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To cite this article: Abdellah Douadi, Abdelghani Merdas & Łukasz Sadowski (2019): The bond
of near-surface mounted reinforcement to low-strength concrete, Journal of Adhesion Science and
Technology, DOI: 10.1080/01694243.2019.1592944
1. Introduction
Due to the fact that many concrete structures have recently reached the end of their
service life, researchers are focusing on the development of efficient repair techniques.
Some concrete structures are being made with low-strength concrete (below 15 MPa).
Nowadays, the challenge is to repair these kinds of concrete structures. According to
Capozucca [1], research has recently been focused on the use of composite materials,
such as carbon fiber reinforced polymer (CFRP). Al-Mahmoud et al. [2] and Parretti
et al. [3] claim that the near-surface mounted (NSM) method presents many advan-
tages. Chen et al. [4] believe that the application of the NSM technique minimizes the
2. Literature survey
Table 1 shows a general overview of the recent research, the studied parameters and
the selected results obtained using the NSM technique.
Based on the performed literature review presented in Table 1, it was realized that
most of the tests are related to studying the bond between different types of NSM
reinforcement and concrete with compressive strength greater than 19 MPa. There is a
lack of knowledge of the bond between NSM reinforcement and low-strength concrete.
It is also visible from Table 1 that most of the research used CFRP rods, plates or strips
as NSM reinforcement. There have been no attempts to use prestressing steel instead
of CFRP as an effective alternative for NSM reinforcement.
3. Material description
3.1. Concrete
The Dreux-Gorisse method was used to design the concrete mix [20]. The particle size
analysis tests for the used aggregates, sands and cement was carried out according to NF
P18-560 [21], while that of the cement was carried out using a Mastersizer 2000 laser ana-
lyser (Figure 1). Table 2 presents the mix design and principal properties of the concrete.
For the manufacturing of the concrete, a mixer of 100 L capacity with a vertical axis
was used. The mixing procedures were carried out as follows: the gravels, sands and
cement were mixed for 90 s. After that, water was added and mixed for another minute.
The casting of the concrete was carried out in two layers for each specimen, and then
compacted on a vibrating table 50 Hz for 30 s. After filling the moulds, the upper surfa-
ces were smoothed manually and covered with a plastic sheet.
The specimens were kept in a laboratory at a temperature of 25 C for 28 days,
where the humidity varied between 23% and 41%. To characterize the compressive
strength and the elastic modulus of the used concrete, uniaxial compressive tests were
carried out on the 28th day on 16 32 cm cylindrical specimens, following the
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 3
Table 1. A general overview of the recent state-of-the art, the studied parameters and the
selected results obtained using NSM technique.
The compressive
strength of
repaired Type of near-surface
Authors concrete[MPa] mounted reinforcement Selected results
De Lorenzis et al. [5] 22 Ribbed rod glass and carbon Changes of the type of reinforcements
affect the bond
Novidis et al. [6] 30 Sandblasted rod of CFRP Increasing the groove size, leads to the
increase of the bond strength
Galati et al. [7] 40 CFRP spirally-wound and The increase in the mechanical properties
sand-coated rod of the epoxy resin induces an increase in
the pull-out force.
Bilotta et al. [8] 19 Carbon strip The tensile strength of the fibre
reinforced polymer (FRP) materials is better
exploited by the NSM technique than
those attained in EBR systems
Soliman et al. [9] 38;44 Rod of CFRP Increasing the groove size for specimens
with cement adhesive decreased the fail-
ure load.
Dongkeun Lee 28.5 Rod smooth and roughened The change in surface type of the rein-
et al. [10] of CFRP, round spirally forcements will affect the maximum pull-
wound and sand coated rod out force.
Kalupahana et al. [11] 60 Squar, rod and Rectangular Rectangular bars seem to be the most
of CFRP effective form that round and square bars.
Lluıs Torres et al. [12] 23 Rod of carbon and glass The change of type of the reinforcement
inducean increase in the pull-out force.
Sharaky et al. [13,14] From 22 to 42.2 Rod of CFRP Increasing the groove size (width or
depth), or concrete strength leads to
higher average bond strength.
Al-Saadi et al. [15]; 32 Smooth or rough CFRP strip The roughness of the surface improved the
Khshain et al. [16] pull-out force.
Renata Kotynia 35.4 Bar of GFRP The increase in the bar diameter induced
et al. [17] an increase in the pull-out force.
Merdas et al. [18] 37.5 Rod and plate of CFRP A far better performance in terms of bond
stress, pullout load by carbon plates.
Merdas et al. [19] From 37.5 Rod of CFRP and smooth The increasing in the concrete strength
to 73.5 steel bar improved the pull-out force. A far better
performance in terms of bond stress, pull-
out load was achieved by carbon plates
compared to steel.
standard NF P 18-406 [22]. The specimens were surfaced with sulphur and the com-
pressive strength of the concrete was determined by averaging the values obtained on
the 16 32 cm cylindrical specimens.
The modulus of elasticity was later determined by taking the average of the secant
modules obtained on the loading curves of the last two cycles. The tensile strength on
the 28th day was obtained from a tensile test using the standard NF P 18-406 [23].
The chemical and mineralogical properties of the cement were investigated at Ain El
Kbira laboratory (http://www.scaek.dz/). The chemical composition was determined using
X-ray fluorescence spectrometry. The mineralogical composition was calculated using the
Bogue equations. The specific gravity and Blaine fineness was determined using the pycnom-
eter method and a Mastersizer 2000 laser analyser. Table 3 summarizes the obtained results.
3.2. Reinforcement
Two different types of reinforcement were used in this work: smooth carbon fiber
(a rod of 8 mm in diameter and a plate of 10 mm in width and 2.5 mm in thickness)
4 A. DOUADI ET AL.
Figure 1. The particle size analysis of used aggregates, sand and cement.
and prestressing steel with a diameter of 6 mm. The reinforcement was supplied by the
SOFICAR FranceV R (https://www.toray-cfe.com/en/) and TREFISOUD EL Eulma
(http://www.trefisoud.com/index1.html) companies. Each type of reinforcement was
tested to determine its tensile strength and modulus of elasticity according to standard
EN 10002 [24]. The selected mechanical properties of the reinforcements, as declared
by the manufacturer and tested in a laboratory, are presented in Table 4.
The microstructure of the reinforcement was observed using a Leica S430i-type
scanning electron microscope. The objective was to characterize the cross section and
longitudinal section of the carbon reinforcement: the percentage of fibers and devel-
oped perimeter per unit length.
Figure 2 compares the scanning electron microscopy observation series of the 8 mm
carbon rods with the observations of the smooth prestressing steel reinforcements. It is
visible from Figure 2 that the carbon rod has a smooth outer surface when compared
to the prestressing steel. The longitudinal and transversal sections of the prestressing
steel show a solid surface, which is not the case with the carbon rod. The cross-section
shows that the reinforcement consists of carbon fibers covered by epoxy resin matrix.
The rate of resin contained in the carbon rod was equal to 35%, and the number of
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 5
fibers in the 8 mm diameter reinforcement is thus more than one million. In the longi-
tudinal direction, the fibers were arranged parallel to each other and separated by
epoxy resin films, which was not the case in the longitudinal direction. The cross-sec-
tional and longitudinal sections of the prestressing steel have a certain homogeneity
due to the outer surface of the carbon rod containing voids between the carbon fibers.
3.3. Adhesive
The adhesive used in this work is an epoxy resin (MEDAPOXY REP) manufactured by the
company GANITEX (http://www.granitex.dz/), and is a paste especially formulated for bond-
ing the NSM reinforcement with concrete. It was supplied with two components (resin and
hardener). The following properties are provided by the supplier: the compressive strength at
28 days of the epoxy resin is equal to 68 MPa according to standard NF P18-923 [25], and
the pull-off adhesion value to concrete is equal to 3 MPa according to standard NF P18-923
[26]. The hardening of the epoxy resin was complete after 7 days at a temperature of 20 C.
Figure 2. Scanning electron microscopy observation of rod of CFRP and prestressing steel, (a) longitu-
dinal section of reinforcements, (b) cross section of reinforcements, (c) outside surface of reinforcements.
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 7
Figure 3. The different steps to prepare the samples: (a) the shape of concrete block, (b) cleaning of
the grooves using compressed air, (c) masking procedure, (d) filling the grooves with epoxy resin.
Figure 4. The configuration adopted (dimension in mm): (a) experimental set up for pull-out bend-
ing test, (b) beam before loading.
procedure was adopted in order to avoid gluing the epoxy in unwanted areas (Figure
3(c)). The zone of the tested bond was located in block A, the used bond length Lb was
fixed at 40 mm, and the fixation of the reinforcement in block B was carried out on the
whole of the available length (Figure 3(d)) with the same resin used for block A. This
ensured that bond failure occurred in block A.
10
16 (a) BD8x15 (b) BE 12x12
14 BC 12x12 BE 9x9
Adhesive: Epoxy resin 8
12 Reinforcement: CFRP bar (rod or plate)
Adhesive: Epoxy resin
4
6
4
2
0 0
0 1 2 3 4 0 1 2
Figure 5. Load-displacement for reinforcements: (a) load-displacement for CFRP (rod and plate), (b)
load-displacement for prestressing steel.
The test beam consisted of two parallelepiped concrete blocks (A and B), connected
in the lower part by the reinforcement in which the bond was studied, and in the upper
part by a steel hinge (Figure 4(b)). The system was loaded in simple flexion (4 points)
by two equal forces and arranged symmetrically with respect to the central section of
the beam.
The samples were tested until failure using the RILEM configuration and a compres-
sive machine with a capacity of 50 kN and a loading speed of 2 mm/min. Table 6 sum-
marizes the denomination and average results obtained for each configuration. The
first letter of specimen BTwh, B, refers to the bond test, the next letter C refers to the
carbon rod, D refers to the carbon plate, E refers to the prestressed steel, while w and h
refer to the width and height of the groove respectively. Figure 5 shows the pull-out
force-slip. The maximum applied pull out force on the reinforcement (Fmax) is deter-
mined from the following equation:
Pða1a2Þ
Fmax ¼ (1)
2la
P: the total force P applied on the beam sample and is measured with the load
cell of the test device
la: the distance between the centre of gravity of the steel hinge and the centre of
gravity of the reinforcement.
10 A. DOUADI ET AL.
Fmax
su ¼ (2)
paLb
Fmax
su ¼ (3)
2Wf Lb
ɸ and Wf are, respectively, the diameter of the rod or prestressing steel of CFRP
and the width of the CFRP plate, while Lb is the bond length.
5. Discussion of results
5.1. Effect of change in groove size
For the BE9 9 and BE12 12 samples reinforced with prestressing steel, the increase in
the groove size caused an increase in the failure load. This may be explained by the
increase in the resin-concrete contact surface, which will lead to a significant reduction
in the tensile stresses induced between the adhesive and the concrete. The results are
consistent with the reported results from Sharaky et al. [14].
C.S and Per are, respectively, the cross section and perimeter of the reinforce-
ment bar.
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 11
20 25
Maximum Pull-Out Force (kN)
18 CFRP Utilization (%)
16 20
Maximum Pull-Out Force (kN) 14
10
8 10
4 5
0 0
BC12×12 BD8×15 BE9x9 BE12×12
Reinforcement Series
Figure 6. Ranking system for different type of reinforcements.
Fmax
rmax ¼ (4)
C:S
Figure 7. Failure mode, (a) failure mode for specimens, (b) crack propagation.
S=Su
Downgrade : sav ¼ su 3 ; (6)
b SSu 1 þ S=Su
Where:
sav: is the average bond stress of the NSM prestressing steel bar.
S: is the slipping NSM prestressing steel bar.
su: is the bond strength at the maximum load
Su: is the slipping at the maximum load.
a and b are parameters of ascent and downgrade of the bond stress-slip curve,
respectively.
For specimens with a NSM CFRP bar (rod or plate), the bond–slip law is well
interpreted by the ascending and descending branch that is used by De Lorenzis
el al. [5].
a
S
sðsÞ ¼ sm ; 0 S Sm (7)
Sm
s and S are, respectively, the local bond stress and the local slip.
sm and Sm are the bond stress and slip at the peak point.
a et a0 are parameters that vary between 0 and 1 for a, and between 1 and 0
for a0 .
Table 8 gives the values of the unknown parameters calibrated by the best fitting
experimental results obtained for typical representative curves.
Comparisons between su calculated according to Equations (5–8) for both ascending
and descending branches, and the experimental results for the four configurations
(BE9 9, BE12 12, BC12 12, BD8 15) are shown in Figure 8.
14 A. DOUADI ET AL.
(a) (b)
12 Prediction
4
4
2 2
0 0
0 1 2 0 1 2
(c) (d) 20
14 Prediction
Prediction
Test
Average Bond Stress (MPa)
Test
8
10
6
4
5
0 0
0 1 2 3 4 0 1 2 3 4
Slip (mm) Slip (mm)
Figure 8. Comparisons of bond-slip curve between test results and predicted results: (a) specimen
BE9 9, (b) specimen BE12 12, (c) specimen BC12 12, (d) specimen BD8 15.
It can be concluded from Figure 8 that the predicted curves agree with the test
curves of the specimens.
6. Conclusion
In this study, the bond behaviour between concrete and NSM reinforcements using
epoxy adhesive was examined, and a mechanical and physical characterization of the
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 15
25
20
10
0
15.37 MPa 37.5 MPa 57 MPa 73.5 MPa
Result obtained l________ Merdas et al. results _________l
Concrete type
Figure 9. Effect of changing the type of concrete.
The adopted analytical models fit well with the experimental bond stress-slip rela-
tionship of prestressing steel and CFRP.
When comparing the results obtained by Merdas et al. [19], it can be clearly seen
that the pull-out force increases with the increase in concrete strength.
For concretes with a mechanical strength 15 MPa, the failure mode is controlled
by the shear resistance of the concrete. Unlike concrete with a mechanical strength
greater than 30 MPa, the failure mode is controlled by the interfacial shear
strength between the resin and the CFRP bar.
Acknowledgement
The authors would like to thank Pr Chabane Bousbaa, Pr Nourredine Bouaouadja and
Pr Taher Douadi for their assistance in helping us complete the research.
The writers would also like to thank, in no particular order, Granitex, Ouahiba Brazene,
Fatima Douadi, Mr Cherif Boulebchouche, TREFISOUD EL Eulma, and SOFICAR FranceV R
for their kind support involving the partial materials used in the study.
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