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TRAINING PROGRAM OF SHEET METAL AND WELDER :SECOND SEMESTER (BATCH II)

04-Mar-2024 -08-Mar-2024
Time
S No Course Week No Day
0850h- 0940h- 1115h- 1305h- 1355h- 1445h-
0800-0845h 1030h-1115h 1215h-1300h
0935h 1025h 1215h 1350h 1440h 1530h

TT - A.C. Welding
transformer DC welding TP -Fillet “T” joint on MS plate 10mm Workshop Calculation & Science/TP-Fillet “T” joint
Monday
1 Generator and its thick in flat position on MS plate 10mm thick in flat position Ex No -
04 Mar 24
construction Ex No -1.2.20 1.2.20
Ex No -1.2.20

TT - Gases used for


TP -Setting of Oxy - Acetylene and Employability Skills /TP -Setting of Oxy - Acetylene
Tuesday welding and gas flame
2 make straight cuts and make straight cuts
05 Mar 24 combinations
Ex No -1.1.13 Ex No -1.1.13
Ex No -1.1.13

TP -Perform making straight line


TT -Chemistry of oxy- TP -Perform making straight line cutting of MS plate

LUNCH TIME
Wednesday cutting of MS plate 10mm thick by
3 acetylene flame 10mm thick by gas accuracy within ± 2mm
06 Mar 24 gas accuracy within ± 2mm
Sheet Metal Ex No -1.1.14 Ex No -1.1.14
8 Ex No -1.1.14
& Welder

TP -Beveling of MS plates 10mm TP -Beveling of MS plates 10mm thick cutting regular


TT -Principle of gas thick cutting regular geometrical geometrical
Thursday
4 cutting and application shapes and irregular shapes cutting shapes and irregular shapes cutting champers by
07 Mar 24
Ex No -1.1.15 champers by gas cutting gas cutting
Ex No -1.1.15 Ex No -1.1.15-;

TT- Oxy-acetylene hand


TP- Circular gas cutting on MS plate TP- Circular gas cutting on MS plate 10mm thick by
Friday cutting - Piercing hole
5 10mm thick by profile cutting machine profile cutting machine
08 Mar 24 and profile cutting
EX NO 1.1.16 EX NO 1.1.16
EX NO 1.1.16
TRAINING PROGRAM OF SHEET METAL AND WELDER : SECOND SEMESTER (BATCH II)

11-Mar-2024 -15-Mar-2024

Time
S No Course Week No Day 0850h- 0940h- 1115h- 1305h- 1355h- 1445h-
0800-0845h 1030h-1115h 1215h-1300h
0935h 1025h 1215h 1350h 1440h 1530h
Monday
1 REVISION REVISION
11Mar 24

Tuesday
2 EXAM (THEORY) EXAM (THEORY)
12Mar 24

Wednesday
3 EXAM (PRACTICAL) EXAM (PRACTICAL)

LUNCH TIME
13Mar 24
Sheet Metal
9
& Welder TP -Marking and perform radial cuts, TP -Marking and perform radial cuts, cutting out
TT - Oxy-acetylene
Thursday cutting out holes using oxy-acetylene holes using oxy-acetylene
4 machine cutting
14Mar 24 gas cutting gas cutting
Ex No -1.1.17
Ex No - 1.1.17 Ex No - 1.1.17

TP -Identification of cutting defects


TT -Common defects in TP -Identification of cutting defects viz, distortion,
Friday viz, distortion, grooved, fluted or
5 gas cutting grooved, fluted or ragged cuts
15Mar 24 ragged cuts
Ex No -1.1.18 Ex No - 1.1.18
Ex No - 1.1.18
TRAINING PROGRAM OF SHEET METAL AND WELDER : FIRST SEMESTER (BATCH II)

18-Mar-2024 - 22-Mar-2024

Time
S No Course Week No Day 0850h- 0940h- 1115h- 1305h- 1355h- 1445h-
0800-0845h 1030h-1115h 1215h-1300h
0935h 1025h 1215h 1350h 1440h 1530h

TT -Power source TP -Square butt joint on MS sheet 2 Workshop Calculation & Science/TP -Square butt
Monday
1 selection criteria mm thick in flat position joint on MS sheet 2 mm thick in flat position
18 Mar24
Ex No -1.1.19 Ex No -1.1.19 Ex No -1.1.19

TT - Advantages and
TP-Open corner joint on M.S. sheet 2 Employability Skills/TP-Open corner joint on M.S.
Tuesday disadvantages of AC and
2 mm thick in flat position sheet 2 mm thick in flat position
19 Mar24 DC welding
Ex No - 1.2.21 Ex No - 1.2.21
Ex No -1.2.21

LUNCH TIME
Sheet Metal
10 TT - Weld slop and
& Welder TP-Fillet ‘T’ joint on M.S. sheet 2mm TP-Fillet ‘T’ joint on M.S. sheet 2mm thick in flat
Wednesday rotation
3 thick in flat position position Ex No -
20 Mar24 Ex No -
Ex No - 1.2.23 1.2.23
1.2.23

TT -Basic welding TP -Fillet lap joint on M.S. plate 10 TP -Fillet lap joint on M.S. plate 10 mm thick in flat
Thursday
4 positions mm thick in flat position position
21 Mar24
Ex No -1.2.22 Ex No - 1.2.22 Ex No - 1.2.22

TT -Weld symbol and


TP -Open corner joint on MS plate TP -Open corner joint on MS plate 10mm thick in flat
Friday welding symbol -
5 10mm thick in flat position position
22 Mar24 Description and uses
Ex No -1.2.24 Ex No -1.2.24
Ex No -1.2.24
TRAINING PROGRAM OF SHEET METAL AND WELDER : FIRST SEMESTER (BATCH II)

25-Mar-2024 - 29-Mar-2024

Time
S No Course Week No Day 0850h- 0940h- 1115h- 1305h- 1355h- 1445h-
0800-0845h 1030h-1115h 1215h-1300h
0935h 1025h 1215h 1350h 1440h 1530h

TT -Arc length and its TP -Fillet lap joint on MS sheet 2mm Workshop Calculation & Science/TP -Fillet lap joint
Monday
1 effects thick in flat position on MS sheet 2mm thick in flat position
25 Mar 24
Ex No -1.2.25 Ex No -1.2.25 Ex No -1.2.25

TP -Polarity in DC arc TP -Single “V” butt joint on MS plate Employability Skills/TP -Single “V” butt joint on MS
Tuesday
2 welding 12mm thick in flat position plate 12mm thick in flat position
26 Mar 24
Ex No -1.1.26 Ex No -1.1.26 Ex No -1.1.26

LUNCH TIME
TT -Weld quality and
Sheet Metal TP-Testing of weld joint by visual
11 Wednesday inspection (Visual TP-Testing of weld joint by visual inspection
3 & Welder inspection
27 Mar 24 inspection) Ex No -1.2.27
Ex No -1.2.27
Ex No -1.2.27

TP -Weld gauges and its TP-Inspection of welds using weld


Thursday TP-Inspection of welds using weld gauges
4 uses gauges
28 Mar 24 Ex No -1.2.28
Ex No -1.2.28 Ex No -1.2.28

TT -Calcium carbide TP -Square butt joint on MS sheet TP -Square butt joint on MS sheet 2mm thick in
Friday
5 properties and its uses 2mm thick in horizontal position horizontal position
29 Mar 24
Ex No -1.2.29 Ex No -1.2.29 Ex No -1.2.29

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