You are on page 1of 11

A

MICRO PROJECT REPORT FOR TOS


(22402)
HYDRAULIC PRESS MACHINE
SUBMITTED TO
MAHARASHTRA STATE BOARD OF TECHNICAL
EDUCATION, MUMBAI.
BY STUDENT OF SECOND YEAR DIPLOMA
IN MECHANICAL EENGINEERING
65– ROHAN NAJAN
99– Shubham Wavhal

Under the Guidance of

Mr. A.V SHIDORE


(Lecturer in TOM)
GOVERNMENT POLYTECHNIC, AHMEDNAGAR.
2022-2023
CERTIFICATE
This is to certify, that the project report entitled
Hydrolic press Machine
has been completed by the following student of
Third Semester of Diploma In Mechanical Engineering
from Government Polytechnic, Ahmednagar
satisfactorily in subject TOM for the academic year
2022-23 as prescribed in the curriculum.
65– R OH A N NA J A N
99– S H U B H A M W A V H A L

PROJECT GUIDE HOD PRINCIPAL

Mr. A.V.Shidore Mr. R.M.Mane Mr.B.M.Kardile

ACKNOWLEDGEMENT –
We consider to be fortunate to get this
opportunity to part of project
Report on Hydraulic press machine
We sincerely grateful to
Mr. A.V.Shidore sir, Mr.
R.M.Mane
Sir, and Mr.B.M.Kardile Sir. For valuable
guidance, support and motivation and creating a
flexible and enjoyable environment to work and
thanks also for encourage, support and helping
us to completing this project report successfully.

CONTENTS

SR.NO. TITLE PAGE NO

1 INTRODUCTION
2 WORKING OF
HYDRAULIC
PRESS

3 TYPEPS OF
HYDRAULIC
4 ADVANTAGES

5 DISADVANTAGES
APPLICATION

INTRODUCTION

WHAT IS HYDRAULIC PRESS MACHINE


Hydraulic presses are machines that generate a
compressive force by using a hydraulic cylinder in
order to create compression. According to Pascal’s law,
which states that pressure applied to a confined fluid is
transmitted equally in all directions, hydraulic presses
typically operate on this principle.

Joseph Bramah from England created the first hydraulic


press. In the 17th century, he completed the project
(1795). Bramah also created some toilet-flushing
materials that are used in daily life.
The hydraulic press is made up of a cylinder and a
piston that produce a force that can be used for
pressing, molding, or cutting materials, among other
things. This force is produced by applying pressure to a
fluid that is kept in a reservoir and is typically oil.

The force used to work on the material is applied using


the pressure that is transferred from the piston to the
cylinder. When a lot of force is needed, hydraulic
presses are frequently used in manufacturing,
metalworking, and other industrial applications.

Read Also: Different Types of Press Machines &


Their Working
WORKING OF HYDRAULIC PRESS

The operating system of the hydraulic press is simple and


quite fascinating. It operates according to Pascal's law, as was
already mentioned above. In this machine, two cylinders with
various diameters are present.

Usually, there are two cylinders in a hydraulic press: a larger


diameter cylinder carries the ram, while the other small
cylinder carries the plunger. There is a pipe that connects these
two cylinders and is filled with a liquid that is passed through it
to transfer the liquid between them.

Pressure is created whenever a small amount of downward


force is applied to the plunger. This pressure is applied to the
liquid that is in direct contact with the plunger.

The created pressure is evenly distributed in all directions,


allowing the ram to perform its function by moving upward.
During this time, the ram moves along with the heavier weight
placed on it.
TYPES OF HYDRAULIC PRESS
In order to create a compressive force, hydraulic presses use
a hydraulic cylinder. There are lots of types of hydraulic
presses, some of which are listed below:

1. H-frame press
2. C-frame press
3. Four-column press
4. Straight side press
5. Hot press

1. H-frame press

The most popular kind of hydraulic press is the H-frame press, which is
distinguished by its H-shaped frame. For low-volume applications, they have
a hand pump available. If a reliable operation is needed, they also have
electrical and air pumps. H frame presses can be used for a variety of tasks
in assembly lines, maintenance facilities, and repair facilities.
2. C-frame press

C-frame presses are similar to H-frame presses, except their frame has a C
shape instead of an H. Excellent rigidity, guide performance, speed, and
exceptional precision are all features of these presses. They require little floor
space and are perfect for small businesses.

3. Four-column press

In a four-column press, the main beam of the press is supported by four


vertical columns. Four-column hydraulic presses can exert substantial force
on a large variety of workpieces.

Depending on the needs of the manufacturing process, they can have a single
or two- cylinder design. The central control system of four-column presses
features semi- automatic cycling, adjustable pressure, and variable
compression speed. These are primarily utilized in heavy industry's
automated pressing, bending, cutting, and hot forging processes.
4. Straightt side press

One of the strongest hydraulic presses is the straight-side press, which has two parallel
columns and a crosshead. The misalignment problems associated with a C-Frame press are
not present with Straight-Side presses. As a result, they are more accurate and ideal for use
when precise tolerances are needed.

5. Hot press

The hot press is used to press materials made of wood or plastic at high temperatures.
A hydraulic hot press is a machine used in the production of stainless steel or titanium
alloys to make

Advantages of Hydraulic Press


It makes sense that hydraulic presses are used in several industries and
for a variety of purposes since they have many advantages. Below are a
fewadvantagesofhydraulc

#1 High Force Generation

It High forces can be produced by hydraulic presses, which ma High


forces can be produced by hydraulic presses, which makes them perfect
for tasks requiring a lot of pressing or stamping power.

#2 Precision

It is possible to achieve consistent, accurate, and precise results by using


hydraulic presses.

#3 Versatility

Numerous tasks, including forging, stamping, bending, punching, and


other tasks, can be accomplished with hydraulic presses.

#4 Durability

Because they are made to be dependable and durable, hydraulic presses


can carry out their intended functions for a considerable amount of time
without needing maintenance or replacements.

#5 Energy Efficiency
Since hydraulic oil is used to generate force instead of electricity,
hydraulic presses are a more environmentally friendly choice.

Disadvantage of hydraulic press


Before making a purchase decision, buyers should consider the
disadvantages of hydraulic presses in addition to their advantages.
Numerous drawbacks of hydraulic presses include

#1 Cost
When it comes to high-tonnage models, hydraulic presses can be pricey.

#2 Maintenance
Regular maintenance is necessary to keep hydraulic systems functioning
properly and securely. This can be expensive and time-consuming.

#3 Complexity
In comparison to other types of presses, hydraulic presses can be
complex, which makes them more challenging to maintain and repair.

#4 Size and Weight


It can be challenging to move and install hydraulic presses since they are
heavy and large.

#5 Leakage
The system may experience hydraulic fluid leaks, which can be messy and
possibly hazardous.

You might also like