Professional Documents
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Agricultural Research
and Development Institute
CATALOGUE FOR RICE LABOUR SAVING TECHNOLOGIES
II
Content Page
Unit One:
Land Preparation Methods ...................................................................... 1
Unit Two:
Cleaning Rice Seeds ................................................................................. 6
Unit Three:
Nursery Bed Management ....................................................................... 10
Unit Four:
Transplanting For Low Land And Dry Planting For Upland .................. 13
Unit Five:
Weed Management ................................................................................. 24
Unit Six:
Using Herbicide ........................................................................................ 28
Unit Seven:
Fertilizer application ................................................................................ 32
Unit Eight:
Harvesting ............................................................................................... 34
Unit Nine:
Drying Rice .............................................................................................. 36
Unit Ten:
Threshing ................................................................................................. 38
Unit Eleven:
Milling ..................................................................................................... 41
IV
Foreword
The challenge of addressing labour constraints in rural households has become even more urgent in many countries
in sub-Saharan Africa. The past decade has seen a significant reduction in the availability of farm power. Government
operated tractor hire schemes have floundered under the impact of structural adjustment and in many areas the stock
of draught animals has been decimated by disease and insurgencies. The continued availability of sufficient farm power,
especially ‘human muscle power’, is further depleted by a lack of interest in farming among the youth, who are seeking
alternative employment in urban areas. The productivity of the remaining labour-force is compromised by a lack of
physical energy and poor quality tools.
A wide range of technology options could help address some of the labour constraints in rice production: the promotion
of hydro power tiller in paddy land, power tillers in upland, use of improved nurseries, use of rice transplanting machines,
conical weeders, herbicides and soil cover would reduce the pressure from weeds.
This manual is for use by farmers and key stakeholders to guide them on how to use these technologies and the
costs involved.
Production of this manual was funded by Agricultural Technology Agribusiness and Advisory Services (ATAAS) Project,
through the Government of Uganda funded by the World Bank. We also acknowledge the contribution of the rice farmers
whom we interviewed in districts in the northern agro-ecological zone, Butaleja and Tororo Districts.
Acknowledgement
Financial support for this manual comes from the Agricultural Technology and Agribusiness Advisory Service programme
(ATAAS) a World Bank funded project and Government of Uganda (GoU).
The technical input of several individuals and institutions are gratefully acknowledged. In particular the Agricultural
Engineering Appropriate Technology Research center (AEATREC) of NARO played a major role in developing labour
saving equipment, Tilda (U) ltd and other companies for giving valuable information. The contribution of Ebong
Andrew, Tina Christine, Acipa Alexandrina, Evelyn Kasamba, Mukyala Cissy, Simon Epiku and Samson Ebong are
gratefully acknowledged.
This publication was developed by the National Agricultural Research Organisation (NARO)
Land preparation of rice fields with deep mud and/or excessive water is a slow and costly operation when using
traditional tillage equipment as the equipment tends to get bogged down in these conditions.
2 The hydro power tiller was designed to overcome these problems. Under soft and average field conditions, the
hydro power tiller has a field capacity of 2ha/day. As a result of strong puddling action of the rotor, only 2 to 3
passes to accomplish land preparation are needed; whereas traditional tillage equipment requires 5 to 8 passes.
The cost of buying this machine UGX 15,300,000 (exchange rate of 1$ to UGX 3,400), September 2016.
COST COMPARISON OF USING HYDRO POWER TILLER ON OWNERSHIP BASIS FOR LAND PREPARATION
VERSUS MANUAL LAND PREPARATION.
MANUAL LAND PREPARATION MECHANICAL LAND PREPARATION
Items/activity Unit cost/ Unit cost/
Number of Sub Total Number of Sub
operation operation
operation/ha cost operation/ha total
(UGX) (UGX)
Machine
- - 2 8,625 17,250
Depreciation
Repair/maintenance
cost (30% of fuel - - 2 5265 10,530
-
cost used)
Fuel - - - 2 17,550 35,100
Oil (oil cost
is covered in
- - - -
the repair and -
maintenance cost)
Data source: Tororo rice farmers and Doho rice scheme 2017.
NOTE
It cannot be used in virgin land -land that has not been used before; has tree stumps, thick bush, rocky fields.
Hydro power tiller will need to be transported from one field to another.
3
COST COMPARISON OF USING HYDRO POWER TILLER ON HIRING BASIS FOR LAND PREPARATION VERSUS
MANUAL LAND PREPARATION
MANUAL LAND PREPARATION MECHANICAL LAND PREPARATION
Number
Unit cost/ Sub Unit cost/
Number of of
Items/activity operation Total operation/ Sub total
operation/ha operation
(UGX) cost ha (UGX)
/ha
Machine
- - -
Depreciation
First ploughing 1 200,000 200,000 1 150,000 150,000
Labour wage - -
Repair cost - - -
Fuel - - -
Oil - - -
Transport - - 5,000 -
Data source: Tororo rice farmers and Doho rice scheme 2017.
Limitation
It will only work in water saturated paddy fields
Requires separate mode of transportation when transferring from one field to another
Requires training &skills in operation and maintenance
It costs 50 man days to do first weeding at a cost of UGX 5,000/man-day equivalent to UGX 250,000/ha.
Second weeding takes 20man-days/ha equivalent to UGX 100,000/ha. Therefore, land preparation may cost
approximately 500,000, twice the cost of weeding.
How it works 5
STEPS ILLUSTRATIONS
Step 1
Undergo proper training with an
instructor
Step 2
Choose the required implement
Step 3
Attach the implement to the tractor
with the connector
Step 4
Follow instructions in the manual that
comes with the machine
Step 1:
Remove the rice chaff and unfilled grains by direction of wind blow.
Step 2:
Pour the seeds and Wash the seeds with clean water 3-4 times to allow the
chaff from the bottom to float.
Step 3:
Remove the floating empty seeds or chaff.
Step 4:
Pour all the water and retain filled seeds only.
Blowing unit
Handle
Chaff outlet
Adjustable valve
Unclean rice Adjustable unit
This is a manual machine used for cleaning rice after threshing. It blows impurities out of the threshed rice.
What this blower does can be compared to manual winnowing.
STEPS ILLUSTRATIONS
Step 1:
Collect the threshed rice in a single place to
ease feeding of the machine.
Step 2:
Close the adjustable valve that is located inside,
at the bottom of the feeding hopper.
Step 3:
Load the rice into the feeding hopper.
Step 4:
Start the blower by continuously rotating the
handle of the blowing unit clockwise.
Step 5:
Open the adjustment unit slowly to release rice
towards the fan for blowing. Let the rice flow
down slowly.
Step 6:
Collect the clean rice from the clean rice outlet.
However, keep monitoring the quality of output
and controlling the valves appropriately.
10
11
12
12) At 12-14 DAYS, the seedlings are ready for
transplanting;
Level nursery bed with a stick Keep nursery bed 40cm from each other
b) Broadcast seed on the nursery bed at a rate of 1kg/ 20m2 area. Broadcast sparsely and evenly as shown in the figure
below. Remove mulching materials after about 4-5 days after sowing
c) Transplant healthy seedlings at 16-21days old. Do not keep seedlings in the nursery for too long. Irrigate thoroughly
before uprooting seedlings
Figure 4.1: Illustration of a rice transplanting machine. Closed shot of essential parts (planting claws, seedling trays and floating parts)
30 cm
60 cm
Step 1
Make wooden frames
60 cm
4 cm
14
Step 2:
Buy a polythene with a width of 1meter
and perforate using a pointed object like a
bicycle spoke.
Step 3:
Place the polythene down and the wooden
frame on top.
Step 4:
Fill the soil to the level of the thickness of
the wooden frame (4cm).
Step 5:
Plant by broadcasting on top.
15
Step 6:
Cover with grass to keep the birds off
Step 7:
Remove the grass after 5 days.
Step 8:
Remove the wooden frame
Step 9:
Seedlings are ready for transplanting from
14-18 days.
16
Step 10:
Place the nursery on the tray
Step 11:
Step 12:
Load extra trays with seedlings on the
storage mesh surface.
4. Drain fields and allow mud to settle for a day before transplanting. 17
5. The subsurface soil layers need to be hard enough to support the transplanting machine.
6. The soil is ready when a small “V” mark made in the puddled soil with a stick holds its shape. At
this moisture level, the soil can hold the seedlings upright.
7. Soil should not be so dry that it sticks to and interferes with planting parts or wheels of the transplanter.
8. Load the seedling mats on the machine and transplant the seedlings at the selected machine setting.
Disadvantages
Seedlings must be planted while still young, and so mechanical transplanting is best suited for
irrigated areas only.
Special nursery management is needed (mat nursery or seedling trays).
Good land preparation, leveling and water management are required.
Fields need good access for machine transport and field entry.
Transplanting machines are expensive; so poor farmers cannot afford them (contract hiring
of transplanters are highly encouraged).
Good training is needed to operate the machine properly.
18
Cost-benefit analysis of mechanical transplanting (comparing
Mechanical and Manual rice transplanting) per Hectares
Items/activity Manual Mechanical
Machine Depreciation 0 8,625 The cost of buying
Nursery management 10,000 25,000 this machine is UGX
Labour cost 200,000 10,000 15,300,000 (exchange
rate of 1$ to 3,400UGX)
Fuel 0 25,500 September 2016.
Oil 0 2,500
Transport 0 5,000
Total cost 210,000 76,125
Data source: Tororo rice farmers and Doho rice scheme 2017.
Handle
Seed drums
Frame
{
Distance from
Wheel one drum to 10 cm
another is 20
cm Floaters
Step 1:
Level the paddy field very well-there should be
no soil mounds or ditches after final leveling.
Step 2:
Pre-germinate the seeds that are to be used in
the drum seeder.
Step 3:
Air dry (under shade for 1-2 hours) the pre-
germinated seed before filling into the drum to
allow good separation.
Step 4:
Fill the seed drums up to ¾ to allow uniform
seed dropping. When the drum is completely
filled, seed will not drop out uniformly.
20
Step 5:
Use a rope to guide where the wheel is passing.
However, with experience a rope may be used
once for first line in which the wheels will be
moving.
Step 6:
Keep the birds off the field for 3-4 days.
Advantages
Simple and low cost.
It is easy to manage.
Portable and lightweight.
Versatile, can be used for other crops
Rice grains seeded in straight rows, allowing mechanical weeding between rows
Reduces seeding rate compared to broadcasting.
Saves on labour.
Uniformity in seed sowing and plant population.
One person can cover one ha per day.
Limitations
It should be operated in fields with saturated water.
Requires well levelled fields.
UPLAND RICE 21
5 cm
30 cm
How it works
Steps
a) The land to be planted must have fine soil particles.
b) Use 30 cm inter row spacing and 2cm intra row (50 kg/ha). Recommended for seed production
because off types are easily roughed out, weeding, fertilizer application, are easily done. Plant at a
depth of 3-4 cm. Plant early at the start of season.
c) Drop the seed continuously in the drill and cover with a thin layer of soil.
22
Figure 4.4: Photo showing farmers using forked hoes while Figure 4.5: A Photo showing the rice grains that have been
others plant and cover rice with soil. dropped in the depression created by the fork.
Figure 4.6: Accurate distance between lines Figure 4.7: Rice grows in proper lines
This planter is multipurpose and can cater for planting all grain crops. It is ox drawn and the different seed plates
are designed to drop seeds for different grains. Thus, these rice seed plates are selected and fixed by the farmer to
1
drop one seed per 2 a revolution or as otherwise set.
NOTE
The farmer must change seed plates for each grain type.
How it works 23
Steps 1:
Connect the chain to the ox
Steps 2:
Load the seeds into the seed feeder
Steps 3:
Mark the first line with a string
through which the wheels shall follow.
Steps 4:
Pull through the rest of the field as
another person guides the ox.
Limitations
Only works well when the land surface is well prepared.
Works only on upland.
24
5 WEED MANAGEMENT
Conical weeders
Step 2:
Allow 2-5 cm of water in the field
for efficient operation of the conical
weeders
Step 3:
Weed east- west; north -south
direction for complete removal of
weeds.
25
Step 4:
While operating, move 2 steps forward
and one step backward.
Cost
Cost of conical weeder is approx.: UGX 200,000
Advantages
It can be fabricated locally
Simple to operate
Gender friendly
26 Limitations
Only useful in lowland irrigated or rain fed
Transplant spacing must be precise.
Land must be levelled.
Manual weeding 27
It costs 50 man days to do first weeding at a cost of UGX 5,000/man-day equivalent to UGX 250,000/ha.
Second weeding takes 20 man-days/ha equivalent to UGX 100,000/ha.
The weeder
How it works
Step 1:
Fix the rice weeder on the walking tractor using a
pin.
Step 2:
Follow instructions in the manual and the training acquired from an instructor
28
6 USING HERBICIDE
Spot weeding is normally integrated with herbicide use. At least one spot weeding is done costing 10man-
days /ha at a cost of UGX10,000/man-day equivalent to UGX100,000/ha.
Herbicide application is costed 1 man-day using 8 pumps, each 16 litters for 1 ha at cost of UGX10,000.
Data source: Tororo rice farmers and Doho rice scheme 2017.
This is important in order to apply the recommended rate with precision. It enables you to apply the correct
amount of herbicide. Usually recommendations are done in Liters/ha of herbicide, hence need to convert to ml/
spray pump.
STEPS IN CALIBRATION:
1. Obtain a knapsack spray pump and fill with water
10
me
tre
s
3. Using a constant speed, spray height, and pressure spray
along the 10metres while being timed. Record the time
taken to spray along the 10metres (T). Measure the width of
the area sprayed (wetted area along the 10m). Calculate by
multiplying by 10m. Record this area (A).
1m
30
HOW TO MIX CHEMICALS FOR KILLING WEEDS
Step 1
Follow instructions on the bottle and pour correct quantities of the
chemical into the pump.
Step 2
Use a cloth to sieve the water to prevent foreign matter that can block the
jet of the pump.
Step 3
Pour the recommended amount of water in to the knapsack spray pump.
Note:
The water to be mixed with herbicides must be near neutral (not acidic
or alkaline).
Step 4
Pump to accumulate pressure in the knapsack spray pump.
Step 5
Spray back in to the knapsack spray pump to allow proper mixing of
water and the chemical. Repeat until the chemical is thoroughly mixed
with water.
Before 31
After
32
7 FERTILIZER APPLICATION
The most common limiting nutrients for rice are nitrogen (N), phosphorus (P), Potassium (K), sulphur (S), and
zinc (Zn).
Variety: Long duration varieties need more fertilizer than shorter duration varieties.
Soil: Light soils need more split application of N and K compared to heavy soils.
Fertilizer should be applied based on a soil test and desired yield. The farmer should strive to obtain a fertilizer
recommendation based on analysis of soil samples.
When a soil test is not possible, general recommendations can be a good guide to applying fertilizer based on
local recommendations.
Figure 1.1: Spraying (Micro Figure 1.2: Top dressing (Briquette Figure 1.3: Basal application, DAP
nutrients zn,B, mgso4) fertilizer, N) (Broadcasting uniformly)
Apply the first top dressing at 21days after seeding, and just after first weeding.
Apply a second dressing at about panicle initiation between 45-50days after seeding.
Don’t apply more than 30-35kg ha-1 in a single split to minimise loss.
4 3 2 1
Select the topmost fully expanded leaf from each hill or plant. Place the middle part of the leaf on a chart
and compare the leaf colour with the colour panels of the LCC. Do not detach or destroy the leaf.
Measure the leaf colour under the shade of your body, (direct sunlight affects leaf colour readings). If
possible, the same person should take LCC readings at the same time of the day every time.
4 3 2 1
34
8 HARVESTING
Figure 1.2: Figure 8.2: The machine cuts the rice using its sharp cutting edges as shown in the illustration
35
Figure 1.3: The harvested rice is rotated to the machine and pilled at the side in a proper line.
Figure 1.4: Then people carry the cut rice to the destination for threshing.
Advantages
It saves time Limitation
It saves labour It may not be cost effective on small scale
It works in both low and upland
36
9 DRYING RICE
Figure 1.1: Namulonge model Figure 1.2: Reversible Flatbed Dryer Alim Industries Ltd.
BSCIC Industrial Estate, Gotatikor,
Model : AIL.480E
Engine Output : 1 HP
Fuel : Kerosene / Diesel
Dimension (L × H × W) mm : 3270 mm × 5281 mm × 1941 mm
Saftey Device : Air pressure switch
Hot Air Temperature : Ambient Temperature + 10oc ~ 30o C (Low heat)
Capacity : 500-600 kg (2 Hour) per batch
Fuel Consumed : 3.3 Liter (Per hour)
The Flatbed Dryer is a small capacity batch-in-bin dryer, designed for farm or village use.
How it works
STEPS ILLUSTRATIONS
Step 1
After winnowing, pour and spread the rice seeds in the
drying chamber.
37
Step 2
Turn on the machine.
Step 3
Use the spade to turn the rice grains from one side
to the other. If the drying chamber is full to capacity
(500-600 kg/2hr), turn the grains at an interval of 1
hour.
Step 4
Measure the moisture content to 10/9.9 using a
moisture meter.
Step 5
Pack the rice in well protected grain sacks.
Advantages
It’s simple to construct, easily available and easy to operate with unskilled labour.
Both direct and indirect heaters can be used with the flat-bed dryer.
It’s suitable for all kinds of seeds and foods, such as chili, beans, garlic, coffee bean, cassava, sesame, rapeseed,
paddy, wheat, corn, and sunflower seed.
38
10 THRESHING
Feeding tray
Belt guard
Handles
Starter
Engine
Wheels
A thresher is a machine used for removing rice from straws of the rice plant. Its output is 600kg to 700 kg per hour
using a litre of fuel (source: Agricultural engineering and appropriate technology research center Namalere - Kawanda)
STEPS ILLUSTRATIONS
Step 1:
Cut and heap the rice in one
place
39
Step 2:
Position the machine where it is
convenient to access the rice for
loading.
Step 3:
Start the machine.
Step 4:
Feed the machine.
The machine shall beat its
maximum output capacity with
3 people providing labour; one
heaping rice, another feeding the
machine and the third collecting
threshed rice.
40
Step 5:
Collect the threshed rice from
the outlet for paddy rice.
Advantages
It is motorized
Wheels make it easy to move the machine from one place to another thus gender sensitive. Even women
can carry.
It is light in weight (80 kg)
Spare parts are cheap and readily available
Easy to maintain
Easy to operate
Limitations
Does not have a manual alternative in case there is no fuel. However, when the manual alternative was
developed between 1999-2000, the following limitations were realized:
1. Farmers complained of the machine being tiresome. The machines were abandoned and they
preferred manual beating
11 MILLING
How it works
42 Steps
Pour the threshed rice with chaff in the feeding hopper of the separator
The rice grains shall be separated from dirt, dust, stone and other residue
The fine grains shall be automatically poured into the feeding hopper of the miller
Collect the polished rice from the finished rice outlet
Advantages
It can be operated by one person
Saves labour and time
Limitations
Uses electricity
Feeding hopper
Controller
Polishing chamber
Mortar
Outlet
for clean
polished rice
After cleaning rice from the blower, it is ready for milling. The machine uses rubber rollers to remove husks from
the rice grains.
43
Steps Illustration
Step 1
Close the controller
Step 2
Load the blown rice into the feeding hopper.
Step 3
Open the rubber rollers chamber to monitor the
operations of removing husks from the rice grain. Use
the roller adjuster to control the rubbers.
Step 4
Check and collect the polished clean rice from its
outlet. Stones are sorted through the stone outlet.
Stone outlet
Advantages
Combines milling, sieving and polishing of rice in a single phase
Limitations
No manual alternative in case there is no power.