Elna 6004 Sewing Machine Service Manual

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Service Manual
September 1997 Printed in Switzerland 395 901- 42

All manuals and user guides at all-guides.com
Elna International Corps. SA 6004 Service manual
CONTENT
Disassemble and assemble the external parts

Top cover and Face Plate 1
Base and Bed Cover 2
Belt Cover 3
Front Panel 4
To Replace and Adjustment
Presser Bar Height 5
Needle Centering 6
Needle Bar height 7
Hook and Feed timing 8
Clearance between Needle and Hook 9
Backlash of hook drive gear and lower shaft gear 10
Feed Dog height 11
Upper Shaft Shield Plate position 12
Upper Thread Tension 13
Stretch Stitch Feed balance 14
Needle Threaded Plate 15
Buttonhole Lever and Sensor 16
To replace electrical components
Circuit Board A 17
Circuit Board C 18
Circuit Board C and Fuse 19
DC Motor 20
Transformer 21
Machine Socket 22
Buttonhole Lever 23
Circuit Board K and F 24
Buttonhole Sensor 25
Wiring Diagram 26
General Function Check and Test Program 27-30
Content
TOP COVER AND FACE PLATE
TOP COVER
1 To remove :
2 Remove the tree set screws A and B and the Top cover.
3 To attach :
4 Attach the top cover with the tree screws A and B
FACE PLATE
1. To remove :
2. Remove the two set screws C and face plate
3. To attach
4. Attach the face plate with two set screws C.
Page 01
BASE AND BED COVER
BASE
1 To remove :
2 Remove six set screws A and base.
3 To attach :
4 Attach the bsase with six set screws A
BED COVER
1 To remove :
2 Move the fed drop lever to the left, then remove the two set screws B.
3 Remove the bed cover
4 To attach
5 Move the feed drop lever to the left and attach the bed cover with two set screws B.
Page 02
BELT COVER
BELT COVER
To remove :
1 Remove two set screws A and belt cover
To attach
1 Attach the belt cover with two set screws A .
Page 03
FRONT PANEL
FRONT PANEL
To remove :
1. Remove the top cover, belt cover and bed cover (see pages 1, 2 and 3).
2. Remove set screw A and loosen set screws B, C, D, E, F and G.
3. Unplug five (5) connectors and remove the front panel.
H = Connector for circuit board A.

I = Connector for buttonhole sensor
J = Connector for thread tension
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K = Connector for circuit board A
To attach
4 Insert five (5) connectors and attach the front panel
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5 Tighten the screws.
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Page 04
PRESSER BAR HEIGHT
The standard presser bar height is 6.0 mm between the bottom surface of the foot and
needle plate when presser bar lifter is in up position
1. Open the face plate

2. Raise the presser foot, loosen the presser bar bracket screw A and adjust the height (6.0
mm)
3. Check if the presser foot is parallel to thé openings for thé feed dog in the needle plate. If
not, adjust it
4. Tighten thé presser bar bracket screw while holding thé presser bar so that foot remains
parallel to thé openings
5. Close thé face plate.
Page 05
NEEDLE CENTRING
When selecting pattern 10, the needle should be in center position of needle slot
in the needie plate, or when the needie swing is in maximum zigzag width, the distance between
both sides of needie slot in the needie plate and the needie positions should be equal.
If not, adjust as follows:
1. Turn on the power switch

2. Select pattern 10 or pattern 14 at maximum zigzag width
3. Loosen the set screw A
4. Turn the eccentric pin B to adjust the needie centering
5. Tighten the set screw A
Note: Check the hook timing after this adjustment
Page 06
NEEDLE BAR HEIGHT
A regular needie #14 should be used for this adjustment

The distance between the upper edge of needie eye and the tip of shuttle hook should be in the
range of 1.6 - 2.0 mm when the tip of shuttle hook meets the right side of the needie as the
needle is moved up from its left and lowest position by turning the handwheel toward you.
1. Remove the needie plate and bobbin holder

2. Turn on the power switch and select pattern (no. 11)
3. Turn the handwheel toward you until tip of shuttle hook meets the right side of the needie
4. Loosen the needie bar connecting stud set screw A
5. Adjust the height of the needie bar by moving the needie bar upward or downward without
turning it. (Make sure thé needie setting groove of the needie bar is in thé front)
6. Tighten thé set screw A
7. Insert the bobbin holder and attach the needie plate
Page 07
HOOK AND FEED TIMING

A regular needie B #14 should be used for this adjustment. Select pattern 10. Turn thé
handwheel toward you to position thé needie bar from its lowest position, moving up
approximately 2,30 mm to 2,60 mm. At this position, the tip of the hook should meet the right
side of the needie.
1. Remove thé needie plate and thé bobbin holder

2. Turn on the power switch and select pattern 10
3. Remove thé top cover, belt cover and bed cover. (See pages 1, 2 and 3)
4. Turn the handwheel toward you and set the needle bar to its lowest position
5. In this condition, the peg C on thé feed lifting cam should be in its lowest position
If not.
Loosen the set screws A of upper shaft belt wheel. With the needie bar in its lowest position,
hold the handwheel in place while turning the upper shaft belt wheel to position the peg C on
the feed lifting cam in its lowest position.
Tighten the set screws A of upper shaft belt wheel.
6. Set the needle bar to its lowest position, fit the timing gauge 101360 in contact with the
needle bar cradle, then loosen one of the lower shaft hook gear screw D.
7. Turn the balance wheel slowly forwards until the gauge butts. In this position, the hook
should be between the 2 positions illustrated
8. Unscrew the second screw of lower shaft hook gear and adjust the position of the hook.
9. Tighten the screws D, turn balance wheel several times and recheck the timing and refit the
machine.
Page 08
CLEARANCE BEWEEN NEEDLE AND HOOK
The clearance between needle and shuttle hook should be -0.10 mm to +0.05 mm. If not,
adjust as follows:
1. Remove the needie plate and bobbin case

2. Replace the needie with master needle D
3. Turn on the power switch and select pattern 14
4. Loosen the set screws B and slightly loosen the hinge screw A
5. Turn the handwheel and adjust the clearance between the master needle and the point of
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shuttle hook in the left and right needle positions to -0.1 mm to +0.05 mm by moving the
shuttle hook set plate C up or down.
6. Tighten the set screws A and B
7. Replace the master needie D with the needle
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8. Insert the bobbin case and attach the needle plate
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Page 09
BACKLASH OF HOOK DRIVE GEAR LOWER SHAFT GEAR
The backlash of gears should be smooth and should be less than 0.8 mm when the tip of shuttle
hook is within the width of the feed dog as shown below.
1. Remove the bed cover. (See page 2)

2. Loosen the hexagon socket screw
3. If the backlash is too much, tum the lower shaft bushing in direction A
If the backlash is not enough, tum the lower shaft bushing in direction B
4. Tighten the hexagon socket screw
5. Attach the bed cover
Note: After adjusting the backlash, be sure to check and adjust the “HOOK TIMING” and the
“FEED DOG HEIGHT”. (See pages 8 and 11).
Page 10
FEED DOG HEIGHT
When pressure adjusting lever is at «3 » A and the presser foot B is lowered, the highest
position of the feed dog C should be 0.80 mm to 0.90 mm from the surface of the needle plate
D.
.
1. Set the pressure adjusting lever A at "3 " and lower the presser foot B
2. Tum on the power switch.
3. Tum the handwheel toward you to get the highest position of feed dog C.
4. Remove the bed cover
5. Loosen the set screw E and nut G
6. Adjust the feed dog height to 0.80 mm to 0.90 mm by tuming adjusting screw F.
7. Tighten the nut G and set screw E
8. Attach the bed cover.
Page 11
UPPER SHAFT SHIELD PLATE POSITION
When the machine is set for zigzag stitching, the needle should start to swing 6.3 mm to 7.5 mm
above the surface of the needle plate.
1. Remove top cover (See page 1)

2. Turn on the power switch and select pattern (14)
3. Slowly turn the handwheel toward you until the needle starts to swing if higher than 7.5 mm,
loosen the set screw C and turn the upper shaft shield plate F in direction A If lower than
6.3 mm, loosen the set screw C and turn the upper shaft shield plate F in direction B
4. Push the upper shaft shield plate F as close as possible to the left side of the upper shaft
sensor D slots. (It should not touch the upper shaft sensor.) Then tighten the set screw C
5. Turn the handwheel toward you and check for proper swing.
6. Attach the top cover (See page 1).
Page 12
UPPER SHAFT SHIELD PLATE POSITION
When the machine is set for zigzag stitching, the needle should start to swing 6.3 mm to 7.5 mm
above the surface of the needle plate.
1. Remove top cover (See page 1)

2. Turn on the power switch and select pattern (14)
3. Slowly turn the handwheel toward you until the needle starts to swing
If higher than 7.5 mm, loosen the set screw C and turn the upper shaft shield
plate F in direction A
If lower than 6.3 mm, loosen the set screw C and turn the upper shaft shield plate F in direction
B.
4. Push the upper shaft shield plate F as close as possible to the left side of the upper shaft
sensor D slots. (It should not touch the upper shaft sensor.) Then tighten the set screw C
5. Turn the handwheel toward you and check for proper swing
6. Attach the top cover (See page 1).
Page 13
STRETCH STITCH BALANCE
When pattern "8" is sewn with the feed balancing dial D at the normal setting mark (►) the
sewn pattern should be as indicated in the mark 0 in the following figure.
1. Set the adjustable pattern mode.

(Turn on the power switch while pressing the reverse button. Choose pattern 8
within 2.5 seconds. Display screen should read "CHECK PATTERN 8").
2. Set the feed balancing dial at normal setting mark (►)
3. Depress the controller. (Eight patterns "8" will be sewn and stop automatically).
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4. Remove the base. (See page 2).
5. Adjust the stretch stitch feed balance by turning the adjusting screw D in direction A or B.
6. Attach the base (See page 2)
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Note: If you know the position of adjusting screw C, this adjustment can al so be made by
removing only the oblong metal plate on the base cover.
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Page 14
NEEDLE THREADER PLATE
When needle threader plate is broken or bent, replace it in the following manner:
To replace:
1. Turn the handwheel toward you until the needle bar reaches its highest position and lower
the needle threader knob as far as it will go.
2. Loosen the set screw B and replace needle threader plate (Fig. 1).
3. To adjust:
4. If the hook touches the right side or left side of needle eye, loosen set screw A and adjust
the needle threader plate (Fig. 2).
5. If the hook touches the tap or bottom of needle eye, loosen set screw D and adjust the
position set plate (Fig. 3).
Page 15
BUTTONHOLE LEVER AND SENSOR
When replacing the BH lever or necessitating a modification, adjust thE BH lever as follows:
BUTTONHOLE LEVER
1. Fasten the automatic buttonhole foot R
2. Push forward the buttonhole sole and adjust a clearance of 2,9 mm between the spring
holder C and slider B (use for this adjustment the sewing guide from the accessories box)
3. Loosen the set screw A and move the buttonhole lever guide D. The buttonhole lever E
should touch slightiy the spring holder C.
4. Tighten the set screw A.
BUTTONHOLE SENSOR
1. Tum the power switch on while pressing the reverse button. Then press BH1 at once
«Sensor Check H or L » appears on the screen.
2. Lower the buttonhole lever E. There should by a clearance of 1,6 mm between the slider B
and spring holder C.
3. Loosen the set screw G and move the base plate F from the right to left slowly. When the
screen message changes from «Sensor L » to « Sensor H » tighten the set screw G.
4. When the clearance between the spring holder C and slider B is:
1,4 mm « Sensor Check H » appears on thé screen
1,8 mm « Sensor Check L » appears on thé screen
Note: We recommand to sew test a few buttonholes.
Page 16
CIRCUIT BOARD A
CIRCUIT BOARD A
To remove
1. Remove thé front panel unit (see page 4)
2. Unpiug thé seven (7) connectors from circuit board A
3. Remove tree (3) set screws and remove thé circuit board A
To attach
1. Attach thé circuit board A with three (3) set screws
2. Insert ail seven (7) connectors
3. Attach thé front panel unit (see page 4)
A = CONNECTOR BASE E = UPPER SHAFT SENSOR

B = MAIN MOTOR F = LAMP SOCKET
C = STEP MOTOR ZIGZAG G = CIRCUIT BOARD C
D = STEP MOTOR FEED H = CIRCUIT BOARD A
Page 17
CIRCUIT BOARD C
To remove
1. Remove the front panel (see page 4).
2. Loosen screws A, B, C and D, and remove set screw E and F.
3. Remove the rear cover.
4. Unplug the four (4) connectors and remove set screws G
5. Remove circuit board C
To attach
6. Attach the circuit board C with three (3) screws and insert the connectors
7. Attach the rear cover with six (6) set screws.
8. Attach the front panel unit (see page 4).
A = Circuit Board A K = Transformer (primary)
M = Machine socket (primary) 0 = Transformer (secondary)
Page 18
CIRCUIT BOARD C AND FUSE
To remove:
1. Remove the rear cover.
2. Remove three (3) set screws A and circuit board C (See page 20).
3. Remove three (3) set screws B and remove case cover D.
4. Replace fuse or circuit board C.
To fit:
5. Attach the case cover with three (3) set screws B.
6. Attach the circuit board C with three (3) set screws A.
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7. Attach the rear cover.
NOTE: To replace the fuse, push the fuse out from fuse holder a with screwdriver as shown
below. Two specified fuses are used for circuit board C.
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Fuse1 : 120 - 125V = 2,5 A
220 - 250V = 2,0 A
Fuse 2 : 120 - 125V = 3 A
220 - 250V = 5 A
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Page 19
DC MOTOR
To remove
2. Remove the machine socket (see page 22). No need to unplug the connector.
3. Remove the motor belt, set screw A and cord guide.
4. Unplug the connector of motor C cord from the circuit board A.
5. Remove the set screws B and DC motor D.
To attach
6. Attach the DC motor and slightly tighten the two set screws B.
7. Insert the cornnector and attach the cord guide with set screws A.
8. Attach the motor belt and adjust the belt tension.
9. Tighten the two set screws B.
10. Attach the front panel.
Page 20
TRANSFORMATOR
To remove
2. Remove the circuit board A and circuit board C (see pages 18 and 19).
3. Unplug the connectors for the transformer E from the circuit board C.
4. Remove set screws D and transformer E.
To attach
5. For 120 V Attach the transformer unit with supporter plate and two set screws.
For 240 V Attach the transformer unit with tree set screws.
6. Insert the connectors (A = red and B = white) in circuit board C.
7. Attach circuit board C, circuit board A and front panel.
Page 21
MACHINE SOCKET
To remove
1. Remove the front panel and the rear cover (See pages 4 and 19).
2. Remove the circuit board C (See page 18).
3. Unpliug the connectors of machine socket from circuit board A and C.
4. Remove two set screws D and the machine socket.
To attach
5. Attach the machine socket with two 2 set screws A.
6. Attach the circuit board C.
7. Attach the rear cover and front panel.
Page 22
BUTTONHOLE LEVER
To remove:
1. Remove the set screw B and the buttonhole shield plate.
2. Remove the snap ring C.
3. Pull the BH lever toward you and remove it.
To attach:
4. Insert the shaft in the holes of the BH lever A (with the BH shield plate removed) and attach
the BH lever with the snap ring C.
5. Attach the BH shield plate with the set screw B.
Page 23
CIRCUIT BOARD K AND F

CIRCUIT BOARD K
To remove:
1. Remove the front panel (See page 4).
2. Remove the eught (8) screws A.
3. Unplug the connector of circuit board F and remove circuit board K.
To attach:
4. Insert the LCD light reflector D between front panel and circuit board K and fasten eight (8)
screws A.
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5. Insert the connector of circuit board F to circuit board K.
CIRCUIT BOARD F
To remove:
1. Remove the front panel (See page 4).
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2. Remove the two screws B.
3. Unplug the connector of circuit board K and remove the circuit board F.
To attach:
4. Insert the reverse button in the front panel and fasten circuit board F with two screws B and
isolation paper.
5. Insert the connector of circuit board F to circuit board K.
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6. Attach the font panel.
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Page 24
BUTTONHOLE SENSOR
To remove
2. Remove set screw A and removes the buttonhole sensor F from sensor set plate B.
3. Unplug the connector C of BH sensor from circuit board K.
4. Remove the cord of BH sensor from cord guides D and remove the BH sensor.
To attach
5. Insert the cord of BH sensor between front bracket and cord guide plate E and into the two
cord guides D.
6. Insert the connector of BH sensor C in circuit board K.
7. Attach the BH sensor F to the sensor set plate B and adjust the position so that the shield
plate does not touch the BH sensor (see page 16).
8. Tighten set screw A.
9. Attach the front panel.
Note: When replacing the BH sensor, "adjust the BH lever" (See page 16).
G = Lamp cord
Page 25
WIRING DIAGRAM
The connectors oft the electrical components should be connected to the respective positions
shown in the figure below.
A = Thread tension switch I = Stepp motor (feed)

B = BH sensor J = Connector circuit R
C = Lamp socket K = Connector circuit R
D = Upper shaft sensor L = Connector circuit R
E = Circuit board C M = Cicuit board C
F = Machine socket (secondary circuit) N = Transformer secondary cord
G = DC motor (Main Motor) 0 = Machine socket primary cord
H = Stepp motor (zigzag) P = Circuit board A
R = Circuit board K
Page 26
GENERAL FUNCTION CHECK AND TEST PROGRAM
General function check.

If nothing happens when the power switch is turned on, turn off the power switch and do the
following:
Note:Be cautions when checking, as the machine may suddenly start running.
Always turn off the power to the machine when replacing parts.
Replace only one part at a time and recheck the machine each time a part has
been replaced.
1. Check all wire connections
2. Replace the Machine Socket Unit, and recheck the machine
3. Replace Circuit Board A, and recheck the machine
4. Replace Circuit Board D, and recheck the machine
5. Replace the Transformer Unit, and recheck the machine
If the Light Bulb does not light when the power switch is turned on, turn off the power switch
and do the following:
1. Replace the Light Bulb, and recheck the machine.

2. Replace Circuit Board A, and recheck the machine.
If the (Liquid Crystal Display) does nit display anything when the power switch is turned on, turn
off the power switch and do the following:
1. Replace the LCD Unit, and recheck the machine

2. Replace Circuit Board K, and recheck the machine
3. Replace Circuit Board A, and recheck the machine
TEST PROGRAM
Preparation:
1. Turn off the Power Switch
2. Set the Bobbin Winder Spindle to the left position
3. Shift the Speed Control Slide Lever to the left (Min) position
4. Remove the Presser Foot and raise the Presser Bar Lever
5. Turn the hand wheel to raise the Needle Bar to its highest position
6. Connect the Foot Control
Note: DURING THE TEST PROGRAM TO PROCEED TO THE NEXT TEST.

PRESS THE « VISUAL » BUTTON ONLY IF THE MACHINE PASSED
THE TEST CORRECTLY. IF THE MACHINE DID NOT PASS THE TEST
CORRECTLY, PRESS THE « MESSAGE « BUTTON TO PROCEED TO
THE NEXT TEST.
Page 27
TEST PROGRAM
TEST TEST OPERATION CORRECT CONDITION DEFECT CONDITION
1. LCD et LED Tum on the power switch 1. Buzzer sounds. Test Mode is not activated.
Test. while pressing the « 2. The LCD displays: 1. Replace Circuit Board F
Reverse » button, and within PH SENSOR and recheck the machine
2 seconds the«VISUAL» 3. The Twin Needle LED 1. Replace Circuit Board K
button. will go on only when the and recheck the machine
Needle Bar is in the low 2. Replace Circuit Board A
position and the VISUAL and recheck the machine
LED will go on only when
the Needle Bar is in the
up position.
2. Button Test After test (1) has been 1. Buzzer sounds If the Buzzer does not
completed, press the 2. The LCD displays: sound when a button is
«VISUAL« button to get to KEY pressed:
the Button Test mode. 3. Each time a button is 1. Replace Circuit Board F,
Press the button from left to pressed, the buzzer will and recheck the machine
right in the following sound. 2. Replace Circuit Board K
séquence: «Reverse, Auto- and recheck the machine
Lock, Needle Up/Down, 3. Replace Circuit Board A
Visual, Stitch Width + and -, and recheck the machine
Stitch Length + and -,
Message and from left to
right all the key on the key
Board, starting with key
number 10
3. Buttonhole After test (2) bas been 1. Buzzer sounds. No display, or not working
sensor Test completed, press the 2. The LCD panel display: correctly:
VISUAL button to get to the BH SENSOR 1. Replace the BH Sensor
BH Sensor Test mode. 3. The Twin Needle LED will unit, and recheck the
1. Pull down the be on when the BH lever machine.
Buttonhole lever. is in the middle position, 2. Replace Circuit Board K
2. Move the Buttonhole and will go off when the and recheck the machine.
lever forward and lever is moved forward or 3. Replace Circuit Board A
backward. backward. and recheck the machine.
4. Bobbin Winder After test (3) has been 1. The LCD panel display: No display, or not working
Switch Test complétée, press the SPOOL correctiy:
VISUAL button to get to the 2. Each time the Bobbin 1. Replace Circuit Board K
bobbin Winder Switch Test Winder Spindle is moved and recheck the machine.
mode. from one position to the 2. Replace Circuit Board A
1. Move Bobbin Winder other, the Buzzer sounds and recheck the machine.
Spindle to the right and
left position.
5. Upper Shaft After test (3) has been 1. Buzzer sounds. The LED's do not go on in the
Positionning completed, press the 2. The LCD panel display: correct séquence, or they stay
Sensor Test VISUAL button to get to the PH SENSOR on or off regardless off the
Upper Shaft Sensor Test 3. The Twin Needle LED will position of the Needle Bar:
mode. go on only when the 1. Replace the Upper Shaft
1. Tum the hand wheel to Needle Bar is in the low Sensor Unit, and recheck
position the Needle Bar position, and the VISUAL the machine.
altemately at the LED will go on only when 2. Replace Circuit Board A
highest, and the lowest the Needle Bar is in the and recheck the machine
positions. up position.
Page 28
TEST PROGRAM
TEST TEST OPERATION CORRECT DEFECT CONDITION
CONDITION
6. Zigzag Step motor After test (5) has been 1. Buzzer sounds. No display, or the Zigzag
Test completed, press the 2. The LCD displays: Motor does not move the
«Visual» button to get to the "BIGHT MOTOR". Needle Bar to the default
Zigzag Step Motor Test 3. The Zigzag Step Motor position.
Mode. moves the needle bar 1. Replace the Zigzag Step
1. Tum the hand wheel to to the default position. Motor Unit, and recheck
position the Needle Bar the machine.
in its highest position. 2. Replace Circuit Board A,
and recheck the machine.
7. Feed Step motor After test (6) has been 1. Buzzer sounds No display, or the Feed Step
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Test. completed, press the 2. The LCD displays: Motor does not move the Feed
«Visual« button to get to the FEED MOTOR Dog to the default position:
Feed Step Motor Test mode. 3. The Feed Step Motor 1. Replace the Feed Step
1. Turn the hand wheel to moves the Feed Dog to Motor Unit, and recheck
position the Needle Bar the default position. the machine
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in its lowest position. 2. Replace Circuit Board A
and recheck the machine
8. Foot control Test After test (7) has been 1 Buzzer sounds. The buzzer does not sound at
completed, press the Visual 2 The LCD panel display: all, or only in one of the two
button to get to the Foot CONTROLLER test positions.
Control Test mode. 3 The buzzer sounds 1 Replace the Foot control,
1. Press the Foot Control when thé Foot Control is and recheck the machine.
all the way to max. fùlly pressed down, or 2 Replace the Machine
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speed position, and fully released. Socket Unit, and recheck
then release it. the machine.
9. Speed Control After test (8) has been 1. Buzzer sounds. The buzzer does not sound at
Slide Test. completed, press the Visual 2. The LCD panel display: all, or only in one ofthe two test
button to get to the Speed VOLUME positions.
Control Slide Lever Test 3. The buzzer sounds each 1. Replace Circuit Board K
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mode. time the Speed Control and recheck the machine.

1 Move the speed Control Slide Lever reaches the 2. Replace Circuit Board A
Slide Lever from side to Max. or Min. position. and recheck the machine.
side, (alternating
between max. and min.
speed settings).
10. Main Motor Test After test (8) has been 1. Buzzer sounds. The machine runs at uneven
completed, press the Visual 2. The LCD panel display: speed, or the Needie Bar does
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button to get to the Main DC MOTOR not stop in its highest position.
Motor Test mode. 3. The machine starts at 1. Replace the Main Motor
1. Press the « Mode » slow speed, then shifts Unit, and recheck the
button. to high speed, and machine.
stops with the Needle 2. Replace Circuit Board A
Bar in its highest and recheck the machine.
all
position. If problems other than above:

1. Replace Main Motor, and
recheck the machine
2. Replace circuit board C,
and recheck the machine.
3. Replace the Transformer
Unit, and recheck the
machine
Page 29
TEST PROGRAM
When all tests have been completed, the LCD displays: SELF - CHECK END.
Press the « VISUAL » button.
If no problems were detected during the test, the buzzer sounds and the LCD
displays:
CHECK OK!
If a problem was detected during the test, the LCD will display one several en-or
codes related the defect condition.
LIST 0F ERROR CODES DISPLAYED ON COMPONENT TO CHECK OR REPLACE

THE LCD
“Error - A “ Circuit Board A
“Error - B “ Buttonhole Sensor
“Error - C “ Foot control
“Error - D “ Main Motor
“Error - K “ Circuit Board K
“Error - P “ Upper shaft Position Sensor
“Error - R “ Machine socket
“Error - X “ Zigzag Step Motor
“Error - Y “ Feed Step Motor
Annotate:
Page 30

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All manuals and user guides at all-guides.

September 1997 Printed in Switzerland 395 901- 42

Elna International Corps. SA 6004 Service manual

Disassemble and assemble the external parts

Elna International Corps. SA 6004 Service manual

TOP COVER AND FACE PLATE

Elna International Corps. SA 6004 Service manual

BASE AND BED COVER

Elna International Corps. SA 6004 Service manual

Elna International Corps. SA 6004 Service manual

H = Connector for circuit board A.

Elna International Corps. SA 6004 Service manual

PRESSER BAR HEIGHT

1. Open the face plate

Elna International Corps. SA 6004 Service manual

If not, adjust as follows:

1. Turn on the power switch

Note: Check the hook timing after this adjustment

Elna International Corps. SA 6004 Service manual

NEEDLE BAR HEIGHT

A regular needie #14 should be used for this adjustment

1. Remove the needie plate and bobbin holder

Elna International Corps. SA 6004 Service manual

HOOK AND FEED TIMING

1. Remove thé needie plate and thé bobbin holder

Elna International Corps. SA 6004 Service manual

CLEARANCE BEWEEN NEEDLE AND HOOK

1. Remove the needie plate and bobbin case

Elna International Corps. SA 6004 Service manual

BACKLASH OF HOOK DRIVE GEAR LOWER SHAFT GEAR

1. Remove the bed cover. (See page 2)

Elna International Corps. SA 6004 Service manual

FEED DOG HEIGHT

Elna International Corps. SA 6004 Service manual

UPPER SHAFT SHIELD PLATE POSITION

1. Remove top cover (See page 1)

Elna International Corps. SA 6004 Service manual

UPPER SHAFT SHIELD PLATE POSITION

1. Remove top cover (See page 1)

Elna International Corps. SA 6004 Service manual

STRETCH STITCH BALANCE

1. Set the adjustable pattern mode.

Elna International Corps. SA 6004 Service manual

NEEDLE THREADER PLATE

Elna International Corps. SA 6004 Service manual

BUTTONHOLE LEVER AND SENSOR

Note: We recommand to sew test a few buttonholes.

Elna International Corps. SA 6004 Service manual

A = CONNECTOR BASE E = UPPER SHAFT SENSOR

Elna International Corps. SA 6004 Service manual

Elna International Corps. SA 6004 Service manual

CIRCUIT BOARD C AND FUSE

Elna International Corps. SA 6004 Service manual

Elna International Corps. SA 6004 Service manual

Elna International Corps. SA 6004 Service manual

Elna International Corps. SA 6004 Service manual

Elna International Corps. SA 6004 Service manual

CIRCUIT BOARD K AND F

Elna International Corps. SA 6004 Service manual

Elna International Corps. SA 6004 Service manual

A = Thread tension switch I = Stepp motor (feed)

Elna International Corps. SA 6004 Service manual

GENERAL FUNCTION CHECK AND TEST PROGRAM

General function check.