Single Hopper Scale Uk

MBTA
SINGLE HOPPER SCALE

2023
USE AND MAINTENANCE

REVISION 0
REVISIONE 0 ISSUE DATA: 04/10/2023
REVISIONE 1 DATA:
REVISIONE 2 DATA:
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MS Mechatronics S.r.l.
Via Panini, 6
29017 Fiorenzuola d’Arda (PC)
ITALIA
Tel. +39 0523 1901487

Email: info@ms-mec.com
VAT Nb. 05398560283
WARNING:
Before using this machine, read the instructions given herein carefully.
Keep the manual in a clean place (to protect it from damage) where it can be reached easily
for reference by any qualified personnel who may need to work on the machine.
Events in which MS Mechatronics S.r.l. disclaims any and all liability:
a) The machine is misused or is used by personnel who are not authorized for machines
designed solely for use by specialist personnel.
b) Incorrect installation.
c) Unsuitable power supply.
d) Prescribed maintenance is seriously lacking.
e) Changes or work have been performed without the manufacturer's authorization.
f) Use of non-original spare parts, or spares that are not specifically designed for the model.
This manual is distributed by MS Mechatronics S.r.l. only in conjunction with the machine it
refers to. All rights reserved, hence no part hereof may be reproduced, transferred or shared
with third parties without prior written permission.
SINGLE-HOPPER WEIGHER CONTENTS
TABLE OF CONTENTS
SECTION 1: MACHINE MANUAL
1.1 "MBTA" SINGLE-HOPPER WEIGHER

1.1.1 PURPOSE AND DESCRIPTION OF THE MACHINE
1.1.2 OPERATION
1.1.3 MBTA MACHINE IDENTIFICATION
1.1.4 MBTA WEIGHER MODELS
1.2 MACHINE TRANSPORT AND INSTALLATION
1.2.1 MACHINE TRANSPORT
1.2.2 LIFTING THE MACHINE
1.2.3 INSERTING ANCHOR BOLTS
1.2.4 REMOVING SHIPPING LOCKS SECURING THE MACHINE
1.2.5 ADJUSTING MACHINE HEIGHT

1.3 ELECTRICAL CONNECTIONS
1.3.1 EARTHING
1.3.2 GENERAL INFORMATION
1.4 PNEUMATIC CONNECTIONS
1.4.1 FEED GATE SPEED
1.4.2 DISCHARGE BOMB DOOR SPEED
1.5 WEIGHING SCALE PRELIMINARY OPERATIONS
1.5.1 WEIGHT & LOAD CELL CALIBRATION

1.6 MAINTENANCE
1.6.1 REPLACING LOAD CELLS
1.6.2 INTRINSIC HAZARDS ASSOCIATED WITH THE MACHINE
I
SECTION 2: WEIGHER CONTROL PANEL
2.1 CONTROL PANEL DESCRIPTION

2.1.1 CONFIGURATION AND DIAGNOSTICS
2.2 "MBTA/C" MONITOR VERSION WEIGHING SCALE
2.2.1 OPERATION
2.3 "MBTA/D" BATCHING SCALE
2.3.1 OPERATION
2.4 COMMUNICATION WITH REMOTE SUPERVISOR
2.4.1 PROFIBUS PROTOCOL
2.4.2 MODBUS RTU COMMUNICATION PARAMETERS
2.4.3 MODBUS TCP COMMUNICATION PARAMETERS
2.5 WEIGHING SCALE CONTROL SETUP
2.5.1 WEIGHING SCALE CONTROL MODES
2.5.2 WEIGHING SCALE OPERATING STATUSES

2.5.3 DATA PROTECTION LEVELS
2.5.4 REMOTE CONTROL DIGITAL SIGNAL MANAGEMENT
SECTION 3: WEIGHING SCALE CONTROL PANEL

PARAMETERS
3.1 HOME PAGE

3.2 TROUBLESHOOTING AND ALARM DIAGNOSTICS
3.3 WEIGHING SCALE MENU

3.4 MACHINE OPERATING MODE
3.5 PARAMETERS
3.5.1 GENERAL DATA
3.5.2 WEIGHT SETUP

3.5.3 TIME SETUP
3.5.4 COMMUNICATION
3.5.4.1 COMMUNICATION PROTOCOL
3.5.4.2 NETWORK CONFIGURATION
3.6 SERVICE MENU
3.6.1 WEIGHT PULSE
3.6.2 IN/OUT TEST
3.6.3 RESTRICTED
3.6.4 LANGUAGE
3.6.5 DISPLAY
3.7 CALIBRATION
3.8 TOTALS
3.9 ZERO WEIGHING SCALE
3.10 SOFTWARE UPDATE
APPENDIX A:
A.1 "MBTA" WEIGHING SCALE WIRING DIAGRAM
A.2 SOUND EMISSION LEVEL
APPENDIX B: COMMUNICATION MANAGEMENT
B.1 DATA COMMUNICATION MANAGEMENT (MODBUS PROTOCOL)
B.1.1 SENDING COMMANDS TO THE WEIGHING SCALE
B.1.1.1 POSSIBLE COMMANDS TO BE SENT TO COMMAND

REGISTER
B.1.2 WEIGHING SCALE INTERROGATION
B.1.2.1 WEIGHING SCALE STATUS
B.1.2.2 ALARMS AND WARNINGS
APPENDIX C: MODBUS PROTOCOL

C.1 MODBUS PROTOCOL FUNCTION CODES
C.2 READING INPUT-OUTPUT REGISTERS: CODE 03
C.3 READING INPUT REGISTERS: CODE 04
C.4 WRITING SINGLE OUTPUT REGISTER: CODE 06
C.5 WRITING MULTIPLE OUTPUT REGISTERS: CODE 16
APPENDIX D: PROFIBUS PROTOCOL

D.1 PROFIBUS PROTOCOL
D.2 INPUT DATA
D.3 OUTPUT DATA
D.4 DIP SWITCH TABLE
APPENDIX E: SPARE PARTS

E.1 LIST OF SPARE PARTS MBTA40
APPENDIX F: LEGAL-FOR-TRADE MEASURING INSTRUMENT

F.1 MID-APPROVED NAMEPLATE
F.2 AFFIXING OF SEALS
F.3 TEST BY THIRD-PARTY BODY
F.4 CANNOT BE USER CALIBRATED
F.5 REGULAR TESTING
PREVENTIVE SAFETY RULES

SINGLE-HOPPER WEIGHER CHAP. 1.1 MACHINE DESCRIPTION
SECTION 1
MACHINE MANUAL
1.1 "MBTA" SINGLE-HOPPER WEIGHER
1.1.1 PURPOSE AND DESCRIPTION OF THE MACHINE
The single-hopper weighing scales are designed to measure (MBTA/C monitor version) or
regulate (MBTA/D batching version) the flow of free-flowing granular products.
MS Mechatronics S.r.l. disclaims any and all liability for injury to persons or damage to
property or to the machines themselves as a result of their use for any purpose other than
for the batching of bulk material.
MBTA weighing scale
With reference to the figure, the MBTA weigher is made up of the following parts:
1. Loading duct
2. Feed gate
3. Weigh hopper
4. Discharge bomb doors
5. Load cells
6. Discharge hopper
1.1.2 OPERATION
The weigher's principle of operation varies depending on what purpose it is due to be used
for:
- MBTA/C Monitor version

- MBTA/D Batching version
The work cycle basically takes place in 3 stages, as illustrated in figure 2 below:
STAGE STAGE STAGE

1 2 3
FEED GATE
DISCHARGE
GATE
MBTA Weigher work cycle
- STAGE 1 LOADING: Feed gate open, product discharge gate closed; the product
enters the weigh hopper
- STAGE 2 WEIGHING: Feed gate closed, product discharge gate closed; the
machine weighs the contents in the hopper following a settling waiting time, so that
there are no vibrations affecting the machine
- STAGE 3 DISCHARGE: Feed gate closed, product discharge gate open; the
weigh hopper's contents flow into the discharge hopper.
The 2 different types of operation of the single-hopper MBTA weigher are described in
greater detail in the coming chapters.
1.1.3 MBTA MACHINE IDENTIFICATION
Each machine comes with a nameplate for recognizing and identifying the model installed.
The figure shows the data featured on the nameplate (machine manufacturer, serial
number, model, etc.).
Machine Nameplate
The machines are built in compliance with the following requirements:
- Machinery directive 2006/42/EC

- Low voltage directive 2014/35/EC
- EMC 2014/30/EC
- Regulation EC No. 2023/2006 on equipment intended to come into contact with food
In the event compliance with the ATEX directive is required, the nameplate will also
feature the following marking:
II 3D T4
The machines comply with the safety requirements laid down in standard 2014/34/EU and
meet the following standards:
- Electrical apparatus for use in the presence of combustible dust EN 50281-1-1-1999
- Explosion prevention and protection UNI EN 1127-1: 2001

- Non-electrical equipment for use in potentially explosive atmospheres. Basic method and
requirements EN 13463-1: 2003
- Non-electrical equipment for use in potentially explosive atmospheres. Part 5: Protection
by constructional safety "C" EN 13463-5: 2004
- EN 60079-14
In the event MID measuring instrument certification is required, the machines comply with
the requirements laid down in standard 2014/32/EU and meet the following standards:
- MID directive
- Italian law decree 19 May 2016 N°84 in implementation of the directive
- OIML and WELMEC standards: R107.1 dated 2007
- WELMEC 7.2 on software
1.1.4 MBTA WEIGHER MODELS
There are different sized weighers to cater to different capacity requirements.

The available models are as follows:
MACHINE FLOW FLOW CAPACITY POWER Max. AIR Pressure

MODEL RATE RATE VA CONSUMPTION Bar
m³/h Nl/min.
Density 750 Density 550
kg/m³ kg/m³
MBTA40 9 t/h 6.5 t/h 13 60 21.1 6
MBTA80 19 t/h 13 t/h 26 60 28.7 6
MBTA120 28 t/h 20 t/h 40 60 38.5 6
MBTA160 33.5 t/h 25 t/h 53 60 41.3 6
MBTA Machine Models
The MBTA weighing scales are built with a protection rating of IP65.
IP6.. IP..5
Protection from dust. Protection from water jets.

No ingress of dust is Water projected by a nozzle
possible. against the enclosure from any
direction shall have no harmful
effects.
SINGLE-HOPPER WEIGHER CHAP. 1.2 MACHINE INSTALLATION
1.2 MACHINE TRANSPORT AND INSTALLATION
1.2.1 MACHINE TRANSPORT
The machine is packed at the MS Mechatronics S.r.l. facility.
Once the machine has reached its destination, open the packaging and immediately check
the contents for any signs of damage.
If installation is not due to take place straight away, keep the machine in its packaging and
store in a dry place out of the elements.
MODEL WEIG DIMENSIONS (mm)

HT A B C
(kg)
MBTA40 200 1580 970 1075
MBTA80 240 1880 970 1075
MBTA120 260 2180 970 1075
MBTA160 295 2500 970 1075
Weight and overall dimensions of the various MBTA models
The machine is shipped with spacers inserted to keep it locked, i.e. the hopper is fastened
to the frame and not sitting on the load cells.
WARNING
- Handle and install the machine with the shipping locks in place.
- make sure that cables or chains used to handle the machine are in perfect
working order.
- check the load capacity of the hoist or other lifting systems (minimum weight =
500 kg).
- avoid excessive vibrations, swinging and jolting during the handling process.
- fasten the weigher, using a spirit level to make sure it is perfectly level in all
directions.
The weigher is packed and shipped so that none of the positioning and handling
operations can compromise its operation, provided they are carried out per our directions.
Only specialist personnel should be tasked with transporting, handling and installing the
machine.
While handling the machine, ensure that there are no individuals in the work area who are
not involved in the process.
NOTE
Dispose of packaging responsibly in compliance with the laws in force in the country
where the machine is installed.
PERMISSIBLE TEMPERATURE RANGES:
Mechanical: - 10°C / +40°C

Pneumatics: - 10°C / +80°C
Electrics: - 25°C / +60°C
Electronics: +5°C / +70°C
MACHINE SERVICE TEMPERATURE: +5°C / +40°C

MAXIMUM HUMIDITY (NON-CONDENSING): 85%
1.2.2 LIFTING THE MACHINE
When it comes to positioning the machine, we recommend using a pallet truck to move it
while it is still sitting on the base it was packed on. If it turns out that lifting is necessary, a
sling can be attached to the machine by running straps under its three uprights.
UPRIGHTS
Attaching straps
If lifting using straps, then a regular crane or overhead crane must be used.
NOTE
You are advised to use suitable cables, straps or chains for the weight of the machine
(DM 89/392 EEC), and to never have them spread apart at an angle of more than 60°.
1.2.3 INSERTING ANCHOR BOLTS
Once the machines have been moved to their installation sites, MS Mechatronics S.r.l.'s
specialist personnel or other authorized personnel will install the machine and fit the
accessories, if any.
If the machine is to be relocated from the site it was originally used in, you must follow the
directions given below.
Each stage of installation must be carried out under the supervision of personnel with
appropriate mechanical and electrical qualifications.
The area where the equipment is due to be installed must be vibration free, In addition, the
floor must be level and horizontal.
The equipment is shipped fully assembled and with locks to secure any moving parts.
When the machine is to be mounted on the floor, use 12mm Ø bolts, as shown in the
figure below:
HOLES DRILLED
IN FEET
Machine footprint
1.2.4 REMOVING SHIPPING LOCKS SECURING THE MACHINE
Once the machine has been fastened to a level, stable, vibration-free surface, the shipping
locks securing the machine can be removed.
The false load cells must be removed and replaced with the real ones, being careful to
centre the weigh hopper between the loading head and discharge hopper.
This operation must be carried out with the utmost care to ensure the load cells are not
knocked.
Load cell fastening
Whenever the machine is to be relocated, the hopper must be secured in place, following
the procedure described above in reverse.
The machine's positioning is key to its correct operation.
Special care must be taken to ensure that the supporting surfaces between the cells'
surface and the hopper mounting coincide perfectly.
1.2.5 ADJUSTING MACHINE HEIGHT
Using the telescoping legs, the height of the discharge outlet above the ground can be
adjusted, as illustrated in the figure:
LEG
TIGHTENING
POINTS
Height adjustment
Height adjustment:
- Support the machine as described in the previous chapters

- Loosen the fastening screws
- Tighten the clamp spacer screw
- Position the machine at the desired height
- Loosen the clamp spacer screw
- Tighten the fastening screws
SINGLE-HOPPER WEIGHER CHAP. 1.3 ELECTRICAL CONNECTIONS
1.3 ELECTRICAL CONNECTIONS
Once mechanical installation is complete, you can carry out electrical connection to power
the machine and perform wiring following the wiring diagrams attached to the owner's
manual.
There are three types of electrical connections, two of which are optional, depending on
how the machine is to be controlled:
• ELECTRICITY SUPPLY
• AUXILIARY DIGITAL INPUT-OUTPUT SIGNALS (optional)
• CONNECTION WITH SUPERVISORY SYSTEM / PC (optional)
The machine comes with its on-board equipment (limit switches and solenoid valves)
factory wired.
To connect the POWER SUPPLY, you are required to follow the directions given on the
wiring diagrams carefully.
The MBTA weighing scale can be run off 115 or 230 Vac.
The machine will operate properly provided voltages are within ±5% of the rated voltage.
Power to the weighing scale, coming from the DISTRIBUTION board, must be connected
by the customer using a screened 3-core cable with a cross-sectional area of at least 1
mm². This cable must be placed in a properly earthed metal pipe.
This pipe must not run near or parallel to power conductors.
NOTE
MS Mechatronics S.r.l. disclaims any and all liability in the event the installer appointed
by the customer fails to follow the above-mentioned instructions for connecting the
supply voltage.
If the weighing scale control board is to be interfaced by means of AUXILIARY DIGITAL

input and output signals, a cable can be used for the connection having a cross-sectional
area of at least 1 mm².
The number of cores in the cable will depend on the number of signals that you want for
communication between the weighing scale and the remote control system, if any.
This cable must be placed in a properly earthed metal pipe; you can use the same pipe
used for the power cable, which must not be near power conductors.
The following chapters describe the type of digital contacts that can be processed, and the
information made available to the remote system.
In the event of connection with a SUPERVISORY system/PC, refer to the chapters in

section 2 for a detailed description of the communication mode, whether using the Profibus
or Modbus protocol.
CABLE CABLE SIZE DESCRIPTION

(mm)
POWER SUPPLY 3 x 1.5 Control panel power cord

(terminals F (line) – N – PE).
REMOTE CONTROL 3x1 Cable for connecting digital input signals

INPUT with remote controller (START / STOP,
ALARM RESET, PARTIAL COUNTER
RESET).
REMOTE CONTROL 6x1 Cable for connecting digital input signals

OUTPUT with remote controller (MBTA alarm
triggered, pulse counter, spare).
COMMUNICATION WITH Ethernet cable Cable for communication with remote

PC / PLC 232 serial cable personal computer (with Modbus or
Profibus cable Profibus protocol).
List of cables for connecting MBTA

1.3.1 EARTHING
The MBTA weighing machine requires connection to earth using a cable connected to the
machine's frame.
1.3.2 GENERAL INFORMATION
• Electromagnetic compatibility
The control panel features electronic equipment. Along with this equipment,
standard electromechanical devices are also installed, such as contactors, solenoid
valves, motors, etc.
Electrical interference resulting from the operation of said equipment can
compromise the service life and operation of electronic equipment. Hence
measures must be taken to reduce such interference.
• How to run cables

It is essential to separate measuring and control cables (signals) from power cables
so as to avoid coupling voltages that might interfere with or damage electronic
components.
• Cable screening
Screened cables are required to connect communication signals: this screening
must be earthed.
• Earthing
The earth wire must be earthed, though it is advisable to separate the screening
and electrical circuit earth from the power earth. The earth only does its job if the
resistance of the earth circuit falls within the regulatory limits (range 0.2 to 0.4
Ohms).
• Capacitive load switching

The inrush currents that occur when capacitive loads are switched on can damage
or destroy control devices and seriously affect electronic equipment.
• Switching off inductive loads

When an inductive load is switched off, the magnetic energy stored tends to "fly
back", resulting in a voltage spike on the line that can damage control devices.
Hence the need to minimize the interference, by applying a suitable suppressor
module in parallel to the inductive load.
SINGLE-HOPPER WEIGHER CHAP. 1.4 COMPRESSED AIR HOOKUP
1.4 COMPRESSED AIR HOOKUP
The pneumatic equipment (feed gate and discharge gates) are driven by a pneumatic
circuit.
The figure shows the pneumatic circuit connection point.
AIR
CONNECTION
Pneumatic circuit connection point
All MBTA electronic weigher models come with a quick-connect swivel coupling - fitted on
the filter-regulator - to which a hose with an outside diameter of 8 mm will be connected
when the machine is installed.
Working pressure must be set to 6 bar.
The recommended circuit for connecting the MBTA scale's compressed air system may be
made up of the following parts:
- Manual valve for shutting off the compressed air circuit

- Filter with condensate drain
- Pressure reducer with pressure gauge
- Manual gate valve for opening/closing the compressed air system for the individual
machine
NOTE
The compressed air used to operate the MBTA weighing scales must NOT be
lubricated.
MBTA/D batching scale pneumatic circuit diagram
MBTA/C monitor version weighing scale pneumatic circuit diagram

1.4.1 FEED GATE SPEED
The product feed gate's opening and closing speed must be adjusted before the weigher is
started.
PRESSURE
REGULATORS
Product feed gate
The feed gate's operating speed can be changed by means of the pressure regulators
fitted on the pneumatic actuator: always use the discharge adjustment point.
All cylinders feature adjustable end-of-travel brakes, which can be adjusted by means of
an adjuster screw on the head of the cylinders.
Using the brake allows the actuator to stop gradually and smoothly, so as to avoid
subjecting the machine to bouncing and excessive vibrations, preventing damage to the
cylinder.
Excessive cylinder speeds could negate the action of the cylinder brake: in this case,
reduce speed by means of the pressure regulator.
Feed gate speed must be high during closing.

When it comes to adjusting opening speed, there are no special precautions to bear in
mind: excessively slow gate opening may result in clogging.
NOTE
In ATEX-certified weighers, the speed of each switch must not be less than 0.25
seconds in order to stop internal parts gaining peripheral speeds that might represent a
source of ignition in the event of impact.
1.4.2 DISCHARGE BOMB DOOR SPEED
The product discharge bomb doors' opening and closing speed must be set before the
weigher is started, and so the machine comes factory set.
PRESSURE
REGULATORS
Product discharge bomb doors
The discharge bomb doors' operating speed can be changed by means of the pressure
regulators fitted on the pneumatic actuator: always use the discharge adjustment point.
All cylinders feature adjustable end-of-travel brakes, which can be adjusted by means of
an adjuster screw on the head of the cylinders.
Using the brake allows the actuator to stop gradually and smoothly, so as to avoid
subjecting the machine to bouncing and excessive vibrations, preventing damage to the
cylinder's end stops.
Excessive cylinder speeds could negate the action of the cylinder brake: in this case,
reduce speed by means of the pressure regulator.
Discharge bomb door speed must be quite high as their operating time adds on to the
cycle time.
In the event opening is adjusted, a high speed causes the cylinder to bottom out, thus
causing the bin to vibrate, which is useful to help discharge the product and keep the
bomb doors clean with each discharge.
NOTE
In ATEX certified weighers, the speed of each switch must not be less than 0.32
seconds in order to stop internal parts gaining peripheral speeds that might represent a
source of ignition in the event of impact.
SINGLE-HOPPER WEIGHER CHAP. 1.5 PRELIMINARY OPERATIONS
1.5 OPERATIONS PRIOR TO STARTING THE WEIGHING

SCALE
Before starting the machine, some preliminary operations are required for it to operate
properly:
o Wiring and pneumatic connections to be completed per the attached diagrams.

▪ Panel power supply connection.
▪ Wiring of accessories on the machine (if any) inside the panel.
▪ Connection to the compressed air system.
o Test functions
▪ Check pneumatic circuit and operation of mechanical equipment.
▪ Check pneumatic cylinder speed adjustment.
▪ Check limit switch positioning adjustment.
▪ Check digital input and output signals.
o Parameter programming
▪ Weighing cycle work and control times.
▪ Setting parameters for controlling weighing operation.
▪ Machine monitoring and control mode (Local or Remote).
▪ Setting communication parameters.
o Load cell calibration

▪ Electrical connection from junction box to weighing scale panel
▪ Calibration procedure, as set out in chapter 3.7
o Weighing check
▪ Checking weight readings against standard weight.
If calibration is incorrect, check the weighing scale's mechanical installation, check that
wiring has been done according to the wiring diagram attached and check the load cell
calibration settings.
SINGLE-HOPPER WEIGHER CHAP. 1.5 PRELIMINARY OPERATIONS
1.5.1 WEIGHT & LOAD CELL CALIBRATION
The load cell is a transducer that converts the sensing element's deformation into an
analogue signal. Three cells measure the weight in the bin and send it to the weight
converter that, in turn, sends it to the computer.
The purpose of the machine calibration procedure is to set the converter's parameters so
that the signal measured by the cells matches the weight displayed on the control panel.
The cells are factory calibrated during testing and inspection. Before starting the machine,
check the weight reading as transit and installation may have affected the machine's
mechanics.
In the event the weight reading on the panel does not match the weight applied, repeat the
calibration process (chapter 3.7).
SINGLE-HOPPER WEIGHER CHAP. 1.6 MAINTENANCE
1.6 MAINTENANCE
The MBTA weigher requires some maintenance work:
- The machine requires the compressed air circuit to be supplied with NON-
lubricated air
- Check the air filter-regulator units regularly to ensure they are working properly
- Make sure the pressure is 6 bar: when regulating pressure, always turn pressure
UP, not down
- Regularly empty the condensate that forms in the filter-regulator units by means of
the relevant screw, as shown in the figure
DRAIN
Condensate drain
NOTE:
During maintenance or repair work on the machine, you must comply with all safety
rules and disconnect the machine
- Switch off the machine's power supply, where necessary padlocking the main
ON/OFF switch.
- Shut the air circuit and wait for it to vent completely.
- Put up suitable "MACHINE OUT OF SERVICE" signs.
Maintenance in the electrical enclosure must be performed by electrically trained

personnel.
1.6.1 REPLACING THE LOAD CELL
When replacing the load cell because it has been damaged or is malfunctioning, proceed
as follows, referring to the figure below.
Load cell
- Remove the nuts holding the weigh hopper on the anti-vibration mounts (A)
- Remove the load cell from the ledge by removing the screws (B)
- Install the new load cell
Once you have replaced the load cell with a new one and performed the wiring in the
cells' junction box, carry out the machine's calibration procedure.
1.6.2 INTRINSIC HAZARDS ASSOCIATED WITH THE MACHINE
During the machine's regular operation, the safety devices and accident-prevention
systems in place mean no danger zones are accessible.
Nonetheless, there are intrinsic residual hazards associated with the machine that cannot
be eliminated. Knowing what they are will allow you to avoid hazardous situations and
keep personnel safe.
Consequently, personnel tasked with operating, maintaining and cleaning MUST BE
FAMILIAR with the major hazards, which, in the case of the MBTA weighing scale, may
be:
- Board power on
- Gate moving
- Discharge bomb door moving
Expert personnel who are authorized to remove guards and safety devices for cleaning
and maintenance purposes MUST MAKE SURE that they disconnect power to the
electrical enclosure before performing any work on the machine.
In addition, authorized personnel tasked with maintaining the electrical enclosures and
machine must be trained to perform work on electrical devices with a supply voltage of up
to 1000 volts.
Warning signs are placed near the most hazardous areas where there is a chance of
injury: these signs are internationally recognized, for example:
WARNING: KEEP HANDS CLEAR
WARNING: MOVING PARTS

SINGLE-HOPPER WEIGHER CHAP. 2.2 MBTA MONITOR VERSION
SECTION 2
WEIGHER CONTROL PANEL
2.1 CONTROL PANEL DESCRIPTION

The control panel installed on the machine is used to manage and operate the weighing
scale by means of a PC panel, and has a 7" touchscreen for interfacing with the operator.
It also provides for communication with the remote supervisory system (if any) via the
relevant protocol.
3
2 6
1 4 5
MBTA control panel
The figure shows:
1. Door
2. Power ON/OFF selector switch
3. LCD touchscreen
4. Electricity supply
5. Transformer
6. Microcontroller with I/O terminal strip
For a description of what wiring is required, refer to appendix A, which gives the standard
wiring diagram for the single-hopper weigher.
2.1.1 CONFIGURATION AND DIAGNOSTICS
The machine comes factory set with the appropriate MONITOR (MBTA/C) or BATCHING
(MBTA/D) settings.
It is up to the user to configure communication between the machine and the remote
supervisor (if any) via the settings menu page.
There are LEDs both on the Menu page and on the back of the PC panel for I/O (limit
switch and solenoid valve) diagnostic purposes.
The diagnostic LEDs are described below:
LED N° I/O LED STATE DESCRIPTION OF TYPE OF DIAGNOSTICS

4 INPUT ON Feed gate limit switch
5 INPUT ON Left discharge gate limit switch
6 INPUT ON Right discharge gate limit switch
7 INPUT ON Level sensor
8 INPUT ON Start/stop remote command (pulse)
9 INPUT ON Alarm reset remote command
10 INPUT ON Partial counter reset remote command
17 OUTPUT ON Feed gate command
18 OUTPUT ON Discharge gate command
19 OUTPUT ON SPARE
20 OUTPUT ON SPARE
21 OUTPUT ON Weight pulse counter
22 OUTPUT ON Alarm
2.2 "MBTA/C" MONITOR VERSION WEIGHING SCALE.

The MBTA MONITOR version weighing scale is designed to measure the instantaneous
flow rate and give the total flow that has passed through the hopper.
2.2.1 OPERATION
When it is switched on, the weighing scale displays the manufacturer's logo for a few
seconds; during this time, the microcontroller runs a self-check and test functions.
If there are no problems or malfunctions, the machine switches to STOP status, ready to
be started and perform the weighing cycle.
Any problems detected are reported on the display with the message "ALARMS" on the
information bar.
You can open the ALARMS PAGE to identify the type of alarm in question and determine
what checks and remedies are required.
If the machine is in STOP status and an ALARM has been triggered, no machine START
command can be given.
Once the cause of the problem has been eliminated, press the "ALARM RESET" button on
the ALARMS PAGE; the machine switches to standby, ready to receive a START
command.
In standby mode, the machine keeps both the feed gate and discharge bomb doors open
so that the product is free to flow through.
When the machine receives a START command (either LOCALLY - when the relevant
button is pressed - or REMOTELY - via digital contact or command via serial
communication), it switches to RUN status, ready to perform the weighing cycle.
The full weighing cycle comprises 3 stages, which follow on from each other until a STOP
command is sent:
START COMMAND
PRODUCT LOADING STAGE
WEIGHT OF PRODUCT IN
HOPPER READING
PRODUCT DISCHARGE STAGE
Monitor version scale weighing cycle
Following the START command, all gates are closed and the product loading stage starts
with the opening of the top gate. Once the weight set for filling the hopper is reached, the
microcontroller closes the feed gate and waits for any airborne product to settle. The
weight is acquired and then the discharge bomb doors are opened. Following the
discharge time, the bomb doors are closed again and the scale is zeroed. The cycle
restarts from this point until the machine receives the STOP command.
Once the STOP command is received, the machine ends the current cycle with all gates
open.
In the event a problem occurs during the weighing scale's work cycle, the machine will
report the issue by sending the "ALARMS" message up on the information bar, and will
switch to STOP status, which causes the feed gate and bomb doors to open.
Once the cause of the problem has been identified and eliminated, press the "ALARM
RESET" button on the ALARMS PAGE; then restart the machine by pressing the START
button.
Refer to the manual for a description of the configuration parameters and management of
the full weighing cycle.
NOTE:
The weighing scale can be set up to check for discharge CLOGGING. This check is
performed with the aid of a level sensor (optional extra) placed on the scale's discharge
hopper. If product is detected, the discharge stage is not enabled and the machine
generates a warning while it waits for the hopper to be cleared. Following a (user
settable) time, the machine's alarm is triggered.
SINGLE-HOPPER WEIGHER CHAP. 2.3 MBTA/D BATCHING VERSION
2.3 "MBTA/D" BATCHING SCALE.

The MBTA/D BATCHING scale is designed to deliver product at a set target flow rate and
give the total flow that has passed through the hopper.
2.3.1 OPERATION
When it is switched on, the weighing scale displays the manufacturer's logo for a few
seconds; during this time, the microcontroller runs a self-check and test functions.
If there are no problems or malfunctions, the machine switches to STOP status, ready to
be started and perform the weighing cycle.
Any problems detected are reported on the display with the message "ALARMS" on the
information bar.
You can open the ALARMS PAGE to identify the type of alarm in question and determine
what checks and remedies are required.
If the machine is in STOP status and an ALARM has been triggered, no machine START
command can be given.
Once the cause of the problem has been eliminated, press the "ALARM RESET" button on
the ALARMS PAGE; the machine switches to standby, ready to receive a START
command.
In standby mode, the machine keeps the feed gate closed and discharge bomb doors
open so that the product cannot enter.
When the machine receives a START command (either LOCALLY - when the relevant
button is pressed - or REMOTELY - via digital contact or command via serial
communication), it switches to RUN status, ready to perform the weighing cycle.
The full weighing cycle comprises 3 stages, which follow on from each other until a STOP
command is sent:
START COMMAND
PRODUCT LOADING STAGE
WEIGHT OF PRODUCT IN
HOPPER READING
DISCHARGE WAIT TIME
PRODUCT DISCHARGE STAGE
Batching scale weighing cycle
Following the START command, all gates are closed and the product loading stage starts
with the opening of the top gate. Once the weight set for filling the hopper is reached, the
microcontroller closes the feed gate and waits for any airborne product to settle. The
weight is acquired. At this point, the microcontroller - based on the cycle time and weight
held in the hopper - calculates how long to wait before discharging in order to ensure the
target rate set by the user.
The discharge bomb doors then open. Following the discharge time, the bomb doors are
closed again and the scale is zeroed. The cycle restarts from this point until the machine
receives the STOP command.
Once the STOP command is received, the machine ends the current cycle and stops with
the top gate closed and the discharge bomb doors open.
In the event a problem occurs during the weighing scale's work cycle, the machine will
report the issue by sending the "ALARMS" message up on the information bar, and will
switch to STOP status, which causes the feed gate to close and discharge bomb doors to
open.
Once the cause of the problem has been identified and eliminated, press the "ALARM
RESET" button on the ALARMS PAGE; then restart the machine by pressing the START
button.
Refer to the manual for a description of the configuration parameters and management of
the full weighing cycle.
NOTE:
The batching weighing scale can be set up to check for discharge CLOGGING. This
check is performed with the aid of a level sensor (optional extra) placed on the scale's
discharge hopper. If product is detected, the discharge stage is not enabled and the
machine generates a warning while it waits for the hopper to be cleared. Following a
(user settable) time, the machine's alarm is triggered.
SINGLE-HOPPER WEIGHER CHAP. 2.4 COMMUNICATION PROTOCOLS
2.4 COMMUNICATION WITH REMOTE SUPERVISOR

The MBTA weighing scale provides for communication with a remote supervisory system
for controlling and reading the machine's data, allowing for the development, where
necessary, of a management system for analysing flow rates, calculating yields and
logging totalizing counter readings.
Via the configuration page, you can choose the communication protocol:
o None (the machine works in standalone mode)

o PROFIBUS protocol
o Modbus RTU (RS232) – Configured as SLAVE
o Modbus TCP (Ethernet) – Configured as SLAVE
2.4.1 PROFIBUS PROTOCOL
PROFIBUS access method
The connector to be used for connecting the cable between one scale and the next must
allow continuity between the 2 cables, with the option of inserting the termination resistor
to terminate the PROFIBUS network on the last machine.
The figure below illustrates a sample connection based on the use of SIEMENS
connectors.
Cable connection to the connector

Again taking the connector model given in the example, the figure below shows how to
switch the PROFIBUS circuit termination resistor - built into the connector - on and off.
PROFIBUS network termination resistor
The maximum number of nodes in a PROFIBUS network is 126 and the baud rate varies,
from a minimum of 9.6 kbs to a maximum of 12 Mbs.
The maximum cable length for a connection segment (between one node and the next)
depends on the baud rate, the type of cable used, the number of nodes and the type of
overvoltage protection devices.
The number of the Profibus node must be set using the DIP SWITCHES (SW1) by the
converter.
The table of parameters can be found at the end of this manual (APPENDIX D).
2.4.2 MODBUS RTU COMMUNICATION PARAMETERS
The properties set for serial communication between the various devices in the network
must match those set on the system supervisor:
• BAUD RATE: can be set in range 4800 bps to 115200 bps

• DATA BITs: range 4 to 8
• STOP BITs: 0 – 1 – 2
• PARITY: None – Even – Odd
• FLOW CONTROL: None
2.4.3 MODBUS TCP COMMUNICATION PARAMETERS
The IP address, subnet mask and gateway for communication via Modbus TCP must
match those indicated by the network configuration; the communication port will be agreed
on with the system's programmer.
• IP ADDRESS: 127.0.0.1 (to be replaced)

• SUBNET MASK: 255.255.255.0 (to be replaced)
• GATEWAY: None
• COM PORT: 502
SINGLE-HOPPER WEIGHER CHAP. 2.5 WEIGHING SCALE CONFIGURATION
2.5 WEIGHING SCALE CONTROL SETUP
2.5.1 WEIGHING SCALE CONTROL MODES
The single-hopper weigher can be controlled in different ways, depending on the input and
output management mode, and supervision and monitoring mode:
o LOCAL AUTOMATIC:
Weighing process managed in automatic mode, weighing scale control

commands managed locally (via operator panel).
o REMOTE AUTOMATIC:

commands and setting of instantaneous flow rate (for MBTA/D) managed by
remote supervisor.
o REMOTE I/Os:

commands managed by digital I/O contacts from external controller, with
instantaneous flow rate set via local panel (for MBTA/D).
2.5.2 WEIGHING SCALE OPERATING STATUSES
The weighing scale's possible operating statuses are as follows:
o STOP: initial condition of the weighing scale following start and standby
condition. If there are no ALARMS, the machine can be started.
o RUN: the weighing scale is running, weighing cycle is in progress.
o ALARM: the weighing scale alarm has been triggered. You can press the
ALARMS button to view the weighing scale's alarm diagnostics page.
Once you have identified the cause, refer to the User Manual for information
on possible remedies to eliminate the problem.
If the weighing scale is running when an alarm is triggered, it causes the
machine to switch from RUN to STOP status.
If the weighing scale's status is STOP and an alarm is triggered, the weighing
cycle cannot be started.
o WARNING: warnings have come up during the weighing process. A warning

condition has a lower hazard level for the machine's process than the alarm
condition, hence it does not cause the weighing scale status to switch from
RUN to STOP.
Check what has caused the warning and refer to the User Manual for
possible remedies.
2.5.3 DATA PROTECTION LEVELS
The control panel features 2 data access protection levels, depending on the type of user
asking to view or edit data.
• PROTECTION LEVEL 0: USER

With this protection level, you are entitled to access and view information on the
weighing scale's standard operation; consequently, you can:
o Manage the weighing scale's START and STOP commands (where

controlled locally).
o Reset the partial counter.
o View and reset alarms.
o Access parameter settings - such as times and weight setup - in read-only
mode.
• PROTECTION LEVEL 1: OPERATOR (Password: d3ny)

With this protection level, you are entitled to edit all parameters controlling the
weighing and communication cycle; consequently, you can:
o Edit weighing cycle control weights and times.

o Weighing operation configuration parameters.
o Configuration parameters for communication with the supervisor.
o LCD display setup parameters.
2.5.4 REMOTE CONTROL DIGITAL SIGNAL MANAGEMENT
The weighing scale can be controlled by a remote controller by means of digital input-
output contacts.
For operation using this method, the weighing scale must be set to REMOTE I/Os mode.
Refer to the wiring diagram attached for information on connecting signals from and to the
remote controller.
The digital input signals that can be acquired by the remote control system are as follows:
o START/STOP: input 8. The contact must receive a pulse of at least 0.5 seconds
to start the weighing scale or stop it.
o ALARM RESET: input 9. The contact must receive a pulse of at least 0.5
seconds to reset the alarms.
o PARTIAL COUNTER RESET: input 10. The contact must receive a pulse of at
least 0.5 seconds to reset the resettable partial counter.
The digital output signals that the weighing scale sends to the remote control system are
as follows:
o ALARM: output 22, normally closed contact. The contact stays closed as long as
the weighing scale does not experience problems, while it opens if the alarm is
triggered.
o WEIGHT PULSE: output 21, normally open contact. The contact closes for 500
ms (user settable time) whenever the machine computes the target weight set
for display.
SINGLE-HOPPER WEIGHER CHAP. 3.1 HOME PAGE MENU
SECTION 3
WEIGHING SCALE CONTROL PANEL PARAMETERS
3.1 HOME PAGE

CURRENT
INSTANTANE
OUS FLOW
RATE
INFORMATION
BAR
CURRENT
WEIGHT
PARTIAL
COUNTER
LAST WEIGH
CYCLE TIME
COMMANDS INFORMATION OFF BUTTON OPEN ALARMS PAGE MENU OPENING

BUTTON BAR BUTTON
When the weighing scale is switched on, the manufacturer's logo is displayed for a few
seconds, after which the home page is opened. Information on the status of the weighing
scale and weighing process appears here.
• INFORMATION BAR
The bar at the top features information on the weighing scale's operating status and
configuration.
Information appearing along the top of the display:
o MACHINE NAME
o SETUP (LOCAL AUTOMATIC – REMOTE AUTOMATIC – REMOTE I/Os)
o STATUS (STOP – RUN)
o ACTIVE WARNINGS (IF ANY)
o ACTIVE ALARMS (IF ANY)
SINGLE-HOPPER WEIGHER CHAP. 3.1 HOME PAGE MENU
Information appearing along the bottom of the display:
o SOFTWARE VERSION (management part / measuring part)

o CONFIGURATION (MONITOR - BATCHING)
• CURRENT INSTANTANEOUS FLOW RATE

Displays the current instantaneous flow rate given as "t/h".
• CURRENT WEIGHT
Displays the current weight in the hopper given as "kg".
• TARGET FLOW RATE (for batching scale)

Displays the target flow rate setpoint, given as "t/h".
• PARTIAL WEIGHT COUNTER

Displays the partial weight counter, which can be reset by the user where
necessary.
• LAST WEIGH CYCLE TIME

Displays the time, given as "s", of the last full weighing cycle.
• COMMANDS BUTTON (in LOCAL AUTOMATIC mode only)

The commands button allows you to give weighing scale start and stop commands
from the local panel.
• OPEN ALARMS PAGE

Pressing this button allows you to open the alarm diagnostics and warnings page.
• MENU OPENING BUTTON

This button can be used to open the menu page, via which you can call up the
subpages with the weighing scale's parameter settings and configuration.
• OFF BUTTON
This button is enabled only on the home page and only when the machine's status
is STOP.
It is used to shut down the machine's CPU before disconnecting the power.
NOTE:
The machine's monitor may have a screensaver feature for longer life.
If it is not used for a certain amount of time, it switches off; to switch it back on, simply
touch its surface gently.
SINGLE-HOPPER WEIGHER CHAP. 3.2 ALARMS & FAULTS
3.2 TROUBLESHOOTING AND ALARM DIAGNOSTICS
The alarm diagnostics page allows you to identify the type of fault the machine is
experiencing, the presence of which is reported by the ALARM message displayed on the
INFORMATION BAR.
When an alarm is triggered, the following occurs:
- With weighing scale in RUN status: the cycle is stopped and operating
status switches to STOP
- With weighing scale in STOP status: starting with a START command is
disabled
The alarm and its description are highlighted in red.

Once you have determined what the problem is, refer to the owner's manual to determine
what action to take to restore the machine's proper operation.
Once conditions have been restored to allow the weighing scale to operate correctly, you
need to clear the alarm warning by pressing the "ALARM RESET" button.
In the event the fault is still there, the warning comes up again on the display.
The table below gives a list of the individual alarms, along with a description of the cause
resulting in the problem and what remedies need to be implemented to eliminate the alarm
condition.
ALARM CAUSE OF PROBLEM REMEDIES

Error has not been foreseen or is
UNEXPECTED
not contemplated as one of the
ERROR
possible errors.
The machine is switched on and in a) Check the gate's initial condition
TOP GATE STOP status – The top gate is not in (compressed air hoses connected
INITIAL the correct position. incorrectly).
CONDITION b) Make sure the top gate's limit switch
The top gate's limit switch is faulty. is working properly.
LEFT BOTTOM The machine is switched on and in

GATE INITIAL STOP status – The bottom a) Check the gates' initial condition
CONDITION (discharge) gates are not in the (compressed air hoses connected
correct position. incorrectly).
RIGHT BOTTOM b) Make sure the bottom gates' limit
GATE INITIAL One of the bottom gates' limit switches are working properly.
CONDITION switches is faulty.
a) Make sure the gate is working

TOP GATE
properly (check for objects
OPENING
The top gate fails to open/close. preventing its opening/closing;
TIMEOUT
solenoid valve operation; electrical
The top gate's limit switch is faulty. breaks in coils; board output fault –
TOP GATE
RUN I/O TEST).
CLOSING
b) Make sure the top gate's limit switch
TIMEOUT
is working properly.
LEFT/RIGHT
a) Make sure the bottom gates are
BOTTOM GATE
working properly (check for objects
OPENING The bottom (discharge) gates fail to
preventing their opening/closing;
TIMEOUT open/close.
solenoid valve operation; electrical
breaks in coils; board output fault –
LEFT/RIGHT One or more of the bottom gates'
RUN I/O TEST).
BOTTOM GATE limit switches are faulty.
b) Make sure the discharge gates' limit
CLOSING
switches are working properly.
TIMEOUT
a) Check the setting of the relevant trip

When the product is discharged, the time in GENERAL DATA.
LEVEL SENSOR
level sensor is covered. b) Check that the product flows out of
the discharge hopper properly.
WEIGHT
Problem with connection between
CONVERTER NOT Check wiring
the weight display and the CPU
CONNECTED
WEIGHT
CONVERTER Reset the alarm and repeat the
Calibration procedure failed
CALIBRATION calibration procedure.
ERROR
a) Check communication parameters.
MODBUS SLAVE b) Check communication connections.
Communication boot error
BOOT ERROR c) Check the state of the remote
controller.
GPIO ERROR CPU malfunction RUN I/O TEST
a) Check communication connections.
COMMUNICATION
Communication error b) Check the state of the remote
ERROR
controller.
a) Check each load cell for any
LOAD CELL damage.
Load cells may be faulty
ERROR b) Check the state of wires and the
load cells' connections.
A/D CONVERTER
Weight display is malfunctioning.
FAULT
WEIGHT The machine's weight reading is not Make sure that there are no excessive
STABILITY stable. vibrations.
GENERIC Check that no negative or out-of-range

Weight value measured incorrectly
WEIGHT ALARM weights are introduced.
Table of ALARMS
The alarms page also features the "CREATE QRCODE" button.

Pressing this button generates a QR code, which contains all the machine settings and the
list of the latest alarms detected.
This function can prove useful when seeking support from the manufacturer: if you send
the QR code image or its decoded information, Mill Service will immediately be able to
identify all the current settings.
In addition to alarm warnings, additional information is provided for diagnosing problems

with the weighing scale's operation: these are the so-called WARNING messages, which
do not cause the weighing scale to switch to STOP status, instead allowing the work cycle
to continue as normal. Nonetheless, the cause of the WARNING message must be
determined and suitable remedies implemented before it develops into an ALARM
condition.
WARNING CAUSE OF WARNING REMEDIES

The flow rate the machine is working
LOW FLOW Check the nominal flow rate parameter
at is less than 95% of the set
RATE in GENERAL DATA
nominal flow rate.
LEVEL SENSOR When the product is discharged, the Check the setting of the relevant trip
WARNING level sensor is covered. time in GENERAL DATA.
a) Check the inlet flow rate.
CYCLE TIME The weighing scale is going too fast. b) Check the WEIGHT SETUP and
TIME SETUP parameters.
a) Check that no residues are left
The machine is unable to perform a behind in the weigh hopper during
AUTO TARE
tare once the product has been the discharge process.
FAILED
discharged. b) Check the "Max. auto tare"
parameter in WEIGHT SETUP.
Table of WARNINGS
SINGLE-HOPPER WEIGHER CHAP. 3.3 MAIN WEIGHING SCALE MENU
3.3 WEIGHING SCALE MENU
The menu page provides access to all subpages used for displaying and editing
parameters, information on machine setup, and displays count variables managed by the
machine.
Pressing the following buttons allows you to:
• MACHINE STATUS: edit weighing cycle management parameters (times for

managing the full batching cycle and parameters for configuring the weighing
process); set the machine control mode; edit the user's access level; and set up the
LCD panel.
• PARAMETERS: edit weighing cycle management parameters (times for managing

the full batching cycle and parameters for configuring the weighing process); set the
machine control mode; edit the user's access level; and set up the LCD panel.
• SERVICE MENU: set parameters for the machine's startup configuration, to be set
before the machine is used in the system's production cycle.
• CALIBRATION: view and set the unit of measurement for the partial weight counter
and grand total totalizer.
• TOTALS: view and set the unit of measurement for the partial weight counter and
grand total totalizer.
• ZERO SCALE: zero the current weight held in the weighing scale's bin at the
beginning of a weigh (manual tare); this operation can be performed at any time
during the weighing cycle and the scale will be set to zero at the beginning of a new
batching cycle.
SINGLE-HOPPER WEIGHER CHAP. 3.3 MAIN WEIGHING SCALE MENU
3.4 MACHINE MODE
The single-hopper weigher can be controlled in different ways, depending on the input and
output management mode, and supervision and monitoring mode:
o LOCAL AUTOMATIC: weighing process managed automatically; START

and STOP commands will be given via local panel.
o REMOTE AUTOMATIC: weighing process managed in automatic mode; all

commands will be managed by the remote supervisor.
o REMOTE I/Os: weighing process managed in automatic mode; weighing

scale control commands managed via digital I/O contacts from external
controller:
INPUTS
• START / STOP
• ALARM RESET
• PARTIAL COUNTER RESET
OUTPUTS
• WEIGHT PULSE
• ALARM
SINGLE-HOPPER WEIGHER CHAP. 3.8 WEIGHING SCALE SERVICE FUNCTIONS
3.5 PARAMETERS
Via the parameter settings page, you can call up all the subpages allowing you to set the
parameters and variables relating to the weighing process and the weighing scale's control
panel setup.
- GENERAL DATA: for setting weighing cycle run times and problem and
malfunctioning check times.
- WEIGHT SETUP: parameters for managing and monitoring the product weighing
operation; setting for calculating the instantaneous flow rate; and choice of weight
units of measurement.
- TIME SETUP: for setting weighing cycle run times and problem and malfunctioning
check times.
- COMMUNICATION: for setting the password for accessing parameters with

OPERATOR user level.
3.5.1 GENERAL DATA
Via the general data settings page, you can set up the weighing scale with the following
settings:
- NAME: Here, the user has the option of entering the name of the weighing scale:
this will appear on the information bar on the display.
- FLOW RATE SETPOINT (t/h): This parameter is enabled only if the weighing scale
is set to "BATCHING" mode and defines the flow rate setpoint at which the machine
must stabilize.
- NOMINAL FLOW RATE (t/h): This parameter defines the nominal flow rate that
you want the machine to work at. In the event the machine is set as BATCHING,
this parameter is disregarded; whereas if the machine is set as MONITOR, a
warning will be issued if the current flow rate drops below the nominal value.
- MEAN FLOW RATE NO. OF VALUES: This parameter defines the number of
weighs based on which the mean is produced for calculating the instantaneous flow
rate.
- FLOW RATE DECIMALS: This parameter defines the number of decimals that the
value of the instantaneous flow rate will be displayed with.
You can also opt to enable the discharge sensor
- TRIP TIME (s): This parameter defines the delay before the overfill sensor is
tripped during the product discharge process. If set to 0, the sensor will trip
immediately if it is covered at discharge.
3.5.2 WEIGHT SETUP
Via the weight setup page, you can set the weight parameters that will be used in the
automatic cycle:
- MIN. DISCHARGE WEIGHT (kg): This is where you set the minimum weight - once
the MAX. LOADING TIME is up (which can be set on the time setup page) - that the
machine will run the weighing cycle for even though the batch weight in the hopper
has not been reached.
This parameter is required in the event the flow rate is very low, to stop the product
sitting in the hopper for too long.
- BATCH WEIGHT (kg): This parameter defines the amount of product the hopper is
to be filled with for each cycle.
- MAX. AUTO TARE (kg): This parameter defines the maximum residual weight,
following product discharge, for the system to perform an automatic tare.
Should the residue following discharge be higher than this value, the machine's
alarm is triggered.
3.5.3 TIME SETUP
Via the time setup page, you can set the time parameters that will be used in the automatic
cycle:
- MAX. LIMIT SWITCH TIME (s): This parameter defines the delay before the feed
and discharge gate control limit switches are tripped.
If it is set to "0", the limit switches will be disabled: in the event of a fault, this would
allow you to keep using the machine while waiting for the new limit switch to be
procured.
NB Do not use the machine for lengthy periods with the limit switches
disabled.
- SETTLING TIME (s): This parameter defines the product settling time (airborne
product), from when the feed gate closes to when the weight in the hopper is
acquired.
- DISCHARGE TIME (s): This parameter defines the discharge gate opening time to
allow product to flow out of the hopper.
- TARE TIME (s): This parameter defines the time that is to elapse from when the
discharge bomb doors close to when the automatic tare is performed, to allow any
vibrations to die down.
- MAX. LOAD TIME (s): This parameter defines how long - after the MIN.
DISCHARGE WEIGHT is reached - the machine must wait before proceeding with
the weighing cycle even though the batch weight has not been reached.
3.5.4 COMMUNICATION
Via this page, you can configure:
- COMMUNICATION PROTOCOL
- NETWORK CONFIGURATION
3.5.4.1 COMMUNICATION PROTOCOL
Via this page, you can select the protocol for communication between the machine and the
supervisory system.
- NONE: If you select this function, the machine will not communicate with external
systems.
- PROFIBUS: If you select this function, the machine will communicate with external
systems using the Profibus protocol, which will require you to set the correct node
on the converter using the DIP switches (see PROFIBUS PROTOCOL chapter).
- MODBUS TCP: If you select this function, the machine will communicate with
external systems using the Modbus TCP protocol, which will require you to specify
the communication port.
- MODBUS RTU: If you select this function, the machine will communicate with
external systems using the Modbus RTU protocol, which will require you to specify
the following:
o COM PORT
o BAUD RATE
o DATA BITS
o PARITY
o STOP BITS
3.5.4.2 NETWORK CONFIGURATION
Via this page, you can set the network configuration parameters.
These parameters must be set in the event the machine is to communicate via MODBUS
TCP or should you decide to enable remote servicing.
3.6 SERVICE MENU
Via this page, you can set a number of parameters that will be used in managing the
machine and that are not directly associated with the weight calculation routines.
- NONE: If you select this function, the machine will not communicate with external
systems.
- PROFIBUS: If you select this function, the machine will communicate with external
systems using the Profibus protocol, which will require you to set the correct node
on the converter using the DIP switches (see PROFIBUS PROTOCOL chapter).
- MODBUS TCP: If you select this function, the machine will communicate with
external systems using the Modbus TCP protocol, which will require you to indicate
the communication port.
MODBUS RTU: If you select this function, the machine will communicate with external
systems using the Modbus RTU protocol, which will require you to specify the following:
3.6.1 WEIGHT PULSE
Via this page, you can set the weight pulse parameters.
The weight pulse allows a signal to be sent to an external device (counter) every time a
predetermined weight value is reached (for example, every 100 kg).
- WEIGHT PULSE: This parameter indicates every how many kg the weight pulse is
to be sent.
NB It can only be entered when the machine is in STOP status and must be at least
1.5 times the batch weight in the hopper (the set value is checked automatically).
- PULSE LENGTH: This parameter defines the length of the weight pulse in
milliseconds.
3.6.2 IN/OUT TEST
Via this page, you can test the machine's inputs and outputs to make sure they are
operating properly and wired correctly.
By pressing the button corresponding to the output of interest (left-hand column), you can
check mechanical movement and, where applicable, the relevant control input (gate
movement and limit switch return), whereby the relevant limit switch key lights up.
These functions are only enabled if the machine is in STOP status.
3.6.3 RESTRICTED
This page requires a higher access level and is meant just for the manufacturer.
3.6.4 LANGUAGE
Via this page, you can select the preferred language option for the menu.
3.6.5 DISPLAY
Via this page, you can adjust the screen's brightness and set the current system date and
time.
3.7 CALIBRATION
Via this page, you can set the weighing scale's calibration parameters and launch its
calibration wizard.
This procedure can only be performed with the machine in STOP status.
- MAXIMUM LOAD (kg): This parameter indicates the machine's maximum load (full
scale) and is the sum of the capacity of the 3 load cells.
This value is factory set and depends on the size of the machine.
- STANDARD WEIGHT (kg): This parameter defines the weight that will be applied
to the machine to perform calibration.
Once you have defined the standard weight to be used (sum of the two weights applied to
the hopper), press START CALIBRATION to launch the wizard.
You will be asked to ensure that the hopper is empty
The machine will perform the hopper tare
The machine will ask you to apply the two weights to the weigh hopper
The outcome of calibration will then be reported.

3.8 TOTALS
Via this page, you can select the units of measurement that the flow rate and
instantaneous weight in the hopper will be displayed in.
It also shows the partial and total weight counters.
The partial counter can be reset via this page by pressing the PARTIAL COUNTER
RESET button.
3.9 ZERO WEIGHING SCALE
The weighing scale zero button is used to set the machine's reading to zero where
necessary: the weight will be zeroed provided it does not exceed the MAX. AUTO TARE
(kg) value set on the WEIGHT SETUP page.
For the sake of safety, this button can only be used if the machine is in STOP status.
3.10 PROGRAM UPDATE

The machine's software can be updated by the user where so required.
In the event new versions of the software are issued or you submit a request for it to be
customized, MS Mechatronics S.r.l. will send the update files either by emailing them or
sending them straight to your portable device.
You will receive the following files:

• vX.X.zip
• vX.X.ok
Where X.X stands for the new program version.
To install the update, proceed as follows:

• Press the SOFTWARE UPDATE button on the machine's display.
The main program will be closed.
• Tick the MAKE DISCOVERABLE checkbox on the machine's display.
• Enable Bluetooth on your device (mobile, tablet or PC).

• Search for available devices.

• Select the machine you want to pair with.
Pairing will take place automatically, without having to enter any code.
• Send the .ZIP file to the weighing scale (wait until sending has finished).
• Send the .OK file to the machine (wait until sending has finished).
• Follow the on-screen instructions, pressing the UPDATE button.
• Once the update has finished, the system will restart automatically.
NOTE:
In the event the machine is MID certified, you will not be able to update the software
using Bluetooth.
SINGLE-HOPPER WEIGHER APPENDIX A WIRING DIAGRAMS
APPENDIX A
A.1 MBTA WEIGHING SCALE WIRING DIAGRAM

A.2 SOUND EMISSION LEVEL
Testing has been carried out with a sound-level meter at the manufacturer's premises with
the MBTA weighing machine correctly installed and running.
Sound measurements were taken in four standard positions, at a height of 1.6 metres
above the floor and 1 metre away from the machine.
Testing with sound-level meter
Test results were as follows (sound pressure levels):
- MBTA/C…: Medium intensity 50

- MBTA/D…: Medium intensity 50
SINGLE-HOPPER WEIGHER APPENDIX B COMMUNICATION DATA STRUCTURE
APPENDIX B
B.1 DATA COMMUNICATION MANAGEMENT (MODBUS PROTOCOL)
A series of registers are available for sending and reading the weighing scale's data:
• 4 Holding Registers for sending data to the machine.
• 16 Input Registers for reading data from the machine.
B.1.1 SENDING COMMANDS TO THE WEIGHING SCALE

The table below gives the holding registers used for sending data to the weighing scale,
required for remote control.
REGISTER DATA TYPE BYTES DESCRIPTION NOTES

0 INTEGER 2 NOT USED
1 INTEGER 2 COMMAND REGISTER
FLOW RATE
2 INTEGER 2 Given in grammes.
SETPOINT HIGH
To be used in
conjunction with
command 5 in the
FLOW RATE COMMAND
3 INTEGER 2 SETPOINT LOW REGISTER.
B.1.1.1 POSSIBLE COMMANDS TO BE SENT TO COMMAND REGISTER (address 1)
The table below gives the possible commands to be sent to the COMMAND REGISTER.
REGISTER
COMMAND NOTES
VALUE
0 NO COMMAND
1 START
2 STOP
3 ALARM RESET
4 PARTIAL COUNTER RESET
5 FLOW RATE SETPOINT SET
B.1.2 WEIGHING SCALE INTERROGATION
The table below gives the input registers that the weighing scale makes available for
diagnostics and interrogation of data relating to current processing, such as the totalizing
counter for the amount of product weighed, or instantaneous flow rate trend.
REGISTER DATA TYPE BYTES DESCRIPTION NOTES

0 INTEGER 2 NOT USED
1 INTEGER 2 STATUS REGISTER
2 INTEGER 2 GRAND TOTAL
TOTALIZER (HIGH)
Given in kilograms
3 INTEGER 2 GRAND TOTAL
TOTALIZER (LOW)
4 INTEGER 2 PARTIAL COUNTER
(HIGH)
Given in kilograms
5 INTEGER 2 PARTIAL COUNTER
(LOW)
6 INTEGER 2 CURRENT WEIGHT
(HIGH)
Given in grammes
7 INTEGER 2 CURRENT WEIGHT
(LOW)
8 INTEGER 2 FLOW RATE SETPOINT
(HIGH) Given in
9 INTEGER 2 FLOW RATE SETPOINT grammes/hour
(LOW)
10 INTEGER 2 CURRENT FLOW RATE
(HIGH) Given in
11 INTEGER 2 CURRENT FLOW RATE grammes/hour
(LOW)
12 INTEGER 2 ERROR REGISTER 1
15 INTEGER 2 WARNING REGISTER
B.1.2.1 WEIGHING SCALE STATUS
Interrogate the STATUS REGISTER to get information on the status of the weighing scale.
IMPORTANT:
If BITs from 0...15 are all 0, the weighing scale is OFF
• The weighing scale control board is not powered.
• The power ON/OFF selector switch is set to OFF.
• There is no general power being supplied to the control panel.
BIT STATUS DESCRIPTION

If = 1, the machine is in STOP status
0 STOP and ready to be started, provided there
are no ALARMS.
1 RUN If = 1, the machine is working
There is a serious problem or fault in
the weighing scale's operation. The
ALARM condition results in the
weighing scale switching to STOP
status.
2 ALARMS
ALARM condition can be eliminated
only by pressing the ALARM RESET
button on the relevant page on the
control panel.
There is a problem during the weighing
process, but it is not serious in nature,
3 WARNING
and does not result in the weighing
scale switching to STOP status.
4 NOT USED
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
B.1.2.2 ALARMS AND WARNINGS
There are three alarm registers available (input registers 12, 13, 14) and one register
(input register 15) for warnings.
ERROR REGISTER 1 (address 12)
BIT ERROR
0 UNEXPECTED ERROR
1 TOP GATE INITIAL CONDITION
2 LEFT BOTTOM GATE INITIAL CONDITION
3 RIGHT BOTTOM GATE INITIAL CONDITION
4 TOP GATE OPENING TIMEOUT
5 TOP GATE CLOSING TIMEOUT
6 LEFT BOTTOM GATE OPENING TIMEOUT
7 RIGHT BOTTOM GATE OPENING TIMEOUT
8 LEFT BOTTOM GATE CLOSING TIMEOUT
9 RIGHT BOTTOM GATE CLOSING TIMEOUT
10 LEVEL SENSOR
11 WEIGHT CONVERTER NOT CONNECTED
12 WEIGHT CONVERTER CALIBRATION ERROR
13 COMMUNICATION BOOT-UP ERROR
14 GPIO ERROR
15 COMMUNICATION ERROR
BIT ERROR
0 NOT USED
1 NOT USED
2 NOT USED
3 NOT USED
4 NOT USED
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
This register contains specific errors relating to the weight converter.
BIT ERROR
0 LOAD CELL ERROR
1 A/D CONVERTER FAULT
2 GENERIC WEIGHT ALARM
3 NOT USED
4 NOT USED
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 WEIGHT STABILITY
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
WARNING REGISTER (15)
BIT ERROR
0 LOW FLOW RATE
1 AUTO TARE FAILED
2 CYCLE TIME TOO FAST
3 LEVEL SENSOR WARNING
4 MAXIMUM FLOW RATE
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
SINGLE-HOPPER WEIGHER APPENDIX C MODBUS PROTOCOL FUNCTIONS
APPENDIX C
C.1 MODBUS PROTOCOL FUNCTION CODES
There are 3 code categories for MODBUS functions:
• "PUBLIC" FUNCTIONS: functions that are already defined, guaranteed and

validated by the Modbus community.
• "USER-DEFINED" FUNCTIONS: functions created by the user without
necessarily having the approval of the Modbus community.
• "RESERVED" FUNCTIONS: functions used by some companies and not
available for public use.
For writing and reading of the registers listed above, certain PUBLIC functions are used
that allow 16-bit access to internal registers configured for communication.
C.2 READING INPUT-OUTPUT REGISTERS: CODE 03 (HEX 03)
The function is used to read the contents of contiguous blocks of input-output registers
(hence writable registers) in a remote device.
The data read request message specifies the register's starting address and the number of
registers to read.
The registers are generally addressed starting from zero.
Data in response to the request comprise 2 bytes per register, and for each register, the
first byte contains the HIGH-order bit, while the second contains the LOW-order bit.
Request Message:
Function code 1 Byte 0x03

Starting Address 2 Bytes from 0x0000 to 0xFFFF
Number of registers (N) 2 Bytes from 0x0001 to 0x007D
(125)
Response Message:

Byte Count 1 Byte 2XN
Register Value N X 2 Bytes
Error Message:
Function Error Code 1 Byte 0x83

Error Type Code 1 Byte 01 / 02 / 03 / 04
Hence, for example, in the case of a read registers request for registers from 108 to 110,
the request message is as follows (in HEX): 03 00 6B 00 03, where:
03: read request function code

00: register starting address (HIGH)
6B: register starting address (LOW)
00: number of registers (HIGH)
03: number of registers (LOW)
The description of the type of error that can occur with this type of function code is as
follows:
01: Function code not supported

02: Starting address incorrect
03: Number of read registers outside the valid range
04: Read operation failed
C.3 READING INPUT REGISTERS: CODE 04 (HEX 04)
The function is used to read the contents of contiguous blocks of input registers (hence
read-only registers) in a remote device.
The data read request message specifies the register's starting address and the number of
registers to read.
Request Message:

Register Address 2 Bytes from 0x0000 to 0xFFFF
Number of registers (N) 2 Bytes from 0x0001 to 0x007D
(125)
Response Message:

Byte Count 1 Byte 2xN
Register Value 2 Bytes
Error Message:

Error Type Code 1 Byte 01 / 02 / 03 / 04
Hence, for example, in the case of a read input registers request for a register with the
address 9, the request message is as follows (in HEX): 04 00 08 00 01, where:
04: read request function code

00: register starting address (HIGH)
08: register starting address (LOW)
00: number of registers (HIGH)
01: number of registers (LOW)
It is worth noting that the starting address (LOW) of the register to read is 08, as the
addressing of the registers starts from zero, while the register number starts from 1.
follows:

02: Starting address incorrect
03: Number of read registers outside the valid range
04: Read operation failed
C.4 WRITING SINGLE OUTPUT REGISTER: CODE 06 (HEX 06)
The function is used to write a single input-output register (hence writable registers) in a
remote device.
The data write request message specifies the register's address and the value to write in
the register in question.
Request Message:

Register Value 2 Bytes from 0x0000 to 0xFFFF
Response Message:

Register Value 2 Bytes from 0x0000 to 0xFFFF
Error Message:

Error Type Code 1 Byte 01 or 02 or 03 or 04
Hence, for example, in the case of a request to write the value 3 in the output register with
the address 2, the request message is as follows (in HEX): 06 00 01 00 03, where:
06: single write request function code

00: register address (HIGH)
01: register address (LOW)
00: value to write in the register (HIGH)
03: value to write in the register (LOW)
It is worth noting that the address (LOW) of the register to write is 01, as the addressing of
the registers starts from zero, while the register number starts from 1.
follows:

02: Register address incorrect
03: Value to write to register outside valid range
04: Write operation failed
C.5 WRITING MULTIPLE OUTPUT REGISTERS: CODE 16 (HEX 10)
The function is used to write contiguous blocks of registers (from 1 to approx. 120
registers) in a remote device.
The data write request message specifies the register's starting address, the number of
registers to write and the values to be written.
The response to the request generally returns the function code, the starting address, and
the number of registers written. Data comprise 2 bytes per register, and for each register,
the first byte contains the HIGH-order bit, while the second contains the LOW-order bit.
Request Message:

Starting Address 2 Bytes from 0x0000 to 0xFFFF
Number of Registers (N) 2 Bytes from 0x0001 to 0x0078
Byte Count 1 Byte 2xN
Register Value N x 2 Bytes
Response Message:

Register Starting Address 2 Bytes from 0x0000 to 0xFFFF
Number of Registers 2 Bytes from 0x0001 to 0x007B
(123)
Error Message:

Error Type Code 1 Byte 01 or 02 or 03 or 04
Hence, for example, in the case of a request to write the values 0A and 01 02 in 2
registers with the starting address 2, the request message is as follows (in HEX): 10 00 01
00 02 04 00 0A 01 02, where:
10: multiple write request function code

00: starting address of registers to write (HIGH)
01: starting address of registers to write (LOW)
00: number of registers to write (HIGH)
02: number of registers to write (LOW)
04: byte count
00: value to write in register 02 (HIGH)
0A: value to write in register 02 (LOW)
01: value to write in register 03 (HIGH)
02: value to write in register 03 (LOW)
It is worth noting that the starting address (LOW) of the register to write is 01, as the
addressing of the registers starts from zero, while the register number starts from 1.
follows:
01: Function code not supported.

02: Starting address of registers incorrect.
03: Number of registers to write outside valid range or byte count different from 2 x number
of registers.
04: Multiple write operation failed.
SINGLE-HOPPER WEIGHER APPENDIX D PROFIBUS PROTOCOL
APPENDIX D
D.1 PROFIBUS PROTOCOL
The weighing scale control board provides for communication with a supervisory system
via PROFIBUS protocol.
The use of special drivers (GSD configuration file) enables an interface to be defined for
PROFIBUS communication, regarding the weighing scales as field equipment defined as
slave PROFIBUS DP-V0.
In this mode, a PROFIBUS network between weighing scales can be defined in the
supervisory system, with each configured as DP stations and initialized with a different
address from the others.
With the PROFIBUS network between weighing scales configured in the supervisor,
applications from the OPC Server family can communicate with the weighing scales in
question for the purpose of monitoring and remote diagnostics, where required, or for the
implementation of yield monitoring systems.
The figure below gives an example of a PROFIBUS network using the SIEMENS SIMATIC
NET application hardware network configurator.
PROFIBUS
NETWORK
SCALES
SCALE
ADDRESS
Thus for each DP station created, you can define the same memory areas that are
configured in the weighing scale control board, for interfacing with a supervisory system,
where required.
The figure below gives an example of the configuration of registers for a single scale (for
example, scale 2 with address DP 4), based on the SIEMENS Step 7 v5.5 SP4
application.
Parameter settings:
• Baud rate: 115200

• Parity: None
• Data: 8 bits
• End char of input data: None
• Input fixed length data: Disable
• Unit of timeout value: 1ms
• Diagnosis of timeout: None
D.2 INPUT DATA
For each weighing scale, the following INPUT areas must be stated:
ADDRESS TYPE DESCRIPTION

1 BYTES NOT USED
2 BYTES NOT USED
3 BYTES NOT USED
4 BYTES NOT USED
5 WORDS NOT USED
7 WORDS STATUS REGISTER
9 WORDS GRAND TOTAL TOTALIZER H (KG)
11 WORDS GRAND TOTAL TOTALIZER L (KG)
13 WORDS PARTIAL COUNTER H (KG)
15 WORDS PARTIAL COUNTER L (KG)
17 WORDS CURRENT WEIGHT H (GR/HOUR)
19 WORDS CURRENT WEIGHT L (GR/HOUR)
21 WORDS FLOW RATE SETPOINT H (GR/HOUR)
23 WORDS FLOW RATE SETPOINT L (GR/HOUR)
25 WORDS FLOW RATE H (GR/HOUR)
27 WORDS FLOW RATE L (GR/HOUR)
29 WORDS ERROR REGISTER 1
35 WORDS WARNING REGISTER
WEIGHING SCALE STATUS

Interrogate the STATUS REGISTER to get information on weighing scale status.
IMPORTANT: If BITs from 0...15 are all 0, the weighing scale is OFF, weighing scale
control board power is OFF: ON-OFF power selector switch set to OFF or there is no
general power being supplied to the control panel.
BIT STATUS DESCRIPTION

0 STOP If = 1, the machine is in STOP status and ready to be started,
provided there are no ALARMS.
1 RUN If = 1, the machine is working
2 ALARMS There is a serious problem or fault in the weighing scale's
operation. The ALARM condition results in the weighing scale
switching to STOP status.
ALARM condition can be eliminated only by pressing the

ALARM RESET button on the relevant page on the control
panel.
3 WARNING There is a problem during the weighing process, but it is not
serious in nature, and does not result in the weighing scale
switching to STOP status.
4 NOT USED
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
ALARMS AND WARNINGS

There are three alarm registers available (input registers 12, 13, 14) and one register
(input register 15) for warnings.
ERROR REGISTER 1
BIT ERROR
0 UNEXPECTED ERROR
1 TOP GATE INITIAL CONDITION
2 LEFT BOTTOM GATE INITIAL CONDITION
3 RIGHT BOTTOM GATE INITIAL CONDITION
4 TOP GATE OPENING TIMEOUT
5 TOP GATE CLOSING TIMEOUT
6 LEFT BOTTOM GATE OPENING TIMEOUT
7 RIGHT BOTTOM GATE OPENING TIMEOUT
8 LEFT BOTTOM GATE CLOSING TIMEOUT
9 RIGHT BOTTOM GATE CLOSING TIMEOUT
10 LEVEL SENSOR
11 WEIGHT CONVERTER NOT CONNECTED
12 WEIGHT CONVERTER CALIBRATION ERROR
13 COMMUNICATION BOOT-UP ERROR
14 GPIO ERROR
15 COMMUNICATION ERROR
ERROR REGISTER 2
BIT ERROR
0 NOT USED
1 NOT USED
2 NOT USED
3 NOT USED
4 NOT USED
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
ERROR REGISTER 3
This register contains specific errors relating to the weight converter.
BIT ERROR
0 LOAD CELL ERROR
1 A/D CONVERTER FAULT
2 GENERIC WEIGHT ALARM
3 NOT USED
4 NOT USED
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 WEIGHT STABILITY
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
WARNING REGISTER
BIT ERROR
0 LOW FLOW RATE
1 AUTO TARE FAILED
2 CYCLE TIME TOO FAST
3 LEVEL SENSOR WARNING
4 MAXIMUM FLOW RATE
5 NOT USED
6 NOT USED
7 NOT USED
8 NOT USED
9 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
EXAMPLE OF PARTIAL COUNTER READING
Let's assume that the totalizer has reached 125,000 kg, which when expressed in binary
becomes:
0000 0000 0000 0001 1110 1000 0100 1000
Therefore:
GRAND TOTAL TOTALIZER H: 0000 0000 0000 0001

GRAND TOTAL TOTALIZER L: 1110 1000 0100 1000
D.3 OUTPUT DATA
For each weighing scale, the following INPUT areas must be stated:
ADDRESS TYPE DESCRIPTION

1 BYTES DATA OUTPUT COMMAND (0-255) to be increased
every time you want to send a new message to the
weighing scale.
(required for each output command; for further
information, refer to document i7550 in the user manual
- page 25)
2 BYTES NOT USED (must be set to 0)
7 WORDS NOT USED
9 WORDS COMMAND REGISTER
11 WORDS FLOW RATE SETPOINT H
13 WORDS FLOW RATE SETPOINT L
EXAMPLE OF HEADER BYTE SETTING

The following table gives an example of how to set header bytes
Address Symbol Display format Status Value

QB 2000 “2116AA4050_OUT_BYTE_0” HEX B#16#8E
QB 2001 HEX B#16#00
QB 2002 “2116AA4050_OUT_BYTE_2” HEX B#16#08
QB 2003 HEX B#16#00
QB 2004 HEX B#16#00
QB 2005 HEX B#16#00
POSSIBLE COMMANDS TO BE SENT TO COMMAND REGISTER

The table below gives the possible commands to be sent to the COMMAND REGISTER
REGISTER COMMAND NOTES

0 NO COMMAND
1 START
2 STOP
3 ALARM RESET
4 PARTIAL COUNTER RESET
5 FLOW RATE SETPOINT SET
EXAMPLE OF FLOW RATE SETPOINT SETTING
Set a setpoint of 2.7 t/h = 2,700,000 gr/h, which - when expressed in binary - becomes
0000 0000 0010 1001 0011 0010 1110 0000
Therefore,
FLOW RATE SETPOINT H: 0000 0000 0010 1001

FLOW RATE SETPOINT L: 0011 0010 1110 0000
Once you have set the FLOW RATE SETPOINT H and FLOW RATE SETPOINT L values,
send to the COMMAND REGISTER command 5, which - when expressed in binary -
becomes
0000 0101
Therefore,
COMMAND REGISTER: 0000 0101
IMPORTANT
Depending on the make and model of the PLC used, you may need to perform a
word swap.
WORD SWAP
BYTES
Before 0 1
After 1 0
DWORD SWAP
BYTES
Before 0 1 2 3
After 1 0 3 2
D.4 DIP SWITCH TABLE – For Profibus node settings
DIP SWITCH (SW1)

Station Address 1 2 3 4 5 6 7 8
20 21 22 23 24 25 26 27
0 0 0 0 0 0 0 0 0
1 1 0 0 0 0 0 0 0
2 0 1 0 0 0 0 0 0
3 1 1 0 0 0 0 0 0
4 0 0 1 0 0 0 0 0
5 1 0 1 0 0 0 0 0
6 0 1 1 0 0 0 0 0
7 1 1 1 0 0 0 0 0
8 0 0 0 1 0 0 0 0
9 1 0 0 1 0 0 0 0
10 0 1 0 1 0 0 0 0
11 1 1 0 1 0 0 0 0
12 0 0 1 1 0 0 0 0
13 1 0 1 1 0 0 0 0
14 0 1 1 1 0 0 0 0
15 1 1 1 1 0 0 0 0
16 0 0 0 0 1 0 0 0
17 1 0 0 0 1 0 0 0
18 0 1 0 0 1 0 0 0
19 1 1 0 0 1 0 0 0
20 0 0 1 0 1 0 0 0
21 1 0 1 0 1 0 0 0
22 0 1 1 0 1 0 0 0
23 1 1 1 0 1 0 0 0
24 0 0 0 1 1 0 0 0
25 1 0 0 1 1 0 0 0
26 0 1 0 1 1 0 0 0
27 1 1 0 1 1 0 0 0
28 0 0 1 1 1 0 0 0
29 1 0 1 1 1 0 0 0
30 0 1 1 1 1 0 0 0
31 1 1 1 1 1 0 0 0
32 0 0 0 0 0 1 0 0
33 1 0 0 0 0 1 0 0
34 0 1 0 0 0 1 0 0
35 1 1 0 0 0 1 0 0
36 0 0 1 0 0 1 0 0
37 1 0 1 0 0 1 0 0
38 0 1 1 0 0 1 0 0
39 1 1 1 0 0 1 0 0
40 0 0 0 1 0 1 0 0
41 1 0 0 1 0 1 0 0
42 0 1 0 1 0 1 0 0
43 1 1 0 1 0 1 0 0
44 0 0 1 1 0 1 0 0
45 1 0 1 1 0 1 0 0
46 0 1 1 1 0 1 0 0
47 1 1 1 1 0 1 0 0
48 0 0 0 0 1 1 0 0
49 1 0 0 0 1 1 0 0
50 0 1 0 0 1 1 0 0
51 1 1 0 0 1 1 0 0
52 0 0 1 0 1 1 0 0
53 1 0 1 0 1 1 0 0
54 0 1 1 0 1 1 0 0
55 1 1 1 0 1 1 0 0
56 0 0 0 1 1 1 0 0
57 1 0 0 1 1 1 0 0
58 0 1 0 1 1 1 0 0
59 1 1 0 1 1 1 0 0
60 0 0 1 1 1 1 0 0
61 1 0 1 1 1 1 0 0
62 0 1 1 1 1 1 0 0
63 1 1 1 1 1 1 0 0
64 0 0 0 0 0 0 1 0
65 1 0 0 0 0 0 1 0
66 0 1 0 0 0 0 1 0
67 1 1 0 0 0 0 1 0
68 0 0 1 0 0 0 1 0
69 1 0 1 0 0 0 1 0
70 0 1 1 0 0 0 1 0
71 1 1 1 0 0 0 1 0
72 0 0 0 1 0 0 1 0
73 1 0 0 1 0 0 1 0
74 0 1 0 1 0 0 1 0
75 1 1 0 1 0 0 1 0
76 0 0 1 1 0 0 1 0
77 1 0 1 1 0 0 1 0
78 0 1 1 1 0 0 1 0
79 1 1 1 1 0 0 1 0
80 0 0 0 0 1 0 1 0
81 1 0 0 0 1 0 1 0
82 0 1 0 0 1 0 1 0
83 1 1 0 0 1 0 1 0
84 0 0 1 0 1 0 1 0
85 1 0 1 0 1 0 1 0
86 0 1 1 0 1 0 1 0
87 1 1 1 0 1 0 1 0
88 0 0 0 1 1 0 1 0
89 1 0 0 1 1 0 1 0
90 0 1 0 1 1 0 1 0
91 1 1 0 1 1 0 1 0
92 0 0 1 1 1 0 1 0
93 1 0 1 1 1 0 1 0
94 0 1 1 1 1 0 1 0
95 1 1 1 1 1 0 1 0
96 0 0 0 0 0 1 1 0
97 1 0 0 0 0 1 1 0
98 0 1 0 0 0 1 1 0
99 1 1 0 0 0 1 1 0
100 0 0 1 0 0 1 1 0
101 1 0 1 0 0 1 1 0
102 0 1 1 0 0 1 1 0
103 1 1 1 0 0 1 1 0
104 0 0 0 1 0 1 1 0
105 1 0 0 1 0 1 1 0
106 0 1 0 1 0 1 1 0
107 1 1 0 1 0 1 1 0
108 0 0 1 1 0 1 1 0
109 1 0 1 1 0 1 1 0
110 0 1 1 1 0 1 1 0
111 1 1 1 1 0 1 1 0
112 0 0 0 0 1 1 1 0
113 1 0 0 0 1 1 1 0
114 0 1 0 0 1 1 1 0
115 1 1 0 0 1 1 1 0
116 0 0 1 0 1 1 1 0
117 1 0 1 0 1 1 1 0
118 0 1 1 0 1 1 1 0
119 1 1 1 0 1 1 1 0
120 0 0 0 1 1 1 1 0
121 1 0 0 1 1 1 1 0
122 0 1 0 1 1 1 1 0
123 1 1 0 1 1 1 1 0
124 0 0 1 1 1 1 1 0
125 1 0 1 1 1 1 1 0
126 1 1 1 1 1 1 1 1
APPENDIX E
Qty. DESCRIPTION PART N°

3 Control lever system cylindrical bush SKFPPM121410
2 Discharge bomb doors cylindrical bush SKFPPM161815
3 Load cell anti-vibration mounts ANTIV35
3 50kg load cells FCOL50
2 Bellows gasket MST0800013
2.05 m Discharge gasket MST0800016/17
3 Head bearing FYH BLF204
2 Discharge bearing FYH BLF202
1 PC panel A01001
1 I/O board A02003
1 Weight display TLB485
1 Profibus converter I-7550
1 Head cylinder 121A400060CN
2 Discharge cylinders 121A400100CN
3 Cylinder limit switch W0952025390

1 PC panel A01001
1 I/O board A02003

1 PC panel A01001
1 I/O board A02003

1 PC panel A01001
1 I/O board A02003
PREVENTIVE SAFETY RULES
EXPLOSIONS AND FIRES RESULTING FROM DUST
FOREWORD
These rules refer to systems due to handle or process substances in granular form or
flours:
• Cereals or products derived from the milling thereof, such as wheat, maize, rice, etc.
• Starch, dextrin, lactose, sugar, cocoa, etc.
• Alfalfa, onions, fish, peas, fodder, etc.
• Oil seeds and nuts, such as peanuts, rape, cotton, sunflower, soya, etc.
When processing such products, the explosion hazard level rises when oxygen and a
source of heat are introduced.
Consequently, you should avoid the simultaneous occurrence of these three explosion
factors:
• Fine, dispersed dust stable in air.

• Air.
• Sources of heat.
CLEANING RULES
Make sure dust extraction systems are in perfect working order and properly maintained:
• Capture points above the machines.

• Ducting.
• Filters and fans.
Ensure workplaces, walkways and inspection surfaces above the cells are kept perfectly
clean with regular cleaning.
Do not store raw material - either loose or in bags - outside their designated areas,
especially near machinery, extraction hoods, or thoroughfares used by vehicles or
personnel.
ROUTINE MAINTENANCE RULES
At regular intervals, you will need to check bucket elevators, belt drives and rotating shafts
to ensure they are working properly: this is to avoid friction, which could cause moving
parts to overheat.
Ensure magnetic separators and cleaning equipment are in full working order to avoid
foreign matter getting into the weighing scale and possibly causing friction and sparks.
Make sure grinding parts (rollers, hammers, etc.) are in proper working order.
NON-ROUTINE MAINTENANCE RULES
Welding or cutting is to be performed wherever possible outside production areas. If this

cannot be avoided, make sure work is carried out with systems stopped and only once the
person in charge has been advised.
Whatever the case, work of this kind - which can be significant and hazardous - should
only be performed once suitable precautions have been taken, such as:
• Thoroughly clean surrounding parts and wet them or protect them with damp covers.
• Seal off any openings or connections with other pipework, equipment or cells to stop
incandescent welding spatter or dross getting inside.
GENERAL RULES OF CONDUCT
Do not smoke in production areas.

Check raw materials and stored products regularly for signs of overheating as a result of
spontaneous combustion or overexposure to high temperatures.
Only use portable or fixed lamps that have metal guards or are protected by glass.
Do not use electric heaters.
Have a number of fire extinguishers placed in various easily reached and clearly visible
locations and check them at regular intervals to ensure they are in proper working order.
RULES RELATING TO ELECTRICAL SYSTEMS
Have qualified personnel regularly check resistors and earthing and certify their values.
Ensure that there are no breaks in the earthing system, being careful - for instance - not to
introduce painted parts into electrostatic discharge connections.

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MBTA

SINGLE HOPPER SCALE

USE AND MAINTENANCE

REVISIONE 0 ISSUE DATA: 04/10/2023

Tel. +39 0523 1901487

Events in which MS Mechatronics S.r.l. disclaims any and all liability:

SECTION 1: MACHINE MANUAL

1.1 "MBTA" SINGLE-HOPPER WEIGHER

1.2.5 ADJUSTING MACHINE HEIGHT

1.5.1 WEIGHT & LOAD CELL CALIBRATION

SECTION 2: WEIGHER CONTROL PANEL

2.1 CONTROL PANEL DESCRIPTION

2.5.2 WEIGHING SCALE OPERATING STATUSES

SECTION 3: WEIGHING SCALE CONTROL PANEL

3.1 HOME PAGE

3.3 WEIGHING SCALE MENU

3.5.2 WEIGHT SETUP

APPENDIX B: COMMUNICATION MANAGEMENT

B.1 DATA COMMUNICATION MANAGEMENT (MODBUS PROTOCOL)

B.1.1 SENDING COMMANDS TO THE WEIGHING SCALE

B.1.1.1 POSSIBLE COMMANDS TO BE SENT TO COMMAND

APPENDIX C: MODBUS PROTOCOL

APPENDIX D: PROFIBUS PROTOCOL

APPENDIX E: SPARE PARTS

APPENDIX F: LEGAL-FOR-TRADE MEASURING INSTRUMENT

PREVENTIVE SAFETY RULES

1.1 "MBTA" SINGLE-HOPPER WEIGHER

1.1.1 PURPOSE AND DESCRIPTION OF THE MACHINE

MBTA weighing scale

- MBTA/C Monitor version

STAGE STAGE STAGE

MBTA Weigher work cycle

1.1.3 MBTA MACHINE IDENTIFICATION

The machines are built in compliance with the following requirements:

- Machinery directive 2006/42/EC

- Electrical apparatus for use in the presence of combustible dust EN 50281-1-1-1999

- Explosion prevention and protection UNI EN 1127-1: 2001

1.1.4 MBTA WEIGHER MODELS

There are different sized weighers to cater to different capacity requirements.

MACHINE FLOW FLOW CAPACITY POWER Max. AIR Pressure

MBTA Machine Models

Protection from dust. Protection from water jets.

1.2 MACHINE TRANSPORT AND INSTALLATION

1.2.1 MACHINE TRANSPORT

The machine is packed at the MS Mechatronics S.r.l. facility.

MODEL WEIG DIMENSIONS (mm)

MBTA120 260 2180 970 1075

MBTA160 295 2500 970 1075

Weight and overall dimensions of the various MBTA models

PERMISSIBLE TEMPERATURE RANGES:

Mechanical: - 10°C / +40°C

MACHINE SERVICE TEMPERATURE: +5°C / +40°C

1.2.2 LIFTING THE MACHINE

1.2.3 INSERTING ANCHOR BOLTS

1.2.4 REMOVING SHIPPING LOCKS SECURING THE MACHINE

Load cell fastening

1.2.5 ADJUSTING MACHINE HEIGHT

- Support the machine as described in the previous chapters

1.3 ELECTRICAL CONNECTIONS

If the weighing scale control board is to be interfaced by means of AUXILIARY DIGITAL

In the event of connection with a SUPERVISORY system/PC, refer to the chapters in

CABLE CABLE SIZE DESCRIPTION

POWER SUPPLY 3 x 1.5 Control panel power cord

REMOTE CONTROL 3x1 Cable for connecting digital input signals