API PUBLICATION 570
- Recommended Practice 574, Inspection Practices for Piping System Components
- MTI 129 4, A Practical Guide to Field Inspection of FRP Equipment and Piping
- ASME PCC-2, Repair of Pressure Equipment and Piping

CORROSION AND DAMAGE MECHANISM

- API Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in the Refining
Industry API
- NACE RP 0170, Protection of Austenitic Stainless Steels and Other Austenitic Alloys from
Polythionic Acid Stress Corrosion Cracking During Shutdown of Refinery Equipment
- NACE Pub 34101, Refinery Injection and Process Mixing Points
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 Corrosion and its Control Management System in industry
FABRICATION INSPECTION REFRENCES AND CODES

DESIGNE AND INSPECTION OF NEW PIPING INSIDE PLANT

- ASME B31.3, Process Piping

DESIGNE AND INSPECTION OF NEW PIPIELINE

-ASME B31.4, Pipeline Transportation Systems for Liquids and Slurries
-ASME B31.8, Gas Transmission and Distribution Piping Systems

DESIGNE OF NEW PRESSURE VESSELS

-ASME Boiler and Pressure Vessel Code (BPVC), Section V, Nondestructive Examination
-ASME BPVC, Section VIII, Divisions 1 and 2
-ASME BPVC, Section IX, Welding and Brazing Qualifications
- API Recommended Practice 578, Material Verification Program for New and Existing
Piping Systems

Eng.Abdellatif Radwan 9
 Corrosion and its Control Management System in industry
TARGET OF CORROSION CONTROL MANAGEMENT SYSTEM COURSE

-How to identify and predict corrosion

-How to handle and manage the corrosion problems

according your condition in plant

-How to identify the suitable corrosion control

methods according to your condition

-Codes And References Of Corrosion And How To Apply

-Sharing Experiences And Knowledge

-Get Knowledge, improvement For Internationally

Corrosion and Inspection Certified
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 Corrosion and its Control Management System in industry
2- Course Main Topics:

I- Introduction To Corrosion Basics:

- Definition Of Corrosion
- Corrosion Losses
II - Corrosion Types In Oil Field And Refinery.
III - Factors Affecting Corrosion Process.
IV- Corrosion Monitoring System In Petroleum Industry
V - Corrosion Control Methods:
- Design
- Material Selection
- Cathodic Protection
- Protective Coating
- Chemical Injection System
VI - Factors Affecting Selection Of Corrosion Control.
VII – Case Studies In Oil Field And Refinery.
VIII- References And Standards.

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Eng.Abdellatif Radwan
Corrosion and its Control Management System in industry

DATE SUBJECT

- INTRODUCTION TO CORROSION BASICS

- DEFINTION OF CORROSION
DAY 1
- CORROSION LOSSES
- TYPES OF CORROSION

- FOLLOW TYPES OFCORROSION

DAY 2 - FACTORS AFFECT IN CORROSION
- CORROSION MONITORING SYSTEM

-PRACTICAL CASE OF CORROSION MONITORING

- CORROSION CONTROL
DAY 3 -DESIGINE
- MATERIAL SELECTION
- CATHODIC PROTECTION

FOLLOW CORROSION CONTROL

DAY 4 -CHEMICAL INJECTION SYSTEM
-PROTECTIVE COATING
- PRACTICAL CASE OF CORROSION CONTROL
DY 5 -REFRENCE & STANDARDS RELATED CORROSION
- GENERAL REVIEW

Eng.Abdellatif Radwan 12
 Corrosion and its Control Management System in industry
I-Introduction Corrosion Basics.
Definition of corrosion:
Deterioration of metal due to chemical or electrochemical
reactions between metal and its environment.

Eng.Abdellatif Radwan 13
 Corrosion and its Control Management System in industry
I-Introduction Corrosion Basics.
Definition of corrosion:
Deterioration of metal due to chemical or electrochemical reactions
between metal and its environment.

corrosion circuit: (oxidation)

Fe Fe++ + 2e- Anode
- anode
- cathode O2 + 2H2O + 4e 4OH- cathode
- electrolyte
- metallic connection in neutral and alkaline solution
between cathode and anode
2H+ + 2e H2 in ACID SOLUTION

Eng.Abdellatif Radwan 14
 Corrosionand
Corrosion andIts
its Control
Control Management
Managementsystem
SystemIn petroleum industry
In Petroleum Industry

CHEMICAL

PAINTING &
TREATMENT
I-Introduction Corrosion Basics.
COATING

CORROSION CONTROL
ENVIORNMENT

MATERIAL
SELECTION ELECTROLYTE
CATHODIC
PROTECTIONNG
METAL

DESIGNE

corrosion circuit: (oxidation)

Fe Fe++ + 2e- Anode
- anode
- cathode O2 + 2H2O + 4e 4OH- cathode
- electrolyte
- metallic connection in neutral and alkaline solution
between cathode and anode
2H+ + 2e H2 in ACID SOLUTION

Eng.Abdellatif Radwan 15
 Corrosion and its Control Management System in industry
I-Introduction Corrosion Basics.
Why metal corrode:

ENERGY)

METAL
METAL OCCURE IN
NATURE AS
UNSTABLE
ORES CONDITION
(STABLE
CONDITION)

METAL CRRODES AND RETURN TO

ORIGINAL CONDITION

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Eng.Abdellatif Radwan
 Corrosion and its Control Management System in industry
I-Introduction Corrosion Basics.
-Cost of Corrosion

Cost of Corrosion

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 Corrosion and its Control Management System in industry
1-Acc. The shape of corrosion

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Eng.Abdellatif Radwan