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Abstract
Little information regarding the utilization of algal-based pigments in textile industry is available despite their abundance in
aquatic ecosystems, varying color nature, and relatively fast-growing habit than other photosynthetic organisms. The aim of the
current study is to optimize the conditions in order to harness the colorants from selected marine algal species and evaluating their
dye yielding potential for fabric dyeing. Cotton fabrics were dyed with aqueous, alkaline, acidic or organic extracts of four algal
species, the brown algae Iyengaria stellata, Sargassum muticum, Colpomenia sinuosa, and the red alga Laurencia obtusa under
varying conditions of temperature, pH, and exhausting agent concentration. Results showed that 4% KOH and 80% acetone
extraction produced maximum color strength of dyed cotton fabric. Among the four species of algae used in the study, L. obtusa
showed the highest yield of colorant. However, all four species extract behaved differently to dyeing conditions. Mordanting
experiments results revealed that iron sulphate and tannic acid were excellent pre- and post-mordanting agents for producing
darker color shades of cotton fabrics dyed with all the four algal species used in the study. FTIR analysis indicated that the
dominant coloring agents in all four algal species were phenolics in nature. The fabric dyed with extract of I. stellata, C. sinuosa,
and L. obtusa showed creamy white shade, while S. muticum-treated fabric produced light brown shade. Pre- and post-
mordanting of algal powder dyed fabric with chemical mordants, particularly the tannic acid produced other shades, such as
light and dark brown.
Keywords Color fastness . Cotton fabrics . Marine algae . Mordants . Natural dye
paints, and in paper industry (Ariede et al. 2017). Utilization of Colorant extraction
algal pigments in the textile sector is negligible due to meager
availability of reports (El-Khatib et al. 2016) regarding the ex- The colorant extraction was with various media. Aqueous,
ploration of algal-based colorants in textile processing and lack alkaline (NaOH, KOH, Na2CO3), organic (ethanol and meth-
of information about extraction of dyes from algal sources. anol, acetone, N-hexane), ethanolic KOH, methanolic KOH,
Acetone extraction is generally considered the most effec- and acidic media were used for colorant extraction.
tive and ecofriendly approach for efficient extraction of natu- Conventional method of aqueous extraction was employed
ral dyes (Michalak et al., 2015; Miah et al. 2016). Various by mixing 3.0 g algal powder from each species used in the
plant species, extraction techniques, and media have been uti- study separately in 100 mL water. The aqueous extract was
lized to obtain the natural dye from photosynthetic organisms. prepared in water bath at 60 °C for 60 min. In case of colorant
The extraction techniques include the heating, radiation, son- extraction using different organic media (ethanol, methanol,
ication (Manimozhi and Kanakarajan 2017), enzymatic ex- acetone, N-hexane), the dye extract of 3.0 g of dye powder
traction (Billakanti et al. 2013), solvent extraction, and was prepared in various concentrations of each of solvent (20,
super-critical fluid extraction (Miah et al. 2016). Similarly, 40, 60, or 80%) for 60 min at 60 °C. Three different alkaline
many extraction media have been reported for efficient extrac- media (NaOH, Na2CO3, and KOH) were used to extract the
tion of natural colorant from different parts of photosynthetic natural dye. Different concentrations of abovementioned alkali
organisms. Algae, being the aquatic inhabitant, contain pig- (2, 4, 6, 8, or 10%) were treated with 3.0 g of dye powder of
ments that are not usually soluble in water hence aquatic ex- each of algal species at 60 °C for 60 min in water bath. In case
traction may not be a good strategy for obtaining dye from of preparation of 2% ethanolic or methanolic KOH extraction
algae. There is a great need to explore the species-specific medium, 2.0 g KOH and 3.0 g of dye powder were added in
effective media for efficient extraction of natural colorant for 100 mL of ethanol or methanol and placed in water bath at
textile dyeing from algae. 60 °C for 60 min. Acidic extraction medium was prepared by
The present study aims to provide a natural alternative of using two levels of acid (1 or 2%) and 3.0 g of dye powder in
synthetic chemicals for textile processing, by utilization of 100 mL of media at 60 °C for 60 min in a water bath.
abundantly available species of algae in the area. The objec-
tive of the study is to explore the relative dye-yielding poten- Optimization of dyeing parameters
tial of selected algal species and to find out the best condition
for colorant extraction from these species to be utilized in The obtained extracts from abovementioned media were fil-
textile industry. tered and labeled separately. The prepared natural dye extract
was used for dyeing cotton fabric. Dyeing conditions optimi-
zations were carried out using varying levels of dyeing vari-
Material and methods ables. The exhausting agent (NaCl salt) was applied in differ-
ent concentrations such as 2, 4, 6, 8, or 10%. The dyeing
Algal collection cotton fabrics were carried out at different pH levels (3, 5, 7,
9, or 11) of extraction media to find out optimum pH for each
Four algal species collected from marine habitats were tested algal species extract. To determine the optimum temperature
for their natural colorant potential during the present study. for each algal species extract, the dyeing process was carried
The algal species, Iyengaria stellata (Børgesen) Børgesen out at water bath temperature of 30, 45, 60, 75, or 90 °C. The
(Phaeophyceae), Sargassum muticum (Yendo) Fensholt cotton fabrics dyeing were carried out separately for 15, 30,
(Phaeophyceae), Colpomenia sinuosa (Mertens ex Roth) 45, 60, or 75 min. Color strength and lab values were evalu-
Derbès and Solier (Phaeophyceae), and Laurencia obtusa ated with the help of a Spectraflash SF 600 (Datacolor, USA)
(Hudson) J.V. Lamouroux (Rhodophyceae) were collected spectrophotometer.
from coastal belt along Karachi, Pakistan. Colpomenia
simuosa was collected from intertidal zone of the coast of
Karachi (April 2014), while I. stellata was collected from Results and discussion
mid-littoral zone from Karachi coast (March 2014).
L. obtusa was collected from shallow rocky pools on lower Morphological characterization
littoral zone (February 2014). Algal samples were washed,
oven dried at 70 °C for 3 days and ground to fine powder. The thallus of the C. sinuosa was greenish dark brown, ball
This powder was used for extraction of natural dyes. The like, hollow, irregular, globular, lobed, surface smooth, at-
experiments were carried out at the Economic Botany Lab tached with substratum by disc holdfast. 6–70 cm in diameter.
of Department of Botany, Government College University, Iyengaria stellata thallus was olive green in color, globular,
Faisalabad. solid, thallus hollow from basal side, surface smooth with
J Appl Phycol
distantly arranged protuberances (stellata), margins entire; at- Optimization of dyeing parameters
tached with substratum by small rhizoidal disc, 5–12 mm
long. The thallus of L. obtusa was erect, cartilaginous, dark The colorants extracted separately from the four algal
red, 8–15 cm high, cylindrical, uniform diameter throughout, species used in the study produced higher color strength
base tapering, hold fast discoid, branches alternate, rarely op- of dyed cotton fabrics at varying conditions of dyeing
posite, ramuli short with obtuse or apices, bearing more parameters optim a (Table 2). The ext ract from
processes. S. muticum produced higher color strength values on
dyed cotton fabrics at 75 °C temperature and pH 9.0 of
Color extraction the medium when dyed for 30 min time interval. Dyeing
of fabric with natural colorants for less than optimum
The results from color extraction experiments indicated that time might not be sufficient enough for complete ruptur-
all four algal species powder used in the study responded ing of cell wall as well as moving of dye molecules
differently to varying levels of extraction media (Table 1). In towards fabric (Ahmad et al. 2012). The less dyeing time
general, basic media proved to be better used for extraction of taken by algal powder, particularly obtained from
natural dye from algal species as compared with organic or S. muticum and I. stellata to produce higher color depth
acidic ones. The colorant obtained from S. muticum produced (Table 2) was not only economically efficient but also
higher color strength (K/S) value on cotton fabrics when ex- helpful to maintain fabric strength.
tracted in 4% NaOH solution. Almost similar K/S value was The optimum of exhausting agent concentration (NaCl) for
recorded in cotton fabrics dyed with abovementioned algal this process was 4 g per100 mL dye solution. Cotton fabric
species based colorant extracted in 40% ethanol. The cotton treated with extract of I. stellata showed higher color strength
fabrics dyed with I. stellata powder showed relatively lower value when dyed for 60 min at 75 °C keeping dyeing bath pH
color strength values in almost all extraction media compared at 9.0 using 4% NaCl as exhausting agent. It had been
with the other three algal species used in the study. In this case, established that color strength of dyed cotton fabrics was di-
8% methanolic KOH and 2% HCl proved better in getting rectly linked to salt concentration, used as exhausting agent
higher color strength than all other extraction media used in (Ahmad et al. 2012; Batool et al. 2013; Khan et al. 2014;
this study. Colpomenia sinuosa powder yielded higher color Hussaan, et al. 2017; Shahid et al. 2017). The results of pres-
strength in 2% KOH and 1% HCl solution compared with ent experiments (Table 2) indicated that dye powder obtained
other extraction media. The natural colorants extracted from from S. muticum and I. stellata species required relatively less
L. obtusa powder produced higher color strength in 4% KOH salt (4%) to produce higher color strength compared with
and 80% acetone as compared with other extraction media. other two algal species. Salt concentration below 4% was
According to higher yield of colorant for textile dyeing, the not sufficient to form a firm bond between fabric and dye
four algal species used in the study could be represented as molecule by neutralizing the negative charges. Salt concentra-
L. obtusa > S. muticum > C. sinuosa > I. stellata. tion more than the optimal level in each case of all algal spe-
The greater solubility of algal-based colorants in basic cies derived powder might had imbalanced the dye bath equi-
media indicated the compatibility of dyes towards OH-rich librium by forming precipitates and minimized the dye and
environment to rapture the cell wall and maximum color- fabric interaction (Mondal and Razzaque 2007). The lower
ant extraction. The maximum solubility of S. muticum- exhausting agent requirements for algal-based natural colorant
and L. obtusa-based dyes in 4% of NaOH and to produce deeper shades indicated its ecological and econom-
C. sinuosa-based colorant in 2% KOH (Table 1) also in- ic significance.
dicated their cost effectiveness. Similarly, 2% of HCl for The cotton fabrics treated with I. stellata extract pro-
greater colorant extraction from I. stellata and 1% HCl duced higher color strength when dyed for 60 min.
from C. sinuosa was economically good and gave higher Colpomenia sinuosa based natural colorant used for cotton
color depth of dyed cotton by rapid breakdown of cell dyeing produced higher color strength (K/S) at pH 11
wall. However, excess of acid deteriorated the dye mole- when dyed for 60 min at 60 °C keeping salt concentration
cules along with cell wall and degraded the cotton fabrics at 8%. Similarly, in case of cotton fabric treated with
(Shabbir, et al. 2016). Organic media proved to be effi- L. obtusa extract, higher color strength values were ob-
cient in extracting maximum colorant within short time tained at 30 °C dyeing temperature, 45 min dyeing time,
and quickly hydrolyzed the cell wall of dye molecule dyeing bath pH 7.0 and 6% salt concentration (Table 2).
and gave maximum color strength onto dyed cotton fabric Finding out the optimum temperature, a crucial step in
(Huang et al. 2017). Overall, L. obtusa (red alga) gave fabric dyeing with natural colorants had been the subject
excellent outcome and produced higher level of color of studies dealing with textile processing (Haji 2017;
strength (K/S value) using small concentration of alkali Hussaan, et al. 2017; Adeel et al. 2018; Raza et al.
as extraction media. 2018). Dyeing of fabric at temperatures other than
J Appl Phycol
optimum had been reported to produce poor color strength powder indicated its low energy requirements and eco-
of natural dyes (Shahid et al. 2017). Optimization experi- nomic significance in dyeing process.
ments results (Table 2) showed that all the four algal spe- The relatively higher pH requirements of C. sinuosa
cies powder efficiently produced good color strength on and S. muticum powder to produce good color strength
fabric at temperatures ranging from 30 to 75 °C. The pro- on cotton fabric indicated that greater number of OH
duction of good color strength at 30 °C by L. obtusa ions in dyeing bath favored rapid extraction of colorant
J Appl Phycol
from these species. Overall, the algal species used in the that higher number of H ion (acidic pH of dyeing bath)
study had maximum dye yielding trend towards highly disturbed the dye bath equilibrium and repelled the algal
basic media except L. obtusa (Table 2). This indicated dye molecules resulting degradation of algal dye.
Fig. 1 Effect of Pre chemical mordants a CuSO4, b FeSO4, c TA, d Al2(SO4)3 on the color strength of cotton fabrics dyed using dye extract of marine
algal species
J Appl Phycol
Fig. 2 Effect of Post chemical mordants a CuSO4, b FeSO4, c TA, d Al2(SO4)3 on the color strength of cotton fabrics dyed using dye extract of marine
algal species
Post and Premordanting Overall, tannic acid and iron sulphate as pre- and post-
mordant significantly enhanced the color strength and pro-
Treatment of cotton fabric with mordant chemicals before duced darker shades to cotton fabric. The darker color shades
dyeing using the extracts of the four algal species produced by mordanting with tannic acid indicated strong interactions
varying shades with different color fastness and color strength of this mordant with dye molecules to form insoluble complex
(Table S1, Figs. 1, 2). Pre-mordanting of S. muticum-treated that firmly attached to cotton fabric (Ali, et al. 2010).
cotton fabrics with iron sulphate as well as tannic acid pro- Similarly, iron constituted a firm bonding with dye molecules
duced darker shades with 5 and 1% of concentration of men- as well as cotton fabric ultimately approaching towards max-
tioned mordants, respectively (Table S1; Fig. 1b, c). In case of imum color strength onto algal-dyed cotton fabric (Bouatay
I. stellata treated cotton fabric, pre-mordanting with 7% tannic et al. 2016). Effectiveness of low concentrations metal salts,
acid produced higher color strength. Similarly, treatment of tannic acid, and iron sulphate as pre- or post-mordants in
cotton fabric with 7% tannic acid before coloring with producing darker color shades indicated their cost-
C. sinuosa extract produced darker shades with good color effectiveness and environment friendly behavior.
strength values than those of all other mordant levels. Pre-
treatment of cotton fabric with 5% tannic acid produced
darker shades when dyed with L. obtusa extract. The FTIR analysis
Post-mordanting experiments results (Table S2; Fig. 2b)
showed that cotton fabric dyed with S. muticum extract pro- The FTIR analysis of L. obtusa dye extract revealed the pres-
duced darker shade when treated with 9% iron sulphate com- ence of phenolics; the peak at 3362 cm −1 and 1200–
pared with all levels of chemical mordants. Treatment of or 1550 cm−1 showed the presence of OH group and aromatic
I. stellata extract dyed cotton fabrics with 9% tannic acid ring, respectively (Fig. S1) that produced creamy white shade
produced darker shades with higher color strength values of dyed cotton (Table 3). The FTIR analysis of S. muticum dye
among all mordants (Fig. 2c). Colpomenia sinuosa treated extract resulted peaks at 3386 cm −1 as well as 1300–
cotton fabrics produced darker shades with 7% iron sulphate 1580 cm−1 indicating the presence of OH group and benzene
compared with all other chemicals mordants used in the study. ring, respectively (Fig. S2). The FTIR results of C. sinuosa
Post-mordanting treatment of 3% tannic acid produced deeper dye extract revealed that OH group was present at the peak of
shades on L. obtusa-treated cotton fabrics than those of other 3373 cm−1 (Fig. S3) that resulted light brown shade of dyed
levels of mordants. fabric (Table 3). While, bending peaks at 1300–1578 cm−1 as
The results from mordanting experiments (Figs. 1 and 2) well as 1619–1641 cm−1 represented the benzene ring and
indicated that the extract of all the four algal species used in CH 2 group, respectively. The FTIR analysis regarding
the study had potential to produce different color shades on I. stellata-based dye extract indicated the presence of OH
dyed cotton fabric upon treatment with chemical mordants. group, CH2 as well as t aromatic ring at peak 3371 cm−1,
J Appl Phycol
Copper sulphate
1600–1678 cm−1, and 1439 cm−1, respectively (Fig. S4) thus
Grayish white
Grayish white
producing creamy white shade of dyed fabric (Table 3).
The FTIR analysis of dye extract of four algal species in-
White
White
dicated the functional group in dye extract responsible for
imparting color shades on cotton. The results revealed the
presence of phenolics substances in the dye powder of all algal
Aluminum sulphate
species used in the study that played crucial role in producing
Creamy white
Creamy white
Light brown
Light brown
different shades of dyed fabric. Phenolics have been demon-
strated in brown algae including S. muticum (Conde et al.
2015; Ayesha Mir et al. 2019) and red algae (Rengasamy
et al. 2015; Pangestuti et al. 2019).
Iron sulphate
Light brown
Light brown
Light brown
Light brown
Conclusion
Postmordanting
Grayish white
Grayish white
White
NaCl concentration.
Creamy white
Creamy white
Creamy white
Creamy white
References
Creamy white
Creamy white
Iron sulphate
Light brown
Light brown
Creamy white
Light brown
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