Professional Documents
Culture Documents
Australian Standard ®
Review of Australian Standards. To keep abreast of progress in industry, Australian Standards are subject
to periodic review and are kept up to date by the issue of amendments or new editions as necessary. It is
important therefore that Standards users ensure that they are in possession of the latest edition, and any
amendments thereto.
Full details of all Australian Standards and related publications will be found in the Standards Australia
Catalogue of Publications; this information is supplemented each month by the magazine ‘The Australian
Accessed by CONNELL WAGNER on 02 Apr 2008
Standard’, which subscribing members receive, and which gives details of new publications, new editions
and amendments, and of withdrawn Standards.
Suggestions for improvements to Australian Standards, addressed to the head office of Standards Australia,
are welcomed. Notification of any inaccuracy or ambiguity found in an Australian Standard should be made
without delay in order that the matter may be investigated and appropriate action taken.
AS 1333—1994
Australian Standard®
Amdt 1—2000
PREFACE
This Standard was prepared by the Standards Australia Committee on Conveyor and Elevator
Belting under the direction of the Multitechnics Standards Policy Board, to supersede
AS 1333 — 1988.
The principal changes from the 1988 edition are as follows:
(a) Table 1 has been revised to take into account belting designation up to ST6300. For
constructions not covered by the Table, a suggested calculation for minimum belt
strength is given.
(b) Requirements for cord pull-out strength and laminate adhesion have been updated.
(c) Requirements for dynamic cord pull-out and cord elastomeric penetration have been
included.
(d) Tolerance on cord pitch has been reduced.
(e) The use of a press, instead of an oven, for reheating test pieces in the test for static
pull-out strength.
(f) Electrical resistance and fire resistance requirements for Grade S belting have been
excluded as these requirements are specified in AS 4606.
The terms ‘normative’ and ‘informative’ have been used in this Standard to define the
application of the appendix to which they apply. A ‘normative’ appendix is an integral part
of a Standard, whereas an ‘informative’ appendix is only for information and guidance.
Accessed by CONNELL WAGNER on 02 Apr 2008
CONTENTS
Page
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 REFERENCED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 DESIGNATION AND CLASSIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 DIMENSIONS AND TOLERANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 PHYSICAL PROPERTIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 MARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
APPENDICES
A METHODS FOR DEMONSTRATING COMPLIANCE WITH THIS
STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
B PURCHASING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C METHOD FOR DETERMINING CORD DIAMETER . . . . . . . . . . . . . . . . . . . 17
D SUGGESTED METHOD OF JOINING CORDS . . . . . . . . . . . . . . . . . . . . . . . 18
E METHOD FOR DETERMINING THICKNESS OF BELTING ACROSS
THE BELTING WIDTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
F METHOD FOR DETERMINING COVER THICKNESS AND VERTICAL
LOCATION OF CORDS IN BELTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
G METHOD FOR DETERMINING CORD PITCH . . . . . . . . . . . . . . . . . . . . . . . 24
H METHOD FOR DETERMINING CORD BREAKING FORCE . . . . . . . . . . . . . 25
I METHOD FOR DETERMINING STATIC PULL-OUT STRENGTH BEFORE AND
AFTER REHEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
J METHOD FOR DETERMINING LAMINATE ADHESION . . . . . . . . . . . . . . . 29
K METHOD FOR DETERMINING DYNAMIC CORD PULL-OUT FATIGUE
RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
L METHOD FOR DETERMINING CORD ELASTOMERIC COMPOUND
PENETRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Accessed by CONNELL WAGNER on 02 Apr 2008
AS 1333 — 1994 4
STANDARDS AUSTRALIA
Australian Standard
COPYRIGHT
5 AS 1333 — 1994
AS
3904 Quality management and quality system elements
3904.1 Part 1: Guidelines
4606 Fire resistant and antistatic requirements for conveyor belting used in underground
coal mines
SAA
HB 18 Guidelines for third-party certification and accreditation
HB 18.44 Guide 44 — General rules for ISO or IEC international third-party certification
schemes for products
ISO
433 Conveyor belts—Marking
4589 Plastics — Determination of flammability by oxygen index
7623 Steel cord conveyor belts—Cord-to-coating bond test
Grade Property/Function
A Abrasion resistant
E Static electricity conducting
F Fire resistant
M General purpose
N
S Static electricity conducting
and fire resistant
Z Special properties (see Note 2)
NOTES:
1 ISO 433 property letters include Grades H, D, J, K and L.
2 Grade Z includes covers with specific properties if required by the purchaser.
Accessed by CONNELL WAGNER on 02 Apr 2008
3 More than one grade may be used to classify the cover, e.g. E, F.
4 In the case of grades E, F and S, the properties/functions apply to the belt as a whole.
3.3 Splicing materials Splicing materials for the various grades of covers shall be
identified using coloured interleaves as follows:
Grade Colour
A, E, M, N Blue
F, S White
Z Other than blue or white
Where the use of a belt requires approval by a regulatory body, any splicing materials used
shall also be approved by that body.
COPYRIGHT
AS 1333 — 1994 6
4 CONSTRUCTION
4.1 General The belting shall consist of a single plane of longitudinal steel cords laid
parallel to the belting surface surrounded by, and moulded into, an elastomeric matrix.
Right-hand and left-hand lay cords shall be placed alternately in the belting. Suggested
parameters of conveyor belting are given in Table 1.
NOTES:
1 Wherever possible, the suggested parameters shown in Table 1 should be used for belting
supplied for new installations. However, intermediate strengths are available. Cord diameters
should be selected from the cord manufacturers’ specifications in order to meet the minimum
breaking force.
2 In order to rationalize cord diameters or utilize stocked diameters, it will often be necessary
to use other parameters. In such cases, the minimum belt strength may be calculated using the
following equation:
1000 × n × F
Minimum belt strength (kN/m)
W
where
Due consideration should be given to the intended splice configuration so that the calculated
cord pitch ensures at least 1.5 mm (preferably 2 mm or more) calculated clearance between the
cord diameters in the splice.
4.2 Steel cords The cords shall consist of steel wire ropes, constructed to withstand the
effects of flexing during the life of the belting. The tolerance on the chosen diameter of the
cords shall be as given in Table 2.
The method of determining cord diameter shall be in accordance with Appendix C.
The wires in the raw cords shall be protected against corrosion during transport and storage,
and coated if necessary, to provide the required adhesion.
4.3 Cord joints Within a manufactured length of belting, cord joints shall be avoided as
far as practicable, particularly at the edges of belting.
If cords are joined, then—
(a) not more than one cord in every 50 cords or part of 50 cords shall be joined;
(b) no cord shall have more than one joint; and
(c) the longitudinal distance along the belting between joints in different cords shall be not
Accessed by CONNELL WAGNER on 02 Apr 2008
less than 15 m.
NOTES
1 A suggested method of joining cords is described in Appendix D.
2 The purchaser should specify whether any cord joints are permitted (see Paragraph B2(d),
Appendix B).
4.4 Secondary belting reinforcement Where required by the purchaser for purposes of
increased impact resistance, control of transverse stiffness, or other desirable property,
secondary belting reinforcement may be incorporated in the matrix. Such reinforcement shall
be included in the cover thickness.
NOTE: The purchaser should specify whether secondary belting reinforcement is required (see
Paragraph B2(f), Appendix B).
COPYRIGHT
Accessed by CONNELL WAGNER on 02 Apr 2008
7 AS 1333—1994
TABLE 1
DESIGNATION AND SUGGESTED PARAMETERS OF CONVEYOR BELTING OF
ELASTOMERIC AND STEEL CORD CONSTRUCTION
Steel cord belting Number
reinforcement
Belt width, mm
Cord Cord pitch
Belting breaking (see
designation force, Clause 5.6)
(min.) 600 650* 750 800* 900 1 000* 1 050 1 200* 1 400* 1 500 1 600* 1 800 2 000 2 200 2 500 3 000 3 200
kN mm
ST500 7.3 13.8 42 45 52 56 63 70 74 84 99 106 113 128 142 156 178 215 229
ST560 8.2 13.8 42 45 52 56 63 70 74 84 99 106 113 128 142 156 178 215 215
ST630 9.3 13.8 42 45 52 56 63 70 74 84 99 106 113 128 142 156 178 215 215
ST710 10.3 13.8 42 45 52 56 63 70 74 84 99 106 113 128 142 156 178 215 215
ST800 11.6 13.8 42 45 52 56 63 70 74 84 99 106 113 128 142 156 178 215 215
ST900 14.7 15.3 37 40 47 50 56 63 66 76 89 96 102 115 128 141 161 193 207
ST1000 16.5 15.3 37 40 47 50 56 63 66 76 89 96 102 115 128 141 161 193 207
ST1120 18.5 15.3 37 40 47 50 56 63 66 76 89 96 102 115 128 141 161 193 207
ST1250 20.6 15.3 37 40 47 50 56 63 66 76 89 96 102 115 128 141 161 193 207
ST1400 23.1 15.3 37 40 47 50 56 63 66 76 89 96 102 115 128 141 161 193 207
ST1600 29.1 17.3 33 36 42 45 50 56 59 67 79 85 90 102 113 124 142 171 183
ST1800 32.7 17.3 33 36 42 45 50 56 59 67 79 85 90 102 113 124 142 171 183
ST2000 36.4 17.3 33 36 42 45 50 56 59 67 79 85 90 102 113 124 142 171 183
ST2240 41.0 17.3 33 36 42 45 50 56 59 67 79 85 90 102 113 124 142 171 183
ST2500 51.1 19.4 30 32 37 40 45 50 52 60 70 75 81 91 101 111 127 152 163
ST2800 57.4 19.4 30 32 37 40 45 50 52 60 70 75 81 91 101 111 127 152 163
ST3150 64.6 19.4 30 32 37 40 45 50 52 60 70 75 81 91 101 111 127 152 163
ST3550 72.8 19.4 30 32 37 40 45 50 52 60 70 75 81 91 101 111 127 152 163
ST4000 82.0 19.4 30 32 37 40 45 50 52 60 70 75 81 91 101 111 127 152 163
ST4500 92.3 19.4 30 32 37 40 45 50 52 60 70 75 81 91 101 111 127 152 163
ST5000 102.0 19.4 — — — — 45 50 52 60 70 75 81 91 101 111 127 152 163
ST5600 113.5 19.4 — — — — 45 50 52 60 70 75 81 91 101 111 127 152 163
ST6300 133.0 20.0 — — — — 43 48 50 58 68 73 78 88 98 108 123 148 158
ST7500†
* Preferred width.
† Number of cords, cord diameter, cord strength and cord pitch to be determined in consultation with the manufacturer (see Appendix B, Paragraph B2(k)).
COPYRIGHT
AS 1333 — 1994 8
TABLE 2
TOLERANCE ON CORD DIAMETER
TABLE 3
RECOMMENDED WIDTHS
Millimetres
600 900 1 400 2 000 3 200
650 1 000 1 500 2 200
750 1 050 1 600 2 500
800 1 200 1 800 3 000
Accessed by CONNELL WAGNER on 02 Apr 2008
5.2.2 Width tolerance The width tolerance of belting shall be ±1 percent. The permitted
maximum variation in width in any one manufactured length of belting shall be 1 percent.
5.3 Thickness of belting Thickness of belting shall be determined in accordance with
Appendix E. Variation in thickness in any one belt shall be not more than 10 percent of the
mean thickness.
NOTE: Nominal thickness of belting is determined by adding the top and bottom cover thickness
to the cord diameter (see Clause 5.4).
5.4 Thickness of covers When determined in accordance with Appendix F, the cover
thickness shall not be less than the cover thickness nominated by the purchaser. The cover
thickness shall include any secondary reinforcement.
COPYRIGHT
9 AS 1333 — 1994
Thickness of the cover quality compound, including any secondary reinforcement, shall be
not less than the nominated minimum cover thickness less one-quarter of the cord diameter
(see Figure F2).
NOTES:
1 The thickness of covers should be nominated by the purchaser (see Appendix B, Para-
graph B2(e)).
2 The nominal cover thickness should not be less than 70 percent of the cord diameter, and in any
event, should not be less than 4 mm.
5.5 Vertical cord location When belting is tested in accordance with Appendix F, no cord
shall deviate from the centre-line by more than 1.5 mm, and not more than 5 percent of the
cords shall deviate by more than 1 mm.
5.6 Cord pitch Cords should be evenly spaced across the width of the belting. When
belting is tested in accordance with Appendix G, the tolerance on any individual cord pitch
compared to the average cord pitch shall be ±1.5 mm, except that 5 percent of the cords may
exceed this tolerance by not more than 10 percent of the mean spacing. In addition, no part
of the outer cords shall be less than 15 mm or greater than 50 mm from the edge of the
belting, and the variation in the edge rubber thickness shall be not more than 10 mm on any
one edge.
6 PHYSICAL PROPERTIES
6.1 Cord breaking force When determined in accordance with Appendix H, the breaking
force of the cords shall be not less than the minimum value used for the determination of belt
designation. Alternatively, when tested in accordance with AS 3569, the value of the breaking
force reported by the cord manufacturer’s raw cord test certificate shall be not less than the
minimum value used for the determination of belt designation.
6.2 Static pull-out strength When determined in accordance with Appendix I, the average
force required to pull the cords from the matrix shall be not less than the value derived from
Figure 1 for the particular cord diameter used in the manufacture of the belting.
NOTE: If required, ISO 7623 may be used for high strength belts.
6.3 Pull-out strength after reheating When determined in accordance with Appendix I,
except that the test pieces shall have been preconditioned immediately prior to mounting in
the machine, the average pull-out strength shall be not less than 75 percent of the average
pull-out strength obtained in Clause 6.2 and, in any event, shall be not less than the value
derived from the ‘_ _ _ _ _’ line in Figure 1.
NOTE: The applicability of values obtained from Figure 1 for cord diameters outside the range
3.0 mm to 13.0 mm is yet to be established. In such cases, the required pull-out strengths should
be specified by the purchaser (see Appendix B, Paragraph B2(i)).
6.4 Properties of covers
6.4.1 Tensile strength, elongation and abrasion of covers When covers are tested in
accordance with AS 1683.11, the tensile strength and elongation at break shall comply with
the requirements of Table 4, for the grade of covers, as appropriate.
Accessed by CONNELL WAGNER on 02 Apr 2008
When tested in accordance with AS 1683.21, with the test piece rotating, the maximum
abrasion loss of the covers shall comply with the values given in Table 4, appropriate to the
grade of cover.
NOTE: Tensile strength, elongation and abrasion are not always sufficient in themselves to
determine the suitability of the belt cover for a particular service.
6.4.2 Resistance of covers to ageing When elastomeric covers are tested in accordance
with AS 1683.26 at 70 ±1°C for 7 days, the tensile strength and elongation shall not change
by more than 20 percent and 30 percent respectively from the original values obtained.
NOTE: Where impractical, this test may be conducted at 100°C for 24 h.
COPYRIGHT
AS 1333 — 1994 10
TABLE 4
PROPERTIES OF COVERS
A 17 400 70
E 14 300 —
F 14 300 —
M 24 450 125
N 17 400 200
S 14 300 250
6.5 Laminate adhesion When determined in accordance with Appendix J, the average
stripping force required to separate the cord bonder and the cover rubber (laminate) of each
test piece shall be not less than 12 kN/m. When secondary reinforcement is incorporated, the
adhesion between the elastomeric compound and the secondary reinforcement shall be not
less than 4.5 kN/m when the failure occurs at the surface of the secondary reinforcement.
6.6 Troughability When tested in accordance with AS 1334.4, the belting shall show the
minimum troughability value specified in Table 5 for the appropriate troughing angle.
TABLE 5
TROUGHABILITY
NOTES:
Accessed by CONNELL WAGNER on 02 Apr 2008
COPYRIGHT
11 AS 1333 — 1994
COPYRIGHT
Accessed by CONNELL WAGNER on 02 Apr 2008
AS 1333—1994 12
COPYRIGHT
13 AS 1333 — 1994
6.10 Dynamic cord pull-out fatigue resistance When tested in accordance with
Appendix K, using a cyclic load range between 3.6 percent and 36 percent of the nominal
static pull-out strength shown in Figure 1, for a given cord diameter, there shall be no
evidence of cord pull-out after completion of 10 000 cycles.
6.11 Cord elastomeric compound penetration When tested in accordance with
Appendix L, the pressure differential shall not change by more than 5 kPa in 60 s.
product, packaging, or promotional material related to that product are advised to ensure that such
compliance is capable of being verified.
DIMENSIONS IN MILLIMETRES
FIGURE 2 MARKING OF BELTING
COPYRIGHT
AS 1333 — 1994 14
APPENDIX A
MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
(Informative)
A1 SCOPE This Appendix sets out the following different means by which compliance
with this Standard can be demonstrated by the manufacturer or supplier:
(a) Assessment by means of statistical sampling.
(b) The use of a product certification scheme.
(c) Assurance using the acceptability of the supplier’s quality system.
(d) Other such means proposed by the manufacturer or supplier and acceptable to the
customer.
A2 STATISTICAL SAMPLING Statistical sampling is a procedure which enables
decisions to be made about the quality of batches of items after inspecting or testing only a
portion of those items. This procedure will only be valid if the sampling plan has been
determined on a statistical basis and the following requirements are met:
(a) The sample must be drawn randomly from a population of product of known history.
The history must enable verification that the product was made from known materials
at essentially the same time by essentially the same processes and under essentially the
same system of control.
(b) For each different situation, a suitable sampling plan needs to be defined. A sampling
plan for one manufacturer of given capability and product throughput may not be
relevant to another manufacturer producing the same items.
In order for statistical sampling to be meaningful to the customer, the manufacturer or
supplier needs to demonstrate how the above conditions have been satisfied. Sampling and
the establishment of a sampling plan should be carried out in accordance with AS 1199,
guidance to which is given in AS 1399.
A3 PRODUCT CERTIFICATION The purpose of product certification is to provide
independent assurance of the claim by the manufacturer that products comply with the stated
Australian or international Standard.
The certification scheme should meet the criteria of an ISO Type 5 scheme as specified by
SAA HB18.44 in that, as well as full type testing from independently sampled production and
subsequent verification of conformance, it requires the manufacturer to maintain an effective
quality plan to control production to ensure conformance with the relevant Standard.
The certification scheme serves to indicate that the products consistently conform to the
requirements of the Standard.
Accessed by CONNELL WAGNER on 02 Apr 2008
COPYRIGHT
15 AS 1333 — 1994
A6 SAMPLING When testing is required by the customer, a test sample should be taken
from each manufactured length of belting.
NOTE: This requirement does not apply to ‘ex stock’ belting.
Samples should be of sufficient size to provide the necessary test pieces for testing and
should be the full width of the belting. Not more than one sample should be taken from the
same end except in the case of resampling.
All test pieces should be taken from the one sample.
A6.1 Test pieces For each sample of belting to be tested, the same test piece may be used
for determining—
(a) thickness of belting across the belting width;
(b) cover thickness and location of cords;
(c) cord spacing; and
(d) troughability.
For each sample of belting to be tested, one test piece should be taken near each edge of the
belt and one from near the centre of the belt for each of the following determinations:
(i) Cord breaking force.
(ii) Pull-out strength.
(iii) Pull-out strength after reheating.
(iv) Tensile strength and elongation of covers.
(v) Resistance of covers to ageing.
(vi) Adhesion between laminates.
A6.2 Retests If a test sample fails to comply with the requirements of the Standard, the
test should be repeated.
Where test pieces or specimens are taken for retests, they should be taken from the original
sample, or if this is not possible, from the belting as close as possible to the section from
where the original sample was taken. However, if it can be reasonably demonstrated that the
Accessed by CONNELL WAGNER on 02 Apr 2008
reason for failure is due to localized conditions pertaining only to the sample or samples from
which the original and the first retest were taken, a further sample and retest will be
permitted, as long as the remaining length of belting is not less than the ordered length. In
such cases, the purchaser may insist on two further samples and retests, one from each end
of the belting. If either test fails, the belting should be deemed not to comply with this
Standard. Additional costs of such retesting should be borne by the supplier regardless of the
test result.
COPYRIGHT
AS 1333 — 1994 16
APPENDIX B
PURCHASING GUIDELINES
(Informative)
COPYRIGHT
17 AS 1333 — 1994
APPENDIX C
METHOD FOR DETERMINING CORD DIAMETER
(Normative)
C1 SCOPE This Appendix sets out the method for determining cord diameter.
COPYRIGHT
AS 1333 — 1994 18
APPENDIX D
SUGGESTED METHOD OF JOINING CORDS
(Informative)
Cord joints should be avoided as far as possible (see Clause 4.3). If joining is unavoidable
the following procedure is suggested:
(a) The cords to be joined should be securely served with soft wire or twine at a distance
of half the total splice length from the ends (see Figure D1(a)).
(b) Three alternate strands from each end should be unlaid back to the serving. The
remaining three strands and the core strand should then be cut off at a distance of
approximately 100 mm from the serving (see Figure D1(b)).
(c) The three short strands from each end should be unlaid and the core strand cut as close
as possible to the serving (see Figure D1(c)).
(d) The unlaid rope ends should be interlocked so that a strand from one rope end lies
between two strands of the other rope (see Figure D1(d)).
(e) Before proceeding further, each strand should be checked to ensure that it is so placed
that, looking in the direction of the rope lay, the short strand end from one rope end
will be able to run the nearest long strand in the other rope into its valley as the short
end is run out of its own rope.
EXAMPLE: In Figure D1(d), as A1 is run out of rope A, B1 will take its place.
(f) The two rope ends should be forced firmly together so that the core ends butt and the
strands fall into place without any loss of lay as the splice proceeds.
NOTE: It is advantageous for one side of the rope and the loose strands on that side to be held
tight in a vice or by a wire serving leaving the other side clear.
(g) The serving should be removed from the free end of rope and a short strand shall be
unlaid and replaced with a long strand for a distance of about 25 times rope diameter.
The strand being run out should be cut off and replaced in its valley. The strand being
run in should be laid on top of the strand already cut and the position of the cut end
should be marked. This strand should be cut at the marked end and replaced in the
valley so that the two cut ends adjoin with minimal gap.
(h) The procedure for the first pair of strands should be repeated with the other two pairs
of strands, making each butt joint a minimum distance of 25 times rope diameter from
the previous one.
(i) Steps (g) and (h) should be repeated on the other side of the joint.
Accessed by CONNELL WAGNER on 02 Apr 2008
COPYRIGHT
19 AS 1333 — 1994
Accessed by CONNELL WAGNER on 02 Apr 2008
COPYRIGHT
AS 1333 — 1994 20
APPENDIX E
E1 SCOPE This Appendix sets out a method for determining the thickness of conveyor
belting across the belting width.
E2 PRINCIPLE The thickness of the belting at each of five specified points is determined
by using a micrometer dial gauge. The mean thickness and the variation in thickness as a
percentage of the mean is then determined.
E4 TEST SPECIMEN A 150 mm test piece of the belting shall be cut across the full
width of the belting, at right angles to its edge and square to its surface. The test piece shall
be marked as detailed in Figure E1.
DIMENSIONS IN MILLIMETRES
E5 PROCEDURE The thickness of the belting at or near each of the five main points
shall be measured when the test piece is laid flat, and the mean thickness shall be determined.
COPYRIGHT
21 AS 1333 — 1994
APPENDIX F
F1 SCOPE This Appendix sets out a method for determining the cover thickness of
conveyor belting and the vertical location of the cords (relative to the belting surface) in
belting.
F2 PRINCIPLE
F2.1 Cover thickness The distance from the flat surface of each cover to the nearest edge
of the nearest cord adjacent to a number of points is measured and the thickness of each
cover is calculated.
F2.2 Location of cords The location shall be as follows:
(a) Centre line of cords From the measurements taken during the measurement of cover
thickness, the distance of the centre-line of the cords from the surface of one of the
covers is calculated.
(b) Vertical location of cords Using a vernier height gauge, the square end of a test
specimen is scribed each side of the cords at four selected distances from the flat
surface. The number of cords beyond the outer line and between the inner and outer
lines on each side of the cord centre-line is counted.
F3 APPARATUS
F3.1 Rigid clamp — for holding the test piece against a smooth flat surface.
F3.2 Vernier height gauge — with graduations of 0.02 mm.
F4 TEST SPECIMEN A 150 mm test piece of the belting shall be cut across the full
width of the belting, at right angles to its edge, and square to its surface.
F5 PROCEDURE
F5.1 Cover thickness The procedure shall be as follows:
(a) Coat the square end of the test piece with one coat of water-based paint and allow to
dry.
(b) Clamp the test piece with one surface against the smooth flat surface.
(c) Measure the distance in millimetres from the flat surface to the nearest edge of the
Accessed by CONNELL WAGNER on 02 Apr 2008
nearest cord adjacent to the eight points indicated in Figure F1 and calculate the
following details:
Cover A (see Figure F2): a = mean of eight measurements taken
Cover B (see Figure F2): b = h − a − d
where
a = thickness of Cover A, in millimetres
b = thickness of Cover B, in millimetres
h = mean thickness of the belting (see Appendix E, Paragraph E6(a)), in
millimetres
d = cord diameter, in millimetres.
COPYRIGHT
AS 1333 — 1994 22
F5.2 Distance of centre-line of cords from cover Calculate the centre-line of the cords
from the following equation (see Figures F1 and F2):
d
S a +
2
where
S = distance of the centre-line of the cords from the surface of Cover A, in
millimetres
a = thickness of Cover A, in millimetres
d = cord diameter, in millimetres.
F5.3 Vertical location of cords The procedure shall be as follows:
(a) Using the vernier height gauge, scribe the square end of the test piece each side of the
cords at distances S1, S2, S3, S 4 from the flat smooth surface (see Figure F1), where—
d
S1 S − − 1.5 mm
2
d
S2 S − − 1.0 mm
2
d
S3 S + + 1.0 mm
2
d
S4 S + + 1.5 mm
2
(b) Count the number of cords beyond the outer line and between the outer line and the
inner line on each side of the cord centre-line.
COPYRIGHT
23 AS 1333 — 1994
DIMENSIONS IN MILLIMETRES
COPYRIGHT
AS 1333 — 1994 24
APPENDIX G
METHOD FOR DETERMINING CORD PITCH
(Normative)
G1 SCOPE This Appendix sets out a method for determining the average cord pitch and
deviations from this value.
G2 PRINCIPLE Measurements are made of the distance between the two outer cords and
adjacent cords. From the calculated average cord pitch, the location and magnitude of
deviations in the case of individual adjacent cord pitches are determined.
G3 APPARATUS
G3.1 Suitably graduated steel measuring tape — with length greater than the belting
width.
G3.2 Steel rule — graduated in 0.5 mm or less.
G3.3 Pair of dividers or vernier callipers.
G4 TEST PIECE A test piece not less than 150 mm long shall be cut across the full
width of the belting, at right angles to its edge and square to its surface.
G5 PROCEDURE The procedure shall be as follows:
(a) Measure the distance between the left-hand sides of the two outer cords (see
Figure G1).
(b) Using the steel rule and dividers or vernier callipers similarly measure individual cord
pitches.
G6 CALCULATION The average cord pitch shall be calculated using the following
equation:
Distance between the outer cords
Average cord pitch
Number of cords − 1
COPYRIGHT
25 AS 1333 — 1994
APPENDIX H
METHOD FOR DETERMINING CORD BREAKING FORCE
(Normative)
H1 SCOPE This Appendix sets out a method for determining the breaking force of the
cord component of conveyor belting.
H3 PRINCIPLE Test pieces are subjected to a steady controlled rate of strain in a tensile
testing machine until the point of break, and the force at this point is measured.
H5 TEST PIECES At least three lengths of cord shall be stripped from the belting. The
lengths of cord shall be such that they shall be not less than 250 mm or 30 times the cord
diameter between the jaws, whichever is the greater.
Alternatively, at least three test pieces of belting of length (L1) corresponding to the relevant
value shown in Table H1 and of width containing five cords and the surrounding elastomer
shall be prepared by removing 150 mm from the centre of the outer two cords and 50 mm
from the centre of the next two cords leaving the centre cord complete (see Figure H1). At
the ends of the test pieces, 100 mm of the rubber covers may be removed to facilitate
gripping in the jaws of the testing machine.
NOTES:
1 Three test pieces are required to be tested successfully, one from the centre and one from each
edge of the belting under test.
2 The length, L1 is a suggested length. Shorter values may be used provided that cord breakage
is achieved.
COPYRIGHT
AS 1333 — 1994 26
TABLE H1
LENGTH OF TENSILE
TEST PIECE (L 1)
Belting L1
designation mm
ST500
to 500
ST1250
ST1400
to 700
ST2500
ST2800
to 850
ST3550
ST4000 1 000
ST4500 1 100
ST5000 1 250
ST5600 1 400
ST6300 1 600
DIMENSIONS IN MILLIMETRES
COPYRIGHT
27 AS 1333 — 1994
APPENDIX I
METHOD FOR DETERMINING STATIC PULL-OUT STRENGTH
BEFORE AND AFTER REHEATING
(Normative)
I1 SCOPE This Appendix sets out a method for determining the strength required to pull
cords from the carcass of conveyor belting before and after reheating.
I2 PRINCIPLE The force required to extract cords from a unit length of belting is
determined by the application of a steady, controlled rate of strain using a tensile testing
machine.
I3 APPARATUS
I3.1 Suitable tensile testing machine — capable of exerting steady rates of strain without
interruption and of measuring the test force with an error of not more than ±2 percent. The
rate of separation of the jaws of the tensile testing machine shall be 100 ±10 mm/min.
I3.2 Press — consisting of two plates which are thermoregulated at 145 ±5°C and capable
of applying a surface pressure between 1 MPa and 5 MPa.
NOTE: An adequate surface pressure can be obtained using spacers of a thickness of the test piece
minus 1 ±0.5 mm between the plates of the press.
I4 TEST PIECES Three test pieces shall be cut from a full thickness section of the
belting containing five cords. Test pieces shall be cut to the arrangement shown in Figure I1
or Figure I2. The test length (L1) shall be 50 ±2 mm. The covers may be removed 100 mm
from the end of the test piece to facilitate the use of conventional grips.
I5 PROCEDURE
I5.1 Without reheating Mount each test piece centrally in the jaws of the tensile testing
machine and operate the machine until failure occurs.
I5.2 With reheating Pre-condition the three test pieces between the two plates of the press
for 150 ±1 min. Mount each test piece centrally in the jaws of the tensile testing machine and
operate the machine until failure occurs.
I6 CALCULATION The unit pull-out strength for each test piece shall be calculated from
the following equation:
Pull out force (kN) × 1000
Unit pull out strength (kN/m)
Accessed by CONNELL WAGNER on 02 Apr 2008
COPYRIGHT
AS 1333 — 1994 28
DIMENSIONS IN MILLIMETRES
FIGURE I2 TEST PIECE FOR PULL-OUT STRENGTH (Alternative shape)
COPYRIGHT
29 AS 1333 — 1994
APPENDIX J
METHOD FOR DETERMINING LAMINATE ADHESION
(Normative)
J1 SCOPE This Appendix sets out a method for determining the adhesion between the
cord bonder and the cover rubber (laminate).
J4 TEST PIECES Three test pieces 150 mm long and at least 25 mm wide and containing
not less than two cords, shall be cut from the belt. The laminate to be tested shall be cut from
the plane of the adhering surface to enable it to be stripped from the belt in the testing
machine.
COPYRIGHT
AS 1333 — 1994 30
APPENDIX K
METHOD FOR DETERMINING DYNAMIC CORD PULL-OUT
FATIGUE RESISTANCE
(Normative)
K1 SCOPE This Appendix sets out the method for determining the dynamic strength of
the cord-to-rubber bond in a steel cord reinforced belt.
K3 APPARATUS A suitable testing machine which can accommodate the test piece and
which is capable of applying a steady cyclic tensile loading, is required. The cyclic load
ranges from 3.6 percent to 36 percent of the nominal static pull-out strength for a given cord
diameter (see Figure K1).
K4 TEST PIECE A test piece shall be cut from a full thickness section of the belting
containing five cords. The test piece shall be cut to the arrangement shown in Figure I1 or
Figure I2. The test length (L1) shall be 100 ±2 mm. The covers may be removed 100 mm
from the end of the test piece to facilitate the use of conventional grips.
COPYRIGHT
31 AS 1333 — 1994
COPYRIGHT
AS 1333 — 1994 32
APPENDIX L
METHOD FOR DETERMINING CORD ELASTOMERIC
COMPOUND PENETRATION
(Normative)
L1 SCOPE This Appendix sets out the method for determining the cord elastomeric
compound penetration of the steel cords embedded in a conveyor belt.
L4 TEST PIECE The test piece shall be 400 mm long, full belt thickness and including
at least one cord for its full length (see Figure L3).
NOTE: Care should be taken to ensure that the cord to be tested is totally surrounded by the
elastomeric compound
COPYRIGHT
33 AS 1333 — 1994
DIMENSIONS IN MILLIMETRES
COPYRIGHT
AS 1333 — 1994 34
DIMENSIONS IN MILLIMETRES
COPYRIGHT
This page has been left intentionally blank.
Accessed by CONNELL WAGNER on 02 Apr 2008