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Received 28 July 1999; received in revised form 17 November 1999; accepted 17 November 1999
Abstract
The presented experimental results for 2xxx, 6xxx and 7xxx type aluminium alloys show a variability of the fatigue crack growth
rates in the Paris regime to an extent important for the materials selection according to the damage tolerant design concept in the
aircraft industry. This paper briefly reviews the controversial views on the correlation between coefficient and exponent in the
power law equation of fatigue crack growth. A new approach to the correlation based on a scaling factor of the stress intensity
factor range is outlined. It is shown that the correlation is an algebraic one that can be suppressed by choosing a particular scaling
factor characteristic of the set of materials under investigation. The approach allows the variability of the power law coefficient to
be quantified more clearly and the responsible influence factors to be identified. 2000 Published by Elsevier Science Ltd. All
rights reserved.
0142-1123/00/$ - see front matter 2000 Published by Elsevier Science Ltd. All rights reserved.
PII: S 0 1 4 2 - 1 1 2 3 ( 9 9 ) 0 0 1 2 3 - 1
230 F. Bergner, G. Zouhar / International Journal of Fatigue 22 (2000) 229–239
the present paper we restrict ourselves to the consider- factor range, ⌬K, in Eq. (1) by a scaling factor, ⌬K0,
ation of Eq. (1) but the generalization of the approach fully determined by the original coefficients and
to other power law type equations is straightforward. exponents. It will be shown how the above mentioned
In order to get an overview and a better understanding statements from the literature have to be modified.
of the crack growth behaviour in terms of the Paris equ- Fatigue crack growth data for a number of commercial
ation for a broad spectrum of aluminium alloys as a pre- thin-sheet wrought aluminium alloys are presented and
requisite for the development and selection of damage discussed in terms of the proposed formalism.
tolerant aluminium alloys, it is essential to analyze the
following topics:
冉 冊
more basic ones.
da ⌬K m
⫽Cn (2)
At this point it is important to take note of the contro- dN ⌬Kn
versy about the correlation between C and m in the litera-
Cn⫽C⌬K mn (3)
ture [5–8]. In fact, the nature of this correlation basically
affects the solution and interpretation of the results of The dimension of Cn is a crack growth rate independent
each one of the above mentioned topics as will be shown of the value of m. However, the problem of the corre-
in this paper. The presence of a strong correlation (high lation between C and m is not yet solved in this way.
value of the coefficient of correlation) between C and m Only by varying the value of ⌬Kn in Eq. (2) (or equival-
was observed in the early 1970s [9,10]. Data based on ently the unit of measurement of ⌬K in Eq. (1)) the coef-
the analysis of a broad set of materials are given in [11] ficient of correlation, r, between Cn and m can be caused
for steels and in [7] for steels, aluminium alloys and to assume any value greater than ⫺1 and less than 1, as
other alloy systems. Tanaka [11] and others implied that will be demonstrated later on the basis of the experi-
due to this correlation the crack growth curves “inter- mental results. In particular, there is always a value of
sect” in one point. Niccols [5] proposed that if there is ⌬Kn, for which r=0. The basis for a solution is to choose
a strong correlation between C and m it should be poss- ⌬Kn such that the coefficient of correlation between Cn
ible to reduce the number of degrees of freedom neces- and m will vanish. In this way it is intended to be able
sary to describe the crack growth behaviour in the Paris to distinguish between (metallurgical, microstructural or
regime by one. These views as well as the correlation micromechanical) factors affecting C directly and factors
itself were commented by McCartney and Irving [6] and affecting C only via their effect on m. The individual
by Cortie [8]. It was stated (and partly shown) that steps of the calculation are given in Appendix A. The
result can be summarized as follows (Eqs. (4) and (5)):
앫 the correlation is formal and has little physical rel- If for a given set of materials ⌬K in the power law equ-
evance [6,8], ation is divided by ⌬K0 according to Eq. (A8) then the
앫 the correlation is caused by the dimensional form of resulting values of the parameters C0 and m are statisti-
Eq. (1) [6], cally independent (r=0) for this set of materials.
앫 the high coefficient of correlation is due to the logar-
ithmic data representation [8].
Fig. 1. Measured constant-amplitude fatigue crack growth curves for the T-L orientation of the aluminium alloys 2024 T3, T351, T81, T851 and
2524 T3 (frequency 20 Hz, laboratory air, stress ratio 0.1).
Fig. 2. Measured constant-amplitude fatigue crack growth curves for the T-L orientation of the aluminium alloys 6013 T4, T6,6061 T6,7075
T651 and 7475 T761 (frequency 20 Hz, laboratory air, stress ratio 0.1).
nitude of the coefficient of correlation cannot be a physi- the fact that the unit of measurement of ⌬K (1 MPa m1/2)
cal property of the set of alloys, it is a “formal” or is far away from ⌬K0. The scatterplot of log(C0) (after
“algebraic” one. The high magnitude of the coefficient scaling with ⌬K0) and m is shown in Fig. 6. In fact, now
of correlation between log(C) and m (Fig. 4) is a conse- there is no correlation between both crack growth para-
quence of both the algebraic structure of Eq. (1), and meters.
F. Bergner, G. Zouhar / International Journal of Fatigue 22 (2000) 229–239 233
Table 1
Results of tensile tests and fatigue crack growth measurements
a
da/dN in mm/cycle, ⌬K in MPa m1/2.
b
C0 in mm/cycle.
Fig. 3. Overview of the straight lines, log(da/dN) vs ⌬K, fitted to the measuring points for the materials investigated. The straight lines have
been extrapolated to beyond the range of fit in order to show that the scatter of the growth rates at ⌬K0 is minimum.
Remember that the value of ⌬K0 had been obtained 앫 The negative of the logarithm of ⌬K0 is equal to the
from the condition of a vanishing coefficient of corre- slope of the regression line of log(C) vs. m as con-
lation between log(Cn) and m for the given set of alloys. firmed by the slope in Fig. 4. This property was util-
As shown in Appendix B there are some more useful ized in the literature [11] in order to calculate the
properties of ⌬K0: location of the “point of intersection” of the fatigue
234 F. Bergner, G. Zouhar / International Journal of Fatigue 22 (2000) 229–239
Fig. 4. Scatterplot of the values of log10(C) and m for the materials investigated. The slope of the fitted straight line (⫺0.99) is equal to ⫺log10(⌬K0).
Fig. 5. Dependence of the coefficient of correlation, r, between log10(Cn) and m on the scaling factor, ⌬Kn, for the given set of materials.
crack growth curves. However, the property of a van- Therefore, the corresponding straight lines do not
ishing coefficient of correlation was apparently not intersect in one point as indicated in the literature.
realized before.
앫 ⌬K0 is the location, where the standard deviation of 5.2. Variability of C and m
the logarithms of the crack growth rates is minimum,
From Table 1 it can be seen that the Paris exponents
but in general this standard deviation does not vanish.
of the investigated alloys vary between 1.82 (6061 T6,
F. Bergner, G. Zouhar / International Journal of Fatigue 22 (2000) 229–239 235
Fig. 6. Scatterplot of the values of log10(C0) and m for the materials investigated. Note the vanishing coefficient of correlation due to scaling ⌬K
with ⌬K0. Points for naturally and artificially aged alloys form clusters.
L-T) and 4.15 (2024 T81, T-L), the arithmetic average “intersection” or pivot point in the literature, was dis-
being about 3. After transforming into the correlation- cussed in [7].
free representation the m values do not change. The orig- 앫 The individual alloys are not randomly distributed in
inal C values scatter by a factor of about 200. However, the scatterplot log(C0) vs m (Fig. 6). A clustering of
this variability is mainly a consequence of the variations the naturally aged alloys and the artificially aged
of the individual m values transferred to the C values alloys can be observed. For the naturally aged alloys
due to the algebraic correlation between C and m. The the values of C0 are smaller and scatter more, the
scatterband of the transformed coefficients, C0(=da/dN values of m scatter less than for the artificially aged
at ⌬K0), covers a factor of 4.5. This is at least three times alloys. These relations have already been visible in
more than the observed scattering from test to test for the arrangement of the extrapolated straight lines in
one single material. In our opinion the view that metal- Fig. 3, but they are not so clearly seen in the scat-
lurgical and microstructural factors do not essentially terplot log(C) vs m (Fig. 4), where both groups of
affect crack growth rates in regime B (“continuum mech- data points overlap.
anics regime”) has to be modified for aluminium alloys.
Taking all alloys together the number of degrees of free-
5.3. Physical interdependence of C and m dom cannot be reduced due to the significant scatter of
both log(C0) and m. More data is necessary in order to
As already shown here and before [6,8] there is a decide whether a reduction of the number of degrees of
strong interdependence of C and m, but this dependence freedom is possible for the subsets of naturally aged
is a formal consequence of the algebraic structure of Eq. alloys or artificially aged alloys.
(1). Within the framework of the present approach and
without additional information it is impossible to dis- 5.4. Factors affecting C
tinguish between a possibly existing physical depen-
dence and the algebraic correlation, However, some In terms of C the identification of any influencing fac-
additional information is available: tor is difficult, because the same factor may affect m as
well and, due to the algebraic correlation between C and
앫 The value of ⌬K0 for the present set of alloys (9.76 m, mask the actual effect on C. In terms of C0 the effects
MPa m1/2) is inside the physically meaningful range of any influencing factor on C0 and m are independent.
and also inside the power law range of ⌬K. The sig- Therefore, possible effects on C0 can be investigated
nificance of the location of ⌬K0, also called point of separately without reference to m. For factors affecting
236 F. Bergner, G. Zouhar / International Journal of Fatigue 22 (2000) 229–239
m the present approach brings about nothing new. In the increasing yield strength, i.e. the crack growth curve of
present case the aging conditions (natural or artificial an alloy with a higher yield strength tends to be shifted
aging) have already been identified as a remarkable tech- towards higher growth rates. The coefficient of corre-
nological factor affecting C0. It is well known that type, lation is 0.73, it has been proved to be significantly dif-
degree of coherence and sequence of precipitates in heat- ferent from 0 by means of a statistical test [16], i. e.
treatable aluminium alloys depend on the aging con- yield strength and fatigue crack growth rate (in terms of
ditions [14]. Therefore, the observed aging effect on C0 log(C0)) have some influence factors in common. In
may be expected to be a manifestation of microstructural other words, the yield strength explains about 53% (r2
effects. A more detailed investigation is beyond the times 100%) of the variance of log(C0). A scatterplot of
scope of this paper. log(C0) and the strain-hardening exponent, n, is
presented in Fig. 8. It is observed that crack growth
5.5. Relationships between C0 and other properties curves of alloys with higher strain-hardening exponents
tend to be shifted to lower growth rates. The correlation,
The same arguments as in Section 5.4 are also valid r=⫺0.89, is even stronger than the one with the yield
for correlations between C and other properties. A con- strength. Apparently, there are microstructural factors
siderable part of the most advanced models of fatigue controlling both strain-hardening capacity during mono-
crack growth refers to LCF properties [15]. Therefore it tonic loading and the damage process in the cyclic plas-
would be instructive to analyze relations between LCF tic zone of the fatigue crack in common. The strain-hard-
properties and log(C0) in the case of heat-treatable alu- ening exponent explains about 79% of the variance of
minium alloys. However, so far no set of LCF data that log(C0). An interesting fact is the marked separation of
fits the present set of crack growth data sufficiently well the naturally and artificially aged alloys with respect to
have been available for the authors. For the purpose of both n and log(C0) in the scatterplot of n and log(C0)
demonstration of the potential capability of the present (Fig. 8), whereas the naturally and artificially aged alloys
approach tensile test properties are related to log(C0) are overlapping with respect to m, log(C) (Fig. 4) and
below. The many problems inherent in relating proper- YS (Fig. 7).
ties from monotonic tests with crack growth data are
well known. On the other hand, one should also keep in
mind that this type of relation has not been analyzed 6. Conclusions
before in terms of log(C0).
In Fig. 7 the values of log(C0) and 0.2% offset yield 1. For a given set of materials the algebraic correlation
strength, YS, listed in Table 1 are shown in a scatterplot. between the coefficient and the exponent of the power
There is a tendency for an increase of log(C0) with law of fatigue crack growth in the Paris regime can
Fig. 7. Scatterplot of the values of log(C0) and yield strength for the materials investigated.
F. Bergner, G. Zouhar / International Journal of Fatigue 22 (2000) 229–239 237
Fig. 8. Scatterplot of the values of log(C0) and strain-hardening exponent, n, for the materials investigated showing marked clustering of naturally
and artificially aged alloys.
be suppressed by means of scaling of the stress inten- Appendix A. Condition for a vanishing coefficient
sity factor range. The scaling factor, ⌬K0, is determ- of correlation
ined by the original m and C values of the set of
materials. At ⌬K0 the scatter of the logarithms of the The starting point is the Paris equation (Eq. (1)). For
crack growth rates of the individual materials is mini- the purpose of abbreviation the following notation is
mum. introduced: x=log(⌬K), y=log(da/dN). “log” denotes the
2. For the present set of commercial aluminium alloys decadic logarithm, but in principle, the natural logarithm
the scaling factor, ⌬K0, is about 10 MPa m1/2. The might also be used. The geometric representation of the
variability of the coefficients of the scaled power law, Paris equation is a straight line:
C0, or, equivalently, the variability of the crack
growth rates at ⌬K0 covers a factor of 4.5, i.e. both y⫽log(C)⫹mx (A1)
m and C0 are independent and essential crack According to [17] a normal distribution is characteristic
growth parameters. of both m and log(C). For a material j (j=1,…, k) of a
3. On the basis of the proposed approach factors affect- given set of k materials let mj and Dj=log(Cj) be the Paris
ing C0 (e.g. aging conditions) as well as properties exponent and the logarithm of the power law coefficient,
being related to C0 (e.g. strain-hardening exponent) respectively. mj and Dj represent a set of straight lines
can be identified. More alloys and other (e.g. cyclic)
properties should be included in the analysis. y⫽Dj ⫹mj x (A2)
Let r(m, D) be the linear coefficient of correlation
between the values of mj and Dj=log(Cj) for the k
materials under investigation.
Acknowledgements
j⫽1,k j⫽1,k
alloys were provided by DaimlerChrysler Aerospace
Airbus GmbH, Bremen. The tensile tests have been per- In Eq. (A3) and in the following equations the dash on
formed by Ms. Ruth Bläsner, Dresden. The critical read- top of a term denotes the arithmetic average with respect
ing of the manuscript by Dr. Gerhard Tempus, Bremen, to j. Scaling with a certain ⌬Kn in Eq. (1) is equivalent
is gratefully acknowledged. to transforming x into x⬘=x⫺xn and any Dj into
238 F. Bergner, G. Zouhar / International Journal of Fatigue 22 (2000) 229–239
D⬘j =Dj +mj xn, Eq. (A4), where xn=log(⌬Kn). We are look- of log(C0j) and mj are uncorrelated for the given set of
ing for that xn=x0 (or, equivalently, ⌬Kn=⌬K0), for which materials. The logarithmic form of Eq. (A11) is:
⫽0
j⫽1,k
r(m,D⬘)⫽ (A4)
冪冘 j⫽1,k
(mj −m)2 冘 (D⬘j −D⬘)2
j⫽1,k
Appendix B. Linear regression analysis of log(C) vs
The above equation is valid, if and only if the nominator m
is vanishing and the denominator is not. The latter means
that not all Paris exponents, mj, are equal to each other As mentioned in the introduction, the values of log(C)
and not all power law coefficients, C⬘j , are equal to each and m of a set of materials for the original Paris equation
other for any xn. If this is true, using the definition of (without scaling) are strongly interrelated. Due to this
D⬘j we obtain the following condition: correlation a regression analysis of log(C) vs m can be
冘
j⫽1,k
(mj ⫺m)[Dj ⫹mj x0⫺(D⫹mj x0)]⫽0 (A5)
performed [8]. The slope, B̂, of the regression line of
log(C) with respect to m
log(C)⫽Â⫹B̂m (A13)
Rearranging the terms in the square brackets of the right
hand side of Eq. (A5) gives: is obtained by fulfilling the least-squares minimization
冘
condition:
j⫽1,k
(mj ⫺m)[Dj ⫺D⫹x0(mj ⫺m)]⫽0 (A6)
冘 [log(Cj )⫺(A⫹Bmj )]2→min (A14)
冘
j⫽1,k
(mj −m)(Dj −D)
冘 (mj −m)[log(Cj )−log(C)]
x0⫽⫺
冘
j⫽1,k
(A7)
冘
j⫽1,k
(mj −m)2 B̂⫽ (A15)
j⫽1,k
(mj −m)2
j⫽1,k
This is the solution defined by the condition of a van-
ishing linear coefficient of correlation between m and Comparison of Eqs. (A7) and (A15) provides the result:
log(C). It had already been assumed that not all mj are B̂⫽⫺x0⫽⫺log(⌬K0) (A16)
equal to each other. Therefore, the denominator in Eq.
(A7) is always greater than 0. In terms of C and ⌬K The slope, B̂, of the regression line of log(C) with
instead of D and X, Eq. (A7) reads: respect to m is the negative of the logarithm of the sca-
ling factor, ⌬K0, for the correlation-free power law rep-
冘
j⫽1,k
(mj−m)log(Cj/Cg)
resentation. Furthermore, from Eqs. (A12), (A13) and
⌬K0⫽10−
冘
j⫽1,k
(mj−m)2 (A8) (A16):
Â⫽log(C0) (A17)
where Cg denotes the geometric average of the Cj
The intersection, Â, of the regression line of log(C) with
冉 冊
1
k respect to m is equal to the arithmetic average of the
Cg⫽ P Cj (A9) logarithms of the coefficients in the correlation-free
j⫽1,k
power law representation. By substituting Eqs. (A16)
and ⌬K0 is expressed in the same unit as ⌬K. Conse- and (A17) into the minimization condition Eq. (A14) the
quently, a correlation-free representation of the Paris law result is obtained that the scatter of the (logarithms of
for a given set of materials, Eq. (A10), can be obtained the) crack growth rates of the set of materials is mini-
by representing the measuring data in terms of C and m mum at the stress intensity factor range equal to ⌬K0.
according to Eq. (1), calculating ⌬K0 according to Eq.
(A8), scaling the measured ⌬K with ⌬K0, and calculating
the new power law coefficient, C0, via Eq. (A11): References
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