GBT connector lever

replacement
- Phoenix charging cable
AE / Global Technical Service Unit
Before Maintenance-Safety first
Meet NFPA-70E (Electrical Safety in the workplace) &
OSHA 1910.333 & other Health, safety, security codes.

01 Turn off power. (Work de-energized whenever possible)

02 Lockout/Tagout (LOTO)

03 Live work permit (Input terminals with HV after door

open)
04 Plan the Work /Permit To Work

05 Use Personal Protective Equipment (PPE)

06 Safe workplace condition & space

Instruction 0
About charging cable CCS to
CHAdeMO
Instruction 0
Outline and mechanical structure
③

① Cover
⑥
② Cable clamp (inside cover) ⑤
③ Lever tail cover
④ GB/T interface ④

⑤ Connector case ①② ⑦

⑥ Lever
⑦ Cable
Instruction 0
Tools and part

01 Pry bar
02 T-10 screwdriver
03 T 15 screwdriver
04 Screwdriver
Instruction 1~10
Lever replacement steps
Instruction 1
Cover and cable clamp removing

01 Remove 4 screws 02 Remove cover 03 Remove 2 screws from cable

from cover clamp
Instruction 2
Lever tail cover disassembly

01 Remove sticker 02 Remove 1 screw 02 Remove cover and

from lever cover from lever cover spring
 Instruction 3
Connector case disassembly

01 Remove 4 screws from 02 Remove connector case 03 Remove connector case

connector interface and find the lever
 Instruction 4
Connector interface disassembly

01 Remove 2 02 Release joint 03 Release cover 04 Release cover 05 Remove

screws from from connector by a pry bar by a pry bar cover
connector interface by
interface a pry bar
Instruction 5
Connector lever disassembly

01 Remove silicon tube 02 Follow steps and

from lever direction to remove
lever

④
① ②
③
Instruction 6
Connector lever assembly
01 Follow steps and 02 Install silicon tube to
direction to install the block location
new lever

②
①
Instruction 7
Connector interface assembly
01 Follow the direction to 02 03 Fasten 2 screw to fix
install the connector connector interface
interface
Instruction 8
Connector case assembly

01 Install the case carefully 02 Push the case straight 03 Fasten 4 screws to fix the
ahead until contact the connector interface
connector interface
Instruction 9
Lever tail cover disassembly

01 Install the spring and 02 Fasten the screw to fix 03 Put on the sticker
lever cover lever cover
 Instruction 10
Cover and cable clamp assembly

01 Install 2 rubbers into 02 Install cable clamp 03 Install case cover 04 Fasten 4 screws to fix
the connector case and fasten 2 screws case cover

x2