Conver Na cro [TD iweercarnecced pagan ett Ac TRANSMITTAL NO: 225 2 eves andre 4 Reve eed Meaesatat ae encne modu ndion ings |"! Retmaypces |! Ve Duct ay, salstn sf infred comer 138K Sore penta at wo ‘ein mana stn sation a ees ‘htced iow ves had es a oyrocoe WB ovrtexrccees ots: Permission to proceed dows not sonst nae, et Note: Sorter test Comebuinaney npeta tect een Diarra arr fi an sagt an ri te cs aa Of ek Dieu eS athe iets aves aap) cameo Pee a Sstop commision or an Yb (© Technical Submittal Review Teracboo ae Athen Comments Form-JCPDI Construction Department Technical Submittal Review Comments Reviewed by Vite ae ate Racsved waa ais Raven Comte PRT aT = Canstctoneng Taking Nonber OTF A Reviow Code ate r230ra) 3 conactars Response — Tg RTS proved RANE or ing copeaion ‘ising: aclade proved RANI Ti cain, sms ‘kl aed compatn, ‘Hag ape or my asian 6 [as EMissing slonage of azar Pail Missing wel ities (oi. ‘Mastin id party corte for opertrs ‘Ms cde Bird pny creat Teeny ising Mae ay dis eer Soest pi Misng pes of ning 2s Tining Aca atgenen SERSSS’ comments Form-JCPDI Construction Department Tectnical Suomital Review Comments (pais Roce SIRE [pate Review Competed wia2001 {Gonstractontg'gTvacking Number (TH [Revew Cogs (Cade 123 0r4)‘Technical/Non-Technical/TO/FCD Submittal Contract No: JPDI1-2004, Project Name: fastructur Development ncludlng Roads & Utes Redan Area District ~Ave8 2 Bn enn mom Epteceneentrot emt Sutate ie rm SrALanGN Gt RESET RONGO LOVATO Dig a— Oo — oO ae —] Sian pmenesnere rn es ll emenre I omome [I omnmnore Em en =e oO. ee ee a ol omits 1 comrenataon ao ments ae I oe 5 Lee —{ SS [eeeMethod Statement METHOD STATEMENT Rojal Commission a Giiesh ve Ws ast gd C}AC = nm sth soe ac 9 9 Bn 2x i ED NEA (sau) aR JAZAN CITY FOR PRIMARY AND DOWNSTREAM INDUSTRIES (JCPD!) CONTRACT NO.JCPDI 1-2004 CONCRETE ENCASE MEDIUM AND LOW VOLTAGE PVC DUCT BANKS, INSTALLATION OF REINFORCED CONCRETE 13.8 KVELECTRICAL MANHOLES. (CAST IN-SITU) AND INSTALLATION OF PRE CAST REINFORCED LOW VOLTAGE HANDHOLES Method Statement No: MS-E-004 Issued for Review: Desegton Prepared By Checked By Aperoved By rvs | owe | | | | Concrete Encase | unis oe ‘Voltage PVC Duct oc | MANAGER & PROJECT © | 30/11/21 | 43. a kV Electrical MANAGER and Installation of Pre eae paces Cast Reinforced Low: dagermatten \Votage Hand HolesRoyal Cmmieion fo bat and Yanbu iethod Statement Royal Gmmission a azar TABLE OF CONTENTS 4 rme 2. ScoPEOF WoRK. “Genera Desription Plant and Equipment Site Manpower [Materias and Material Movement Site Plarning & Preparation References ‘Work Methodology ‘Organizational Chart (Se attached in Appendices) Responsbllties & Supervision 3. HEALTH &SAIETY Risk Assessments (See attached in Appendices) Jazan ESB H Contractor Requirements Protective & Safety Equipment Contracual Requirements Information to Personnel Emergency Procedures Permit Requirements 4, ENVIRONMENTAL ISSUES Environmental impact Assessment Jaan £58 H Contractor Requtements Contractual Requirements ‘Emergency Procedures 5. QUALITY ASSURANCE Contractual Reauirements Crtical Works Inspection & Testing Follow up & Evaluation 6. APPENDICES:7 = @)| weeeeere | vettod statement E RaK AROSTHERTS {62 Organizational Chart 63 Excavation Permit, {6.4 Traffic Management Plan 6.5 Excavation Permit 6.5 Project Ste Location 6.7 Star i Card a. Tm Concrete Encase Medium and Low Voltage PVC Ouct Banks, Installation of Reinforced Concrete 12.8 KV Electrical Manhole (Cast In-Situ) and Instalation of Precast Reinforced Low Voltage Hand Holes 2. SCOPE OF WORKS This scope isto derive the Methodology of ConereteEnease Medium and Low Voltage PVC Duct Banks, Installation of Reinforced Concrete 13.8 KV Electrical Manhole (Cast In-Situ) and Installation of Precast Reinforced Low Voltage Hand Holes for Projet JCPDII2004 Jazan Cy for Primary and Downstream Industries at Kingdom of Saud Arabia, n order to qualify and comply ith ail the Royal Commission Standards and Spectfiatons General Description of work shall be the following: + Work includes supply and installation of PVC ducts with duct supports and spacers, lwenching and excavations, concrete bed and surround with ceinforcement in road crossing, seling of spare duets, warning paint and mandrel et, + Scope includes backfilling, zompactin and restoration of area to requied ish grade state + Work includes excavation, construction reinforced manholes, instalation of low voltage andhotes,inludag all otter iil works, complete with sump, ground rod, cable puling ey, cable hangers and ral, duct knock-out windows, manhole & hand hole covers and allother accessories as shown in detail, Plant and Equipment 1. oy Loader Backhoe/Exeavator Road Roller ump Truck Concrete Mier Truck10. Royal Canaan at can nares Bump THe 00m Truck Water Truck Ambulance Hand Tools site Manpower 1 2 3 0. a. 2. 2. a 1s, 6. uw. 18. Project Manager Construction Manager HSE Enginesr ‘avyac Manager AC Engineer Civil Superintendent Planning Ergineer Site Surveyor ‘Quantity Surveyor Electrica/Telecom Engineer Safety officer Nurse Operator/river Foreman Mechanic Flagman Constructen Workers Procurement Engineer Materials Method Statement 1 Fresh Concrte (30 MPa for Cast nit for 13.8 KV Eleetreat Manhole) 2. Fresh Concrete (20 Mia for Lean Concrete) 43. Relnforced Steet Bars Enony CoatedDecumert Type ] @) ese [lemesaemen | Royal Conmasion at Jazan 7 FareWare 5. Concrete Nails/Common Nails 6.Te Wire 7. PVC Pipes & Fittings 8. pvcSpacer 9, Moisture arrer, 200 mirons thek Polyethylene Sheets 10. Waterproofing Materials 11, WaterStope 12, Selected backfill Matesials 133, General Backfill Material 44.Bare Copper ‘add Bh rejects tier Consfpchion Site Planning and Preparations = P*t™ ‘Conduct site vist and check the esting site conditions to evaluate the necessary materials, ‘equipment and other tools required forthe Concrete Enease Medium and Low Voltage PVC Duct Banks, Installation of Reinforced Concrete 13.8 KV Electrical Manhole (Cast In-Situ) and Installation of Precast Rlnforced Low Voltage Hand Holes Prepare and submit the proposed procedure to Royal Commission for approval before work is started, The procedure shall incude the detalled description of the methods, materials, equipment and tools tobe use foreach operation and sequence of erations, Prepare safety precautionary measures for the protection of personnel, equipment and Approved IFC drawings Inspection & Test lan TP) AC Approved Thed Paty for laboratory Test RC Approved Vendor Supplier RC Material Submittal for Approval REFERENCES: 4 Setion 01340- Shop Drawings, Meter, Sample and Miscellaneous submittal Seaton 03400 Precast Concrete « Section 03300 Castn-Pace Concrete@) crc | tos satemen Royal Ganmséon at Jezan T Seon DI200= CRE RITTER «Secon 03100- Concrete Formwork £ Secon 02210 - pony Coated Coerete Reinforcement Section 7100-Waterprecingand dam proofing 1 Secon O7L10~ Membrane Waterproofing for Concrete Seuctres 1 Seaton 02200 Earthwork | Section 02100 Ste Cenng Secon 01400-cualty antl Section 2814 Underaound Electra Power Ditton Dut Banks, Manbles and Hand les ‘1TP£-008, TPE-005,7-£-006,P-008 addi \ionw\ Wefrance Rafe te Cotfmechiin Dearbresh Panto nme Work Methodology 1. Surveying Womks Establish settng out points, layout the coordinates and elevations as per approved IFC crawings. 2, Site Clearing Works 22. Genent Remove such tems on the site o premises as specifically indicated xcept fr items agreed toby Royal Commission tobe allowed to remain in plas, remove vegetation Improvements, or obstructions interfering with installation of re construction. Removal Includes any conerat, stumps and ots. 2.2. Surface Soll Salvageabe): Surface sols defined as reasonably free ofsubsoi, clay lumps, stones, and otver objects over 75 mm indiameter. strip sol to whatever depths encountered in 2 manner to proven intermingling with the Uunderyingsubsoil or other objectionable materia, Stockpile surface sil in storage ples in areas for later use or where otherwie directed, Construct torage piles and cover storage piles if required to prevent windblown Sus. 2.3. Clearing and Grubbing Gear the site of shrubs and other vegetation. Completely remove stumps, root and other debris prosuding through the ground surface. Fil depressions caused by clearing and grubbing operations wit satisfactory surface sol ‘materia less further excavation ar earthworks indicated, Place fl materiale horizontalFore omrtnrteuatome vores | Method Statement Tayers not exceeding ISU rim none depth, and thoroughly compacted toa density eal to adjacent orginal ground + Spolsresultng from site clearing shall not be deposited on or in any type of water-body ‘or wetland. pail and excess tapsol shall be disposed of atthe Royal Commission Sanitary Landi fait 3. Excavation 3.1 Excavate ll material of whatever nature encountered tothe lies and grades as shown, Excavation includes removal and slsposal of pavements and other obstructions on ground surface, underground structures and utlites indicated to be demolished and removed, and allother materials '3.2 Additonal Excavation: When excavation has reached required sub- grade elovation, the Rayal Commission willmake an inspection of conditions = i unautable bearing matetals are encountered at the required sub-grade elevations, carry excavations deeper (300 mm) and replace the excavated material with lan concrete under foundations and wall bates, and specified sub-base materials as directed by the Royal Commission. In areas of unsuitable material where over excavating to 300 mm dees not remove the Lnsultable bearing material, excavate down as required and construct a “working platform” Using specified sub-base materials for 300 mm in depth then use rock fil material. ring Fock fil to 200 mm below the finshed subgrade shown on the drawings in layers not exceeding 200 mm in depth, Continue backfling to subgrade elevation orto final grade tlevation using specified baclll material shown on drawings or as directed by the Royal commission. 2.3 Dewatering [if needed): Prevent surface watar and subsurface or ground water from ‘lowing inta excavations and fom flooding projec site and surrounding area bo not allow water to accumulate in excavations, Remove water to prevent softaning of foundation bottoms, undereuting Footings, and soil changes detimental 10 stability of subgrades and foundations, Provide and maintain pumps, well points, sumps, suction and scharge lines, and other dewatering system components necessary to convey water away from excavations. = Convey water removed fram excavations and rain water to calleting or run-off area Establish and maintain tompneary drainage ches and other diversions outside excavation limits for each structure, Do not use tench excavations as temporary drainage ditches. 34 fxcavaton for Structures : Conform to elevations and dimensions shown within 2 tolerance of pli oF minus 30mm, and extending 2 sufcient distance from footings and foundations to permit lacing and removal af conerete formwork, instalation of services, ‘other eanstruction, and for inspection,feral Conmanca siscen""'"**" | Method Statement “5 Excavation Tor Trenches Dig Wenches to the uniform width shown Tor the paricular Item to be insalee. Trenches shall be of necessary width forthe proper laying of the duct banks, The bottom ofthe trenches shall be accurately graded and shall be fee of lose or disturbed material, The trenches in which cancrete-encased duct work sto be placed shall in general not be wider than necessary for proper placing of such work. However, the banks of such trenches, need not be kept vertical but may be slope or widened to such mits as will nt interfere with other utes. 4, Backfil and Fill 41 Backfill excavations a promptly as work permits, but not until completion of the following Acceptance by the Royal Commision of cnstruction below finish grade including, where applicable, damp proofing, waterproofing. and perimeter insulation Inspection, testing, approval and recording locations of underground lt Removal of trashand debris = The Contractor shall perform the following tests before backfiling to ensure that the ‘materials meet the raquiremects [ASB] AGL? [sin Dest Opinan Wor Catt ‘Stia | ASTHTDHEET | Cian of sole for Eginwtng Purposes sm [aston | Uqudlin of ae | 442 Ground Surface Preparation: Remove vegetation, debris, unsatisfactory soll materials, ‘obstructions and deleterious materials from ground surface prior to placement of ils when existing ground surface has a density less than that specified under “Compaction” for the particular zrea clasifcation, break up the ground surface to depth of 300 mm and compact to recuired density as crectedby the Royal Commission. 4.3 Placement and Compaction:Rory Semin uatana'vonws | Method Statement 5. Compactio Place backill and AIT materials layers not more than 200 rh Tn Toose depth unless Compaction equipment can accomplish uniform specified density for thicker layers 35, demonstrated by atest strip Compact each laver to required percentage of maximum density or relative density for tach area clasifedtion, Do not place additonal layers Ifthe previous layers have not attained the required compaction. Intiaty 9 test stra (min size 300 se, m) shall be established to determine the metheds, umber of passes, type of equipment et. required to obtain the specified cornpaction for tach type of fil material, The fl shall be placed in layers not exceeding 200 mm over this area, The area shallbe tested by the following methods: 8) Material Type I! shall be tested by using ASTM D1SS7 as a laboratory standard to Setermine the optimum moisture content and maximum density. At least three moisture ensity curves shallbe established for the test strip and the mean valu used, Following ths the fel density shall be determined using ASTM D158 {sand-cone method), ASTM 02322 (Nuclear Methods) a £24, a5 applicable, forthe test strip. At leas five tess shall be taken and the maximum density achieved shall equal or exceed the specfied percentage of the ‘maximum density corrected for coarse partle content in accordance with AASHTO T224 {04¢95% max. densty), b) Material Type | shal be tested using ASTM D4253 and D42S4 as laboratory standards to determine the maximum and minimum density. Atleast three tests shal be carried out and the mean value used 35 a standard. Following this, the Feld density shal be determined using ASTI 01556 sand-cone method) ASTM 02922 (Nuclear Methods) forthe test stp. [At least five teste stall be carried cut and the minimum relative density shall be calculated from laboratory tests. This shall equal or exceed the specified value (eg, 75% relative density) = Contra sil cor paction during construction proving maximum percentage of density pected for each area clacification, Control the moisture content of soll so thatthe time ‘of compacting the moisture content is within 2% above or below the optimum 35, ‘determined by ASTH D1557, Method D. 2) Structures: Compact top 300 mm of sub-grade and each layer of backfl or fil material to 95% maximum éry density or 75% relative density b} Under Pavements and Shoulders: Compact top 300 mm of sub-erade and each 200 mm loose layer of base course fil and each layer ofsub-grade fl to 100% maximum dry density or 78% relative dey «) Walkways: Comgeet top 150 mm af sub-grade and each layer of backfil or fil material to 95% of meximum dry density oF 75% celative density 1d) Cut areas and Natural Ground (Where construction isto be accomplished): Sarfy and compact the top 150 mm of cut roadway to 95% dey maximum density oF 75% relative densitypat Conran at ccan aia Method Statement 3) Rough Grain Where no constretion is to be accomplish Ta cut and natural ground ‘areas compact the top 150 mm of earth to 90% maximum dey density or 70% relative density {6.0 Moisture Control Requirements Ta achieve uniform compaction its essential that the water being added mustbe uniformly incorporated into the whole mass of te sl. Uniform horizontal distribution ‘an be best achleved by dlscharging the water through spray bars with pumps, while covering the complete are at uniform speed. Gravity fed bars has a range of devimental effects an require a igh supervisory input to achieve satisfactory results During compaction, once the nolsture content drops below the desired level, water cannot be Incorporated by surface spraying. The latter wil nly wet the tp 5 to 10 mm and offset ‘evaporation losses, bu no water will penatrate much below that depth If he required level of compaction snat achieved and the moisture condition has dropped below that necessary, in arder to ncorporate the additional moisture, the layer will have tobe rpped up. Therefore, itis ezenil that the surface malstreis continually replenished during the compaction process and untl a satstactory density level has been achieved. n regards the number of pases required this should be monitoring by making tabulation sheet. The Type ofthe equipment usec how many tonners compaction equipment then conducting Nuclear ‘Density Tet, all cohesive fil materials shall be compacted within + 2% ofthe optimum rmalsture content as determine by ASTM 01557 and shall be compacted 95% maximum density, the result issuecessful/passed so this is your guidelines t the next section/area, 7. ean Concrete a the bottom of Duct Bank Encasement ‘Before pouring Lean Concrete of 20 MPa with the thickness of SO mm thk. The QA/Q. Engineer will enduct Feld Density Test (FOT} withthe Third Party and witness by RC representative forthe Sub-grade. it will passed as per the requirements proceeds the installation of formworks for Lean Concrete. Than lyg of 200 microns Polyethylene sheets for vapor barrier prior to pouring Lean Conerete Lean concrete shouldbe leveled and cover all area under the duct bank encasement. 8, Duct bank Installation. > Underground duct banks shall be routed to manholes and hand holes located ‘along the duct bankas shown on the Contract Drawings. 7 “Trenches and duct banks shal be graded such thatthe conduits willhave 2 fallof atleast 75 mm per 30m towards the ower manhole or from the high pint of| ‘the zecton towards the manholes a¢ fom the buildings towards the manholes. > Duct bank runs shall be encased in concrete as shown on, and reinforced as required by the Contract Drawings > The top of the concrete envelope of the duct bank shall be @ minimum of 0fpbSaaazlshtglerem | Matted Statement ‘aa mm Balaw ade > cave of electrical duet bank, the top surface of concrete envelope shall be painted re, > The depth of the trench shall be sufficient in all cases to accommodate the eight requirements of duct bank being placed pls the minimum clearance to cher utilities or the minimum cover required for the installation, wile rnaintaining the necessary slope for drainage of ducts to manholes. Minimum copths shal be as specie onthe Contract Orawings. Interlocking spacers, sized to the conduit outside diameter, shall be used. to sgeure a uniform spacing between conduits > Inless indlcated otherwise, the spacers for supporting condults shall te inetaleg at intervals not exceeding 15 meters > atermeciate spacers shall be placed on top of the bottom and succeeding layer of conduits 8. Concrete Encasement for Duct Bank: 9.1 Rebar’s work or Duct Bank Eneasement ‘© Rebar’ Fabriation: +All Reinforcingbars tobe high strength, high bond bars conforming tothe requirements ASTM ‘AGS, grade 6) (240 Mia}, 1 Stool Wire: ASM A82, plain cold-rawn, steel + Reinforcing stel shall be accurately bet, cut or formed tothe dimensions and configurations shown on the Contract Drawings or the Approved Shop Drawings. 1+ Walding of reinforcing ste! bars is not allowed, unless reinforcement comalyng with ASTM [ATOSM is used “+ When epoxycoated reinforcing bars are sheared, saw cut or cut by other mesns during {fabrication races, the cut ends shall coated with the same patching materials wed forthe repale of daraged coating +L chairs, tie wires oF other devices used to connect, support, secure or fasten epoxy-coates reinforcement shall be coated with a delectric material suchas nylon epory or pls ‘ Insaaton ofRebar’s u|@) eemceagee | hettos statment oe a + Only reinforcing that free of ol ir, loose mortar or other deleterious materials, wich affect bonding capacty, shall be installed. After instalation, the reinforcement shall be maintained in ‘clean condition until the conerete i place, + Postion, support, secure reinfocement against displacement by formwork, constuction, oF ‘concrete placement operations. Lacate and suaport ceinforcing by metal chairs, runners, bolsters, spacers and hangers, as required. + Concrete Cover for Substrutures/Foundation eefecring IFC Drawing 2008-SE-Al-1001 Rov 01 1) Unformed Serface Cast against Eth 75mm 1) Farmed Surace Exposed to Earth ns 750m it) Formed Suface Exposed ta Weather eS 1+ Slices ofelafoceing bars shall be as shown on the Contract Drawings or the approvedshop drawings. 9.2. Formwort for Duck Bank Encasement ‘+ Examine the condition under which concrete formwork tobe erected. Do not proceed wth the work unl unsatisfactory conditions have been corected. The fraction of Yocmwork fst upto te location ofthe constuction ons as shown on tha FCarawing ‘Construct ferms tothe exact ses, shapes lines and dimension shown and as requied toobtain accurate alignment, levels, and plumb work in finish structores ‘Use selected materials to obtain required fishes + Rgrounding conductor shall be embedded in the concrete encasement ofall ‘electrical duct banks + Coat the fom’s contact suraces with form coating compound before relnforcement i Placed, Donot allow excess form coating material to accumulate in Ue Forms oF t> ome into contact with surfaces which wil be bonded to fresh conerete Apay in compliance with manufacturer's instructions {+ Do not appl form release agent where concrete surfaces will receive special shes ‘or applied coverings that are aflected by agent. Soak inside surfaces of untreated forms withclear water, Keep surfaces coated prior to placement of concrete, ‘+ grounding conductor shall be embedded in the concrete encasement ofall electrical duct banks. 9.3 Concrete Works for Duet Bank Encasement 1+ The compresive strength of concrete for 28 days of reinforced encasement is 30 Ma snd un-ainforced concrete is 20 MPa@ esses |“ etna statement + Ready — mix Coneret shall comply with the requcements of ASTM C84 in Section (03300, and as heren spect. 1) Delete tha references for allowing additonal watar to be added tothe batch for ‘material wth insufficient slump, Addon of water tothe batch wil not be permite. 2) During hot weather, or under conditions contributing to rapid setting of concrete, 2 shorter mixing time than specified AST¥ C94 may be require, {a} When the ar temperature is Between 29° Cand 35°C redute the mixing and Galivery time from 1% hours to 75 minutes, and when the alr temparature's above 35°C, reduce the mixing and delivery tise to 60 minutes, +The Quality Contral Engineer shall provide the following tasting atthe pont of| placement, prvideconsetancy measurements such as concrete temperature, Slump bby ASTM C143M, rrontoring the ambient temperature. And the third party wil prepare sample of sets of standard eyinders a as per RC requested for the CComprassive Strength Tests, + The slump of delivered concrate, ax measured in acordance with ASTM C143, tthe time of discharge from the truck shall not exceed the working limit shown in par2.8 H. Page no, 1Bin Section 03300, And the conerate temperature should not exceed 30 * C upon deplacement if exceed 30° Cl erected + Consaldateconerete placed informs by mechanical vibrating equipment supplemented by and-spading, rodding or tamping, Use equipment and procedures far consolidation of eoneretein accordance wit the recommended practices of ACI 309 to suit the tye af conerete and project conditions. Vibration of forms and reinforcing wil nate permitted + bo not use vibrators to transport concrete inside of forms. Insert and withdraw vibrators vertical and uniformly spaced locations not farther than the visible tfectiveness ofthe mache, Place ubratrs to raps penetrate the layer of concrete and at lest 150mm into the preceding layer, Do not insert vibrators into lower layers of coverete that have begun tose, At each insertion, imi he duration of vibration tothe time necessary to consolidate the concrete and complete ‘embedment of reinforcement and other embedded items without causing segragation ofthe ri, '9.1Form Works Removal forthe Duct Bank Encasement 1+ Formwork not sugporting concrete, such as sides of beams, walls, columns, and similar pats of the work, may be removed ater cumulatively curing at not less than 10 degrees Calsiusfor 24 hours after placing concrete, provided concrete Is— @ Roya'Gonmssen a sesan” "| Method Statement sufficiently hard nat to be damaged by form removal epration and provide tha uring and protection operations are maintained. Formwork iupportng weight of concrete, such as beam softs its, slabs, and other structural elements shal not be removed until concrete has attained the designed 24-day compressive strength 125 Repair of Conerate Defects for Duct Banks Encasement * Concrete shall be cepsiradif defective orf inthe opinion ofthe Royal Commission does ot meet the specified requirements + Repair of defects and imperfections shall be startad within 28 hous of form remonal ‘and. shall be completed without delay + For color mitchng, the use ofa mixture of white and gray cement is permitted, unless otherwise roted, 3.8 Con: curing for Duct Bank Encasement + Protect resly placed concrete from premature drying and excessive calé or hot ‘temperature, and maintain without dying at a elatively constant temperature for the period time nacesary for hydration af the cement and praper hardening othe Begin final curing procedures immeciately following tal curing and before the concrete has dred. Continue fina curing for atleast 7 days and in accordance wits the RC stardard speciation. ‘Curing Methods 1) Performeuring of concrete by moist curing as herein species 2. Fr eurig, use only water thats ree of impurities which could etch or discolor ‘exposed, natural eonerete surfaces. 2) Provide mosture curing by any of the following methods: 2. Keepingthe surface ofthe concrete continuously wet by covering with water. 'b, Wet Bufap Curing - Wet bucap curing shall comprise of at last 2 layers of constantly damped ‘burlap ay tight against the pre soaked concrete surface. Burlap is made of natural moisture sbsorbing fibers andi basicly hold nthe moisture 9.7 Testing + At the comaletion of construction duets shall be eaned with a mandrel acrclar wire brushand a swab attached ta steel cable “+The mandrs hal be about 6 to 10 mm smaller in a dlameter than the duct; by moving It back ane forth, any serious obstruction in ducts shouldbe removed,@ cece |“ Method statement +The circular wire brush shal hve the same dlameter as the duct; it should remove small pebbles and cir +The swab (made by tffing waste with ahoding grip) shallbe used to leave the duct clean before cappce. 9.8 Painting Works a he Top surface of the Concrete Encasement +The paint shale redeolor withthe approved by RC forthe techical description of the paint. 9.9 Backfiling and Compaction + This activity refers Seetion 4 (Bacfl & Fill and Section 5 (Compaction) for work sequence. 10, Construction of Renforced Concrete 13.8 KV Electrical Manhole (ast InSits) ~The ‘Work wil be done fist for Construction of Base Slab Foundation and then the Second step Isto Construct Wall Renforcement from bottom sab/Constrution Joint tothe top slab and then the thir stp fs to Constret Top Slab and then the next step isto Construct Manhole neck with frame, and installation of manhole Cover, then pplication of waterproofing materials prior backflng + Manoes shall be constructed of reinforced concrete, Fr sie and type of manholes refer tothe approve shop drawings + Manhols shall be watertight. To ensure water tightness, all prefabricated section Joints and duct ent-ance sab joints shall be propery sealed + Theexterior efall manholes shallbe protected against water table fisein accordancewith the requirements of Section 07100 and 7310, + The she andtype ofmanholes shall bedependent upon the duct bankconfguration and routing. Refer to drawings for details + Manhoes shall be designed for the ducts to enter in the longitudinal axts ‘+ Ducts shall enter via cable duct connection slabs a spectied further herein. * Manhole Entrance 1. Manholes shall be constueted with a round entrancefacitity through ‘the root. This shall be referred to 2 the manhole neck and consist of @ feundeclla,frame,cover and entrancash aft. Theframe and cover shall be securely mounted an the colar with the top ofthe cover set to final grade. The total length of the entrance shaft (measured through neck from top offiame and cover to bottom surface of roof) shall nat exceed| Ol eecere|Natc sttement Royal Commassion at Jazan 1500 mm except under special conditions. The entrance shaft shall be a ‘minimum diametar of $00 mm and the col shall be 2 minimum height of 150 mm above the top surface of the manhole. The height of the colar ‘may be sized during constuction to mount the frame and cover to final trade; ofthe collar may be constructed to a minimum height and subsequently extended by the use of extension and adjustment rings 12 set the frame and cover to final grade. 2. The shaft shall contain steps as required at 300 mm intervals tofacitatea sale entrance into the manhole. 3. Entrance shaft greater than 1500 mm in length, ean be constructed when Shown on the erawings. ‘Manholes shall be provided with a sump approximately 300 mm x 300 rmlacated directly below the manhole opening. The floor ofthe manhole shall slope slightly towards the sump for postive drainage + A portable (maintenance) lacder and related support (step or bottom step) hallbe considered as part of al manholes, ‘+A erounding rod and grounding cables shall be provided to achieve a continuous rounding gr through the duct bank system, ‘+ ach manhole shall be equipoed withthe following: 4 Nacki A neck it eequired to extend the manhole opening to the final grade of road, landscaped, or paved surfaces, The neck shall consist ofa collar, feame, cover and entrance shat. 2, Frame and Cover: 1 The frame and cover shall be made of east ron and dimensioned as shown of drawings. The frame and cover shall comaly with 8S 1852 and be designed to ensure no rocking b. The cover shall hare a diameter of approximately 1000 mm and an Inscription on top with the word "ELECTRIC". in both Arabic and English. Two pivng siots and four liting holes shall be provided to facilitate easy removal 3. Cable Duet Connection Slabs: Connection of PVC ducts to manhole end walls shall be made by the use of cable duct connection slabs Connection slabs are required to ensure that ducts are Properly terminated and watertight. Materisl for slabs shall be purethine foam of other suitable material. Sizes shall be sufficient to accommodate the number of ducts terminatingin the manhole|e ee a Royal Commision at ear 4, Cable Hanger Ralls (Inserts): Hanger rails shall be embedded in manhole walls for attachment af hangers to support the cables. Rails shall be able to sustain both vertical ard horizontal loading of § kN. Rails shall be made of stainless steel ASTM type 304 5. Pulling In Eyelts: 2, Puling-n eyelets stall be installed in manhole floors. The locations shall be in line with the centerline of each duct bank at the ‘opposite end of the manhole. Installed eyelets shall withstand a pulling force of 30 KN. Eyelets shall be secured to the Feinforcing steel of manholes. prior to pouring of concrete or fabrication of precast end sections 6 Ladder Support: Theladder support shallconsist ofthe bottom step mounted in the antrance shaft 7. Sump Caver Grille: A sufficient strong metal sump cover grille shall be provided, When installed, it shall not rock, shall be easly removable ‘and fit fush with the manhole floor, The grile shall be made of stainless steel ASTM “ype 304, 8, Number Plate: Each manhole shall have 2 number plate fastened to the shaft, Plates shall be made of brass of durable plastic material and securely fastened with lag serews or anchors, mounted at a uniform height and location adjaoznt to the ladder. Placement shall be such that the plate may be read witheut entering the manhole 9, Cable Duct Direction Pletes: Each manhole shall be equipped with cable duct direction ples indicating the route ofeach duct to adjoining manholes and/or hand holes. Platesshall be made ‘OF durable plasticmaterial and securely fastened with lag screws or anchors to the mantle wall above or adjacent each duct bark 10.Ground Rod and Sleeve: fachmanhole shall havea plastic sleeve embeddedin the floor to allow driving of agrounding ro. a. The grounding rod shallbe stainles steel as spediedin Section 126450, After driving the rod, the space within the sleeve shall be sealed watertight, to resist the pressure exerted by the water table Grounding cables a: specified in Section 16450 shall be installed fon manhole wal, Itshall interconnect the grounding cablesembedied in the duct banks with the rod driven through themankole flor@ eter) Menod statement {All cable supports and hangers shall be connected to the grounding cable(s) 10.1 For the Base Stab Foundation 10.1.1 Excavation works for 13.8 KV Electrical Manholes. 1 This aetty fers to Section 3. (Excavation for work sequence 10.12 Preparirg Sub-grade for Base Slab Foundation of 13.8 KV Electrical Manholes + This activity refers to Section 5 & 6 (Compaction & Moisture Contr Requirements fo ork sequence. 10.1.3 Lean Concrete at the Bottom of Base Slab Foundation of 13.8 KV Electrical Manholes ‘This activity refers to Section 7 (Lean Concrete) fr work sequence 10.1.4 Fabrication of Rebar’ and installation of Rebar’s forthe Base Slab Foundstios of 13.8 KV Electrial Manholes ‘This activtyeefers to Section 9.1 (Rebar's Werk for work sequence 10.15 Formwerks forthe Base Slab Foundation 13.8 KY Electrica Manholes + This ativtyrefers Section 9.2 (Form works) for work sequence. 10.16 installation of Water Stops ‘The water stop Install atthe above ofthe ase Slab Foundation atthe Construction int, see the Approved Shop drawing for more detais. 10.1.7 Pouringof Bas Slab Foundation 13.8 KV Electrical Manholes * Before Pouting the Base Slab Foundation, check the embedded items on the Base lab Foundatior as shown in the approved shop drawing + For the Cencrete Works activity refers Section 9.3 [Concrete Works) for work sequence +The Compressive Strenth of Concrete for 2 days of Reinforced Concrete Elect 13.8 KV Manhole s 30 MPa, 10.1.8 Form works Removal ofthe Base Slab Foundation 13.8 KV Electrical ManosRoyal Cmmiasion or ube ant Yorba : © Royal Cxrnision at Jaca Method Statement + This acthtyrefers to Saction 9.4 (Form Works Removal or work sequence 10.19 Repair f Concrete defects (if needed) for Base Slab Foundation 13.8 KV Electrical Manholes. «This actvtyreers to Section 9.5 (Repair of Concrete Defects for work sequence 10.110 Conerete Curing for the Base Slab Foundation 13.8 HV Electrical Manholes 1 This atvtyrefersta Section 9.6 Conerete Curing) for work sequence. 10.2Forthe Censtruction of Wall Reinforcement, Top Slab and Manhole Shaft (Nec) with Manhole rame of 13.8 Electieal Manholes 10.21 Fabrieaton of Rebars and installation of Rebar’s forthe Construction of Wall Reinforcement Top Siab and Manhole shat (Neck) with Manhole frame of 13.8 KV eetrieal Mantotes. 1 This actityrefers to Section 9.1 (Rebar’s Word for work sequence. 10.22 Formwetk for the Construction of Wall Relnforcement, Top Slab and Manhole Shaft (Neck) wth Manhole frame of 13.8 KV Electrical Manholes. 4 This atvtyrefers Section 3.2 (Form works or work sequence, 30.23 Pouringof Wall Reinforcement, Top Slab and Manhole Shat (Neck) with ‘Manhole fram of 13.8 KV Electrical Manhole. + Before owing the Wal, Top Slab and Manhole Neck, check the embedded ites on as shown nthe approved shop drawing + For the Cencrete Works activty refers Section 9.3 (Concrete Works) for work sequence +The Compressive Strength of Concrete fr 28 days of enforced Concrete Elects! 1338 KV Menhole s 300M 10.2.4 Foem works Removal ofthe Wall Reinforcement, Top Slab and Manhole Shaft (Weck) with Manhole frame of 13.8 KV Electrical Manhole. 1 This activtyrefers to Section 94 (Farm Works Removal) for work sequence, 10.25 Repair of Concrte dafacte (i nasdad) for Wall Reinforcement, Top Slab and -Manhole Saf: (Neck) wth Manhole frame of 13.8 KV Electrical Manholes. This aetvty relers to Section 9.5 (Repair of Concrate Defects) fr work sequenceRoyal Gxrmsion a Jocen Method Statement 10.2.6 Concrete curing forthe Wall Reinforcement, Top Slab and Manhole Shaft (Neck) vith Manhole rame of 13.8 KV Electrical Manholes. 1+ This acti efersto Section 9.6 (Concrete Curing for work sequence 10, Installation of Manhole Cover ‘+ The cover stall have a diameter of approximately 1000 mm and an inserption ontop with the werd "ELECTRIC in both Arabic and Enalish, Two prying slots and four iting holes hall be provided to facilitate easy removal 10.4 Waterproofing Installation atthe external wall ‘+ Waterproofing shall be liquid type equal to NITOPROOF 600 manufactured by FOSEOC, + ‘Surfaces shallbe dry and free from ol, grease, loose particles, decayed materials, moss or algae growth ‘Liquid waterproofing shalbe applied by brush, trowel, squeegee or sress soray (horizontal ueaces oly Roller aplication: Use a short haired synthetic pile alle. 'b. Spray application: Use a Graco King type pump with 60 L ratio at pressure. Sbar (80 psi) Hose diameter 13 mm with 10 mm wipend Tp size 0.58 mem 0.84 mm (23> 233 mile, + Uguid Wate rooting shallbe aplied ata minimum wet fl thickness of 1.3 me (3 liters ation tothe preparatory work 1055 Backfling and Compaction works around the 13.8 KV Electrical Manholes ‘This activityrefere Section 4 (Bakfil and Fil and Saction 5 (Compaction) fr work sequence, 11,0 Hand holes Installation for Precast Reinforced Concrete ‘+ Hand holes shall constructed of castin-place or precast reinforced concrete The concrete shall comply with requirements. of Sections 03.320 for 03900. forsize and type of hand holae refer to dasvngs. + Hand hles shall be watertight. To ensure water tightness, property sealed duct entrance abs shall be installed at opposite ends of the hand hole along the longitusina axis| @ eer) rehos statement Royal Commissen ot san The exterior of all hand holes shall be damp roofed and waterproofed In accordance with Section 07100 and where required shall be in accordance with Section 0711 Hand holes shall withstand an evenly dlstebuted load of backfill and ‘aad surfacing of :2 KPa and a traffic load of 200 kN + S0% overload for impact from moving vehices, Covers shall withstand standard truck loading of AASHO 520-44 + 10% Hand hole Accessories: Each hand hole shal be equipped withthe following: 4. Frame and Covers: A rectangular opening shall be formed into the top of the hand hole to accommodate 2 frame required to support the covers. Covers shall be made of cast icon and sized to withstand the load statin paragraph 2.80Section 02814. Covers shall fit into the frame without Focking, Each cover shall be inscribed in both Arabic and Engish ‘with the word "ELECTRIC" This insription shall be cast into the face ofeach 2.Cable Duct Connection Slabs: ucts shall terminate incable duct connection slabs to ensure water tightness of the hand hole. Slabs shall be constructedof concrete or other suitable material 3. Cable Hanger Ras (Inserts): Hanger rails shall be embedded in hand hole walls for attachment of hangers to support the cables. Ralls shall be able to sustain bath vertical and Rovizontalloading of $ kN. Rails shall be ‘made of stainless steel ASTM type 304, 4. Cable Hangers: Cable angers shall consist of stainless steel type ASTM 304 bearing ams and plastc brackets which shall plvot slightly on the bearing arm to support cables. Two (2) hangers shall be provided each on ‘wo opposite sides of the hand hale. Hangers shall be provided in 3 length of 250 mm. Sumber Plate: Each hand hole shall have » number plate fastened to the fend wall. Plats shall be made of brass or durable plastic material and securely fastered with lag screws or anchors, mounted at 2 uniform hight and loetion 6. Cable Duct Direction Plates: Hand holes shall be equipped with cableMethod Statement @ ual Cai baa Yoru yal Commision at Jazan ‘duct direction plates Indleating the route of each duet to adjoining hand holes and/or hand holes. The plates shall be of durable plastic material and securely fastened with lag serews oF anchors to the hand hole wall above or adjacent to each cuct bank (Organizational Chart (See attached Appendices) Responsibilities 4 “The Project Managers over allin charge ofthe Project and he wil get dally monitoring and weekly audit eprt and participated in site inspections to verify that the works implementation with accordance fo the Project Specifications “The Construction Manager shall review and confirm that all works being implemented 4s per the actus stated in the nethod statement and in compliance withthe Royal ‘Commission codes, standards andproject specifications. “The Safety Manager assumes the ead safety postion andi responsible forthe overall project monitoring and administering safety program designed to provide assistance in ecognitng, evaluating and subsequently eliminating or controling harardous acts or conditions. He works in close coordination with the client's safety personne in conjunction with his Project Manager and Construction Manager assisting in the Implementation ofthe safety rogram. ‘The QA/QC Engineer shal ensurethe development and implementation ofthe quality management system ia the organization in accordance with Royal Commission standard and specifications, Responsible for controling and malotaning the quality of the work and the products as pe” established standards and up tothe satisfaction of the company. Procurement Engineer shall anaze all supplies in order to select the most sultable suppliers who ate able to delver high qualty products and competitive pricing Manage suppliers to meet objecives related to cost, delivery performance, schedule and qualty ‘he Project Superintendent shal supervise all the works related in Site Preparation and Earthworks activity az per the IFC drawings isued by the company 26 perol Commision rub and Yanbu B Royal Commasion at lan Method Statement standards and specications. He is responsible for dally sehedulis ‘2ativties and tasks, and ensuring the safety and compliance af the site supervising all 17. The Site Surveyor shall follow coordinates and data as shown in the IFC drawings. Contractor shall check and veriy the bench marks, coordinates and elevations as per required design before the exec.tion of works. Any changes and deviation found shall be immediately otifid to the company forthe resolutions. 8. Project Supervisor shall be responsible forthe vec execution ofthe work involved ‘secording to the plan and drei in control and gve instruction ta working personnel He shall encure thatthe works are parform with roper tons and equipment, PPE and {00d housekeeping around the area 9. Safty Officer monitor and assure tat all works are carried out in high safely manner, isaring the workers with Full strength of safety protective equipment, preparation of barrcading and dust contro, safe workability of the equipment tobe used in fling any ather additional safety needs during the execution ofthe works 10. Nurse shall be responsible for the safety and welfare of workers through proper implementation of nursing procedures. Develop nursing plan that meet the individual worker, prepare and administers medications and treatment. Intates appropriate measures in an emergency situaton 11, Foreman shall be responsible forthe direct execution of the work according to the an and directly in control and give instruction to working personnel. He shall ensure {the works are perform with proper tools, equipment, PPE, good housekeeping around the area 12, Heavy Equipment Operator responsible forthe operation of heavy equipment lke loading truck, et. for lifting of all construction materials, equipment and other materials for transporting to other location. 13, mechanical Equipment Maintenance Person, a competent to patform preventive rmalatenance suchas general equipment cleaning, checking 3, HEALTH AND SAFETY > Risk Assessment (See attached appendices) > Jazan Environmental Safety & Health Contractor Requirements CGC will follow the recommendations Of RC Specifications Section 05160 * Safety officer and Site stpervisor shall jointly conduct STARRT. aRoyal Canin fo Jubail and Yanbu © Royal Commission at Jazan Method Statement ‘© Conduct weekly safety too! box talk, ‘© Provision of drinking water and shelter for workers. ‘+ Provision of waste skio containers by third party and waste segregation to prevent any kind of pollution + No waste water sources to be supplied direct in the sea water Contractor will not remove any vegetation without prior permission of Royal commission ‘In case of encounter any rock , vegetation Contractor will take special care and update to Royal Commission ‘© All portable generator :0 provide with drip tray and in case of ‘maintenance it must be ensured there is no oll leakage on the ground All the chemical willbe in chemical room tagged and locked , waste material shall be removed by the 3° party + MS, RAand Work permits should always be avaiable at the ste, + Performs housekeeping prior to leaving the site + Availability of nurse and zmbulance atthe site. + Provision of windsockat the ste + Maintenance of service road by spraying water and approved dust control pian > Personal Protective Equipment: + Safety Helmet, Gloves, Safety Shoes, Eye/Ear Protection, Visibility vst, Mask, proper working ati, > Contractual Requirements + Should provide Service vehicle forall the workers. 2»rt 2 ee Cte Mond Va Method Statement Must send his workers to attend trainings and seminars if necessary. Provide all the needed PPE to perform the job. Provide safety conduction sticker. > Informaticn to Personnel (Orientation of START Card di ‘Awareness Training Too! Box talk Orientation on Emergency preparedness. All personnel who are involved in the work shall unde'go ‘orientation seminar prior to start of work. Orient all operators, drivers and workers on the traffic rmaragement plan, Introduce to all workers location of assembly point. Inform to all workers about safety rules and regulations as oer company’s ES&H plan. Informed every personnel location of fire extinguishers, emergercy consact numbers and exit reentry points. > Emergency Procedures: Safety officer and site supervisor, Nurse and ambulance driver syall actas the ERT (Emergency response leam). Assembly point has to be installed at the lay-down area and site 8Royal Commision fr Jubal and Yanbu Peja Commission at dzan Se eee + Emergency contact numbers to be posted at laydown and site areas ‘+ Emergency exit routes to be established and should visible for, everyone. + Incese of emergency the man-force will cease the work immediately. Shutoff power equipment if possible. + Move toward assembly point using an emergency ext routes. ‘Stand in the assembly point inline. + Thecountdown tobe conducted by ERT members to check the misting person. +All nan-force should not return back to work unless notified from eRT Periodic emergeney response training tobe delivered to ste-force + Emergency dil to be done every 6 months. RC Emergency Contact Numbers RC CONTACT NUMBERS IN CASE OF EMERGENCY (S.No. | “AUTHORITY ———=—=—=«| «CONTACT NUMBER | i ~~ GivilDefense 998 2 Police 999 3 ‘Ambulance 997 CHINA GEO ENGINEERING CORPORATION CONTACT NUMBERS 6OB eect: $F Royal Commission at Jagan Method Statement | S.No. ‘AUTHORITY POSITION ‘CONTACT NO. 2 Engr. Rangarajan Project Manager | 0538230558 Jagannathan - 2 Engr. Alaa Eldin Ali Construction (05994731669 |___ Manager 3 | Engr. Christopher Malayo | QC Manager (0509515243 a ‘Mir. Zubair Khan ES&HMANAGER | 053065074 > Permitting requirements ( Any coordination with SEC , ARAMCO , (MARAFIQ 2ermit will be acquired before activity ) + Excevation actives, + Encroachment Permit. ‘Disposal of Waste Materials 4.0 ENVIRONMENTAL ISSUES > Environmental Impact Assessment + All the waste generated in this activity shall be transported by RC approved transporter to RC approved Waste Management Faclity (WMF)/ Waste Recycling Facty (WRF). CGC shall ensure (at time of operations} that estimated waste Information shall be in consistent with the information declared in PAP form PA-H2 (Volume Il) + No wastes generated within the Industral City shall be transported ‘outiide the boundary of Industrial City for storage, treatment or disposal > Jazan Environmental Safety & He Ith Contractors RequirementsRoyal Commision er Jubal and Yanbu OP yal Commission at Jazan Ha eT + CGC shall submit to RC for any temporary hazardous material storage requirements during the activity and get approval. Further, ‘a temporary storage shall address the following requirements: + The storage area shall be accessible in case of emergency and for purposes of inspection and monitoring, ‘© The storage area shal properly be secured and not easily accessed by unauthorized persons. > Contractual Requirements * Secure permits for proper laydown of materials. + A copy of the Waste Transportation Registration Certificate in accordance with Secton 5.8 > Emergency Procedures ‘+ Emergency contact numnsers tobe posted at laydown and site areas. + Slans for emergency ext to be posted at the emergency exit door + ERT (Emergency Response Team) forthe project to be nominated and their contact number tobe posted at laydown and site areas. + Move toward assembly point using an emergency exitroutes, + All man-force should no: return back to work unless notified from ERT Environmental Management Plan Protectio | TYPEWASTE CLASSIFICATION Hazardous Waste |- Contarrinated soil with ol, fuel, concrete or any 4 other hazardous material, Class !Landfil Disposal site _|- Container of paint, solvents, release agent, resins, oils. ——EEE ———— 2oyalCarniesion fo Jbl ane Yar Royal Commission at Jazan Deed Se + Markers and sprays. ~ impregnate clothe with olls or other hazard material. = Concrete surface retarder containers = oll |= Batteries, Non-hazardous aa industrial waste | Paper & Packing board. Cass Landfill Disposal site = Wood. Sanitary water wastes. Municipally waste | Urban waste. Classi! Landfill Waste vegetation Disposal Site + Office wastes Wood. Inert waste + Plastic Class Landfill Disposal site Metal. Construction waste. Safe Sequence of Work Actions Details Concrete Encase Medium and Low Voltage PVC Duct Banks, Installation of Reinforced Concrete 13.8 KV Electrical Man hhole (Cast in-Situ) and Installation of Precast Reinforced Low Voltage Hand holes , Contract# JCPDI I-2004 Brief description of the work and location. 29oyal Commiss Overt | Meta statement jon at Jazan Sequence of Work and how operations are controlled. L. Site Preparation. a. Secure Encroachment Permit and other requirements needed prior to the execution of work from RC. b. Prior to start of work site supervisor together with | the safety officer jointly conduct STARRT Card. ¢. Asses the working area and install al safety ‘measures needed in order to prevent accident prior to start of work. 4, Safety conduction sticker or Man and Machine Interface training will be given to all personnel and equipment operator prior to start of work, | 2. site Clearing works. © All personnel involved in the work shall wear the required PPE. (Hard hat, visibility vest, safety shoes, eye goggles.) © Safety Too! box talk shall be conducted prior to start of work, © Allrubbish, unwanted materials shall be disposed on | the designated disposable area, | 3, Survey Works. ‘a. Set out points, layout coordinates and elevations, in | this activity surveyor must see to it that control | points are established in safe grounds and free from any obstructions. b, Survey helpers must Install satety barricades and sign boards in all control points to caution all moving equipment and personnel at site. . Only authorized and trained survey helpers are allowed to do the work. 4. All personnel involved in the work shall wear the 20oval Commision for bal and Yanbu B yal Commission a lazan Led temen required PPE. [Hard hat, visibility vest, safety shoes, eye goggles.) 4. Excavation ‘All personnel involved must have attended Man and Machine interface training b. Provide access and agrees for personnel and equipment, provide safety signboards and barricades. . Allexcavated waste materials not needed in the ‘work shall be disposed on their designated disposal 4d. All personnel involved in the work shall wear the required PPE. (Hard hat, visibility vest, safety shoes, eye goggles.) 5. Backfling. a. Allequipment must be properly checked prior to start of the work (START). Tool Box talk shall be conducted prior to start of work. |G Allpersonneland equipment operator should have | attended the Man and Machine interface training d. A spotter or dumping man should be assigned to ‘monitor movement of equipment. 5. Housekeeping a. Allrubbish and unwanted materials shall be disposed fon the proper disposal area. 'b. Maintain service road by spraying water to control dust before and after the work. . Allsafety signboards that were disturbed shall be reinstalled.On site supervision arrangements. Civil Superintendent ‘© Over all in charge in performing the works. (© Arrange all the site permits in advance to get it approved fram the company designated representative for the execution Site Surveyor ‘©. Check and verify the bench marks, coordinates and elevations as per required design before the execution of works. Project Supervisor ‘© Responsible for the direct execution of the work involved according to the plan and directly in control and give instruction to working personnel. He shall ensure that the works are performing with proper tools and equipment. Safety Officer ‘© Monitor and assure that all works are carried out in high safely manner, gearing the workers with full strength of safety protective equipment, preparation of barricading and dust control, safe workability of the equipment to be used in fulfiling any other additional safety needs during the execution of the works. Nurse © Prepare and administers medications and treatment, Initiates appropriate measures in an emergency situation, \ Foreman | © Shall be responsible for the direct execution of the ‘work according to the plan and directly in control and give instruction to working personnel Heavy Equipment Operator 2amie @ vecereneggnesem | Method statement ‘© Competent person who operates heavy equipment | as specified in his license or TUY. | © Must have knowledge on 12. Life critical requirements, © Shall attend the weekly too! box talk. ‘+ Mechanical Equipment Maintenance Person © A competent person to perform preventive maintenance such as general equipment cleaning, checking fluid levels, lubrication and ‘maintain tre pressure. © Shall attend the weekly too! box talk. 4 Flagman © Ensures traffic control © Mist have attended orientation seminar on Man & Machine Interface training. (© Must attend tool box talk © Must be oriented on 12 life critical requirements. | » Construction Workers © Responsible for performing physical task at construction sites. 41. Chill Superintendent a. Supervise all the dally activities. bo, Arrange all the site permits in advance to get it approved from the company designated BRoyal Commission at Jazan eel ee | 2. Individual responsible for controls and ‘monitoring, 3. 4 5, 6. | 7. ‘representative for the execution. Safety officer 2. Ensures that all safety requirements and permits are acquired prior to start of work. 'b, Ensures that MS, Too! box talk, data entry log 200k and permits are placed on the pigeon box for proper verification cc Ensures that shelter, drinking water and portable toilet is always available at site Site Foreman, ‘a, Ensures that he follows the right procedure in performing the job. Lead man a, Leads his group and ensures that alli accounted for a per scope of the work. Nurse a. Conduct fist aid in case of injury. bs, Frequently visit the site and take sample for Drinking water lab test ¢ Ensures that First aid kit is always available atsite and at ambulance. 4d, Prepares record of all documents pertaining to Incident and accident and near miss. | , Audit medicines and ensures that medicines are not expired and available always at the first ad clinic Ambulance Driver a. Should always available at site Flag Man 2. Responsible in monitoring movements of moving equipment, b. Must attend Man and machine interface Trairing (Green Man, Red Man and Dead Man), ©. Knowledge on 12 life critical requirements. a. Loader oMethod Statement Plant and Equipment tobe used, Back hoe Roller Compactor, Dump Truck water Truck Generator Hand tools ‘Ambulance Concrete Pump Truck Concrete Mixer Boom Truck a. b. Operator training e requirements | 1. Operator Competent operator with valid license and or TUV certified. In house training for Familarization of Road signs at site Induction of company ES&H plan prior to start of work 1. Knows how to use Fire extinguishers, .. To be oriented on what type of extinguishers to be use in case of fire. Mustattend Man and machine interface Training (Green Man, Red Man and Dead Man). Must have orientation on 12 life critical requirements ‘Awareness training Too! box talk. Defensive driving. Risk assessments 1. Yes (See attached) R.A applicable, 5. QUALITY ASSURANCE sya Carson fo Juba and Yanbu G sacomnts Method Stetement 5.1 Contractual Requirements ‘A general overview of the wrole area which will make it easier for the project implementation and execution team to have an idea about the existing site condition of the area being worked upon. This will also contribute to better planning and better implementation of the project execution methodologies. + Shall deploy and maintain stffic t, suitably qualified and experienced personnel to the project for the management and execution of quality requirements described withir the contract. = Personnel shall be provided with all tools, plant, equipment, software and hardware necessary to enable them to fulfill project quality requirements = Shall identify and provide details of the roles and responsibilities of each member of his Quality Control Organization within the Project Quality Plan, Details of quality control staff qualifications and experience shall be submitted to the Royal Commission for review within the timescales defined within the contract = All the quality control personnel shall be sufficiently experienced, competent and trained in the methods and skills required to enable them to perform their tasks to the satisfaction of the Royal Commission. They shall remain on site at all times during the execution of work with complete authority to take any action necessary to ensure compliance with the contract documents. 5.2 Critical Works ~The major parts ofthe project are the most critical part of these activities in terms of quality, safety and ervironmental concerns. Care must be taken to ensure that all works under the scope in accordance with the contact documents. + AS per the contract, the Royal Commission and the Environmental Protection Control Department will also need to inspect and approve the works prior to commence. 36| Royal Commision fr balan Yanba @ wneosnrtee Method Statement = Another equally important aspect to be considered is the testing that is required from the site that will make available as an inventory item for the use in the project where required as per the contract documents and drawings. Therefore, all the project required materials wll be sampled and sent to the Third-Party independent agency laboratories with the full witness and inspection by the Royal Commission. The testing will identify the materials which is suitable to the project site. Any materials will not be used until testing has nat been done and completed and the requisite Third Party Inspection agency reports are furnished and reviewed, = Shall also include within his Project Quality Plan a procedure describing hhow he proposes to induct and train project personnel (including sub- contractors and new employees} in the contents and requirements of his Project Quality Plan. Records shall be maintained. 5.3 Inspection and Testing = In view of the above, the QC/A Manager has developed as Inspection and ‘Testing Plan after carefully reviewing the Project Contract documents and the specifications, to cover all the required testing and inspection activities specified under the scope of this project. This ITP will be followed and implemented extensively to provide the Quality coverage and to document work in the project, = An important part of the ITP is the testing of the materials. Samples will be collected by personnel from the Third Party Inspection agency from the site and then moved carefully from the site to their laboratories for the tests to be conducted. Some of the tests that will be done are Field Density Tests and classification of soils. The rate of sampling will follow the standards and limits as per required Stondards and Specifications, = If the works is taken by sub-contractor the contractor will not commence until all the preliminary documentation procedures are not furnished and approved by the Royal Commission. = Establish and Implement a procedure for inspection and testing to ensure aRoyal Commission o Jubal and Yanbu @ sacomentaes Method Statement that all specified inspections and tests are carried out and the results documented. This procedure shall define the requirement for the production of a Project Inspection and Test Plan (or a series of Project, Inspection and Test Plans). = Inspection and Test Plans shall be prepared by suitably qualified and ‘experienced personnel who understand the processes involved. Prior to submission, they shall be signed, dated and authorized by the Contractor's Quality Control Manager. = The initial submission of the Contractor's Project Quality Plan shall contain, a List of all the Inspection ard Test Plans applicable to the scope of the project. 5.4 Follow Up & Evaluation = The specified activities shall be first and foremost visually checked and inspected thoroughly before any further activity can proceed. During the ‘evaluation, rectification measures shall be implemented over the areas where deviations were noted. = Re inspection shall be corducted on the rectified areas to show conformance to the specifications to the specification after standards and specifications have been complied with, All site activities shall conform with the Royal Commission standard and specifications and in accordance with the Contract Documents. 6.0 APPENDICES 6.1 Rsk Assessments 6.2 Organizational Chart, 5.4 Traffic Management Plan 6.5 Excavation Permit 6.5 Project Site Location 6.7 Stare Card *6.0 APPENDICES“SAVG £ NIMLIN NEDA 30 OL NOLLDY at ‘SUNN SF HIALIA NIL 30.01 NOLIDW ‘SHNOH ZT MIALIM NIL 30 01 NOLIDY [XTRLVICWNT G3033N NOY woID¥s ALTUORA s z | —_ SunOS TNR NE VERNON —ANanowaaW aw aMaTAS =SunLMNDIS ‘wi wvenz ovvHow a <3 ue SBION OT PESVIUGY Uo cen ‘piece rin pega ye coe eg PAO ond SHOWA NET — “ON LN3WNDOG - - - 002-1 1dd9C WYN 4D3C0ud -LNAWSSASSV MSTYa ‘aarstiNaat ANAWSSASSV YSTY“puceed su siasi0 + ash ‘Pbewu Sone 11813 205 119 © a | | steep Anata sunt | aye unoy UononB | Sada jg 2 wows ‘tonbspout ‘WoyosD oes @ vs sta offT mess sary “nye hayes | 5] +) sodogereseuea | ays ty | sopea ok nat a] | Se Mood ANAWSSASSV ISTEza | |e | amessomn eoaeerg ‘fednigon seurg HE ‘vom ns yom wes -ANAWSSASSV MISTY 3seas sees | hucod puessoun euenesng | EUS gen seu aoe home ae ‘en ono spon ms yon wes -LNAWSSASSV MISTYom ag a Bupwnid 99 arouse 10109 7 ‘secu gutta + fasinésiewra] 0.408 lel ogo 5 ums} Sores pe oenseanacen + apse en ype oy + cot te pe se fe ae tn 0) ae iad Seat ‘tay dogo 20 Jaynd EUeLpEW as + =e at : mt |e [ele] memmmmermamo| foie] mimiganen| 29 ona da sue Bor ra ‘Aypdaig cn sbeura | / 2925 eH “seuniuy nee on ee a ana enuew) 40) 31m x08 . | apt | risus op aca) yor @ @ -ALNAWSSASSV MSTYypoyop ou pased ea pre, seat 8] /e] automa) aft | ering ns [roe |jemeammiats veces ‘nnd vem, me ) LNAWSSASSY STsupe ansiyou nope puvcsdpe0e8 na) © ee -ALNAWSSASSV STS“plow asian ta seco aes + ‘eu snes + sn 803515 10° 2 yes bes pnts pe poe se"ime aniuy ge stun ponds + = 24 sou sane apne pave) + pore ae a HON RY ANAWSSASSV YSTY] | | sexiness Sl = ; peas + cxoreni nd ee eae ole) e of] span face | ANAWSSASSV ISTHes suti3 a5 © mere sone na a ALNAWSSASSY STUa a re ma: ea a: SEES] P| msante mare ANAWSSASSW STYChic RISK ASSESSMENT wy ‘Risk Assessment acknowledgement and training attendance 1, the undersigned herewith confirm that [am fully understand the atachod Risk assessment and Method statements. Further confirm that Tam aviare ofthe Risks involved with the ask and will adhore tothe requied contol measures an site Safty requirements. Risk Assessment Heading: Risk Assessment Number: Date: Project Name: Are Responsible Supervisor: Safety Representative Name Company Numter/ | Job discription ima Number mar= ——al t= —} — == a = ae al ‘ot re :Kingdom oiSaudi Arabia giao Aogaull Aypall 2 taal) Reraconniiotoratsvaia — (GMM, as Jug aia Sovcommecenemenene sain gaunt cata ge te ean we ovens | china oer gieering Corporation Branch C00) POBox o. ian | Jubal ~ 38513, Kingdom of Sud Arabia ‘Attontion: Yuan Pang ‘Authorized Roprsentatice ‘Subject Contract No. J2PO) 2004, Intrastuctue Development incising Roads anc Unies Resident Aree {istic = Ara =—— | Centemen Prease fr ached the “Excavation and Work Perit” submital. This approval i far ‘excavation permit onty “This for your fomaton and peasy atin 24 June 2020 gm 2320-2004-K6-042 eePe aaa aay 2 aba 60606Bzrre cry a [__—Sraiane ea ERS ————] ee in online onSke SURE ———T veo WA Humetnssinonan tee ts RSM EM AL Ugg weap fink Wht. eermanenane a cen ki pt Be in i tina THT Signed waernanehniG. LeNCOOmR ett muuant niu ote As apes at nena MASSES SEA REME Rio cnet tr atone ag eto @HO/ SCE FANT ni. thoi rauSuanennn reeRMRALTRA Te amen. wk eascnencaanee ns Seer AFSNAATS| en re te ad EWN est se ato phan ww Ronwsoas W FUWET URE, TERA TA ind eg ome a ala nist CRUE, WIMMNRHT astern arprara mnie nay shannon Ghasinnecncswannsn sia aaN FE St nati osm wot tasucas WOASTENT A CUR ERATE [coin scp Sef oT Fone eee NE Rada aa asa. Pa ea aE