TECHNICAL DOCUMENTATION

Hydraulic assembly tool for

LOKRING Single Ring Tube Joining

Tube outer diameter ø 7,94 x 0,7mm Cu / ø7,94 mm St

Lokring 8 N St 30

Hydraulic assembly tool-No.: 3512

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 ASSEMBLYINSTRUCTIONS
The following steps are necessary for a trouble - free assembly of the LOKRING:

1. Tube Tolerance

Outer diameter: d1 ± 0,1

d3 ± 0,1

Wall thickness of the outer tube: s ± 0,05

Min. flaring length L (cylindrical part): LOKRING length + 3 mm

Inner diameter of the outer tube: d2 = d1 + 0,2 mm
Groove depth: max. 30µm

Preparation of the tubes:

The tubes should not exceed the max. length of the depth of the scores and the depth of the spiral
grooves within the area of the joint. Additionally the tube ends should be free of oil and grease. The
effect of oxidation or scale be minimized. Prior to assembly the tube ends should be deburred.

2. Assembly

2.1 Assembly direction

Slide the LOKRING over the inner tube. Noting that the chamfer situated at the outer diameter
of the LOKRING face.

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2.2 Move the tubes within each other to at least “LOKRING - length + 3 mm” (In case of a flared
tube to the stop).

2.3 Apply LOKPREP 61 between the tubes. The quantity to be used is dependant on the diameter,
howerver it must be sufficient to ensure that the tube surfaces are completely covered. As gui-
dence: 1 drop up to a tube diameter 8 mm for larger diameters process of trial and errors until
the correct amount is obtained. After application of LOKPREP 61 assembly can take place after
approximately 20 second.

2.4 Move the LOKRING up to the outer tube.

2.5 Assembly

2.5.1 Assembly - flared tube

Place the tool in such a way, that the clamp jaws are closed behind the flare of the outer tu-
be. Move the tool over the tube and during this process the clamp jaws will open. The tool is
then pressed against the outer tube so as to ensure that the clamp jaws are closed. Move the tool
axially, as long as the jaw - situated opposite - receives the LOKRING and presses it against the
flared tube. During the process of placing and moving the tool you have to take care, that the
inner tube doesn´t slide out of the flare. To start assembly press the release button and
“hold”until the machine automatically switches off. The tube can then be removed from the o-
pened tool.

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2.5.2 Assembly of a non - flared tube

Place the tool in such a way, that the champs jaws situated on the side of the outer tube.Press
the LOKRING together with the jaw, situated the opposite, side against the outer tube. Move
the tool over the tube and during this process the clamp jaws will open. The tool is then pressed
against the tube, so as to ensure that clamp jaws are closed. The clamp jaws, situated oppsite,
are simultaneously pressed against the outer tube, until the LOKRING reaches ist position on
the base of the receiver. During the process, placing and moving the tool, you have to take care,
that the inner tube doesn´t slide out of the flare. To start assembly press the release button and
“hold” until the machine automatically switches off. The tube can then be removed from the
opened tool.

3. Visual control

A good LOKRING joint will have an excess length of the outer tube, at the LOKRING - end, of
1 - 3 mm.

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Instruction for the exchange of the pressure spring pos.11.

Screw the grub screw pos.29 into the piston tip pos.3 and lock it by using the
grub screw pos.45.

Push the pressure spring over the piston body pos.2.1 of the
piston body complete pos.2.

Push the bush pos.58.1 complete with the both piston guiding rings pos.58.2
over the pressure spring pos.11.

Lock the bush complete pos.58 at the piston body pos.2.1 by using the
piston tip pos.3 and the grub screw pos. 29.
Screw the piston tip pos.3 and the grub screw pos. 29 complete inside the
piston body pos. 2.1.

Take this unit and push it into the empty casing pos.1.
Please take notice that the running faces of the piston tip must be in a right angle to
the torsion bore of the grub screw pos. 42.

Push the distance sleeve pos.61 over the piston tip pos.3 and screw the tool head
pos.4 at the casing pos.1.
Lock this unit by using the grub screw pos.42.

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 Maintenance plan for hydraulic assembly tool

daily weekly after 20.000 after 40.000 after 120.000

assemblies assemblies assemblies

general clean- X
ing and visual
control

clean and grea-

se the flexible
pieces near the X
head com-
pletely

complete
cleaning with every
disassembly of 2 months
the flexible at least
pieces
.

changing of the X
spring pos. 11

in the region of
changing of the X the jaw hous-
spring pos. 20 ing
Pos. 5

changing of the visual control X

spring pos. 22

Exchange seal-
ing pos. 2.2, 1 year
2.3 by piston
body complete
pos. 2

Control pin turn by90°

pos. 9

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Page - 7 -
L13004083 Hydr. assembly tool-TF 4L08HE1562 Revision: 0
Status:
Pos. article name pcs. spare part spare part
necassary recommended
1 L12000323 housing 4L00HE1702 1
2 L13002524 piston body complete 1 x
2.1 L12002273 piston body 4L00HE1904 1
2.2 L20000254 cylinder seal 1
2.3 L13001179 piston driving band 8x2x73 2
3 L12000325 piston tip 4L00HE2104 1
4 L12000469 tool head 4L08HF2305 1
5 L12000472 jaw housing 4L08HE2505 2
6 L12000493 jaw constant 4L08HE2729 1
7 L12000510 jaw variable 4L08HE2823 1 x
8 L12000518 clamping jaw 4L08HE2907 1 Paar x
9 L20000006 guide pin 1 x
10 L12000329 roll 4L00HE3304 2
11 L20000509 pressure spring 1 x
12 0
13 L20000008 guide pin 1 x
14 L20000013 Power pin ø8x50 2 x
15 L20000011 roll pin 2 x
16 L12000604 jaw bolt 4L08HE4501 2 x
17 L12000605 switch cover 4L08HE4701 1
18 0
19 L12000194 plunger 4L00HE6504 1
20 L20000122 pressure spring 2 x
21 L12000337 guiding pin f.press.spring 4L00HE5701 1 x
22 L20000127 pressure spring 1 x
23 0
24 0
25 0
26 0
27 0
28 0
29 L20000510 grub screw 1
30 L20000080 grub screw 2
31 L20000105 circlip ø6x0,7 4 x
32 L20000009 clamp jaw dowel 2 x
33 L20000054 screw 4
34 L20000057 grub screw galvanized 2
35 L20000162 pressure button key 1

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L13004083 Hydr. assembly tool-TF 4L08HE1562 Revision: 0
Status:
Pos. article name pcs. spare part spare part
necassary recommended
36 L20000163 3-pin coupling plug 1
37 L12000327 guard 4L06HE5301 2
38 L12000332 switch plate 4L00HE5501 1
39 0 0
40 0 0
41 L20000618 rapid fastener-connector 1411-A-B 1 x
42 L20000087 grub screw 1
43 L20000081 grub screw 1
44 L20000082 grub screw 1
45 L20000077 grub screw 2
46 0 0
47 0
48 0 0
49 0 0
50 L20000620 dust cap for connector 1014S 1
51 0 0
52 L20000170 Spacer ø13xø6x0,8 4
53 0 0
54 L20000128 pressure spring 1 x
55 L20000149 Cu-ring 1
56 L20000152 adapter 1
57 0 0
58 L13002525 bush complete 1 x
58.1 L12002275 bush 4L00HE7600 1
58.2 L20000241 moulded laminate guide ring 16x19,1x2,3 2
59 0 0
60 0 0
61 L12002277 distance sleeve 4L00HE7500 1
62 L15000519 sealing cap 5.52008.115 1
63 L12001283 protective sleeve 1
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0

optional accessory:
L12002785 Hose complete SL-TF f. assembly tool

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