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GM-SG
Non-arc-resistant, metal-clad, medium-voltage switchgear
instruction manual
GM-SG medium-voltage switchgear | Instruction manual
2
Instruction manual | GM-SG medium-voltage switchgear
Index
Introduction 04 - 05 Note:
Accessories 98 - 101
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GM-SG medium-voltage switchgear | Instruction manual
Introduction
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Instruction manual | GM-SG medium-voltage switchgear
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GM-SG medium-voltage switchgear | Instruction manual
General description
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Instruction manual | GM-SG medium-voltage switchgear
If for any reason the equipment is used in a Generally, when the primary compartment Design Type
different system or if the short-circuit does not contain primary circuit elements
capacity of the system is increased, the (circuit breakers or interior auxiliary Indoor GM-SG
ratings of the equipment, including the equipment) but instead contains only
Shelter-Clad
momentary rating of the switchgear, the secondary control equipment, those front single-aisle SGM-SG
interrupting capacity of the circuit breakers panels may also be used for these items and outdoor
and the bus capacity must be checked. may also be opened to access secondary
Shelter-Clad+
Failure on the part of the user to receive control equipment. single-aisle S+GM-SG
approval of intended changes from Siemens outdoor
Shelter-Clad outdoor equipment consists of
may cause the warranty to be void. Non-walk-in
indoor equipment enclosed in a weather- OGM-SG
outdoor
This instruction manual applies to the resistant housing complete with an
switchgear structures. Refer to instruction illuminated, walk-in aisle. Circuit breakers can
Table 1: Switchgear designation
manual E50001-F710-A231-X-XXXX for be moved inside the aisle and control devices
instructions applicable to the type checked without exposure to the outside
GMSG vacuum circuit breakers. elements.
Note: This instruction manual does not apply Shelter-Clad+ outdoor equipment consists of
to medium-voltage (NEMA class E2) indoor equipment enclosed in a weather-
controllers, which may be provided in the resistant housing complete with a walk-in
same overall assembly. If the equipment aisle, a common base, and many optional
includes controllers, consult the instruction features typically only available in power
manual applicable to the controllers. equipment centers (PECs), such as HVAC
General description systems, indoor and outdoor lighting,
The switchgear described in this instruction insulation, work spaces, and alarm systems.
manual is of the metal-clad type, as defined Shelter-Clad+ switchgear assemblies are built
in ANSI/IEEE C37.20.2. All parts are in partnership with Siemens-qualified
completely enclosed within grounded vendors, who provide detailed drawings of
barriers, the secondary control devices and each custom assembly which include lifting,
primary circuits are isolated from each other handling, support, and installation
by shutters or barriers, and the primary bus instructions. Please be sure to carefully review
joints are completely covered with insulation and follow all instructions provided in the
materials to suit the voltage class of the order-specific Shelter-Clad+ drawing package.
equipment. Non-walk-in outdoor switchgear consists of
Siemens switchgear carries a type designation indoor switchgear enclosed in a weatherproof
or class, as shown in Table 1: Switchgear housing complete with a gasketed door over
designation. These designations may appear the inner front panels. Circuit breakers can be
on drawings and familiarity with them will moved outside of the cubicles with the use of
simplify communications with the factory. a lift truck or similar handling device. Non-
walk-in outdoor equipment is used where it is
Indoor equipment is arranged with upper and felt that an enclosed service aisle is
lower primary compartments and a center unnecessary, or space does not permit its use.
secondary compartment in the front of the
equipment. Primary compartments contain
either a drawout circuit breaker or interior
auxiliary equipment, such as voltage or
control power transformers, located behind a
front panel. The front panel of the secondary
compartment can be used for protective
relays, instruments and similar devices and
may be opened to provide access to
secondary control equipment.
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GM-SG medium-voltage switchgear | Instruction manual
Receiving, handling,
and storage
Receiving Inspection and unpacking
Each group of type GM-SG metal-clad Inspect the equipment as soon as possible
switchgear is securely blocked and braced after receipt for any damage that may have
for shipment. It is crated, boxed or covered occurred in transit. Before unpacking,
as required by shipping conditions. If special examine the package itself, as a damaged
handling is required, it is so indicated. package may indicate damage to the
Relatively delicate instruments, protective contents of the package. Be careful when
relays and other devices are included, and unpacking equipment. The use of sledge
the switchgear assembly must be handled hammers and crowbars may damage the
carefully when unloading. finish, or the equipment itself. Use nail
pullers. After unpacking, examine
Normally, the switchgear is shipped with the
equipment for any possible damage. Check
associated type GMSG vacuum circuit
the shipping manifest to be certain that all
breakers installed in their respective units, in
items have been received. If there is a
the CONNECT position. Refer to instruction
shortage, make certain it is noted on the
manual E50001-F710-A231-X-XXXX for
freight bill and contact the carrier
information concerning the type GMSG
immediately. Notify Siemens medium-
circuit breakers.
voltage customer service at +1 (800) 333-
Identification 7421 (+1 (423) 262-5700 outside the U.S.)
When the shipment includes more than one of any shortage or damage.
shipping group or equipment for more than
Shipping damage claims
one substation, marking tags are attached
Important: The manner in which visible
to each crate or package for identification.
shipping damage is identified by consignee
The drawing number on the tag is also on
prior to signing the delivery receipt can
the shipping list. The shipping list identifies
determine the outcome of any damage
the contents with the unit numbers included
claim to be filed.
in the shipping group. Refer to the general
arrangement drawing for the location of Notification to carrier within 15 days for
each unit within the group lineup. Use this concealed damage is essential if loss
information to simplify the assembly resulting from unsettled claims is to be
operation and save unnecessary handling. eliminated or minimized.
1. When shipment arrives, note whether
equipment is properly protected from
the elements. Note trailer number on
which the equipment arrived. Note
blocking of equipment. During unloading,
make sure to count the actual items
unloaded to verify the contents as
shown on the delivery receipt.
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Instruction manual | GM-SG medium-voltage switchgear
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GM-SG medium-voltage switchgear | Instruction manual
Heavy weight.
Can result in death, serious injury or property damage.
Observe all handling instructions in this instruction manual to prevent
tipping or dropping of equipment.
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Instruction manual | GM-SG medium-voltage switchgear
Item Description
A Lifting plate
B Spreader beams
C
A C Lift cable
B
A B
Lifting points
One unit
123.89 (3,147
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GM-SG medium-voltage switchgear | Instruction manual
Indoor switchgear B
A
Before removing the protective packing
materials, indoor equipment may be moved
by crane with lift cables attached through
the packaging to the lifting bars on the top
of the switchgear. If crane facilities are
unavailable, or if tight spaces prevent use of C
a crane, rollers under the skids may be used.
C
Lifting indoor switchgear with crane G
Recommended lifting of indoor switchgear E
is by means of lifting cables connected to an G
overhead crane. The lifting cables should be C D
connected to the eyes in the top lifting bars
using properly rated shackles. One set of C
D
lifting bars is located near the front of the H E
switchgear, while another set of lift bars is D
F H
located closer to the middle of the
switchgear, as illustrated in Figure 2: Lifting F D
indoor switchgear with crane.
Item Description
A crane with sufficient height should be
used so the load angle (from horizontal) on A Secure lift beams to eyes in lift bars
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Instruction manual | GM-SG medium-voltage switchgear
Through hardware
Lifting outdoor switchgear with crane
(1/2" and 3/8") must The method of lifting outdoor Shelter-Clad
Previously
be removed from the walk-in and non-walk-in equipment is shown
positioned
switchgear
sides of the in Figure 5: Lifting outdoor switchgear with
switchgear and crane for switchgear structures while Figure
reinstalled after 6: Moving the aisle portion of outdoor
putting the units
switchgear shows the method of lifting the
together
aisle portion. The load angles (from
horizontal) on the lifting cables, as viewed
from the front or rear, must be at least 45
degrees. A lesser angle could damage the
Slide carefully equipment. The lifting cables must have
up to 6" (152 mm) spreader beams front-to-back and side-to-side
on smooth,
to protect the equipment.
unobstructed floor
The recommended lifting pipe size (Ref.
ASTM A-53) is type XXS 2-1/2" nominal
(2.875" (73 mm) actual OD, 1.771" (45 mm)
ID). The lifting pipe should be at least 24"
(610 mm) longer than the depth of the
switchgear and should include adequate
means to prevent the lifting cables from
Distribute slipping off of the lifting pipe during use.
force evenly Lifting of 27 kV switchgear must be limited to
Up to 6" (152 mm)
two sections at one time.
Figure 7: Moving outdoor switchgear with
Figure 4: Moving switchgear in obstructed areas without crane- final positioning
jacks and rollers shows a method of using
jacks on outdoor switchgear to facilitate the
use of rollers under the shipping skid. Care
must be used with this method to prevent
damage to the doors and to maintain stability
of the timbers.
For Shelter-Clad+ switchgear, please refer to
A the general arrangement drawing and
drawing with installation and handling
instructions for the equipment as the
equipment sizes and weights vary depending
upon the specific design of the outdoor
A enclosure and the options included in the
specific order. For Shelter-Clad+, the aisle and
switchgear are shipped attached to each
other on a common base.
Final movement of assembly
Proper final movement and connection of the
assembly requires that several items be
completed:
1. P
replan sequence of installation
B movements and connections.
2. W
here equipment must be slid into final
Item Description location, start with the left end shipping
group and continue in sequence. Secondary
A Spreader beam
B
B Lift pipe
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GM-SG medium-voltage switchgear | Instruction manual
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GM-SG medium-voltage switchgear | Instruction manual
Installation
For Shelter-Clad+ switchgear, please refer to In any case, the general arrangement
the general arrangement drawing and drawing will indicate the shipping groups,
drawing with installation and handling and their location within the lineup. Units
instructions for the equipment as the are assembled in accordance with the
equipment sizes and weights vary general arrangement.
depending upon the specific design of the
Before setting and erecting the cubicles,
outdoor enclosure and the options included
determine the correct location of each
in the specific order.
shipping group on the general arrangement
For Shelter-Clad+ switchgear, the aisle and drawing. Sweep the mounting surface to
switchgear are shipped attached to each remove all dirt and debris.
other on a common base.
Anchoring diagrams
For Shelter-Clad+ switchgear, refer to the
Figure Pages Description
order-specific drawings for lifting, handling,
support, and installation instructions. 8 17-18 Indoor
9 19-20 Shelter-Clad seismic
If columns are used, the diameter is to be
determined by purchaser. The columns, 9 21-22 Shelter-Clad non-seismic
however, should not be less than 12" 10 23-24 Non-walk-in seismic
(305 mm) diameter for sufficient contact, 10 25-26 Non-walk-in non-seismic
room for anchor bolts, and grouting in of
bed plates (if used). All shipping splits must Installing switchgear with throat
be properly supported. connection to power transformer
Any conduits which are installed in concrete When a transformer is connected to
must be perpendicular to switchgear switchgear using a throat connection, the
mounting surface. Conduits should extend a switchgear should be positioned next to the
minimum of 6.75" (171 mm) to a maximum transformer as shown in Figure 11: Throat
of 7.5" (190 mm) above mounting surface. connection. It is very desirable that the
This will allow the conduit to enter the switchgear be placed in position before
cubicle and exclude entry of water and positioning the transformer.
rodents. Exception: If switchgear will be If the transformer must be positioned first,
throat connected to a power transformer, conduit couplings should be provided in the
refer to "Installing switchgear with throat switchgear foundation so that the conduits
connection to power transformer" for do not extend more than 2" (51 mm) above
restrictions on height of conduits for both the switchgear mounting surface. The
primary and secondary conduits. switchgear should be positioned near the
Important: In the switchgear Refer to the detail and section view on transformer and just high enough to clear
primary entrance area, steel Figures 9 and 10 for suggested use of the secondary conduits but low enough so
reinforcing rods or mesh in conduit couplings and conduit nipples to that the throat on the switchgear will clear
concrete must not pass ease the installation. Conduits with conduit the opening in the transformer terminal
through the space shown on couplings can be embedded in the chamber (throat).
the general arrangement foundation concrete slab, with temporary When the switchgear is properly positioned
drawing, even though cored cap on the coupling to prevent entrance of so that the switchgear throat will fit into the
or bored holes in concrete construction debris. After the switchgear is transformer throat, move the switchgear
may miss rods or mesh. A placed on the foundation, the cap can be toward the transformer until the switchgear
single phase of a system removed from the coupling, and the throat extends approximately 2" (51 mm)
should not be encircled by removable cable opening cover drilled to fit into the transformer throat and the
ferrous metals. the conduit locations. Then a conduit nipple switchgear anchor bolts and conduits are
can be installed to bring the final conduit correctly aligned. With all points now in
elevation to 6.75-7.5” (171-190 mm) above alignment, conduit caps and floor plate
the switchgear mounting surface. conduit covers removed, carefully lower the
Installing shipping groups switchgear into its permanent position.
The proper erection method depends on After all leveling and anchoring operations
whether the units are shipped as one for the switchgear are complete, draw the
complete group, or in two or more shipping sliding throat collar of the switchgear throat
groups. into place against the transformer throat.
Tighten the throat hardware only enough to
compress the gasket. 17
GM-SG medium-voltage switchgear | Instruction manual
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear at each mounting bolt location must be level and in the same plane within 1/16 (1.52). There must not be
any projection above this plane within the area covered by the switchgear cubicles. If concrete, grouted sill channels, columns, pier supports,
etc., do not meet this requirement, it will be necessary to shim in the following manner. The six anchor bolt locations in each cubicle must freely
B
rest in firm contact with the mounting support surfaces. There must not be any projection or obstruction in other areas which may distort
cubicle. Do not force cubicle into firm contact by drawing down mounting bolts, as such drastic means will distort cubicles. Add 4 (102) square
shims adjacent to anchor bolts until firm contact is achieved. Check each bolt location, six per cubicle, and tighten bolts.
After switchgear is leveled and permanently welded or bolted in place, apply asphalt or epoxy grout between the foundation and the cubicle
C
floor. Slope the grout so the circuit breaker can easily be wheeled into and out of the cubicle.
When sill channels are used, user’s floor must not project above mounting surface of channels at any point within the floor area covered by the
D
switchgear cubicles.
E Dimensions in inches (mm).
F End sections only.
CL
Note: Sills wider than 4.0 (102) in
rear may encroach on downfeed
4.0 (102) conduit space
C D
Sill channels provided
by others unless
covered by contract.
Plan view
16.8 (427) 16.8 (427)
typical typical
1 Front view
(shown with optional 3.25 (427) 54.0 (1,372) 39.75 (1,010) 1.69 (43)
hinged rear doors)
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Instruction manual | GM-SG medium-voltage switchgear
Item Description
A Conduit height not to exceed 1.5 (38) above floor line.
Maximum cable areas:
Area A - 20.75 x 8.06 (527 x 205) for cables from either bottom circuit breaker out top (when top circuit breaker also exits from top) or from
top circuit breaker out bottom (when bottom circuit breaker also exits bottom)
B Area B - 20.75 x 10.81 (527 x 275) for cables from either top circuit breaker out top (when bottom circuit breaker also exits from top) or from
bottom circuit breaker out bottom (when top circuit breaker also exits bottom)
Area C - 26.0 x 19.5 (660 x 495) for cables from either nearest circuit breaker out top (when only this circuit breaker exits from top) or from
nearest circuit breaker out bottom (when only this circuit breaker exits bottom).
C Rear access area 37.0 (940) recommended or greater by code or regulation.
D Allow 30.0 (762) clearance for door swing on left-hand end.
Allow 72.0 (1,829) for circuit breaker withdrawal. Minimum drawout space for circuit breaker at floor level is 55.0 (1,397). Floor level must be
E
level 48.0 (1,219) in front of switchgear to allow proper operation of circuit breaker lift truck.
F Dimensions in inches (mm).
G Preferred location for secondary leads below (right-hand side optional).
H Preferred location for secondary leads above (right-hand side also available).
36.0 (914)
C
26.0 (660)
5.0 (127) 5.0 (127)
20.75 (527)
4.25 (108)
12.81
8.06
(325) Area A
(205) B 19.50
(205)
10.81
Area B
(275) Area C
A
D D
E E
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GM-SG medium-voltage switchgear | Instruction manual
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear at each mounting bolt location must be level and in the same plane within 1/16 (1.52). There must not be
any projection above this plane within the area covered by the switchgear cubicles. If concrete, grouted sill channels, columns, pier supports,
etc., do not meet this requirement, it will be necessary to shim in the following manner. The six anchor bolt locations in each cubicle must freely
B
rest in firm contact with the mounting support surfaces. There must not be any projection or obstruction in other areas which may distort
cubicle. Do not force cubicle into firm contact by drawing down mounting bolts, as such drastic means will distort cubicles. Add 4 (102) square
shims adjacent to anchor bolts until firm contact is achieved. Check each bolt location, six per cubicle, and tighten bolts.
After switchgear is leveled and permanently welded or bolted in place, apply asphalt or epoxy grout between the foundation and the cubicle
C
floor. Slope the grout so the circuit breaker can easily be wheeled into and out of the cubicle.
When sill channels are used, user’s floor must not project above mounting surface of channels at any point within the floor area covered by the
D
switchgear cubicles.
E Dimensions in inches (mm).
F End sections only.
CL
Note: Sills wider than 4.0 (102) in
rear may encroach on downfeed
4.0 (102) conduit space
Plan view
16.8 (427) 16.8 (427)
typical typical
1 Front view
Sill cannot project more than 3.81 (97)
from front of unit to allow entrance of
Front circuit secondary wiring Conduit height not
A B See detail 2 to exceed 1.5 (38)
breaker
(drawout side) above floor line
See detail 1
(shown with optional 3.37 (86) 62.39 (1,585) 54.0 (1,372) 1.69 (43)
hinged rear doors)
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Instruction manual | GM-SG medium-voltage switchgear
Item Description
A Conduit height not to exceed 1.5 (38) above floor line.
Maximum cable areas:
Area A - 20.75 x 8.06 (527 x 205) for cables from either bottom circuit breaker out top (when top circuit breaker also exits from top) or from
top circuit breaker out bottom (when bottom circuit breaker also exits bottom)
B Area B - 20.75 x 10.81 (527 x 275) for cables from either top circuit breaker out top (when bottom circuit breaker also exits from top) or from
bottom circuit breaker out bottom (when top circuit breaker also exits bottom)
Area C - 26.0 x 19.5 (660 x 495) for cables from either nearest circuit breaker out top (when only this circuit breaker exits from top) or from
nearest circuit breaker out bottom (when only this circuit breaker exits bottom).
C Rear access area 37.0 (940) recommended or greater by code or regulation.
D Allow 30.0 (762) clearance for door swing on left-hand end.
Allow 72.0 (1,829) for circuit breaker withdrawal. Minimum drawout space for circuit breaker at floor level is 55.0 (1,397). Floor level must be
E
level 48.0 (1,219) in front of switchgear to allow proper operation of circuit breaker lift truck.
F Dimensions in inches (mm).
G Preferred location for secondary leads below (right-hand side optional).
H Preferred location for secondary leads above (right-hand side also available).
36.0 (914)
C
26.0 (660)
5.0 (127) 5.0 (127)
20.75 (527)
4.25 (108)
12.81
8.06
(325) Area A
(205) B
19.0 (483)
10.81
Area B
(275) Area C
A
D D
4.95 (126)
E E between breaker
for 15 kV and 27kV
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GM-SG medium-voltage switchgear | Instruction manual
Figure 9a (15 kV): Anchoring outdoor type SGM-SG Shelter-Clad single-aisle switchgear
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear must be level and in the same plane within 1/16 (1.52). If concrete, grouted sill channels, columns, pier
B supports, etc., do not meet this requirement or if there are any projections higher than the support points and in line with the support
members, shims must be installed in the following manner to provide equivalent true surface for switchgear support.
The switchgear must be supported at each end, at the shipping splits, and along the length of its base at points not to exceeding a span of 6’
C (1.8 m). If columns are used, the diameter of these columns is to be determined by the customer for proper loading. However, they must not be
less than 12 (305) in diameter for sufficient contact with base (refer to Figures 3 and 4).
Allowing for space for shipping split and space for grouting in of bed plate if used. All shipping splits must be supported and taken into
D
consideration when foundation is constructed.
If shims are required, use 4 (102) square strips placed between the base and the foundation in the anchor bolt area where they will be clamped
E
in place.
Should location of 2.5 (64) XXS strong lift pipe (furnished by others) interfere with user’s primary conduit, it is suggested that a conduit
F coupling be installed in this location. The coupling should not project more than 1.0 (25) above the surface of foundation. After switchgear has
been positioned, a conduit nipple may be threaded into coupling.
G Dimensions in inches (mm).
179.71 (4,565)
Seismic
Factory assembly Factory assembly CL
18-658-172-315 40.75
hardened (1,035)
washer provided
by Siemens. Floor Aisle floor 1
line Switchgear base 6.0 (152)
Base
Foundation See detail 1
173.36 (4,403)
End view of single-aisle switchgear
Foundation anchors provided by 15.5 15.5
others. Note: Expansion anchor (394) (394)
shown. Other mechanical anchors typical typical
(J-bolt, sleeve, or similar) may also
be used. Anchors and hardware to
be .5 (13). Lifting pipe
Detail 2
provided by
1.43 (36) 1.3 (33) A B Conduit nipple provided by others 1.43 (36) others
End of
End of
base
base
base
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Instruction manual | GM-SG medium-voltage switchgear
Figure 9a (15 kV): Anchoring outdoor type SGM-SG Shelter-Clad single-aisle switchgear (continued)
Seismic Example:
Shipping group 1 Shipping group 2 Switchgear
3 lineup of seven
sections with a
three-section
shipping group
and a four-
section shipping
group
supported on
columns.
Switchgear
must be
anchored at
each end,
shipping split
joints, and at
intervals not
exceeding 6’
(1.8 m) along
the length of
Anchor Anchor Ground line Anchor D Anchor Anchor the switchgear
base.
Column
Rear view
This is just one example of supports using columns - refer to specific equipment arrangement on general arrangement
drawing provided for the equipment.
Equipment
sections
96.5
(2,451)
74.0 Aisle
(1,880) sections
23
GM-SG medium-voltage switchgear | Instruction manual
Figure 9a (15 kV): Anchoring outdoor type SGM-SG Shelter-Clad single-aisle switchgear (continued)
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear must be level and in the same plane within 1/16 (1.52). If concrete, grouted sill channels, columns, pier
B supports, etc., do not meet this requirement or if there are any projections higher than the support points and in line with the support
members, shims must be installed in the following manner to provide equivalent true surface for switchgear support.
The switchgear must be supported at each end, at the shipping splits, and along the length of its base at points not to exceeding a span of 6’
C (1.8 m). If columns are used, the diameter of these columns is to be determined by the customer for proper loading. However, they must not be
less than 12 (305) in diameter for sufficient contact with base (refer to Figures 7 and 8).
Allowing for space for shipping split and space for grouting in of bed plate if used. All shipping splits must be supported and taken into
D
consideration when foundation is constructed.
If shims are required, use 4 (102) square strips placed between the base and the foundation in the anchor bolt area where they will be clamped
E
in place.
Should location of 2.5 (64) XXS strong lift pipe (furnished by others) interfere with user’s primary conduit, it is suggested that a conduit
F coupling be installed in this location. The coupling should not project more than 1.0 (25) above the surface of foundation. After switchgear has
been positioned, a conduit nipple may be threaded into coupling.
G Dimensions in inches (mm).
179.71 (4,565)
Non-seismic
Factory assembly Factory assembly CL
41.62 (1,057)
118.89 110.21
Front panels
opening
(3,020) (2,799)
40.75
(1,035)
Clamp washers
provided by Floor
Base Aisle floor 5
Siemens. .75 (19) line Switchgear base 6.0 (152)
typical
Foundation See detail 5
173.36 (4,403)
End view of single-aisle switchgear
Foundation anchors provided by 15.5 15.5
others. Note: J-bolt anchor (394) (394)
shown. Other mechanical anchors typical typical
(expansion anchor, sleeve, or
similar) may also be used.
Anchors and hardware to be .75 Lifting pipe
Detail 6 (19). provided by
Conduit nipple provided by others others
End of
End of
base
base
base
24
Instruction manual | GM-SG medium-voltage switchgear
Figure 9a (15 kV): Anchoring outdoor type SGM-SG Shelter-Clad single-aisle switchgear (continued)
Non-seismic
Example:
Shipping group 1 Shipping group 2 Switchgear
7 lineup of seven
sections with a
three-section
shipping group
and a four-
section shipping
group
supported on
columns.
Switchgear
must be
anchored at
each end,
shipping split
joints, and at
intervals not
exceeding 6’
(1.8 m) along
the length of
Anchor Anchor Ground line Anchor D Anchor Anchor the switchgear
base.
Column
Rear view
This is just one example of supports using columns - refer to specific equipment arrangement on general arrangement
drawing provided for the equipment.
Equipment
sections
96.5
(2,451)
74.13 Aisle
(1,880) sections
25
GM-SG medium-voltage switchgear | Instruction manual
Figure 10a (15 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear must be level and in the same plane within 1/16 (1.52). If concrete, grouted sill channels, columns, pier
B supports, etc., do not meet this requirement or if there are any projections higher than the support points and in line with the support
members, shims must be installed in the following manner to provide equivalent true surface for switchgear support.
The switchgear must be supported at each end, at the shipping splits, and along the length of its base at points not to exceeding a span of 6’
C (1.8 m). If columns are used, the diameter of these columns is to be determined by the customer for proper loading. However, they must not be
less than 12 (305) in diameter for sufficient contact with base (refer to Figures 3 and 4).
Allowing for space for shipping split and space for grouting in of bed plate if used. All shipping splits must be supported and taken into
D
consideration when foundation is constructed.
If shims are required, use 4 (102) square strips placed between the base and the foundation in the anchor bolt area where they will be clamped
E
in place.
Should location of 2.5 (64) XXS strong lift pipe (furnished by others) interfere with user’s primary conduit, it is suggested that a conduit
F coupling be installed in this location. The coupling should not project more than 1.0 (25) above the surface of foundation. After switchgear has
been positioned, a conduit nipple may be threaded into coupling.
G Dimensions in inches (mm).
End of
base
base
99.23 (2,520)
26
Instruction manual | GM-SG medium-voltage switchgear
Figure 10a (15 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear (continued)
Example:
Seismic Switchgear
Shipping group 1 Shipping group 2
lineup of seven
3
sections with a
three-section
shipping group
and a four-
section
shipping group
supported on
columns.
Switchgear
must be
anchored at
each end,
shipping split
joints, and at
intervals not
exceeding 6’
(1.8 m) along
the length of
the switchgear
Anchor Anchor Anchor Anchor Anchor base.
Ground line D
Column
Rear view
This is just one example of supports using columns - refer to specific equipment arrangement on general arrangement
drawing provided for the equipment.
96.5 Equipment
(2,451) sections
27
GM-SG medium-voltage switchgear | Instruction manual
Figure 10a (15 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear (continued)
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear must be level and in the same plane within 1/16 (1.52). If concrete, grouted sill channels, columns, pier
B supports, etc., do not meet this requirement or if there are any projections higher than the support points and in line with the support
members, shims must be installed in the following manner to provide equivalent true surface for switchgear support.
The switchgear must be supported at the ends, at the shipping splits, and along the length of its base at points not to exceeding a span of 6’
C (1.8 m). If columns are used , the diameter of these columns is to be determined by the customer for proper loading. However, they must not be
less than 12 (305) in diameter for sufficient contact with base (refer to Figures 7 and 8).
Allowing for space for shipping split and space for grouting in of bed plate if used. All shipping splits must be supported and taken into
D
consideration when foundation is constructed.
If shims are required, use 4 (102) square strips placed between the base and the foundation in the anchor bolt area where they will be clamped
E
in place.
Should location of 2.5 (64) XXS strong lift pipe (furnished by others) interfere with user’s primary conduit, it is suggested that a conduit
F coupling be installed in this location. The coupling should not project more than 1.0 (25) above the surface of foundation. After switchgear has
been positioned, a conduit nipple may be threaded into coupling.
G Dimensions in inches (mm).
106.79 (2,712)
Non-seismic CL
Detail 6 3.84
2.5 (64)
(98)
18-658-172-315
hardened
.75 washer provided
(19) by Siemens. 118.71 110.32
typical (3,015) (2,802)
Foundation
Base
6.0 (152)
5
Floor Switchgear base
line
See detail 5
99.23 (2,520)
End view of non-walk-in outdoor switchgear 15.5 (394) 15.5 (394)
Foundation anchors provided by others. typical typical
Note: J-bolt shown. Other mechanical anchors
(expansion anchor, sleeve, or similar) may also
be used. Anchors and hardware to be .75 (19).
End of
base
base
99.23 (2,520)
28
Instruction manual | GM-SG medium-voltage switchgear
Figure 10a (15 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear (continued)
Non-seismic
Example:
Shipping group 1 Shipping group 2 Switchgear
7 lineup of seven
sections with a
three-section
shipping group
and a four-
section shipping
group
supported on
columns.
Switchgear
must be
anchored at
each end,
shipping split
joints, and at
intervals not
exceeding 6’
(1.8 m) along
the length of
Anchor Anchor Anchor D Anchor Anchor the switchgear
Ground line
base.
Column
Rear view
This is just one example of supports using columns - refer to specific equipment arrangement on general arrangement
drawing provided for the equipment.
Equipment
sections
96.5
(2,451)
29
GM-SG medium-voltage switchgear | Instruction manual
Figure 10b (27 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear must be level and in the same plane within 1/16 (1.52). If concrete, grouted sill channels, columns, pier
B supports, etc., do not meet this requirement or if there are any projections higher than the support points and in line with the support
members, shims must be installed in the following manner to provide equivalent true surface for switchgear support.
The switchgear must be supported at each end, at the shipping splits, and along the length of its base at points not to exceeding a span of 6’
C (1.8 m). If columns are used, the diameter of these columns is to be determined by the customer for proper loading. However, they must not be
less than 12 (305) in diameter for sufficient contact with base (refer to Figures 3 and 4).
Allowing for space for shipping split and space for grouting in of bed plate if used. All shipping splits must be supported and taken into
D
consideration when foundation is constructed.
If shims are required, use 4 (102) square strips placed between the base and the foundation in the anchor bolt area where they will be clamped
E
in place.
Should location of 2.5 (64) XXS strong lift pipe (furnished by others) interfere with user’s primary conduit, it is suggested that a conduit
F coupling be installed in this location. The coupling should not project more than 1.0 (25) above the surface of foundation. After switchgear has
been positioned, a conduit nipple may be threaded into coupling.
G Dimensions in inches (mm).
Seismic
End of
base
base
121.97 (3,099)
30
Instruction manual | GM-SG medium-voltage switchgear
Figure 10b (27 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear (continued)
Example:
Seismic Switchgear
Shipping group 1 Shipping group 2
lineup of seven
3
sections with a
three-section
shipping group
and a four-
section
shipping group
supported on
columns.
Switchgear
must be
anchored at
each end,
shipping split
joints, and at
intervals not
exceeding 6’
(1.8 m) along
the length of
the switchgear
Anchor Anchor Anchor Anchor Anchor base.
Ground line D
Column
Rear view
This is just one example of supports using columns - refer to specific equipment arrangement on general arrangement
drawing provided for the equipment.
119.25 Equipment
(3,029) sections
31
GM-SG medium-voltage switchgear | Instruction manual
Figure 10b (27 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear (continued)
Item Description
A The switchgear equipment represented was accurately aligned at the factory. This care ensures proper operation and fit of mating parts.
Support surfaces for the switchgear must be level and in the same plane within 1/16 (1.52). If concrete, grouted sill channels, columns, pier
B supports, etc., do not meet this requirement or if there are any projections higher than the support points and in line with the support
members, shims must be installed in the following manner to provide equivalent true surface for switchgear support.
The switchgear must be supported at the ends, at the shipping splits, and along the length of its base at points not to exceeding a span of 6’
C (1.8 m). If columns are used , the diameter of these columns is to be determined by the customer for proper loading. However, they must not be
less than 12 (305) in diameter for sufficient contact with base (refer to Figures 7 and 8).
Allowing for space for shipping split and space for grouting in of bed plate if used. All shipping splits must be supported and taken into
D
consideration when foundation is constructed.
If shims are required, use 4 (102) square strips placed between the base and the foundation in the anchor bolt area where they will be clamped
E
in place.
Should location of 2.5 (64) XXS strong lift pipe (furnished by others) interfere with user’s primary conduit, it is suggested that a conduit
F coupling be installed in this location. The coupling should not project more than 1.0 (25) above the surface of foundation. After switchgear has
been positioned, a conduit nipple may be threaded into coupling.
G Dimensions in inches (mm).
Non-seismic
18-658-172-315
3.84
hardened 2.5 (64) (98)
.75 washer provided
(19) by Siemens.
typical
Foundation
Base
128.38 118.18
(3,261) (3,002)
6.0
Floor (152) Switchgear base 1
line
See detail 1
Foundation anchors provided by others. 121.97 (3,099)
Note: J-bolt shown. Other mechanical anchors 15.5 (394) 15.5 (394)
End view of non-walk-in outdoor switchgear
(expansion anchor, sleeve, or similar) may also typical typical
be used. Anchors and hardware to be .75 (19).
End of
base
base
121.97 (3,099)
32
Instruction manual | GM-SG medium-voltage switchgear
Figure 10b (27 kV): Anchoring outdoor type OGM-SG non-walk-in switchgear (continued)
Non-seismic
Example:
Shipping group 1 Shipping group 2 Switchgear
7 lineup of seven
sections with a
three-section
shipping group
and a four-
section shipping
group
supported on
columns.
Switchgear
must be
anchored at
each end,
shipping split
joints, and at
intervals not
exceeding 6’
(1.8 m) along
the length of
Anchor Anchor Anchor D Anchor Anchor the switchgear
Ground line
base.
Column
Rear view
This is just one example of supports using columns - refer to specific equipment arrangement on general arrangement
drawing provided for the equipment.
Equipment
sections
119.25
(3,029)
33
GM-SG medium-voltage switchgear | Instruction manual
Item Description
H
A Transformer terminal
chamber
C B Riser
B
C Tighten hardware to
draw sliding collar into
G final position
D Access cover
C E Gasket
F Sliding cover
D E
A G Bus extension
F H Switchgear throat
B I Terminal chamber wall
34
Instruction manual | GM-SG medium-voltage switchgear
If the floor or grouted sill channels do arrangement plan view. Sweep the
not meet this requirement, it will be foundation to make certain it is free of
necessary to shim in the following pebbles and other debris. Check the general
manner. The six anchor bolt locations arrangement drawing for positioning of the
(refer to Figure 7: Anchoring indoor switchgear and sequence of installation if
type GM-SG switchgear) in each cubicle arrangement consists of more than one
must freely rest in firm contact with the shipping group.
mounting support surfaces. There must
Single-aisle, Shelter-Clad cubicles are
not be any projection or obstruction in
shipped in several sections, depending on
other areas that may distort the cubicle.
the size of the overall installation. The
Do not force cubicles in firm contact by switchgear structures are shipped in one or
drawing down anchoring bolts because more shipping groups, and the factory-
such drastic means will distort the assembled-aisle is similarly shipped in one
cubicles. Add 4" (102 mm) square shims or more shipping groups (refer to Figure 1
adjacent to anchor bolts until firm and Figure 2 of Figure 13: Instructions for
contact is achieved. Check each anchor factory-assembled-aisle type SGM-SG).
bolt location, six per cubicle (refer to
The equipment should be installed by
Figure 7: Anchoring indoor type GM-SG
placing the switchgear structures (refer to
switchgear).
Figure 2 of Figure 13: Instructions for
2. Tighten anchor bolts or weld the factory-assembled-aisle type SGM-SG) in
switchgear to sills. position first, and making the connections
between them, and placing the aisle groups
3. If the lineup consists of multiple groups,
(refer to Figures 1 and 2 of Figure 13:
move the next group into position with
Instructions for factory-assembled-aisle type
the front of units in line and tight
SGM-SG) in position after the switchgear
against the adjacent group. Do not bolt
structures are completed.
groups together at this time. Check that
the cubicles are in firm contact with the Determine the correct location of each
foundation at each corner and anchor shipping group as shown on the general
point and that bolt holes are in arrangement drawing. Ordinarily, the
alignment. Add 4“ (102 mm) square switchgear structures section on the left-
shims as necessary. Tighten the anchor hand end of the lineup should be installed
bolts. Now, bolt groups together. first, followed by the other switchgear
structures proceeding to the right end of the
4. After installation is complete, the lifting
complete lineup. Make connections
bar between units must be removed
between shipping groups before placing
and the unit lift bars pushed down
subsequent shipping groups in place.
inside the units. Note that bolts inside
the units that clamp the lift bars in The aisle sections should not be placed in
place must be loosened to allow position until all of the switchgear structure
movement of the lift bar and must be sections have been placed and the
retightened after bar has been lowered. interconnections made.
Anchoring, leveling and assembling Follow all instructions as given for
outdoor Shelter-Clad switchgear foundations and support of the switchgear.
In Shelter-Clad arrangements, the
switchgear (as shipped) is true and in
correct position relative to its support base.
The formed floor sections are a permanent
part of the switchgear structures and the
aisle groups, and are not to be loosened or
moved from position.
Verify the anchor bolt locations in the
concrete and all points shown in the general
35
GM-SG medium-voltage switchgear | Instruction manual
Aisle section
Figure 1:
Assembled SGM-SG
Switchgear
equipment sections
Figure 2:
Four shipping groups
shown
Left-side equipment
Right-side shipping group
equipment shipping (install second)
group (install first)
36
Instruction manual | GM-SG medium-voltage switchgear
Figure 3:
Right-side shipping
group installed
Right-side equipment
shipping group (facing circuit
breaker drawout side)
Foundation
Anchor bolts
Figure 4
Note: Seismic anchoring shown.
Non-seismic anchoring similar,
except for position of anchor bolts
and use of clamping bars. See order
general arrangement for specific
anchoring arrangement.
37
GM-SG medium-voltage switchgear | Instruction manual
Figure 5:
Left-side shipping
group installed
Left-side equipment
shipping group
Foundation
Anchor bolts
Figure 6
Equipment base
Workspace base
38
Instruction manual | GM-SG medium-voltage switchgear
Sealant strip
Rear roof-supports joint -
two 1/4-20 hardware
Temporarily remove cover and filter
to access roof-panel hardware
Figure 8
D
B
D
Item Description
A Roof cap
B Equipment roof
D C Aisle roof
A D 1/4-20 hardware
39
GM-SG medium-voltage switchgear | Instruction manual
Figure 9:
Right-side aisle
shipping group
installation
Right-side aisle
shipping group
Foundation
Anchor bolts
Header joint -
three 5/16-18
hardware
Figure 10
Note: Right side shown.
Left side same.
Header
Side-housing-panel joint -
five 5/16-18 hardware
Sealant strip
40
Instruction manual | GM-SG medium-voltage switchgear
Figure 11
Figure 12:
Left-side-aisle
shipping group
installation
Anchor bolts
Foundation
41
GM-SG medium-voltage switchgear | Instruction manual
Sealant strip
Roof-panel joint -
Figure 13 four 3/18-16 hardware
Roof-panel joint -
four 3/18-16 hardware
Remove and scrap all bracing after assembly. Plug floor mounting
holes with button-head screws after brace removal.
Roof gable
Gable cover
Roof gable
Gable end cover
Figure 14:
Roof gable
installation Gable end cover
42
Instruction manual | GM-SG medium-voltage switchgear
43
GM-SG medium-voltage switchgear | Instruction manual
2. Installing the next equipment shipping 2f. If additional shipping groups are
group (refer to Figure 5 of Figure 13: required to install the complete
Instructions for factory-assembled-aisle lineup of switchgear structures,
type SGM-SG.) repeat the steps in step 1.f and
section 2 until all groups have been
2a. M
ove the next switchgear
installed.
structures shipping group into
place. The front edge of the cubicle 3. Installing the right-side aisle shipping
base should be in line with those of group.
the previously installed group. This
3a. R
efer to Figure 9 of Figure 13:
will ensure a good fit with the aisle-
Instructions for factory-assembled-
floor plates. Make certain that the
aisle type SGM-SG. Move the right-
end of the group being installed is
side aisle shipping group into
tightly against the previously
position. Use great care in properly
installed group.
aligning all of the joining surfaces.
C
heck that the cubicles are in firm
3b. A
nchor, level and shim the aisle
contact with the supports and
shipping group as in step 1.d.
anchor points and that bolt holes
for interconnections (refer to Figure 3c. Join the right-side, end-trim panel
9: Interunit bolting locations) are in from the equipment shipping group
alignment. Repeat steps 1.d to 1.f to center support channel on the
and install all interconnection right-side aisle shipping group
hardware. (refer to Figure 10 of Figure 13:
Instructions for factory-assembled-
2b. Install interconnections hardware
aisle type SGM-SG). Verify sealant
(refer to Figure 12: Interunit bolting
strip is in place prior to joining
locations and Figures 6 and Figure
panels.
7 of Figure 13: Instructions for
factory-assembled-aisle type 3d. J oin the header from the right-side
SGM-SG.) Access to the hardware aisle shipping group to the roof
for the front roof-panel supports is support through the end-trim panel
through the opening available with (refer to Figure 10 of Figure 13:
the removal of the vented front Instructions for factory-assembled-
cover in step 1.f. Refer to Figures 7 aisle type SGM-SG). Verify sealant
and 11 of Figure 13: Instructions strip is in place prior to joining
for factory-assembled-aisle type panels.
SGM-SG.
3e. J oin the aisle roof panels to the
2c. A
fter all interconnecting hardware equipment roof panels. Refer to
is installed, replace the parts Figure 11 of Figure 13: Instructions
removed in step 1.f. for factory-assembled-aisle type
SGM-SG. Verify sealing strip is in
2d. J oin the roof panels and install roof
place prior to joining panels.
cap (removed in step 1.f) (refer to
Figure 7 of Figure 13: Instructions 3f. Remove the lifting plates on roof of
for factory-assembled-aisle type aisle group, and install roof caps
SGM-SG.) Verify that the sealant (refer to Figures 8 and 11 of Figure
strip is in place prior to joining the 13: Instructions for factory-
roof panels (refer to Figure 7 of assembled-aisle type SGM-SG).
Figure 13: Instructions for factory- Verify that all sealant strips are in
assembled-aisle type SGM-SG). place.
2e. C
aulk all joints with the metal filler 3g. Caulk all joints with metal filler
provided. provided.
44
Instruction manual | GM-SG medium-voltage switchgear
4. Installing the left-side aisle shipping 4h. Remove lifting plates on roof of
group. aisle group, and install roof caps
(refer to Figures 8 and 10 of Figure
4a. Refer to Figure 12 of Figure 13:
13: Instructions for factory-
Instructions for factory-assembled-
assembled-aisle type SGM-SG).
aisle type SGM-SG. Move the left-
Verify that all sealant strips are in
side aisle shipping group into
place.
position. Use great care in properly
aligning all of the joining surfaces. 4i. Caulk all joints with the metal filler
provided.
4b. Anchor, level and shim the aisle
shipping group as in step 1.d. 4j. If additional shipping groups are
required to install the complete aisle
4c. Join the bases of each shipping
section of the lineup, repeat the
group (refer to Figure 6 of Figure
steps in section 4 until all groups
13: Instructions for factory-
have been installed.
assembled-aisle type SGM-SG).
4k. After all aisle groups have been
4d. Join the aisle wall panels between
installed, remove temporary
the two aisle shipping groups.
shipping bracing from the aisle
Verify that all sealant strips are in
sections.
place. Refer to Figure 13 of Figure
13: Instructions for factory- 5. A
fter all equipment groups and aisle
assembled-aisle type SGM-SG). groups have been installed, install roof
gables, gable covers, and gable end-
4e. Join the left-side end-trim panel
covers as shown in Figure 14 of Figure
from the equipment shipping group
13 of Figure 13: Instructions for factory-
to the center support channel on
assembled-aisle type SGM-SG).
the left-side aisle shipping group
(refer to Figure 10 of Figure 13: 6. D
rill cable entrance covers to suit
Instructions for factory-assembled- conduit installation. Bolt the covers in
aisle type SGM-SG). Ensure sealant place.
strip is in place prior to joining
7. A
ll conduits should be sealed to prevent
panels.
air exchange and entrance of animals,
4f. Join the header from the left-side vermin or other foreign items. The use
aisle shipping group to the roof of a flame-resistant electric cable or
support through the end-trim panel duct-sealing system is recommended.
(refer to Figure 10 of Figure 13:
Anchoring, leveling and assembling
Instructions for factory-assembled-
outdoor Shelter-Clad+ switchgear
aisle type SGM-SG). Verify sealant
For Shelter-Clad+ switchgear, refer to the
strip is in place prior to joining
order-specific drawings for lifting, handling,
panels.
support, and installation instructions.
4g. Join the aisle roof panels to the
equipment roof panels. Refer to
Figure 11 of Figure 13: Instructions
for factory-assembled-aisle type
SGM-SG. Verify sealing strip is in
place prior to joining panels.
45
GM-SG medium-voltage switchgear | Instruction manual
Hazardous voltages.
Will cause death, serious injury or property damage.
Do not contact energized conductors.
Always de-energize and ground high-voltage conductors before
working on or near them.
46
Instruction manual | GM-SG medium-voltage switchgear
Figure 1
Temporarily remove
roof cap
Temporarily remove
roof header
Temporarily remove
right-hand door
assembly
Figure 2
Temporarily remove
roof cap
Temporarily remove
equipment end-trim
panels
47
GM-SG medium-voltage switchgear | Instruction manual
New equipment
shipping group
Reinstall rear
header panel,
vent panel and
filter
Figure 4
Reinstall roof cap
Reinstall equipment
end-trim panels
48
Instruction manual | GM-SG medium-voltage switchgear
Figure 5
Temporarily remove
roof cap
New aisle
shipping group
Figure 6
Reinstall right-hand
door assembly
49
GM-SG medium-voltage switchgear | Instruction manual
Heavy weight.
Can result in death, serious injury or property damage.
Always use extension rails to inspect primary fuses or to remove or
install rollout trays.
50
Instruction manual | GM-SG medium-voltage switchgear
10. Installing the new aisle shipping group Anchoring, leveling and assembling
(refer to Figures 5 and 6 of Figure 14: conventional outdoor non-walk-in
Type SGM-SG expansion). switchgear
In conventional outdoor non-walk-in
10a. Move the new aisle shipping
arrangements the switchgear (as shipped) is
group into place. Follow step 4 of
true and in correct position relative to
the installation instructions when
its support base. The formed floor base
placing and connecting the new
sections are a permanent part of the
aisle group to the existing aisle
switchgear, and are not to be loosened
group.
or moved from position.
10b. Temporarily remove the roof cap.
Verify the anchor bolt locations in the
10c. Reinstall the end-door assembly concrete and all points shown in the general
and roof header. Verify sealant arrangement plan view. Sweep the
strip is in place prior to joining foundation to make certain it is free of
panels. pebbles and other debris. Check the general
arrangement drawing for positioning of the
10d. Join the aisle roof panels to the
switchgear and sequence of installation if
equipment roof panels. Verify
arrangement consists of more than one
sealant strip is in place prior to
shipping group.
joining panels.
1. R
emove nuts from all anchor bolts,
10e. Reinstall the roof cap.
remove caps from all secondary conduit
10f. Reinstall the vented front cover stubs and remove covers from secondary
panel. openings in cubicle floor plates.
10g. Install the new roof gables, gable The arrangement may consist of a single
covers and gable end covers. complete shipping group, or may be split
into a number of shipping groups for a
10h. Caulk all joints with the metal
long lineup. Refer to Figure 15:
filler provided.
Instructions for non-walk-in type
11. Run aisle wiring from the terminal block OGM-SG switchgear. Move the first
in existing end units, through the barrier group into position.
and header to the junction box area.
2. T
he switchgear equipment was
12. Make all electrical connections as accurately aligned at the factory. This
instructed in instruction manual or care insures proper operation and fit of
shown on drawings. mating parts. Supporting surfaces for
the switchgear’s 6" (152 mm) base must
13. Drill cable entrance covers to suit
be level and in the same plane within
conduit installation. Bolt the covers in
0.06” (1.6 mm). If concrete, grouted
place.
channels, pier supports, etc., do not
14. All conduits should be sealed to prevent meet this requirement, or if there is any
air exchange and entrance of animals, projection higher than the support
vermin or other foreign items. The use points in line with the base, shims must
of a flame-resistant electric cable or be installed in the following manner to
duct-sealing system is recommended. provide an equivalent true surface for
switchgear support.
Outdoor switchgear groups which have
been assembled on an 6" (152 mm) base
must be supported along this base with
a span between support points not
exceeding 72" (1,829 mm). Support
must be provided at each end, at the
side of every second cubicle, and at
shipping splits.
51
GM-SG medium-voltage switchgear | Instruction manual
If shims are required, use 4" (102 mm) 8. Install interconnections hardware (refer
square strips placed between the bottom to Figure 12: Interunit bolting locations
of the base and the foundation, in the and Figures 6 and Figure 7 of Figure 15:
anchor bolt area where they will be Instructions for non-walk-in type
clamped firmly in place. Do not force OGM-SG switchgear). Access to the
cubicle in firm contact by drawing down hardware for the front roof-panel
anchoring bolts as such drastic means will supports is through the opening
distort cubicles. available with the removal of the vented
front cover in step 5. Refer to Figures 7
3. Anchor and level this group, shimming
of Figure 15: Instructions for non-
as needed to obtain proper support of
walk-in type OGM-SG switchgear.
the equipment. Anchoring (and
shimming) locations are shown in Figure 9. After all interconnecting hardware is
10: Anchoring outdoor type OGM-SG installed, replace the parts removed in
non-walk-in switchgear. step 5.
4. Add clamp washers and nuts to anchor 10. Join the roof panels and install roof cap
bolts and tighten securely. For (removed in step 5) (refer to Figure 7 of
equipment required to withstand seismic Figure 15: Instructions for non-walk-in
disturbances, clamp washers are not type OGM-SG switchgear) Verify that the
used. Instead, install anchoring sealant strip is in place prior to joining
hardware through the holes in the base the roof panels (refer to Figure 7 of
channel as shown in refer to Figure 4 of Figure 15: Instructions for non-walk-in
Figure 15: Instructions for non-walk-in type OGM-SG switchgear).
type OGM-SG switchgear.
11. Caulk all joints with the metal filler
5. Temporarily, remove the roof cap and provided.
the vented front cover at the top of the
12. If additional shipping groups are
left-end section, rear cover and filter of
required to install the complete lineup
the first shipping group (refer to Figure
of switchgear structures, repeat the
7 of Figure 15: Instructions for non-
steps in steps 5-11 until all groups have
walk-in type OGM-SG switchgear). This
been installed.
vented roof cover will be replaced when
the second shipping group has been 13. Check all circuit breaker compartments
connected. for free movement of the shutters.
6. Installing the next equipment shipping Expanding length of existing
group (refer to Figure 5 of Figure 15: conventional outdoor non-walk-in
Instructions for non-walk-in type switchgear by addition of units
OGM-SG switchgear). Expanding the length of existing
conventional outdoor non-walk-in
7. M
ove the next switchgear structures
switchgear by field addition of units should
shipping group into place. The front
be handled in the same general manner as
edge of the cubicle base should be in
Shelter-Clad switchgear with the exception
line with those of the previously
that there is no aisle with which to be
installed group. This will ensure a good
concerned. Follow the instructions given
fit with the aisle-floor plates. Make
under expanding length of existing Shelter-
certain that the end of the group being
Clad switchgear by addition of units.
installed is tightly against the previously
However, note that only roof channels, bus
installed group.
compartment barriers and end plates need
Check that the cubicles are in firm to be removed on conventional outdoor
contact with the supports and anchor non-walk-in switchgear.
points and that bolt holes for
interconnections (refer to Figure 12:
Interunit bolting locations) are in
alignment. Repeat steps 3 to 5 and
install all interconnection hardware.
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Instruction manual | GM-SG medium-voltage switchgear
Figure 1:
Assembled OGM-SG
Front header covers
Figure 2:
Two shipping
groups shown
(rear view)
Right-side equipment
shipping group
(install first)
Left-side equipment
shipping group
(install second)
53
GM-SG medium-voltage switchgear | Instruction manual
Figure 3:
Right-side shipping
group installed
Right-side equipment
shipping group (facing circuit
breaker drawout side)
Foundation
Anchor bolts
Figure 4
Note: Seismic anchoring shown.
Non-seismic anchoring similar,
except for position of anchor bolts
and use of clamping bars. See order
general arrangement for specific
anchoring arrangement.
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Instruction manual | GM-SG medium-voltage switchgear
Figure 5:
Left-side shipping
group installed
Foundation
Anchor bolts
Figure 6
Equipment base
55
GM-SG medium-voltage switchgear | Instruction manual
Sealant strip
Figure 8
B
C
Item Description
A Roof cap
C B Equipment roof
A
C 1/4-20 hardware
56
Instruction manual | GM-SG medium-voltage switchgear
Electrical connections
Hazardous voltages.
Will cause death, serious injury or property damage.
Do not contact energized conductors.
Always de-energize and ground high-voltage conductors before
working on or near them.
57
GM-SG medium-voltage switchgear | Instruction manual
If acccess to the main bus is impeded by 4. Observe the relationship of the bus bar
installed equipment, access to the main bus to the circuit breaker riser (for example,
can usually be achieved by removal of whether bus bar is in front of, or behind,
barrier F (refer to Figure 28: Typical cable the circuit breaker riser). Maintain this
termination configurations). Barrier F is relationship when connecting bus bars.
located in the upper portion of the lower Spacers are required in some bus joint
primary compartment and is readily connections.
accessible from the front of the section.
5. Assemble all joints with the parts dry.
For some arrangements it may be necessary Do not use any grease or "no-oxide"
to remove items between the main bus product.
barriers and the rear of the unit in order to
Note: All main bus hardware furnished is
gain full access. After completion of the bus
plated high strength steel. Cap screws are
assembly and insulation, these items should
1/2"-13 SAE grade 5. Do not substitute with
be reassembled in reverse sequence.
smaller or lower grade hardware
1. Molded plastic insulation boots for bus than supplied.
bar joints are normally shipped factory
6. Use proper hardware. Heavy flat washers
installed at shipping splits. Note their
are used on both sides of the bus bar
location and orientation, so they may be
joint under the cap screw head and as
properly reinstalled after the joint is
well as under the nut and lockwasher.
bolted together. Carefully remove and
These washers ensure an evenly
save the nylon hardware and the boot.
distributed force around each bolt,
2. All surfaces must be free of dust, dirt or producing a low-resistance joint. Proper
other foreign material. Do not use any torque value produces a joint of
abrasive cleaner on plated contact adequate pressure without cold flow
surfaces. Cleaning is normally not (refer to Figure 18: Bus bar joint
necessary and should not be done assembly).
unless parts are badly tarnished. If
7. Assemble all joints shown in Figures 15
cleaning is necessary, use a mild cleaner
through 18. Install all hardware the
and thoroughly rinse the parts to
same way that factory bus connections
remove all residue. Keep cleaning agent
were installed. Hardware must be
off insulation.
aligned properly or molded insulators
3. Before assembling any bus bar joint,
7a. P
lace a flat washer on the cap screw
check that the bus bar is inserted
(bolt) and insert the cap screw
through bus supports (when required)
through the bus joint towards rear
and interunit bus supports, including
of unit.
neoprene grommets and insulator rings
(inserts) when the option is furnished. 7b. P
lace a flat washer against the bus
Grommets (refer to Figure 20: Typical bar with a lock washer between the
installation of insulating boot) are used flat washer and the nut.
to support the bus bars in the insulator Alternatively, place a Belleville
rings (inserts). Observe the factory washer with the conical side facing
positioning of these grommets when outwards.
connecting at shipping splits to ensure
7c. Spacers are required at certain bus
that bus bars will line up properly.
joints to insure the cross sectional
Normally, the bus bar is oriented in the
area of the joint. The conditions
insert toward the front. Neoprene
where these spacers are required
grommets are to be installed centered in
vary with the type of bus joint (refer
the insert.
to Figure 18: Main bus joints
connection configurations).
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Instruction manual | GM-SG medium-voltage switchgear
8. Torque the 1/2"-13 SAE Grade No. 5 cap The ANSI/IEEE requirements for bus
screws to 50-75 lb-ft (68-102 Nm) insulation in metal-clad switchgear are
torque. (If special hardware is required contained in ANSI/IEEE C37.20.2 clause 7.9,
by an order, other torque values will be which reads as follows:
supplied with field assembly drawings.)
"This insulating covering is a requirement
9. Install insulation boots or tape joints of metal-clad switchgear and is provided
where required per instructions in to minimize the possibility of
following sections. communicating faults and to prevent the
development of bus faults that would
10. Connect ground bus (refer to Figure 30:
result if foreign objects momentarily
Ground bus connection). Insert bar in
contacted bare bus. This insulating
side wall opening to overlap the ground
covering is usually only a part of the
bus in adjacent cubicles.
primary insulation system, and in such
11. Torque the 3/8-16 SAE Grade 5 cap cases the outer surface of this insulating
screw used in the ground bus to covering will not be at ground potential.
25-40 lb-ft (34-54 Nm). It should not be assumed, therefore, that
personnel can contact this insulating
Bus insulation
covering with complete safety."
Bus and connections are insulated in metal-
clad switchgear as part of a coordinated
Bus joint-insulation boots
insulation system. Air or creep distance plus
Standard and repetitive bus bar joints are
bus insulation combines to provide the
normally provided with insulation boots
needed insulation level. BUS INSULATION
installed at the factory (refer to Figure 20:
IS NOT DESIGNED TO PREVENT SHOCK.
Typical installation of insulating boot). After
Epoxy insulation applied in a fluidized bed shipping split connections are completed in
process is normally furnished on the bus the field, bus bar joints at shipping splits
bars. Bus joints are normally insulated with must be insulated as part of the total
boots. Taping is also used for bus-joint insulation system. Normally boots are
insulation. provided for field completed shipping split
joints and are shipped in the location where
they will finally be installed (refer to Figure
22: Connection of bus at shipping splits).
Hazardous voltage.
Will cause death, serious injury and property damage.
Do not contact energized conductors.
De-energize and ground high-voltage conductors before working on or
near them.
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GM-SG medium-voltage switchgear | Instruction manual
Porcelain or cycloaliphatic
epoxy bus support (grommet/
inserts optional) Glass-polyester support Insulation boot
C B A
Typical rating
A A
(4,000 A)
(3,000 A)
B B
(1,200 A or
C C
2,000 A)
Note: For illustration only shown with three bars in phase A and two in phase B and one in phase C for connection to breaker cells in
lower and upper compartments. Connection to top compartment shown dashed. Illustration depicts arrangement with optional
porcelain or cycloaliphatic epoxy bus support inserts.
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Instruction manual | GM-SG medium-voltage switchgear
Typical rating A A
(4,000 A)
(3,000 A)
B B
(1,200 A or
C C
2,000 A)
Note: For illustration only shown with three bars in phase A and two in phase B and one in phase C. Illustration depicts arrangement
with standard molded glass-polyester bus support or optional high track-resistance molded bus support, or optional high track-
resistance material support.
61
GM-SG medium-voltage switchgear | Instruction manual
Spacer if no
circuit breaker
in upper cell
One main bus bar One main bus bar Two main bus bars Three main bus bars
One 1/4 x 4 copper or One 3/8 x 6 copper Two 3/8 x 6 copper Three 3/8 x 6 copper
One 3/8 x 6 copper
Note: 27 kV bus bars are 1/2 x 5 copper for 2,000 A and 3,000 A
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Instruction manual | GM-SG medium-voltage switchgear
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GM-SG medium-voltage switchgear | Instruction manual
Item Description
A Connection bolts minimum four 1/2" diameter
B Grommet
C Bolting cavity allows for full overlap of tap or splice plate and for any number of connection bolts used
D Bus
E Tap
F Boot closing flaps secured with nylon hardware
B B
Width of bus
B B
D D
B
B
Width of insulation on tap
Width of tap
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Instruction manual | GM-SG medium-voltage switchgear
A. S
hipping split, as shipped. Insulation B. S
hipping split assembly in progress. C. Insulation boots have been reinstalled. Unit
boots are factory installed in correct Insulation boots have been removed and is ready for reinstallation of main bus
location. Bus bars and hardware are bus bars have been installed. Connection compartment barrier (designated R in
mounted on a temporary shipping bolts have been correctly torqued. Unit is Figure 28: Typical cable termination
bracket in one of the units to be ready for reinstallation of insulation boots. configurations).
connected. (Bus bars and hardware may
be packed separately in unusual
situations.)
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GM-SG medium-voltage switchgear | Instruction manual
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Instruction manual | GM-SG medium-voltage switchgear
Ground connections
Note: Dimensions are for C A common ground bus is incorporated in all
reference only and are in inches D units for properly grounding the equipment
(mm). Size and location of stress
after installation.
cone as recommended by cable E
manufacturer. The ground bus extending through the
switchgear is accessible in the primary cable
F C area of each unit. The interunit connector
has provisions for two bolts at each end. For
ease of assembly, install bottom bolts first.
B Verify that the ground bar to the circuit
breaker cell is also bolted to interunit bar, as
G
shown in Figure 29: Ground bus connection.
A Provision for connecting the ground bus
must be made in such a manner that a
reliable ground connection is obtained.
A
Consult latest National Electrical Code®
(NFPA 70®) for ground connection
standards.
Temporary ground connections
H It is strongly recommended that no work be
done on current carrying parts until these
I parts have been disconnected from the
system and solidly grounded. One method
of solidly grounding the high-voltage circuit
Item Description is by use of a grounding device. This device
is placed in a cubicle in the same manner as
Voltage 4.76 kV 8.25 kV and 15 kV 27 kV
a circuit breaker and provides a path to
A 2" (51 mm) 4" (102 mm) 6” (152 mm) ground. It is furnished only when specified
Size and location of in the contract.
stress cone as
B 7" (178 mm) 18" (457 mm) recommended by
stress cone
manufacturer
4.25” (108 mm)
C 1.5" (38 mm) minimum overlap
min. overlap
D Bus insulation
E Mastic pad
1" or 2" tape (half-lapped) / 8.25 kV and 15 kV three layers /
F
4.76 kV two layers / 27 kV six layers
G Build up equal to insulation thickness
H Ground sensing current transformer
Ground lead to shielding at stress cone must pass
I through current transformer as shown for proper relay
operation
Hazardous voltage.
Will cause death, serious injury and property damage.
Do not contact energized conductors.
De-energize and ground high voltage conductors before working on or
near them.
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GM-SG medium-voltage switchgear | Instruction manual
E B
B
C
B A A B
Item Description
Voltage 4.76 kV 8.25 kV and 15 kV 27 kV
Phase-to-phase Phase-to-phase Phase-to-phase
A
B 1.75" (44 mm) minimum 3.25” (83 mm) min. 5.75” (146 mm) min.
A
Phase-to-ground Phase-to-ground Phase-to-ground
B
1.75” (44 mm) minimum 3.25" (83 mm) min. 4.25” (108 mm) min.
1" or 2" tape (half-lapped) / 8.25 kV and 15 kV three layers /
C C
4.76 kV two layers / 27 kV eight layers
C
F D D 1.5" (38 mm) minimum overlap
E
E Insulated phase ends
F Mastic pad
Item Description Figure 25: Typical cable terminal mounting and insulation
A Control cable
B Terminal block
C Seal
D Conduit
E Floor line
F 1.0" (25 mm) maximum
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Instruction manual | GM-SG medium-voltage switchgear
1
GS
Type Type
GMSG GMSG
circuit circuit
breaker breaker
GS
F R
GS
A
Type Type
GMSG GMSG
circuit circuit
breaker breaker
GS
A. Two feeder circuit breakers. Cables bottom exit. B. Two feeder circuit breakers. Cables top exit.
GS
2 -VT'S
FRONT
1200A 33.63
VCB
GS GS GS
0.00
SWITCHGEAR BASE
SECTION NO. 01
69
GM-SG medium-voltage switchgear | Instruction manual
A B
C
Front of unit
Item Description
A Right rear side sheet
B Right mid side sheet
C Ground bar to cable area
D Connector to circuit breaker cell
E Interunit ground bar
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Instruction manual | GM-SG medium-voltage switchgear
Instrument
transformers
Hazardous voltage.
Will cause death, serious injury and property damage.
Do not touch shutter or barrier if equipment is energized.
De-energize and ground high-voltage conductors before working on or
near them.
Circuit breaker/auxiliary Auxiliary/auxiliary Figure 30a: Typical VT, CPT and CPT
fuse rollout configuration
Type C VT
GMSG
circuit
breaker D CPT
1 2 3 4
VT VT
E E
A
CPT
F F CPT
2 -VT'S 3 -VT'S
FRONT
FRONT
FRONT
B
3009423926
VCB VCB VCB
01
SECTION NO. 01 SECTION NO. 02 SECTION NO. 03
LINE
02
DRAW
Cell Cell location Rollout tray may be used for: Table 2a: Typical VT, CPT and CPT 03
VT
C
A (upper) CPT up to 15 kVA single phase
D
Fuses on a withdrawable tray for CPT installed in cell locations E and
F (over 15 kVA single phase, or any three phase)
E VT
VT
B (lower) CPT up to 15 kVA single phase
F
Fuses on a withdrawable tray for CPT installed in rear of section (over
15 kVA single phase, or any three phase), or remote
Table 2b: Typical VT, CPT and CPT fuse rollout configuration REAR VIEW
Hazardous voltage.
Will cause death, serious injury and property damage.
Do not place hands or objects into rollout trays until the rollout tray is
fully withdrawn from the cell.
When inserting or withdrawing a rollout tray, always complete the
action in one continuous motion.
Heavy weight.
Can result in death, serious injury or property damage.
Always use extension rails to inspect primary fuses or to remove or
install rollout trays.
Operating sequence (up to 17.5 kV Using the handle on the rollout tray, pull the
without SIERS) tray in a smooth motion from the fully
Refer to Figure 31: VT rollout operating inserted (CONNECTED) position to the fully
sequence. withdrawn (DISCONNECTED) position. Then,
engage the handle/interlock latch with the
To disconnect VT rollout from primary
hole in the guide rail on the right side of the
circuit
cell.
Grasp the handle/interlock latch on the right
side of the rollout tray, and rotate the Removing a VT rollout tray from a cell
handle downward while pulling the handle If a VT rollout tray is to be withdrawn for
horizontally towards the center of the unit. access to the primary fuses, or completely
The handle will lodge in a "notched" area in removed from a cell, insert the two
the mounting bracket, and the interlock extension rails into the fixed rails prior to
portion of the handle will be withdrawn following the steps listed above for
from the guide rail on the side of the cell. disconnecting the VT rollout. Verify the
When the handle is operated to the extension rails are properly secured in place
unlatched position, the rollout tray will be (refer to item C of Figure 31: VT rollout
free to move. operating sequence).
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GM-SG medium-voltage switchgear | Instruction manual
A. V
T rollout tray in CONNECTED position. B. Handle/interlock bar retracted to allow rollout
Handle/interlock bar fully extended to secure tray to be withdrawn.
VT rollout tray in cell.
C. E
xtension rail being inserted. D. V
T rollout tray withdrawn to allow inspection of
fuses.
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Instruction manual | GM-SG medium-voltage switchgear
Roll the VT rollout tray from the cell on the Removing a CPT rollout tray or a CPT fuse
extension rails using the handle located on rollout tray from a cell
the front cover of the rollout tray. Primary If the CPT rollout tray or CPT fuse tray is to
fuses may be inspected or replaced while be withdrawn for access to the primary
the VT rollout tray is withdrawn onto the fuses, or removed completely from a cell,
extension rails. The VT rollout tray may be insert the two extension rails into the fixed
removed from the extension rails by using rails prior to following the directions listed
the approved Siemens rollout tray lifting for disconnecting the CPT rollout tray or CPT
device (refer to Figure 42: Lift truck with fuses. Verify the extension rails are properly
circuit breaker and lift truck with rollout secured in place (refer to item C in Figure
tray), or a lift sling rated for a minimum of 31: VT rollout operating sequence). Roll the
380 lbs (172 kg) (refer to Figure 56: Lift CPT rollout tray or CPT fuses from the cell
sling) and a suitable crane. onto the extension rails using the handle
located on the front cover of the CPT rollout
Connecting a VT rollout tray
tray. Primary fuses may be inspected or
Connecting (inserting) the VT rollout tray is
replaced while the CPT rollout tray or CPT
the reverse of the disconnecting operation.
fuse tray is withdrawn on the extension
The handle/interlock bar must be in the
rails. The CPT or CPT fuse rollout tray may be
"notched" area in the mounting bracket,
removed from the extension rails by using
with the interlock bar withdrawn. Push the
the approved Siemens rollout tray lifting
VT rollout tray in firmly to the fully
device (refer to Figure 42: Lift truck with
CONNECTED position. When this is done, a
circuit breaker and lift truck with rollout
hole in the extension rail should align with
tray), or a lift sling rated for a minimum of
the handle/interlock bar, that will allow the
380 lbs (172 kg) (refer to Figure 56: Lift
handle/interlock bar to be released, locking
sling) and a suitable crane.
the rollout tray into the CONNECTED
position in the unit. Procedure to connect a CPT rollout tray or
a CPT fuse rollout tray
Disconnecting a CPT rollout tray or a CPT
Connecting (inserting) the CPT rollout tray
fuse rollout tray
or CPT fuse tray is the reverse of the
Refer to Figure 32: CPT fuse rollout tray with
disconnecting operation. The secondary
key interlocks. Withdrawal of a CPT rollout
molded-case circuit breaker must be in the
or a CPT fuse rollout is similar to withdrawal
OPEN position, and if a key interlock is
of a VT rollout, except that the secondary
involved, the key must be inserted in the
circuit breaker must be opened before the
interlock cylinder on the rollout tray. The
rollout tray can be withdrawn. If the
handle/interlock bar must be in the
secondary molded-case circuit breaker is
"notched" area in the mounting bracket,
mounted directly on the rollout tray, the
with the interlock bar withdrawn on the side
circuit breaker will be mechanically
of the rollout. Push the rollout tray in firmly
interlocked with the handle/interlock bar. If
to the fully CONNECTED position. When this
the circuit breaker is separately mounted,
is done, a hole in the extension rail should
the circuit breaker will be key interlocked
align with the handle/ interlock bar, which
with the handle/interlock bar. Opening of
will allow the handle/interlock bar to be
the circuit breaker will allow operation of
released, locking the rollout tray into the
the key interlock, which will make the key
CONNECTED position in the unit.
available. This key should then be inserted
in the key interlock on the rollout tray, to Once the rollout tray is fully inserted and
allow the tray to be withdrawn. the handle/interlock bar fully extended,
molded-case circuit breaker may be closed,
either directly if mounted on the rollout
tray, or indirectly if a key interlock is
involved.
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GM-SG medium-voltage switchgear | Instruction manual
A. V
T rollout tray in CONNECTED position. B. Handle/interlock bar retracted to allow rollout
Handle/interlock bar fully extended to secure tray to be withdrawn.
VT rollout tray in cell.
C. E
xtension rail being inserted. D. V
T rollout tray uninstalled to show fuses.
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Instruction manual | GM-SG medium-voltage switchgear
C. S
tep 3: Key interlock on rollout tray is
extended, preventing operation of
handle/interlock bars. Insert key,
A. Step 1: Secondary circuit breaker rotate key interlock, withdrawing
is closed. Open secondary interlock so that handle/interlock bar
circuit breaker. is free to move.
77
GM-SG medium-voltage switchgear | Instruction manual
Hazardous voltage.
Will cause death, serious injury and property damage.
Do not insert a circuit breaker into a cell intended for a circuit breaker
with ratings above those of the circuit breaker being inserted.
Verify that the circuit breakers and cubicles have appropriate ratings
and properly located interference blocking plates and angles before
attempting to insert a circuit breaker.
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Instruction manual | GM-SG medium-voltage switchgear
C
A B
E
F F
H
K
G J G
I
Item Description
A CT barrier
B Shutter (behind barrier)
C TOC switch terminals
D MOC switch terminals
E MOC switch operator
F Shutter operating linkage
G Guide rails
H Interface blocking plate (rating interlock)
I Trip-free and racking interlock padlock provisions
J Racking mechanism
K Ground bar
L Secondary disconnect
79
GM-SG medium-voltage switchgear | Instruction manual
A B
E
C
Item Description
A Closed circuit breaker interlock
B Rating interlock
C Trip-free interlock
D Racking mechanism release handle
E Ground disconnect
F Circuit breaker frame
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Instruction manual | GM-SG medium-voltage switchgear
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GM-SG medium-voltage switchgear | Instruction manual
Hazardous voltage.
Will cause death, serious injury and property damage.
Read instruction manuals, observe safety instructions and use
qualified personnel.
After performing the spring discharge check 2. Local HMI: Basic type as in configuration
(with control power de-energized), remove 1 plus local HMI panel personal
the circuit breaker from its switchgear computer (PC) interface for use with the
cubicle. user’s PC.
If your equipment has the optional portable 3. SCADA: Basic type as in configuration 1
electrical-racking device accessory, refer to plus custom interface with SCADA or
Annex A for instructions for this device, other control system.
which supplement the instructions in this
For further information, refer to instruction
section. The electrical-racking device is only Figure 38: Racking of circuit breaker
manual EMMS-T40013-00-4A00.
suitable for use with circuit breaker cells with door closed
equipped with the necessary mounting 1. Insert the racking crank on the racking
brackets. screw on the front of the circuit breaker
cell, and push in (refer to "Racking crank
Siemens integrated electrical-racking
engagement procedure"). This action
system (SIERS) (optional)
operates the racking interlock latch.
An electrical-racking system integrated into
Figure 38: Racking of a circuit breaker
the racking mechanism of a circuit breaker
with door closed shows racking of a
compartment is optionally available. The
circuit breaker.
SIERS system allows an operator to control
the racking of a circuit breaker from a 2. Rotate the racking crank
remote location (outside the arc-flash counterclockwise until the circuit
boundary) without the need to install a breaker is in the DISCONNECT position.
portable racking accessory. This reduces the
3. Release the circuit breaker release latch
need for personal protective equipment
and pull the circuit breaker out of the
required by NFPA-70E®.
DISCONNECT position. The circuit
The SIERS system is available in three breaker can now be removed from the
configurations: cubicle.
1. B
asic: Each circuit breaker cell is 4. The circuit breaker is now free to be
equipped with an integrated electrical- rolled out on the floor using handles as
racking system, which includes a fixed- shown in Figure 39: Removal of a circuit
mounted, high-torque gear motor and breaker. The wheels of the circuit
logic-control module. A control pendant breaker are at floor level (unless the
is provided, and a compartment switchgear is installed on a raised pad),
mounted connector for supplying and one person can easily handle the
control power from the switchgear, or unit.
from an external supply (either 120 Vac
or 125 Vdc). Typically, one control
pendant is supplied per lineup.
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Instruction manual | GM-SG medium-voltage switchgear
Heavy weight.
Can result in death, serious injury or property damage.
Always use extension rails to remove or install a circuit breaker not
installed at floor level.
Heavy weight.
Can result in death, serious injury or property damage.
Never transport a circuit breaker on a lift truck or other lifting device
with the circuit breaker in the raised position.
Removal of a circuit breaker from a cell The procedure for removal of a circuit
not at floor level breaker not located at floor level is:
Removal of a circuit breaker from a cell
1. Close the circuit breaker compartment
above floor level (e.g., in indoor switchgear
door and secure all latches.
on a raised "housekeeping" pad, in the lower
cells of non-walk-in outdoor switchgear, or 2. Insert the racking crank on the racking
in the upper cells of all types of switchgear) screw on the front of the circuit breaker
requires the use of the accessory extension cell, and push in (refer to "Racking crank
rails. engagement procedure"). This action
operates the racking interlock latch.
Removal of a circuit breaker from a cell
above floor level is similar to removal of a 3. Rotate the racking crank
circuit breaker at floor level, with several counterclockwise until the circuit
additional steps. breaker is in the DISCONNECT position.
Figure 40: Use of extension rails for removal 4. Open the circuit breaker compartment
of circuit breaker from upper compartment door and insert the two extension rails.
shows a circuit breaker extension rail being Verify the extension rails are properly
inserted in the fixed rail within the circuit secured in place.
breaker cell. The extension rails engage
locking pins in the fixed rails to secure them
in position.
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GM-SG medium-voltage switchgear | Instruction manual
Heavy weight.
Can result in death, serious injury or property damage.
Always use extension rails to remove or install a circuit breaker not
installed at floor level.
Indicator
pin
5. Depress and hold down the release latch The type GMSG vacuum circuit breakers
handle (refer to Figure 37: Front panel weigh between 430 and 834 lbs (195-379
of type GMSG circuit breaker) and pull kg), depending upon their ratings. The
the circuit breaker out from the circuit breaker can be moved using a
DISCONNECT position. The circuit properly rated crane and lift sling. A lift sling
breaker is now free to be rolled out on can be attached to the circuit breaker or
the two extension rails using the drawout fuse truck, and then used to hoist
handles on the front of the circuit the circuit breaker vertically clear of the
breaker. extension rails. When clear, remove the
extension rails and lower the circuit breaker
6. Remove the circuit breaker from the two
to the floor.
extension rails using the approved
Siemens lift truck (refer to Figure 41: Lift
truck engaged - note position of
indicator pin, Figure 42: Lift truck with
circuit breaker and lift truck with rollout Lift truck with circuit breaker
tray and Siemens lift sling (refer to
Figure 56: Lift sling).
7. Lift the two extension rails and
withdraw them from the switchgear.
8. Close the circuit breaker compartment
door and secure all latches.
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Instruction manual | GM-SG medium-voltage switchgear
Heavy weight.
Can result in death, serious injury or property damage.
Never transport a circuit breaker on a lift truck or other lifting device
with the circuit breaker in the raised position.
A control pendant is provided, and a Note: If the effort to rack the circuit breaker
compartment mounted connector for increases considerably during racking, or if
supplying control power from the turning of the ranking crank requires
switchgear, or from an external supply excessive force, stop racking immediately.
(either 120 Vac or 125 Vdc). Typically, Do not try to "force" the racking crank to
one control pendant is supplied per rotate, or parts of the circuit breaker or
lineup. racking mechanism could be damaged.
Determine the source of the problem and
2. Local HMI: Basic type as in configuration
correct it before continuing with racking.
1 plus local HMI panel personal
computer (PC) interface for use with the Circuit breaker racking Figure 44: Racking mechanism
user’s PC. When inserting a circuit breaker into a cell, shown in DISCONNECT position
be sure that the racking mechanism is in the
3. SCADA: Basic type as in configuration 1
DISCONNECT position as shown in Figure
plus custom interface with SCADA or
45: Racking mechanism shown in
other control system.
DISCONNECT position. In this position, the
For further information, refer to instruction racking position indicator should show the
manual EMMS-T40013-00-4A00. letter "D" for DISCONNECT position.
The suggested procedure to engage the Important: Failure to follow instructions
racking mechanism is as follows: may result in damage to equipment.
1. The circuit breaker must be OPEN. (The Return racking mechanism to the
racking shroud cannot be moved if the DISCONNECT position before inserting a
circuit breaker is CLOSED.) circuit breaker or drawout fuse truck.
2. Hold the socket end of the racking crank The circuit breaker racking method has been
in one hand and the crank handle in the designed to be used with the compartment
other hand (refer to Figure 43: Racking door either open or closed. Moving the
crank engagement procedure). circuit breaker between the CONNECT and
TEST or DISCONNECT positions with the
3. Place the socket over the end of the
door closed provides additional protection
racking mechanism shaft. Align the
to the operator and is the recommended
socket with the shoulder on the racking
procedure.
mechanism.
If your equipment has the optional
Note: If the socket is not aligned, the socket
electrical-racking device accessory, refer to
will not be able to engage the shoulder of
Annex A for instructions for this device,
the racking mechanism shaft.
which supplement the instructions in this
4. Once alignment is achieved, firmly push section. The electrical-racking device is only
the crank and socket assembly toward suitable for use with circuit breaker cells
the racking mechanism. equipped with the necessary mounting
brackets.
5. When properly engaged, the crank
should remain connected to the racking Siemens integrated electrical-racking
mechanism, due to socket plungers. If system (SIERS) (optional)
the crank does not remain in position, An electrical-racking system integrated into
adjust the spring plungers clockwise the racking mechanism of a circuit breaker
one-half turn. This will increase the compartment is optionally available. The
contact pressure of the spring plunger. SIERS system allows an operator to control
the racking of a circuit breaker from a
6. To remove the racking crank, pull
remote location (outside the arc-flash
the assembly off of the racking
boundary) without the need to install a
mechanism shaft.
portable racking accessory. This reduces the
need for personal protective equipment
required by NFPA-70E®.
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Instruction manual | GM-SG medium-voltage switchgear
The SIERS system is available in three 6. Insert racking crank through round
configurations: opening at the bottom of the door and
onto the racking screw (refer to "Racking
1. Basic: Each circuit breaker cell is
crank engagement procedure").
equipped with an integrated electrical-
racking system, which includes a fixed- 7. P
ush the racking crank forward to move
mounted, high-torque gear motor and the closed circuit breaker racking
logic-control module. A control pendant interlock slide back, which will allow the
is provided, and a compartment socket to engage the shoulder on the
mounted connector for supplying racking screw. Do not force slide as it is
control power from the switchgear, or interlocked to prevent sliding forward
from an external supply (either 120 Vac when the circuit breaker is closed.
or 125 Vdc). Typically, one control
8. W
ith constant pressure on the racking
pendant is supplied per lineup.
crank, rotate clockwise about 54 times
2. Local HMI: Basic type as in configuration until a positive stop is felt and the
1 plus local HMI panel personal position indicated shows "C" for
computer (PC) interface for use with the CONNECT position. The indicator will
user’s PC. show "T" when the circuit breaker is in
TEST position.
3. SCADA: Basic type as in configuration 1
plus custom interface with SCADA or Racking from CONNECT to TEST or
other control system. DISCONNECT position
1. This procedure is essentially the same as
For further information, refer to instruction
racking to CONNECT position procedure
manual EMMS-T40013-00-4A00.
except the rotation is counterclockwise.
Racking from DISCONNECT into CONNECT
2. Check that the circuit breaker is OPEN.
position
1. Check the position indictator shows "D" 3. Close circuit breaker compartment door.
for DISCONNECT position.
4. Insert racking crank (refer to "Racking
2. Check that the circuit breaker is fully crank engagement procedure") and
pushed into the cell to the DISCONNECT rotate counterclockwise about 54 times
position. to a position stop and the position
indicator indicates "D" for DISCONNECT
3. Check that the circuit breaker is OPEN.
position. The intermediate TEST position
4. Secondary disconnects will is indicated by a "T".
automatically connect as the circuit
breaker moves to the TEST and
CONNECT position.
5. Close the circuit breaker compartment
door.
Hazardous voltage.
Will cause death, serious injury and property damage.
De-energize and ground the equipment before checking
contact penetration.
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GM-SG medium-voltage switchgear | Instruction manual
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Instruction manual | GM-SG medium-voltage switchgear
Viewed from left side of circuit breaker In order to lock the circuit breaker trip-free
in either TEST or CONNECT positions, the
circuit breaker must be opened and the trip-
free interlock slide assembly pushed forward
to lift the trip-free roller on the circuit
breaker. This position permits the use of a
A B C
key interlock (refer to Figure 45: Racking
mechanism and interlocks, note Footnote 2)
or padlocks (up to three) to maintain the
mechanism in trip-free position. The circuit
breaker can be removed for servicing while
G
interlocked in the trip-free position.
D E
H The interlock can be tested by racking the
circuit breaker to a position between TEST
and CONNECT position with the closing
Trip free springs charged. Activating the close
F
Item Description function either electrically or manually will
A CONNECT position
cause the springs to discharge and the
interlock should prevent the circuit breaker
B TEST position
from closing. Activating the "close" function
C DISCONNECT position electrically (such as by using the control
D Circuit breaker TEST position switch) should cause no operation. This is
E Circuit breaker DISCONNECT position
also true when the circuit breaker is in either
the TEST or CONNECT positions and the trip-
F Trip-free interlock slide
free interlock slide is pushed forward and
G Circuit breaker CONNECT position key interlocked or padlocked. The circuit
H Trip-free roller assembly on circuit breaker breaker will operate trip-free when closing is
attempted.
Figure 46: Trip-free interlock arrangement
Spring discharge interlock
The closing spring-discharge function
prevents the insertion or removal of a circuit
breaker with a charged mechanism. The
closing spring-discharge function is
achieved as the spring dump/trip-free roller
of the circuit breaker follows the cam profile
of the racking mechanism rail. As the spring
dump/trip- free roller of the circuit breaker
rides the rail, the spring dump/trip-free
roller assembly of the circuit breaker is
driven upward, activating the spring-dump
linkage located inside the circuit breaker
enclosure, releasing the closing springs
while the circuit breaker is held trip-free.
This discharges the closing springs without
closing the circuit breaker primary contacts.
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GM-SG medium-voltage switchgear | Instruction manual
8.25 36 27 38.2
6. Ground connections properly made.
15.0 36 27 38.2
7. Incoming primary and secondary
connections properly made and checked 27.0 60 45 63
for shorts or undesired grounds.
8. All equipment removed during assembly
has been replaced. Note: The dc test voltage is given as a
9. Protective relays coordinated with other reference only for those using dc tests to
protective relays and devices on the verify the integrity of the connected cable
system. Refer to protective relay installations without disconnecting the
instructions before making any cables from the switchgear. It represents
adjustments. Consult the local utility values believed to be appropriate and
before making any connections to the approximately equivalent to the
power supply. corresponding power frequency withstand
test values specified for each voltage rating
10. Storage battery fully charged and of switchgear. The presence of this column
provided with recharging facilities. in no way implies any requirement for a dc
11. Interlocks performing properly. withstand test on ac equipment or that a dc
withstand test represents an acceptable
12. Circuit breakers checked and prepared alternative to ac withstand tests. When
per instruction manuals. making dc tests, the voltage should be
13. All filters in vent areas are clean and free raised to the test value in discrete steps and
of shipping or construction material. held for a period of one minute.
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Instruction manual | GM-SG medium-voltage switchgear
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GM-SG medium-voltage switchgear | Instruction manual
Maintenance
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Instruction manual | GM-SG medium-voltage switchgear
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GM-SG medium-voltage switchgear | Instruction manual
Maintenance tasks
1. B
efore any maintenance work is performed within primary compartments, make certain that the equipment is completely de-energized, tested,
grounded, tagged or locked out and released for work in an authorized manner.
2. Before starting work on the switchgear, the following should be completed on any equipment that will affect the area of the work:
A. D
isable remote control and automatic transfer schemes.
B. De-energize all direct and backfeed power and control sources, test and ground.
C. D
isconnect all voltage and control power transformers.
D. O
pen all disconnects.
A. C
heck general condition of switchgear installation.
B. Inspect switchgear interior for accumulation of dust, dirt or any foreign matter.
G. Check for proper condition of instrument transformers. Replace burned out fuses, if any. Check primary and secondary connections.
H. R
emove dust from all insulators and insulation.
I. Inspect bus bars and connections for proper condition. If bus bars are overheating check for poor or loose connections or for overload.
M.Check space heaters and thermostat (if equipped) for proper operation.
N. Maintain other equipment in accordance with the respective instruction book requirements.
P. Replace, reassemble, re-insulate and return all items to proper operating conditions and remove grounds prior to energization.
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Instruction manual | GM-SG medium-voltage switchgear
Hazardous voltage.
Will cause death, serious injury and property damage.
Read instruction manuals, observe safety instructions and use
qualified personnel.
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GM-SG medium-voltage switchgear | Instruction manual
The use of unauthorized parts in the repair of the equipment or tampering by unqualified
personnel will result in dangerous conditions that will cause death, serious injury or equipment
damage.
Follow all safety instructions contained herein.
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Instruction manual | GM-SG medium-voltage switchgear
Disposal
Siemens equipment is environmentally • Small electronics, insulated cables, and
friendly product predominantly consisting of motors: Should be recycled via
recyclable materials. For disposal, some electronics scrap disposal companies
disassembly, separation, and professional specialized in separating and sorting as
services handling may be required. described above.
Materials to be handled include but are not • Batteries: Should be recycled via a
limited to: recycling company.
• Metals: Should be transferred and Disposal regulations vary from locality to
recycled as mixed scrap metals. locality and may be modified over time.
Specific regulations and guidelines should
• Plastics: Plastic containing a recycle
be verified at the time of waste processing
symbol should be recycled. Plastic
to ensure that current requirements are
lacking the recycle symbol should be
being fulfilled. For specific assistance in
discarded as industrial waste.
understanding and applying regional
regulations and policies or manufacturer’s
recommendations, refer to the local
Siemens service representative for
additional information.
!! WARNING
WARNING
! WARNING
Stored energy.
Can cause death, serious injury, or property damage.
Mechanisms contain stored energy, which may be released during
disassembly.
Wear suitable protection and take appropriate precautions when
disconnecting and removing moving parts.
!! WARNING
WARNING
! WARNING
Heavy objects.
Can cause death or serious injury.
Disassembly may cause an unbalanced load, and could result in falling
objects.
Take appropriate precautions in a properly designated workspace to
maximize support and stability.
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GM-SG medium-voltage switchgear | Instruction manual
Accessories
Split plug jumper test device With the addition of an adapter, shown
When specified, a split plug jumper test installed in Figure 49: Lift truck forks with
device is supplied. This device allows a auxiliary tray adapter, the lift truck can
circuit breaker to be operated from the handle all type GM-SG rollout auxiliary trays.
Figure 47: Split plug jumper
control switch on the instrument panel For Shelter-Clad installations, the lift truck is
while the circuit breaker is outside of and normally stored in the aisle area as it does
adjacent to its cell. not conveniently pass through the aisle
doorway.
The split plug jumper consists of a length of
flexible cable with terminal plugs on each Handling of type GMSG circuit breakers
end. These terminals may be connected to with lift truck
the secondary disconnects on the circuit Depending on the rating, type GMSG circuit
breaker and in the cell. When connected to breakers can weigh up to 834 lbs (379 kg).
the circuit breaker, they may be opened or
Before the circuit breaker has been removed
closed electrically from the instrument
from the cubicle and onto the extension
panel control switch.
rails (refer to "Instructions for removing a
Test cabinet circuit breaker for indoor switchgear
Figure 48: Lift truck forks
When specified, a test cabinet is supplied. installed on a raised pad"), the lift truck
This device allows a circuit breaker to be should be moved into position.
operated from a control switch in a cabinet,
1. P
osition the lift truck between the
which is wall mounted by the purchaser. A
extension rails.
length of flexible cable is connected to the
cabinet and has a terminal plug on the other 2. R
aise the forks of the lift truck (by
end, which may be connected to the turning the crank clockwise) until the
secondary disconnects on the circuit forks are slightly higher than the
breaker. When connected, the circuit extension rails.
breaker may be opened or closed electrically
3. A
lign the lift truck with the extension
from the control switch on the test cabinet,
rails by adjusting the forks right or left
which is connected to a suitable power
and up or down until the arrows on the
supply by purchaser.
forks align with the arrows on the
Lift truck extension rails as shown in Figure 41: Figure 49: Lift truck forks with
When specified, a lift truck is supplied for Lift truck engaged - note position of auxiliary tray adapter
handling the removable primary circuit indicator pin and the blade of the forks
elements of the switchgear (circuit breakers (where the arrow is located on the forks)
and with optional adapter, rollout auxiliary is captured by the ears of the extension
trays). For indoor installations, the lift truck rails (where the arrow is located on the
accessory is useful whenever these rails).
elements are installed above floor level or
4. P
ull the circuit breaker out of the cubicle
the switchgear is installed on a raised
and onto the extension rails while
surface (such as a house keeping pad). As
maintaining proper alignment between
supplied, the lift truck is set-up to safely
the center fork of the lift truck and the
handle all type GMSG circuit breakers
guide brackets on the bottom of the
without modification (refer to Figure 49: Lift
circuit breaker as shown in Figure 50:
truck forks).
Alignment of lift truck with circuit
breaker.
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Instruction manual | GM-SG medium-voltage switchgear
5. The circuit breaker will be fully engaged Handling of rollout auxiliary trays with
with the lift truck when the green lift truck
indicator collars on the lift truck forks Depending on the rating, type GM-SG
are fully extended as shown in Figure rollout auxiliary trays can weigh up to
41: Lift truck engaged - note position of 380 lbs (172 kg).
indicator pin in Figure 41.
1. P
ull the rollout auxiliary tray out of the
6. Verify the position of the forks under the cubicle and onto the extension rails
circuit breaker to ensure that it is (refer to instructions for "Removing a
properly supported as shown in Figure rollout auxiliary tray") until the front
51: Front support locations and Figure cover of the rollout auxiliary tray is in
52: Rear support location. The circuit contact with the ears of the extension
breaker is supported in three locations: rails (where the arrow is located on the
under the right side of the operator rails).
housing, under the left side of the
2. R
emove the rollout auxiliary tray adapter
Figure 50: Alignment of lift truck operator housing and under the left side
(refer to Figure 53: Auxiliary tray
with circuit breaker of the rear cross member. The forks of
adapter) from its storage location (refer
the lift truck should not make contact
to Figure 54: Auxiliary tray adapter
with any other part of the circuit
storage on lift truck) and install it on the
breaker. There should be a 1/4" gap
lift truck using the pins provided with
between the center fork of the lift truck
the adapter.
and the guide brackets under the
breaker as shown in Figure 50: 3. P
osition the lift truck between the
Alignment of lift truck with circuit extension rails but not completely under
breaker. the rails.
7. When equipped with circuit breaker top 4. R
aise the forks of the lift truck (by
stabilizer, the top stabilizer should be turning the crank clockwise) until the
lowered prior to lifting or lowering the forks are slightly higher than the
circuit breaker. Release the support wire extension rails.
holding the stabilizer up by flipping the
5. A
lign the lift truck with the extension
tab on the cable drum down and
Figure 51: Front support locations rails by adjusting the forks right or left
allowing the handle to turn counter-
and up or down until the arrows on the
clockwise until the stabilizer arm fully
forks are in-line with but slightly below
rests on the top of the circuit breaker.
the arrows on the extension rails.
8. Lower the circuit breaker (by turning the
6. P
ush the lift truck towards the cubicle
crank counter clockwise) until the forks
until the blade of the forks (where the
are slightly above the ground as shown
arrow is located on the forks) is captured
in Figure 42: Lift truck with circuit
by the ears of the extension rails (where
breaker and lift truck with rollout tray.
the arrow is located on the rails).
9. The circuit breaker is now at a
7. R
aise the forks of the lift truck (by
convenient height to be serviced or
turning the crank clockwise) until the
safely moved to another location.
arrows on the forks are in-line with the
arrows on the extension rails.
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GM-SG medium-voltage switchgear | Instruction manual
Table 4: Type 3EJ0 surge limiter application recommendations The SIERS system is available in three
configurations:
Surge limiters
Protected (load equipment) 1. B
asic: Each circuit breaker cell is
recommended
equipped with an integrated electrical-
Liquid transformers No
racking system, which includes a fixed-
Standard BIL Yes1 mounted, high-torque gear motor and
logic-control module. A control pendant
Dry transformer type 5 kV 60 kV BIL No is provided, and a compartment
mounted connector for supplying
7 kV or 15 kV 95 kV BIL No control power from the switchgear, or
from an external supply (either 120 Vac
Locked rotor current < 600 A Yes1 or 125 Vdc). Typically, one control
Motors pendant is supplied per lineup.
Locked rotor current > 600 A No
2. L ocal HMI: Basic type as in configuration
1 plus local HMI panel personal
Reactors Yes
computer (PC) interface for use with the
user’s PC.
Capacitors No
3. S
CADA: Basic type as in configuration 1
Footnote: plus custom interface with SCADA or
1. Surge limiters are not necessary if surge capacitors or surge arresters are located at other control system.
transformer or machine terminals.
For further information, refer to instruction
manual EMMS-T40013-00-4A00.
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GM-SG medium-voltage switchgear | Instruction manual
Annex A -
Electrical racking device
Hazardous voltage.
Will cause death, serious injury and property damage.
This equipment contains hazardous voltages and may be controlled
remotely. Severe personal injury or property damage can result if
safety instructions are not followed. Only qualified personnel should
work on or around this equipment after becoming thoroughly
familiar with all warnings, safety notices and maintenance
procedures for this equipment. The successful and safe operation of
this equipment is dependent upon proper handling, installation,
operation and maintenance.
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GM-SG medium-voltage switchgear | Instruction manual
8. Plug the power cord into a duplex 13. When racking a device out (to the
receptacle in the vicinity of the DISCONNECT position from the
switchgear. CONNECT position), once the clutch
disengages the motor and the activation
9. Turn the selector switch to the desired
button has been released, turn the
position:
selector switch to "IN" and bump the
• "IN" to rack to the CONNECT position ERD to remove any tension on the
from the DISCONNECT position racking screw the over-travel of the ERD
may have caused due to the momentum
• "OUT" to rack to the DISCONNECT
of the device being racked.
position from the CONNECT position
14. Unplug the power cord from the duplex
10. Carry the hand-held control unit a safe
receptacle.
distance away from the compartment
with the device to be racked, but within 15. Remove the ERD from the circuit breaker
hearing distance of the compartment. compartment front panel.
11. Press and hold the activation button to 16. Verify the position of the device that
activate the ERD and rack the device. If was racked by viewing the position Figure 59: Electrical-racking device
the button is released, the racking indicator on the racking mechanism. "C"
operation will cease. Failure to hold the is for CONNECT and "D" is for
button will deactivate the ERD. DISCONNECT.
12. When an audible clicking noise is heard,
release the activation button to
deactivate the ERD. The sound is
produced by a torque limiter internal to
the ERD that is set to disengage when
the device is either fully racked in or out
and to prevent damage to the
compartment if an anomaly occurs
during racking.
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Instruction manual | GM-SG medium-voltage switchgear
Annex B -
Optional switch
General • When the switch is in either the OPEN
GM-SG switchgear can be equipped with an or CLOSED position, the springs are not
optional, fix-mounted, manually or charged.
electrically operated, single-throw, gang-
• Operation of the switch requires two
operated, load-interrupter switch for
separate and distinct actions to prevent
application needs with loads rated 600 A or
inadvertent operation of the switch.
1,200 A. A quick-make, quick-break arcing
blade combined with an arc chute provides The switch is operated by a spring-over-
positive, three-phase interruption of center, stored-energy operating mechanism
transformer magnetizing and load currents through a chain drive and is equipped with
through a stored-energy operator. The an arc chute and quick-make blade. The
switch differs from a circuit breaker in that it quick-make closing and quick-break opening
will interrupt its full-load current, but it will energy is supplied by 180 degree rotation of
not interrupt overload or fault currents. the operating handle. The opening and
closing springs of the stored-energy
The load-interrupter switch is completely
mechanism provides for quick make (rated
adjusted, tested, and inspected at the
fault closing) and quick break (rated
factory before shipment. No additional
interruption). The resulting high-speed
adjustment is necessary; however, check to
closing and opening assures safe operation
be sure shipment and storage have not
and long life.
resulted in damage.
The switch mechanism shaft is driven by a
Note: Any section of GM-SG metal-clad
chain and sprocket from the front operating
switchgear equipped with a fix-mounted
handle. As the handle is rotated, it is directly
load interrupter switch does not comply
connected to a sprocket which drives the
with clause 7.22 of IEEE Std C37.20.2-2015
opening spring to a CHARGE position. As the
and therefore will be classified as metal-
operator continues to rotate the handle, the
enclosed interrupter switchgear in
charged spring is driven over-center by the
accordance with IEEE Std C37.20.3. The
chain and releases its energy into the
construction of the section meets the intent
rotating shaft to open. The switch blades
of the metal-clad standard but does not
will not move, in either a closing or opening
provide the withdrawable feature required
direction, until the closing spring causes
by the standard.
rotation in the operating shaft.
To provide a level of personnel safety, the
Note: Once the springs are moved over-
load-interrupter switch has the following
center, the operator has no further control
standard features:
of the opening or closing operation.
• Optional key interlocks prevent closing
Therefore, the fault-closing and load-break
the switch if a circuit breaker is supplied
operations are independent of the operating
and the circuit breaker is in the CLOSED
speed of the handle.
position.
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GM-SG medium-voltage switchgear | Instruction manual
F
D
C
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Instruction manual | GM-SG medium-voltage switchgear
Hazardous voltages.
Never defeat the door interlock if the switch blades are in the CLOSED
position (ON) unless all incoming power is disconnected, grounded,
and locked out.
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Item Description
A Quick-acting blade
B Arcing-blade adjusting screw
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Instruction manual | GM-SG medium-voltage switchgear
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Instruction manual | GM-SG medium-voltage switchgear
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115
Legal Manufacturer This document contains a general description
Siemens Industry, Inc. of available technical options only, and its
7000 Siemens Road effectiveness will be subject to specific
Wendell, North Carolina 27591 variables including field conditions and project
United States of America parameters. Siemens does not make
representations, warranties, or assurances as
Telephone: +1 (800) 347-6659 to the accuracy or completeness of the content
www.usa.siemens.com/mvswitchgear contained herein. Siemens reserves the right to
Order No. E50001-F710-A230-V5-4A00 modify the technology and product
specifications in its sole discretion without
advance notice.