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  • Compressor Ingersol Rand Up5 Series Manual de Operacoes e Manutencao-17122021

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    COMPRESSOR INGERSOL RAND UP5 SERIES MANUAL DE OPERACOES E MANUTENCAO-17122021

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    9 views34 pages

    Compressor Ingersol Rand Up5 Series Manual de Operacoes e Manutencao-17122021

    Uploaded by

    Jose Moriera

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 34
    Gm) Ingersoll Rand UP5 11, UP5 15, UPS 18, UP5 22 50Hz OPERATION AND MAINTENANCE MANUAL AN This manual contains important safety information and must be made available to personnel who operate and| maintain this machine. C.C.N, : 80445133 REV. =A DATE : OCTOBER 2008 BONDED WARRANTY & REGISTERED START UP Warranty The Company warrants that the equipment manufactured by it and delvered hereunder will be free of defects in ‘material and Workmanship for a period of twelve months from the date of pacing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first ocour. The Purchaser shall be obligated to promptly report any fallure to conform to this warranty, in writing to the Company in said period, whereupon the ‘Company shall at its option, correct such ronconformity, by sultable repairto such equipment or, furnish a replacernent part F.0.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment fumished by the Company, but manufactured by others, shall cary whatever warranty the ‘manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall ‘not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company's prior written approval. ‘The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within the Company's proposal. Unless responsibilty for meeting such performance warranties are limited to specified tests, the Company's obligation shall be to correct in the manner and for the period of time provided above. THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfilment ofall iabities of the Company for such nonconformities whether based on ‘contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. ‘The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any such use of Equipment will be at Purchaser's sole risk and liabilty. Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor Or negotiated as part of the purchase order may take precedence over this warranty. Register on-line at air.ingersollrand.com Ingersoll Rand European Sales Company Swan Lane Hindley Green Wigan WNe2 4EZ United Kingdom Phone: +44 (0)1942 257171 Ingersoll Rand Asia Pacific C/O Ingersoll Rand SEA (Pie) Ltd. 42 Benoi Road Singapore 629903 Phone: +65 8611555. www.air.ingersollrand.com CONTENTS & ABBREVIATIONS 1 CONTENTS: ABBREVIATIONS & SYMBOLS T ‘CONTENTS ### Contact Ingersoll Rand for serial number >Hi Up to Serial No, 2 FOREWORD #88 From Serial No, a Not ilustrated * Option : Pe NR Not required As required 6 SAFETY ‘Stemaster/Sitepack High ambient machine 8 GENERAL INFORMATION Watercooled machine Aircooled machine 9 INSTALLATION / HANDLING Bry revovery aysior . Totaly enciosed fan cooled motor (1PS5) Open cirip proot (motor) 17 OPERATING INSTRUCTIONS. 21 MAINTENANCE 27‘ TROUBLE SHOOTING tpi ingersalrane.com UP511, UPS 15, UPS 16, UPS 22, 2 FOREWORD “Tnacontanteof thie manual aro considera obo pcptany and ortteatal to ngatsot Rar and sould not be reproduces winout ‘ha pr writen pernseon of ngeraol arc. ‘Noting conta ints document tended to extand any promise, waranty or represeraton, exoessen or mpc reas thoingetsl Rand proaucs desorbed hee, Aay auonwaranies or ‘thertome and cautions sale precuctsehal bem accordance vba ana iarms anc codons of sea such reds, whch aval upon request ‘Tis manual contains insiructons and tochnial data fo cover routine operation and scheduled martonanca teks by oaraton and rmattenance sal Major ovemauls aro outado the Seope ol tis ‘manualand snd ba eared on auhorens Ingen Rad sevice Sepaniment ‘Al components, accessories, nes and connectors added tothe compressod al aystom snow be. 1 good cualy, procure from a reputable manufacturer an, “aherevrposablo be ofa type approved by Ingersol Ran ‘Seal rated presse atleast qual th rachin raxlnure ‘nowatia wording pressure. ‘ompalble iby te compressor libicanvoo.an, ‘oompanid in irsructone or fo nsaliason peraion and Detals of spproved equipment are avaiable tom Ingersot Rand Sorvew coparnans “Tho use of non-goruns spare repair pets ote than tose ‘noted wthe the Ingersal Rane approved as lst may crete fazardoue condiione over whieh Ingrsob Rand has no’ cOnoL ‘Trefore Ingerol Fara dons not accep any iabiiy Yor ossos sed by scuirvertin which nor-agproved real pers eisai ‘Sancard evenly conators maybe aeted. Ingorsol Rand reserves. tho right to make changos and Improvemon’s to proauce thou noice and witout neurng any ‘igation to make suon changes or soa such Fapevernarts 12 producs so previously UPS 11, UPS 16, UPS 18, UPS 22, Te rardd uses a fi nana ae odinedtaow ana oranges or unapproves use ae aso ven owoveIngrsl Rar cannot anicoate every apcaton cr xk shuaon tna may arse 1 WV DOUBT CONSULT SUPERVISION This machina Pes boen designed en supoted for use ony the {olowngepected condions end eepicaons: ‘Compressin of normal smbant a carisring no known or ‘ota dtnone! gases, vapors or pais oe Caeaton ain the amen emperature ange specieg nthe ‘GENERALINFORMATIONsooson ele rarual. {re vn ctie acting nay ofthe stustion pes ttn Senet by Ingersoll Rand, 71 pat prove 3) May tft safe toner deer arses, ond 2) Sy ey ane ae eat geo ena TABLE? Tes oe racine m precube compressed afr 5) deect nun corsurpion 5) indrecturan coneumpen, wehout sutableiraton and purty Chea se of he fathine OuNide the Antlert TonpeT® Tange ecfenha GENERALINFORMATION SECTION this mara ‘Use he racine whore ars any acl or foresonbie xk o nazardoustows offarmatin gases o: vapors. THIS MACHINES NOT INTENDED ANO MUST NOT BE USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES, INCLUDING STUANONS WHERE FLAMMABLE GASES OF, \VAPORS MAY B& PRESENT. ‘Usa of he maine Wied wil nan ingen Fand approved components. Tas aie rachine win sly ar orvel componente mise or disabled, “Tho company araple no raponstily fr ear vansation of this manuel Fer the orignal Engi verson ‘@ COPYRIGHT 2506 INGERSOLL RAND hitpitaiingersolrend.com DECALS 3 ISO SYMBOLS GRAPHIC FORM AND MEANING OF ISO SYMBOLS. cere rr) ‘WARNING - Pressurised component or ‘ystom, WARNING ~ Airgas flow or Alrclscharge. ono breathe te comoresed arom nis ‘machine. © Use fark tuck rom hse Doro we fork tuck rom is si. ZZ | Emerganey op. ‘On (power OF (power Feed ne Opecton and Maintenance manual | Oc not operate the machine witha te gard Lita por befoe operation ormalntanance ots ong toa. Tmachne sera, ROTATION, ‘AIR DISCHARGE ‘COOLANT FILTER, hitpvakingersolran.com UPS 11, UPS 15, UPS 16, UPS 22 4 DECALS [ie = eee oe oe — cower a wesoen so i ee = ic ay) ; ee a POWER INLET (AC) UPS 11, UPS 15, UPS 18, UPS 22 hntpsfaringersolranck.com DECALS 5 INSIDE PACKAGE fy Ls vewenex ‘oot nae STR 0008 : . ee 15 ew Tor wien nox vewnest a eas a 1 eeence 1 Comarca ‘1 eS 1am Prose ee Leen eranounepinctnenier {2 GPEc 4 pecunom comma page ‘tank on lank mounted units von daanalanians 18 ors 4 Oar ssveirs ora conan cin pees cient sist | Oroentntanm epee ees me lL 92067407 1 Deca: Do not inhale: coe ica Dect once ctmane 18 SKY | Oneness comieratonsesee sees | oc vomge 0 5 renews § Cea anata 17 sete 1 oz mg cura Su ta soe ai we maeaie 1 ty Arcu coy 1 sere bumltetnotce 4 coon 1 ag enane 8 totes 1 een got an san 2 seotes 2 paar be Seale 25386154 1 Daca, maintonareo pars Optional poston 40° 931712624 Decal, rateeift hore /ntpatcingersotran.com UPS 11, UPS 15, UPS 18, UPS 22 6 SAFETY ‘ANGERT evard that WiLL cause DEATH, SEVERE INJURY or subtartal propery damage fijored, Insructons must be otowed prety fe svc uy ox death. WARNING! azadthat CAN causo DEATH, SEVERE INJURY o: substan propery damage f ignored. nstctors which must be flowed precisa to avis nry oath /caumioxst ‘Cautons call atenton to instctns which must be fotowed preity to avid damaging he product, processor ts soundings. Noves ‘Noes are use for suplemontary inrmatin, @REATHING AIR PRECAUTION Ingerol Rand af compresoore are not deslgned intended ot spprovesior breatang ar Compressed a shoud not bo uso for Dranthng mr appioasons Unlase trotee in accorance lt al spplcablacodes ad roguatns —Zreuto hat the operator ads and undevstanae Tro Secale snd ps, Genera information consuls tha manuel bara marsonance or cparaon, Enaure hat the Opsraton and Martnance manual srt rowed prmanerly rom be machina Ensure that mainonance personnel re adequately tained, compatantard have rag ho Mainonance Marae De ro pot onze o prayers toned anyon Compressed aie and slcticly can be dangerous. Botore undoraking any werk on he compressor, ensure tal to lei ‘Sipply nas been bole andthe cmprostr has been reved oa prosure ‘Wear yo protcen when operating x soning comprosto, ‘A parsons postoned near to operating machinery should be ‘eupaed mn heang potion and gvoninaictons on use In ‘accordance wn workglace sey gato, Make aur tat al protective covers are In place and canapyidoors are closed aig operon. “The speceaton of tis macting is suc ha he mactine i not -autabiaforuse in fammabia gab "seas. instalation of tis compressor must be in accordance th recognieedleckresl coaes ana any local Hoain ard Safety Codes. ‘The use of plac boson te itor canbe hazardous. Their satay oan bo aac by alber syntetc brea, or ne actives {sed mineral os ingrsol ana recommends at onl rs wih ‘matalbonls shou bo used ona tessuized syst. ‘compressed Compressed a can’be dangerous Fncariy nancies, Bator ‘cong any work on teu onsu Ila preseros verted rom he sete and tht te mactie canto slaved aosconaly. ~—Winen batng a Warsponng macines sveue thatthe speed WARNING Imposing normal or emergency stop on the compressor will ‘onl relieve presure upstream ofthe mlaimura preasure valve on {op of tho eoperator tank. tore than ona compressor i conacted fo ane common dounsteam fant eectve soiaten vals must bo tted and ‘omotodby werk pocedues, so hat ene macnie cant acisrty be prassurizad/ over pressutzedbyenothe. (Compressed air must not be uae fora sect foodo any fem of boating pparatueor mask ‘The doshaged sr conaine a vor eal preantago of compressor Lucant arg eare should be laken to ensure Mal cownstesm ‘squpmentis compat ascarged ali tobe ube cleasod ino cofned 'aceqii vndlaton mst be provisos ‘Wen ust compressed alr always use appropiate personel protective aquemert Al rescue coraiing pats, especialy exe hoses and er ‘cup, must be roquaty inepoctd, bere rom defects and be teplacadaceoring ote Manual nsncsers ite - Compress a can be dangerous incorrectly hance. Bolore ‘ding ay workon tho ur, ensue al pressre vee rate ‘jem andthe! ne machine carmot be stated eco ‘Avoid boty contac wth compressed ae ‘Al salty ves located inthe epatator tank must be chackos poredtealy frcorecteperaton, ‘Dono ver presurite th ecelvrankr lar veel beyond esign mas. Dp net urea recover tao similar vagal ha fal to met the esign requremants othe compressox Cortacl your dtutr for aseitance. Do ct dino, woldor ers ater te roclver tank or ilar esses. Materials The foloning sibeancer or used i tha manufachre & tis machine and maybe raza hea tuned core preserva grease AVOID INGESTION, SKIN CONTACT AND INHALATION OF FUMES: Transport sing ade conn pois re use. iting equpmart must be rope ated fr the Weight ofthe compressa: Do net wotcon er nak unter the compressor unis is suspends, Electrical Keap al pats ofthe body and ary Pand-held too or oer conaetiv oes away fo exposed ive pats of he compressor ‘Secinal yen. taitain footing, stand on nating races fra no cemetary chor poron ofthe corprocer when mating fagpsmerts or reps 10 ssposea lve paso! the Compressor Secrcal ise, Iinsintanance work required cownstream ofthis valve, ensure | [WARNING tat al preagure le eleved at tho process vert pointexteral to ‘Any slectieal connactons or sdjustments should only be the compressor smadeby a sutably qualifld eletrican [Enauo hat he marine Is operating the ae pressure ara thorated pressut sero fo eer personnel, ‘Alar cessuro oqapen stated no crmecte to tw machine rmusthave safe Woring reser at leat ho mectin ats prossura UPS 15, UPS 18, UP522 Close and lock at access doors whan t vnatended Do nat uss extrgushors tandoori Aor Class B res on ‘cra roe Use only exinguloner suet arcs BC or clase BC es compressor i let hitpzTakcingersotrand.com ‘Atorpt opal ony nan, dy wel ighied ane vies areas. Connect me comprassor onty to olactical systems thal ao compattlewin he leita haracarsice aed at ae win ale) ‘capac Condensate depoes! responsi ue enable na imdaten ano aaa h ther ones ea, gorse Rand ore ts snodaod due ara raspy tose and nest hao ars ot lurherinfrmation, cont th Maer Saley ata Sheets “The shove formation conte data sup in suppor of Und Kingdom Conta of Subrtaces Hazardous toFeath (CO SIME) regulations. pa: ngersotrand.com UPS 11, UPS 15, UPS 18, UPS 22 8 GENERAL INFORMATION LEGEND CABLE Toad Corte ay LI=L3- Maine terminals PS Prose sich PE Manan temine m2 Runon Tenet Et Eaith termina Maa motor 18V-_Vaho, sconce (Lond) NC. £2 Eath terminal Contol tanstomer 38V eho, sono (Blowsewn) NO. 2th oral rumen panes ura Fautiarg 4 Eathtorminal P3 mu Mas moor 5 Eathtorminay 18 Furs Funes 8 Eat terminal 39V FST Ross 11 Translormet conte! aupely EDV lacie dan ave (Often) LT Powerca lamp VAR Varsior HATS Tomporare switch, Oscharye MOL Motor oveead notes ES Swic, emergerey son OPT Optional HATA Relay, fout ‘$8 Selector wen, ONOFF HM Howmet U2 Atorstartamp TH SurDota Tener nt Contacte (rain) Kina Contacto (ota) UPS 11, UPS 18, UPS 18, UPS22 ‘Approved fused disconnect or cieul breaker per code ‘aquemnts must be prove by customer Sing ol electoalcompanens rot upoey ngersall Fras ‘ho rasponstilty of he customer and should be done ia ‘ccordanc wth ine orion on th compressor data plato NEC. and loa! lectial coves. ‘Uniti ot estat automaticly stor power outage. ‘eit stown in rammalposton 6=-serpizec ‘npr ingersorand com INSTALLATION / HANDLING 9 ‘BASE MOUNTEDUNITS ——S ES, ROTATION € GY i 6 8 Al 3 oS i Tr os EH foe | an View REAR sore | ._sesana, 08) sn) View LEFT 40 ss Er cee He i e Ea a ‘Nl = a a zl gy 3| 8 ae Pid a3 ao [———~, 8] g tn: ZW 8 8 tim [Suan : aa 3 VIEWRIGHT view FRONT a view BOTTOM iewToP tae key Pre titer 6 Forcetapenngs ‘Compressor and coaling arnt (Foret hole covers must be instal trun sin aca to ‘educereie and ener proper cotng of package) ‘cooing a exhaust HL Asbo 15 (00) x25 (10) 4.09" SPT air charge A 8 © Saneroox > e F Custer powerinet ‘Seo notes Page 12 hteeiingersotrand.com UPS 11, UPS 15, UPS 18, UPS 22 10 INSTALLATION/ HANDLING “Tak MOUNTED (00 LITRES) E88) Py SoH UNITS {po esasy am a 7 a

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