Professional Documents
Culture Documents
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
6.4 Station Power Supply 13
6.5 Main Switchboard and Control Panels 14
6.6 Power Cabling 15
6.7 Fire Alarm System 16
6.8 Station Lighting 17
6.9 Crane System 17
6.10 Items for Further Investigation 17
8. Recommendations 19
Figure Index
Figure 1 Western Region PS 22 - Grain Al Ayesh No. 1
Pumping Station DW-GSH-WPS1 3
Figure 2 Pump Building - Air Intakes 5
Figure 3 Water Storage Tank 7
Figure 4 Measurement Point Locations 8
Figure 5 Vibration at Location 2 on Pump 1 9
Figure 6 Acoustic Spectrum from Pump 1 10
Figure 7 Pump No 4 Control Box 10
Figure 8 Pump Floor Layout 11
Figure 9 Mimic Panel Grain Al Ayeseh – 1 13
Figure 10 Transformer Location 13
Figure 11 Main Switchboard 14
Figure 12 Image of LH PF Correction Unit, Upper 15
Figure 13 Visible Light Reference 15
Figure 14 Image of LH PF Cabinet, Lower 15
Figure 15 Visible Light Reference 15
Figure 16 Cable Way beneath Main Switchboard 16
Figure 17 Cable Rise to Motor 16
Figure 18 Fire Alarm Panel and Schematic 16
Figure 19 Crane inside the Pump Room 17
Figure 20 Pump No 3 19
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendices
A Pump Station Schematic
B Site Safety Assessment
C Civil and Infrastructure Assets
D Mechanical Assets
E Electrical Assets
F Pumps and Motors – Temperature, Noise, Vibration and Alignment
G Water Storage Tanks
H OEM vs Pump Performance
I Thermographic Images
J Vibration Spectrum
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
1. Introduction
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
1.5 ADDC Supplied Information
Not all information to conduct the full scope of the pumping station survey was available from ADDC or
from GHD’s research of equipment suppliers and their websites.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
2. Pump Station Overview
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
3. Pump Station Assessments
Water Pumps;
Pump Room Overhead Cranes;
Pump Room, Switchboard and Control Room Air Conditioning; and
Pump Room Ventilation.
GHD’s condition assessment schedules for mechanical assets is attached as Appendix D
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
main switchboard and pump control panels;
power cabling;
room and exterior lighting; and
fire alarm systems.
GHD’s condition assessment schedules for electrical assets are attached as Appendix E
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
3.7 Concrete Water Storage Tanks Condition Assessment
GHD’s site team conducted a visual inspection of the concrete storage tank, both internal and external.
The inspection was carried out in accordance with GHD’s “Procedure for Structural Inspection of
Concrete Water Tanks” as attached in Appendix G.
The inspection aims to identify and record defects such as:
Cracks;
Leaks;
Honeycombed or drummy concrete;
Excessive or abnormal deflection;
Ground settlement;
Internal lining failure; and
External protective coating failure (if there is an external coating).
GHD’s condition assessment schedules for concrete water storage tanks are attached in Appendix G.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
4. Civil and Infrastructure Assessment
Storage Tank
Round concrete storage tank, 5 Ml capacity.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
5. Mechanical Assets Assessment
5.2 Vibration
Vibration measurements were taken from the points shown on Figure 4 below. Individual measured
levels are shown in the enclosed inspection schedule. OEM levels were not available for correlation. All
measured velocity levels were below the accepted maximum level of 2mm/sec expected for such pumps
and indicate the pumps to be secured well and in good mechanical condition.
Vibration velocity levels were recorded as narrow band FFT levels with the data graphed as below with
all the graphs presented in the Appendix to this report.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Figure 5 Vibration at Location 2 on Pump 1
The pumps and motor frames were well secured to the concrete base.
Additional measurements were undertaken at 1m from the individual pumps. The reverberant nature of
the pump houses and the difficulties in arranging for the running of individual and pumps in combination
meant that these measurements were inconclusive with respect to a co-relation with vibration and
alignment. . The acoustic spectrum from pump 1 is illustrated in Figure 6. All other noise levels
spectrum data is contained in the appendix to this report
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Figure 6 Acoustic Spectrum from Pump 1
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
6. Electrical Assets Assessment
The station features a separate control room housing a full mimic and control panel.
The pumps and motors are located in a 2m well in the pumping room. Access is via individual ladders to
each pump location as the manifold and piping layout precludes access ‘pump to pump’
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
6.2 Motor Description and Condition
Manufacturer: Siemens
Rating: 34 kW @ 415V
Insulation Class F
Serial Numbers
Motor 1 2 3 4
Motor Condition
Local Controls An upstand adjacent to the motor provided Start/stop, Valve open/close,
emergency stop controls and pilot indications for on/off/trip.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Figure 9 Mimic Panel Grain Al Ayeseh – 1
While testing at a different station of this series a lock out condition was encountered when pumps could
not be started. There was no indication as to what condition was not satisfied or how to overcome the
situation. When available the operator adjusted pressure switch operating points and bled air from the
supply pipe. One of these actions restored function. This control action should be taken up with the
system designer and an indication provided of the lockout condition.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
6.5 Main Switchboard and Control Panels
The main switchboard features dual incoming supplies with a bus coupler. The board is mirror imaged
about the bus coupler, pump 1 & 2 MCC to the left and 3 &4 to the right. One supply is provisioned and
the unused supply isolated. The bus coupler is operated. The incoming breakers are rated at 1250A
and are marked as being adjusted to 800A. With a maximum load from all four pumps of approximately
250 amp and a typical running load of 125 amp the board is operating at approximately 10% of its rating.
The on board switched current meter does not read reliably below 160A and is therefore ineffective. The
supply transformer is rated at 666A and is therefore unprotected from long tern overload by the incoming
MCCB. However, as stated the connected load can’t provide this overload.
There is no earth – neutral link at the main switchboard. 340 E-N was measured. A conspicuous link
should be provided at the main switchboard.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Figure 13 Visible Light Reference
Figure 12 Image of LH PF Correction Unit, Upper
Note Pictures are rotated 90 degrees.
Cable Layout
Pump power cables acceptably laid out. Cables fully secured as they enter the pump room from the
control room with access holes foam filled. The rises to the individual motors are not completely secured
but as these cables are SWA there is not potential risk of major damage. Actual connection to the motor
terminal box is well done with protective boots and clear labels.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Figure 16 Cable Way beneath Main Switchboard Figure 17 Cable Rise to Motor
Cleanliness
Dried mud on the cables, trays and floor of the trench.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Control & Power Rooms
Generally over-lit. Fittings are 2 x40w Fluorescent with diffusers. One fitting has detached from the roof
and is supported by its power cabling.
Pump Room
4 x Ceiling HID fittings. Fittings still have remains of plastic construction covers. Plastic to be removed.
Fittings are supplemented with wall mounted fluorescent fittings, most of which have emergency packs
fitted.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
7. Concrete Water Storage Tanks Assessment
A visual inspection of the internal surface showed no evidence of a protective coating at the internal
structural elements. Multiple cracks and crazing can be observed at the soffit. Significant areas of the
roof soffit show crazing, air voids and minor repair patches. Cracks and leakage marks can also be
identified at some areas of walls and columns with crazing at patch repair areas. Deformed and failed
joint sealant sections can be observed at the main wall. Minor rust stains were also recorded in one area
of baffle wall. Hammer tapping at floor areas was not possible due to the water and sand sediment
remaining in the tank.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
8. Recommendations
Safety
1. PPE including hearing protection should be provided to all operators.
2. Use hearing protection while working inside the pump room (noise @ 80dB(A))
3. Safety signs should be installed at the entrance to the station (and pump room). - Safety Shoes, Hard
Hat, Hearing Protection and Eye Protection).
4. Install dedicated air conditioning system inside the pump room. This system should be used during
maintenance and repair works conducted during hot summer months.
Figure 20 Pump No 3
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Concrete Water Storage Tank Assessment
14. Repair areas of concrete delamination, cracks and leakages with an appropriate method.
15. Replace joint sealant.
16. Detailed inspection of concrete surfaces prior to future application of protective coating at internal
structural elements.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix A
Pump Station Schematic
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix B
Site Safety Assessment
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
SITE SAFETY ASSESSMENT
Comments
It is recommended that proper safety signs should be installed at the entrance to the station (and pump room): Safety Shoes, Hard Hat, Hearing Protection, Eye
Protection.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix C
Civil and Infrastructure Assets
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Buildings & General Infrastructure
Pumping Station Name Grain Al Ayesh Pump Station No. 1 LEGEND - Asset Condition Assessment
Assessment Date 13 July 2009 Description Life Remains Rating
Time: IN / OUT 9.00AM / 2.00PM "As New" 100% 1
GPS Position (Entry Gate) N 24° 8.469' E 53° 9.232' Good 75% 2
ADDC GIS Object No: 8449 Fair 50% 3
Poor 25% 4
Inspection Personnel Failure Imminent 0% 5
John John (GHD) Failed / Derelict Un-useable 6
Roger Hawkins (Palmer Acoustics)
Padalchai P.
Comments
NOTE: 'NA' or 'Blank' = Not Applicable or Data Not Available.
- No accommodation facilities and amenities for pump station operators within the compound.
- Office housed in control room, no dedicated office space available with necessary amenities and facilities.
- This pump station is otherwise in very good conditi
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Storage/ Transfer Water Tanks
Comments
NOTE: 'NA' or 'Blank' = Not Applicable or Data Not Available.
1) Painted storage tank walls make harder for earlier leaks detection
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Pipework & Valves (Suction Side)
Flexible Coupling
Flexible Coupling Diameter (mm) 150 150 150 150
Condition Rating (1 to 6) 2 2 2 2
Isolation Valve
ADDC GIS Object No: 302671 302674 302672 302673 Not Assigned Not Assigned
Isolation Valve Type Butterfly Butterfly Butterfly Butterfly
Isolation Valve Diameter (mm) 150 150 150 150
Condition Rating (1 to 6) 2 2 2 2
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Pipework & Valves (Delivery Side)
Delivery Header Pipework Pipe 1
Pipe Material STEEL
Pipe Diameter (mm) 400
Condition Rating (1 to 6) 2
Flexible Coupling
Flexible Coupling Diameter (mm) 150 150 150 150
Delivery Side
Condition Rating (1 to 6) 2 2 2 2
Non-Return Valve
ADDC GIS Object No: Not Assigned Not Assigned Not Assigned Not Assigned
Isolation Valve Type pump flow control pump flow control pump flow control pump flow control
Isolation Valve Diameter (mm) 150 150 150 150
Condition Rating (1 to 6) 2 2 2 2
Isolation Valve
ADDC GIS Object No: 302675 302676 302677 302678
Isolation Valve Type Butterfly Butterfly Butterfly Butterfly
Isolation Valve Diameter (mm) 150 150 150 150
Condition Rating (1 to 6) 2 2 2 2
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix D
Mechanical Assets
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Pump and Motor Data
Pump Data Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6
ADDC GIS Object No: 4833 4834 4835 4836 Not Assigned Not Assigned
Year of Installation 2003 2003 2003 2003
Supply to Shiekh Palace Supply to Shiekh Palace Supply to Shiekh Palace Supply to Shiekh Palace
Purpose / Function
& plantations. & plantations. & plantations. & plantations.
Brand KSB KSB KSB KSB
Type Horizontal Split Casing Horizontal Split Casing Horizontal Split Casing Horizontal Split Casing
Model No OMEGA-100-375A OMEGA-100-375A OMEGA-100-375A OMEGA-100-375A
Serial No 5-L-61-732 592/3 5-L-61-732 592/4 5-L-61-732 590/4 5-L-61-732 590/3
Impeller Design Size (mm) unknown unknown unknown unknown
Speed (rpm) 1479 1479 1479 1479
Pumping Design Power (kW) unknown unknown unknown unknown
Pump Design Efficiency (%) unknown unknown unknown unknown
Duty Point Flow (l/s) 50 50 50 50
NPSHR (kPa) unknown unknown unknown unknown
Duty Point Pressure (kPa) 420 420 420 420
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Water Pumps
Overall Condition Pump 1 Pump 2 Pump 3 Pump 4 Pump 5 Pump 6
Pump Body Satisfactory Satisfactory Satisfactory Satisfactory
Pump Shaft Satisfactory Satisfactory Satisfactory Satisfactory
Pump Shaft Coupling Satisfactory Satisfactory Satisfactory Satisfactory
Pump Base Satisfactory Satisfactory Satisfactory Satisfactory
Springs / Anti Vib. Mat. NA NA NA NA
Pump Plinth Satisfactory Satisfactory Satisfactory Satisfactory
Pump Motor Satisfactory Satisfactory Satisfactory Satisfactory
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
PERFORMANCE ASSESSMENT - Water Pump Duty Point
Comments
NOTE: 'NA' or 'Blank' = Not Applicable or Data Not Available.
1) 8 hours operation
2) No air in pressure vessel. No compressor for filling air.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
PERFORMANCE CURVES - Water Pumps
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Other Mechanical Equipment and Systems
Control Room Air Conditioning Wall, split type with air cooled Satisfactory Mechanical A-H 2
condenser. Various brands. Equipment
Pump Room Ventilation Natural Cross Ventilation with Satisfactory Mechanical A-H 2
sand-trap type louvres Equipment
Surge Tank Not operational - air compressor Mechanical A-H 6
removed from site Equipment
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix E
Electrical Assets
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Pump Motors
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
PERFORMANCE ASSESSMENT - Pump Motors
Performance Parameters Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6
R Y B R Y B R Y B R Y B R Y B R Y B
Voltage (V) 407 406 407 407 407 407 408 407 407 406 405 405
Current (A) 58 56 56 57 56 56 58 57 56 60 58 57
Power Factor 0.462 0.47 0.406 0.461 0.465 0.459 0.46 0.47 0.48 0.46 0.47 0.46
Average Voltage (V) 406.7 407.0 407.3 405.3
Average Current (A) 56.7 56.6 57.0 58.3
Overall Power Factor 0.805 0.800 0.810 0.800
Dielectric Absorption Insulation Insulation Insulation Insulation
(30sec / 60sec) >4G >4G >4G >4G
Polarisation Index (1min/10min) Not measured Not measured Not measured Not measured
Hours Run 2540 2539 2417
Power Measured (kW) 32.6 32.0 33.7 32.6
Total Power (kVAr) 24.0 24.0 24.8 24.4
Total Power (KVA) 40.5 40.0 41.9 40.7
RPM
Temperature ºC (Hot > 68ºC) 64.0 61.0 35.0
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Main Switchboard & Motor Control Panels
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
CONDITION ASSESSMENT - Other Electrical Equipment and Systems
Electrical Equipment Description Comments Asset Condition Assessment
Schedule Parameters Rating
Power Transformer Externally accessed room in main building. On trolley base. Good Elect. Equip. A-I
2
Rating 500 earthing and lighting
Pump Station Earthing Earth and neutral conductors not linked. Elect. Equip. A-I
Neutral / Earth Link No 2
Resistance (Earth /Neutral) 340
Lightning Protection Multi rod earthing system. Apparently joined by earthing strap not Elect. Equip. A-I
Strap and rod system on tank, cable. No test of earth resistance. 2
Lightning Protection
pump house and security hut.
Pump Room Crane Electric cranes in pump house (5 ton) and valve room (1 ton) Elect. Equip. A-I
2
Electrics Operating fully
Pump Control Panel Complete panel. Operated manually. For operators to manually shut Elect. Equip. A-I
Clear Mimic (Y/N) Yes off pumps, they close the isolating valve and wait for it to be almost
2
Fully Operational (Y/N) Yes fully closed, as noted by the flow meter before they shut off the
Thermal Imaging (Y/N) Ok pump.
Power Cabling All pump floor cabling on above floor cable trays, not good protection. Elect. Equip. A-I
2
Main SB to Motors Well supported on trays.
Room Lighting Elect. Equip. A-I
Control Room Lighting Surface Fluorescent
2
Not striking well, suspect room too
Emergency/ Exit Lighting
cold.
Exterior Site Lighting Site fully lit. Elect. Equip. A-I
2
Exterior Site Lighting Ok
Fire Alarm System 8 Zone configuration. Fireray beam system. Not maintained well. Elect. Equip. A-I
Manufacturer Wormald 3
Detector Types Beam and ionisation
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix F
Pumps and Motors – Temperature, Noise,
Vibration and Alignment
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
TEMPERATURE, NOISE & VIBRATION - Pumps & Motors
Temperature Deg C
Pump Room 35.1
Control Room 19.5
Outside (Ambient) 39.9
Vibration (mm/s) / Frequency (Hz) Pump-Motor 1 Pump-Motor 2 Pump-Motor 3 Pump-Motor 4 Pump-Motor 5 Pump-Motor 6
Vibration Limit = 2mm/sec V (mm/s) w (Hz) V (mm/s) w (Hz) V (mm/s) w (Hz) V (mm/s) w (Hz) V (mm/s) w (Hz) V (mm/s) w (Hz)
Point No 1 = Motor - Top Front Bearing 0.214 50 0.106 147.5 0.211 50 0.147 52.5
Point No 2 = Motor - Rear Foot 0.248 122.5 0.132 122.5 0.644 122.5 0.111 100
Point No 3 = Motor - Top of Motor 0.550 122.5 0.213 100 0.349 122.5 0.184 100
Point No 4 = Pump - Top Front Bearing 0.134 72.5 0.221 75 0.209 75 0.684 25
Point No 5 = Pump - Top Rear Bearing 0.875 75 0.319 75 0.351 77.5 0.199 122.5
Point No 6 = Pump - Rear Foot 0.115 125 0.110 122.5 0.305 125 0.181 122.5
Point No 7 = Pump - Inlet 0.648 27.5 N/A N/A N/A N/A N/A N/A
Point No 8 = Pump - Outlet 0.042 122.5 N/A N/A N/A N/A N/A N/A
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
ALIGNMENT - Pumps & Motors
Pump Shaft Alignment (mm) Pump-Motor 1 Pump-Motor 2 Pump-Motor 3 Pump-Motor 4 Pump-Motor 5 Pump-Motor 6
Angular Limit = 0.08mm/100m
mm mm mm mm mm mm
Linear Limit = 0.10mm
Angular Displacement - Horizontal 0.32 0.06 0.06 0.24
Linear Displacement - Horizontal 0.72 0.00 0.04 0.02
Angular Displacement - Vertical 0.26 0.24 0.62 0.36
Linear Displacement - Vertical 0.66 0.02 0.04 0.04
Comments
NOTE: 'NA' or 'Blank' = Not Applicable or Data Not Available. LEGEND - Asset Condition Assessment
Pumps and motors in reasonable condition "As New" 100% 1
Noise within the station is an issue of concern Good 75% 2
Pipework flexible connectors in good condition Fair 50% 3
Pump flexible couplings OK Poor 25% 4
Failure Imminent 0% 5
Failed / Derelict Un-useable 6
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix G
Water Storage Tanks
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Procedure for Structural Inspection of Concrete Water Tanks
The following procedure is to be used when carrying out visual inspections of concrete water tanks for
ADDC.
1. Safety
Read the Safety Plan and be aware of all of the safety issues relating to the inspection procedure.
Consider each tank and site individually and identify the risks that are present for that tank.
Carry out the procedures of the Safety Plan with regard to isolation of water, working at heights,
entering confined spaces, preparations and methodology of rescue etc.
2. Recording
All defects shall be recorded, photographed and given a condition grading in accordance with the
attached matrix.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
4. Visual Inspection – Interior
Inspect the tank interior surface as far as it is accessible, including at floor and roof soffit.
– Linings
If the tank has a lining then inspect the lining and determine what material is used. Note colour,
hardness, thickness if possible,
Note and photograph the condition of the lining and identify any defects such as holes, tears,
cracks, delamination etc.
Record the extent of the lining around the walls and if the roof soffit is lined.
Inspect all penetrations where pipes pass through the lining, record condition and any defects.
5. General
Make sure that all photos have a scale reference clearly visible in them, such as ruler or pen.
Tools required:
– Crack graduation gauge,
– Lightweight hammer,
– Metal hand scraper.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Structures Rating Matrix Includes all tanks, buildings, wells, pits, platforms, access bridges
Distress
Assessment Component Mode Rating Rating Rating Rating Rating
Parameter
1 2 3 4 5
Structural Cracking Structure sound - Some minor Cracking becoming Cracking evident that Significant cracking evident that
Integrity / no cracking cracking evident more evident has impacted on the presents a high probability of
A Function evident. that has little impact however still little assets structural the structures collapse or
on the structures impact on structural integrity or function. failure.
strength or function. integrity or function.
Movement No movement Some minor Asset has moved Movement has Movement has severe impact
evident. movement evident significantly however impacted on the on structural integrity or
B that has little impact structural integrity assets structural function with a high likelihood of
on the structures and function are integrity or function. failure.
strength or function. retained.
Surface Deterioration Surface appears Some minor surface Surface Surface deterioration Severe deterioration of surface
as new with little wear evident that deterioration evident that has presenting a high probability of
or no signs of has little impact on becoming more impacted on the the structures collapse or
C deterioration. the structures evident however still assets structural failure.
strength or function. little impact on integrity or function.
structural integrity or
function.
Operational Loss of Asset able to Some minor Minor operational Significant Asset provides very little of its
Performance Function/Costs perform it elements of the difficulties or costs operational intended function and requires
D intended current assets function are being presented by difficulties or costs enhancement to correct.
function. not able to be the loss of function. presented by the
provided. loss of function.
Foundation Ground No movement/ Some minor Significant ground Movement/ erosion Movement/erosion has severe
Movement/ erosion evident. movement/ erosion movement or has impacted on the impact on structural integrity or
Erosion evident that has erosion, however asset's structural function with a high likelihood of
E
little impact on the asset structural integrity or function. structural failure.
structure's strength integrity and function
or function. are retained.
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Fixings Cracking / Fixing sound - no Some minor Cracking/corrosion Cracking/corrosion Significant cracking/corrosion
Corrosion cracking/corrosion cracking/corrosion becoming more evident that has evident that presents a high
evident evident that has evident however still impacted on the probability of the fixings failure.
F
little impact on the little impact on structural integrity. Crane cannot be used.
fixings strength or structural integrity.
function
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Grain Al Ayesh 1 - Internal
Crack and leakage marks in wall Crazing at patch repair area in wall
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Voids in column Deformed joint sealant in wall
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Leakage marks and blisters in wall Crack adjacent to joint location
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix H
OEM vs Pump Performance
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix I
Thermographic Images
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Grain Al Ayesh 1 Pumping Station – Thermal Imaging
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 04
Pump Set No. 1
7/13/2009 10:38:57 AM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 07
Pump Set No. 1 Motor Bearing
7/13/2009 10:39:35 AM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 01
Pump Set No. 2
7/13/2009 11:16:36 AM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 04
Pump Set No. 2 Motor Control Panel
7/13/2009 11:31:44 AM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 02
Pump Set No. 3 Motor Bearing
7/13/2009 12:06:05 PM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 05
Pump Set No. 3 Pump Bearing
7/13/2009 12:06:52 PM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 08
Pump Set No. 3 Motor Control Panel
7/13/2009 12:08:25 PM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 01
Pump Set No. 4
7/13/2009 1:00:53 PM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 04
Pump Set No. 4 Pump Rear Bearing
7/13/2009 1:01:14 PM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 07
Pump Set No. 4 Motor Control Panel
7/13/2009 1:03:47 PM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Visible Light Image
TI 10
Pump Set No. 4 Motor Control Panel
7/13/2009 1:04:27 PM
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Appendix J
Vibration Spectrum
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Grain Al Ayesh 1 Pumping Station – Pump Set No. 1
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Grain Al Ayesh 1 Pumping Station – Pump Set No. 2
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Grain Al Ayesh 1 Pumping Station – Pump Set No. 3
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
Grain Al Ayesh 1 Pumping Station – Pump Set No. 4
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1
GHD Global Pty Ltd CLN 1001592
Document Status
76/10239/15704 Condition Assessment and Energy Management Survey of ADDC Water Pumping Stations Including Water
Prev 11388 Tank Internal Inspections
Western Region PS 22 - Grain Al Ayesh No. 1 Pumping Station DW-GSH-WPS1