Professional Documents
Culture Documents
Table of Content
Foreword ................................................................................................................................... 1
Warnings................................................................................................................................ 1
Cautions ................................................................................................................................. 2
Notes .................................................................................................................................... 2
Recommendations................................................................................................................. 4
Warranty................................................................................................................................ 4
Manufacturer’s Responsibility............................................................................................... 4
2.2.3 Utility Tray, Monitor Mounting Arm with Utility Hooks ....................................... 96
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6.10.2 Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test ..................................... 207
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Foreword
This Service Manual is intended as a guide for technically qualified personnel performing repair,
calibration and period maintenance procedures for ADSIII Anaesthetic machine.
Warnings statement gives important information that, if ignored, could lead directly to
personal injury.
Cautions statement gives important information that, if ignored, could lead directly to
equipment damage and indirectly to personal injury.
Warnings
Warnings Whenever using Anaesthetic gases, nitrous oxide, oxygen, or any hospital gas
Warnings For continued protection against fire hazard, replace all fuses with the
Warnings In order to prevent on electric shock, the machine (protection classⅠ) may
only be connected to a correctly grounded mains connection (socket outlet with grounding
contact).
Warnings Remove all accessory equipment from the shelf before moving the
Anaesthetic machine over bumps or on any inclined surface. Heavy top loading can cause the
machine to tip over causing injury.
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Foreward
flammable substances.
utilizing high frequency electric surgery equipment, may cause burns and is therefore not
recommended in any application of this machine.
Warnings Any person involved with the servicing or maintenance of ADSIII Anaesthetic
Warnings Avoid exposure to respiratory gases by always directing the fresh gas flow
from the fresh gas outlet to the waste gas scavenging system.
Cautions
Cautions This device uses high pressure compressed gas. When attaching or
disconnecting backup gas cylinders, always turn the cylinder valves slowly. Use ADSIII flow
meters to bleed down the pressure, watching the cylinder gauge indicate the depleting cylinder
pressure, before disconnecting the cylinder from the yoke. Always open and close cylinder valves
fully.
Cautions This device operates using compressed gas at high pressures from the
hospital central supply. When connecting gas supply lines attach the hose connection to the
machine before connecting the quick disconnect fitting to the hospital source. Disconnect the
supply hose from the hospital source connection prior to disconnecting it from the ADSIII gas
connection fittings.
Cautions Do not leave gas cylinder valves open if the pipeline supply is in use and the
system master switch is turned to ON. If used simultaneously, cylinder supplies could be
depleted, leaving an insufficient reserve supply in the event of pipeline failure.
Cautions Use cleaning agent sparingly. Excess fluid could enter the machine which may
cause damage.
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Cautions This machine must only be operated by trained, skilled medical staff.
Cautions Perform the electrical safety inspection as the last step after completing a
repair or after routine maintenance. Perform this inspection with all covers, panels and screws
installed.
Cautions Carry out a system leak test after changing the CO2 absorbent.
Cautions Carry out a system leak test after changing each vaporizer.
Cautions Do not clean the machine while it is on and /or plugged in.
Cautions Replace the soda lime if approximately 2�3 of the absorber content is
discolored. CO2 absorbent can be safely changed without stopping mechanical ventilation.
Notes
Notes Unauthorized maintenance for the Anaesthetic machine violates the repair
warranty principle of the manual.
Notes Please Connect the bacterial filter of low gas flow resistance to the patient’s side.
Notes Ensure that the specifications of spare cylinders accord with the anesthesia
machine.
Notes When touch or disassemble the breathing system, wearing medical gloves is
needed.
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Notes After the maintenance of the Anaesthetic machine, the function test, Oxygen
sensor and system test are needed, through the tests could put into clinical use.
Notes The system will automatically memorize its CO2 waveform setting; the default
waveform retains the same format as that of the waveform setting in the previous system
operation.
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Recommendations
Because of the sophisticated nature of ADSIII Anaesthetic Machine and its critical importance in
the operating room, it is highly recommended that only appropriately trained and experienced
professionals, using authentic spare parts, be permitted to service and maintain this machine.
Please contact our company service.
Warranty
Our company warrants that components within the Anaesthetic machine will be free from
defects in workmanship and materials. Under this extended warranty, our company will repair or
replace any defective component at no charge for labor and/or materials from the date of
purchase or the date of its first use, whichever is sooner. This extended warranty does not cover
consumable items such as (but not limited to) batteries and external cables.
If don’t comply with the preventive measures described in this manual and lead to machine
failure, that is not in the scope of free maintenance.
Except the information provided in this manual, the terms, conditions, and limitations of our
company’s standard warranty will remain in effect.
Damage to any product or parts through misuse, neglect, accident, or by affixing any
non-standard accessory attachments or by any customer modification voids this warranty.
Our company retains the right to modify the machine and/or service manual without prior
notification.
Manufacturer’s Responsibility
The effects on safety, reliability, and performance of the equipment are the manufacturer’s
responsibility only if:
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Theory of Operation
Time-controlled, pressure limited, and compliance compensated constant volume ventilation is provided
through the Controlled Mandatory Ventilation (IPPV) mode. The IPPV mode delivers a viable ventilation
method for complicated lung conditions. The ventilator also provides time-controlled, volume dependant
ventilation, targeting a set (adjustable) target pressure provided through the Pressure Controlled
Ventilation (PCV) mode. Automatic and comprehensive system startup tests and alarm management
systems ensure controlled ventilation conditions in every mode of operation.
The durable and ergonomically designed user interface and Navigation Knob enables easy operation. The
display provides the selected ventilation modes (IPPV, PCV, PS and SIMV) and the following values: Tidal
Volume, Peak Pressure, Mean Pressure, FiO2, Breath Rate, I:E Ratio, PEEP, Plateau Pressure, Alarm limits,
and real-time Airway Pressure and flow waveform.
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FIGURE 1-1 ADSIII Anaesthetic Machine Airway Theory Chart(The Old Edition)
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FIGURE 1-2 ADSIII Anaesthetic Machine Airway Theory Chart(The New Edition)
Cautions Because the product needs to upgrade, there are some changes on the ADSIII Theory
Chart, and now the new and old edition of the Airway Theory Charts are listed, please see the
corresponding theory chart upon the machine actual statue.
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The Monitor Arm provides support for a monitor. It can easily rotate for more convenient position.
2 User Interface
The display of User Interface provides waveforms, numeric data and menu tabs. The keys and Navigation
Knob enable the user to power up the System, silence alarms, access menu tabs, and switch between
manual and mechanic ventilation or other operations, the display main control board(PC104) and display
program embed inside.
The User Interface Arm provides support for the user interface assembly. It can easily rotate for more
convenient position.
The Oxygen Sensor Subassembly monitors the oxygen concentration of the inspired gas of the Breathing
System, it belongs to chemical oxygen battery, and using life span is no more than 12 months, and
periodic calibrate and replacement are needed. The proposal periodic calibrate time is no more than 72
hours, otherwise because the consuming of oxygen battery electrical volume, it is possible that the
monitoring oxygen concentration is tend to be lower. For calibrating method, see “5.3.1 Oxygen Sensor
Calibration”.
5 Breathing System
The breathing system connects directly to the respiratory tube and patient, and supply the breathing
support for the patient. Meanwhile it could store O2, Air, and Anaesthetic gas, vent exhaust gas or absorb
carbon dioxide. The breathing system belongs to rising style bellows, and has MANUAL/AUTO two kinds
breathing status.
Mixed gas composed of O2, AIR, N2O, and Anaesthetic agent connects to the patient’s Breathing System
through a flexible tube from the CGO by flow meter or O2 flush valve.
7 O2 Flush Valve
The O2 Flush Valve is located on the front of ADSIII. The supplied gas does not pass the flow meter and
vaporizer. It is directly sent to the fresh gas outlet. Press this button to supply O2 of 35~50L/min. Release
this button to automatically close the O2 flush supply.
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The AGSS reclaims exhausted gas generated during anesthesia. The ability of gas scavenging depends on
the negative pressure in hospital, meanwhile, it can adjust the knob to limit the flow.The range of flow is
35~50L/min.
9 Drawers Subassembly
ADSIII has three same size drawers for storage which can be locked and fixed through the uppermost
drawer lock simultaneously.The key can open the draws of any machine.
The Vaporizer Mounting Manifold provides support for up to two Selectatec compatible vaporizers. The
O-ring of the Vaporizer Mounting Manifold tends to leak, and periodic maintenance is needed.
11 Flow Meter
The Flow Meter displays gas flow values for N2O, O2, AIR, Auxiliary O2, and Auxiliary Air. It consists of
coarse and fine flow tubes used to accurately measure gas flow with additional flow tubes to imprecisely
measure auxiliary O2 and Air gas flow. Auxiliary flow meter measure the amount of auxiliary O2 and Air
flow. The flow meter has the linkage of oxygen and nitrous oxide ensures the output of oxygen is not
less than 21%.
The Upper Mainframe provides support for the pressure gauges, the Flow Meter, the gas box assembly,
the main supply assembly, and the YOKE.
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Theory of Operation
The User Interface Cable provides signal transmission between the User Interface and the main unit, at
the same time including power supply of the screen.
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The Auxiliary Gas Outlet Assembly provides the patient with auxiliary O2 and mixtures of different
concentration. It also contains an O2 connection for use with other equipment.The outlet could provide
the patient function of inhaling O2.That give effective assistance for surgical recovery or relevant external
O2 demand of the patient.
The Breathing System Interface provides a connection interface for gas signal acquisition between the
Breathing System and gas circuit.
The Breathing System Pneumatic Hose provide multiple connections including PEEP control,
MANUAL/AUTO control, and four pressure sampling connections between the Breathing System and
mainframe.This bundle of hoses need to conent Breathing System and mainframe tightly.Otherwise it’s
easy to conduce the precision of Tidal Volume is down.
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Theory of Operation
17 O2 Sensor Cable
The O2 Sensor Cable provides a connection between the oxygen sensor component in the Breathing
System and the oxygen concentration signal acquisition port on outlet module of the mainframe.
The Interface Module Assembly provides the main unit with an interface for connection with drive gas,
heating system and the oxygen concentration sensor of the Breathing System.There is safty valve gas
outlet of ventilation machine on the side wall.
The Breathing System Support Arm provides connection between the Breathing System and the
mainframe, in order to support the Breathing System.
20 Heater Wire
The Heater Wire provides connection to the heating system of the Breathing System. By heating the
Breathing System during anesthesia, accumulation of water in the Breathing System is minimized. It also
provides comfortable gas to the patient.
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The Anaesthetic Gas Scavenging System (AGSS) Transfer Hose provides pipeline connection between the
exhaust gas outlet of the Breathing System and the AGSS evacuation system.
The Lower Mainframe provides support for the drawer subassembly, outlet module, CGO subassembly,
O2 flush valve and the electric box. Together with the Upper Mainframe and Base Assembly, three of
them form the mainframe of ADSIII.
23 Base Assembly
The Base Assembly provides support to the whole equipment. The four casters provide movement for the
equipment in any direction. The front casters have a locking function.
The Top Shelf Assembly includes the work light and its switch. It also serves as a storage area for lower
weight goods and medical devices, the carrying weight is no more than 25kg.
The Mains Supply Assembly could connect the mainframe with outside power supply.
The Electronic Flow Meter Assembly provides fresh gas flow measurement for ADSIII, the function of this
device is to do the tidal volume setting part of breathing mode for effective fresh gas compensation.
When the moment of flow meter adjusting, ventilation could instantly know the output change of the
tidal volume, the patient could avoid inhaling over large tidal volume in the next period.
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Theory of Operation
The Gas Box Assembly provides drive gas for the Breathing System and includes a safety valve to insure
the pressure stays above 8.5kPa.It also contains the PEEP valve, and differential pressure sensors.
29 YOKE Assembly
The YOKE Assembly provides connection for three backup gas cylinders. The pressure regulator for the
backup gas cylinder reduces the pressure of a high pressure gas cylinder down to 43.5 psi (300 kPa).
30 AMP Cables
The AMP Cables provide signal transmission between the electric box and gas circuit box.This cable mainly
transimits relevant signal of sensors and relevant power supply.
The Electric Box Assembly provides, and distributes power to ADSIII.It contains switching power supply
and battery subassembly.Meanwhile, this unit includes circuit heater control board and BDU main control
board of the ventilation.
The Rear Panel Assembly protects, and provides heat dissipation for the electric box and support for the
backup gas cylinder.
The Inspiration and Expiratory Valves are unidirectional valves which allow air to flow in only one
direction.
34 Absorber Canister
Two Absorber Canisters (with 1500mL soda lime for each) are equipped on ADSIII.Each Absorber Canister
could sustain 6~8 hours for using during operation. The water would go out from the drain valve of the
Absorber Canister bottom during the operating of Anaesthetic machine.
The APL Valve is used for limiting maximum airway pressure during manual ventilation.The adjustable
range of the APL is 0~70cmH2O, and could be set by the scale.Release the APL valve upside to let the gas
quickly flow out.
36 Bellows Assembly
ADSIII employs ascending ventilation bellows, in which mixed gas is stored. Drive gas supplied by the
ventilator forces the bellows to descend sending mixed gas into the inspiration passage of patient’s
airway. If a patient’s airway suffers from gas leakage, the bellows will collapse, informing the operator of a
possible problem. A tidal volume scale is provided on the transparent dome, through which a patient’s
tidal volume can be estimated.
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37 Pressure-relief Valve
The Pressure-relief Valve is located at the base of the bellows. When end-expiration airway pressure
reaches 1~3cmH2O,the pressure-relief valve opens and redundant gas is expelled.The resistance of
breathing meets the request of less than 0.6kPa@60L/min.
The Exhaust Gas Outlet is located on the lower part of the Breathing System. It is connected to the AGSS
via the AGSS transfer tube.If this outlet is blocked, the ventilation would not operate normally.
The Breathing System is heated to body temperature to avoid humidified gases condensing within the
Breathing System thus improving airway climate for the patient's breathing of respiratory gases.The range
of heating is 34±3℃.And adopt the CPU to control.
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In ADSIII Compliance Compensation the VT (Tidal Volume) set is delivered during the first breath. ∆P is
calculated from end-expiratory pressure P1 and end-inspiratory pressure P2.
Having the system compliance (Csys) and ∆P, It could calculate which volume (∆V) has been "consumed"
by the system, or, in other words, which volume has not been delivered to the patient.
∆V = Csys x ∆P
VT corr = VT + ∆V
ADSIII repeats this procedure during each breathing phase so that the VT delivered to the patient
gradually approaches the set VT. This procedure is completed as soon as the plateau value stops changing
(±0.5mbar).
The displayed flow and the resulting values (for example, MV) are updated accordingly.
We assume that it has calculated a system compliance of Csys =4 mL/mbar during the self test. The
volume to be delivered to the patient shall be VT =600mL. The system (breathing system hoses, patient) is
supplied with 600mL during the first mandatory breath. The resulting pressure is ∆P1 = 30mbar.
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Theory of Operation
VT1 600mL
CTotal = = = 20mL/mbar
∆P1 30mbar
In order to correct this error, increase the volume supplied by the slot valve by Verror 1.
VT2 720mL
∆P2 = = = 36mbar
Ctotal 20mL/mbar
In order to correct this error, increase the volume supplied by the slot valve by Verror2:
VT3 744mL
∆P3 = = = 37.2mbar
Ctotal 20mL/mbar
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Part No.:122001404
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O2 Sensor Input, S4
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Indicator
Only Adjustment Method: Conect the O2 sensor, put it in air for 3 minute, adjusting R37 to make the
signal of O2 sensor under SERVICE menu’s A/D monitoring page is0.450V, do O2 sensor calibration base on
the clue of software.
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Cautions This When replacing the board, don’t connect the AC power.The main switch don’t
Part No.:122001405
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Power Input, J2
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Manual/Auto Valve, J4
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Battery Input, J4
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Power Control, J6
Power Switch, J5
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Jumper, JP1
2 4 6
1 3 5
Use Instruction:
Connect 3-4 which forces power board to realize the function of output enabling.
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Theory of Operation
1.5.3 Battery
The sealed lead-acid battery is maintenance free, and has a maximum recharge time of 8 hours when fully
discharged. The run time is at least 45 minutes with a fully charged battery. To prevent unintended loss of
battery operation, the recommended maintenance is every 3 months to fully discharged battery, and
replacement period is every 3 years.
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PC104 LPT, J5
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COM2 connect to PC104/COM2 that can be used for BDU control function.
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1.6.5 Display
The display is a 10.4 inch TFT LCD, the resolution is 640×480.Model is LB104V03.
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Theory of Operation
It has dual DCE serial ports, and does not support gas circuit.
Part No.:122002186
It has DCE serial port, DIE serial port and 5V power supply, and supports the extension of gas monitoring
module.
Power, J3
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COM1/2
1.6.7 Fuses
ADSIII has 10 fuses on the back panel of the unit. There are two 2A fuses for each of the four outlets and
two 10A fuses for the line cord.
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1.6.8 PC104
Part No.:210002146
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SPK1 speaker audio output, connect to J7 on communication board (Pay attention to the wiring order: 1 is
red wire, +, wrong self-test speaker audio will arise if not correctly connected.).
KBMS1, keyboard, mouse port, PS/2 keyboard and mouse can be connected by special wire.
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Qdrive gas=VT/T
T=time
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Theory of Operation
Notes As the system is under STANDBY mode, press AUTO/MANUAL key to shift to
MANUALmode, or turn the navigation knob to change to MANUAL mode; the system will shift to
IPPV mode by pressing AUTO/MANUAL key again. Under other ventilation modes, press
AUTO/MANUAL key to shift to MANUAL mode, press the key again to return to the previous
ventilation mode.
Notes Under adult patient type, the default parameters for IPPV mode are as follows: Vt: 500mL,
Freq.:12bpm/min.
Tidal volume compensates for variations in gas flow. This is to ensure that the set tidal volume is delivered
to the patient.
Fresh gas mixes with exhaled gas after the Absorber removes CO2. Excess fresh gas passes through the
exhaust valve to AGSS.
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2.2 Installation
Notes The Breathing System Block is matched to ADSIII it is attached to by calibration and
installation. After removing the Breathing System Block from the Mounting Arm of ADSIII, assures that the
Breathing System Block is returned to the same ADSIII that it came from originally.
2.2.1 Unpacking
1. Inspect the two boxes for any damage, check the tip watches, and report any damage or sign of tipping
to the dispatcher.
2. Ensure the serial numbers on both carton match the one prior to assembling the system.
3. Remove the shipping straps and caps from the two boxes.
4. Remove the foam from inside the top to the box.
5. Remove the corrugated box form around ADSIII.
6. Remove the bag and shrink wrap form around ADSIII.
7. Remove the foam form ADSIII casters.
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2.2.4 Vaporizers
1. Prior to mounting, set the vaporizer to the T position. (This step does not apply for all vaporizers.)
2. Discard the washers that come with the vaporizer. Use only approved O-rings that come mounted on
the vaporizer mounting ports of ADSIII.
3. Mount a mechanical vaporizer to either side of the ADSIII vaporizer mount by placing the vaporizer on
the ports and locking down the lever.
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4. Mount an electronic vaporizer in the same manner. Follow any installation instructions that come with
the specific vaporizer.
Cautions The specific installation instruction of vaporizers, please refer to the corresponding
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Cautions The personnel could connect compatiable patient monitor equipment and patient
2. Always make full use of all mounting fasteners and strap capturing devices when mounting monitors
to ADSIII.
3. After mounting a monitor to ADSIII, connect it to one of the AC outlets located on the rear of ADSIII.
a) Turn on each monitor one at a time and ensure that the circuit breaker holds without tripping.
b) Dress each line cord neatly along the side of the Anaesthetic machine so that it cannot be easily
pulled or extend far from the main chassis.
1. Verify that all components are present, and inspect for physical damage.
a) Ensure that the Service Manual and Operating Instructions are present.
b) Verify unit is free from cosmetic defects. Plastics, labeling and display window are free from
inclusions, pitting, bulges, sink marks, nicks, scratches, gouges dents, discolorations, etc. Verify all
major hardware is fastened properly.
c) Verify that there are Tank Washers for each of the external cylinder yokes.
d) Verify that each vaporizer's locking spring is intact on the manifold by looking through the
opening and checking for the visible wire spring.
e) Verify that each connector of the vaporizer mount has an O-ring.
f) Verify that breathing circuit consumables and CO2 absorbent are present.
g) Inspect the O2, N2O, AIR, VAC, and EVAC supply hoses for damages.
h) Turn the flow control knobs for O2, AIR and N2O and verify that the floats rise and spin as the flow
is increased and fall freely as the flow is decreased.
i) Inspect the AC line cord for fraying and damages.
2. Verify that the operation card is attached.
3. Verify that the waste scavenger flow rate is set and that the hose is intact, connected and dry.
a) Attach the waste gas hose from the waste gas port on the Breathing System to one of the waste
gas ports on the AGSS.
b) Attach the EVAC hose from the waste gas assembly DISS (Diameter Index Safety System) fitting to
a source of vacuum.
c) Adjust the position of the float to be between the Min and Max lines by turning its flow
adjustment knob (counterclockwise increases flow, clockwise decreases flow).
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Notes If a specific gas source is not available, skip the corresponding leak test.
a) Connect the O2 supply hose and remove the AIR and N2O hoses.
b) Attach a calibrated flow meter to the Common Gas Outlet.
c) Push the O2 Flush button and verify a reading between 35 L/min and 50 L/min at the flow meter.
d) Reconnect the O2, AIR and N2O hoses.
7. Test the O2:N2O ratio system.
a) Set all flow control knobs to minimum.
b) Increase the flow of N2O until the O2 reaches 1L/min.
c) Verify that the N2O flow is not higher than 3.7 L/min.
d) Return flow control knobs to minimum.
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Notes The color of a hand icon is white, which is in consistent with the color of the operating
a) Power on ADSIII.
b) Wait until the System Self-test is complete.
c) Select CONTINUE to prompt to the Safety Valve Test.
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Notes if system leak test fails, the mechanical ventilation modes, such as IPPV, SIMV, PCV and PS
will be retained.
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Cautions The Oxygen Sensor Calibration is not displayed for UI software version 2.2.4 or lower.
a) Press the MENU key and then use the Navigation Knob to scroll to the Calibration menu tab.
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b) Remove the Oxygen Sensor from the breathing circuit, and place it to the auxiliary air outlet
about 5-10 minutes, ensure that no air bubbles exit in the Oxygen Sensor.
c) After the countdown of 180 seconds, and the voltage is tend to stable. Use the Navigation Knob,
select CONTINUE and press the knob.
13. If the following situation occurs, operate the machine as next steps:
a) If calibration is successful, calibration success message will display on the screen, and prompts the
user to install the Oxygen Sensor on the breathing system. Press FINISH to complete operation.
b) If calibration is fail, calibration failure message will display on the screen, and prompts the user to
select “Repeat Cal” for calibrating again, or replacing new Oxygen Sensor.On that condition, select
CANCEL, and then replacing it.
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FIGURE 2-16 O2 Sensor Calibration Successful FIGURE 2-17 O2 Sensor Calibration Failed
Notes The Manual Leak Test detects smaller leaks than can be detected in the Automatic Leak Test.
a) Ensure that the gas pressure for O2, N2O, and AIR are at 344.75 ±68.95kPa.
b) Power on ADSIII.
c) Attach a reusable-silicone-rubber breathing circuit to the Breathing System.
d) Tightly connect the Y-fitting on the breathing circuit to the test port.
e) Attach a breathing bag to the bag arm.
f) Set the APL Valve to the fully closed position (70cmH2O).
g) Rotate the O2 flow control valve until 50 cmH2O is observed on the airway pressure gauge.
h) Verify that the flow required to stabilize the pressure is less than 300 mL/min.
15. Verify that the APNEA alarm activates in Manual mode.
a) Press the MANUAL/AUTO key.
b) After 60 seconds, verify that:
An alarm tone sounds
The alarm message APNEA is displayed in red text
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16. Verify that IPPV ADULT ventilator mode operates and that the tidal volume display reads within 15% of
the IPPV set value.
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17. Verify that IPPV CHILD ventilator mode operates and that the tidal volume display reads within 10% of
the IPPV set value.
Notes Limit the volume in the test lung to provide sufficient airway pressure to satisfy the Low Peak
Pressure alarm. Or reduce the Peak Pressure alarm limit to a lower valve to prevent the alarm when using
an adult test lung.
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g) Verify the "O2 Supply Failure" message appears on screen, a steady audio tone should sound.
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Notes Perform the electrical safety inspection as the last stop after completing a repair or after
routine maintenance. Perform this inspection with all covers, panels, and screws installed.
Notes Ground Resistance (between the U-blade ground on any convenience outlet to the U-blade
a) Withdraw the Power cable(s) from the convenience receptacles at the rear of ADSIII.
b) Plug ADSIII into a Safety Analyzer.
c) Connect the case ground lead of the analyzer to the U-blade ground of one of the convenience
receptacles. Perform the following tests with the case grounded:
Normal polarity
Normal polarity with open neutral
d) Perform the following tests with the case ungrounded:
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Normal polarity
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Notes Do not overfill by filling past the indicator line on the vaporizer.
a) Insert the agent measuring device sampling tube inside the common gas outlet port.
b) Fill the Vaporizer with Anaesthetic agent.
c) Test the vaporizer accuracy per the Vapor 2000 instructions or see the appropriate vaporizer
manual for testing details.
d) Test each vaporizer in turn.
e) Remove the measuring device from the common gas outlet port.
f) Connect the fresh gas tube to the common gas outlet port.
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3.1 Introduction
This chapter of the Service Manual provides the necessary technical information to perform repairs to the
system. The most important prerequisites for effective troubleshooting are a thorough understanding of
the system's functions, as well as understanding its principles of operation.
Warnings Whenever using Anaesthetic gases, nitrous oxide, oxygen, or any hospital gas always
follow the appropriate agent evacuation/collection procedures. Use the hospital gas evacuation system.
Cautions This device uses high pressure compressed gas. When attaching or disconnecting
backup gas cylinders, the user should always turn the cylinder valves slowly. Use ADSIII flow meters to
bleed down the pressure, watching the cylinder gauge indicate the depleting cylinder pressure, before
disconnecting the cylinder from the yoke. Always open and close cylinder valves fully.
Cautions This device operates using compressed gas at high pressures from the hospital central
supply. When connecting gas supply lines attach the hose connection to the machine before connecting
the quick disconnect fitting to the hospital source. Disconnect the supply hose from the hospital source
connection prior to disconnecting it from ADSIII gas connection fittings.
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39. 122003112 Connect assembly of manual gas seal test of integrated module 1
40. 122003113 Two-connector assembly 1
41. 304000097 O- ring 12×1.8 1
42. 122003114 Four- connector assembly 1
43. 122003115 Connector assembly-1 1
44. 304000100 O- ring 18×1.8 1
45. 122003116 Connector assembly of expiratory valve test 1
46. 304000125 O- ring 30×1.8 1
47. 230000011 PU Tube 8/6(blue) 1
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All or some of the 1. The key board is defective. 1. Replace the key board.
keys are All 2. The communication board or COM 1 connection
2. Check and replace the communication board.
non-functional. cable is defective.
1. The encoder is defective. 1. Replace the encoder.
The encoder is
All 2. The communication board or COM 1 connection
non-responsive. 2. Check and replace the communication board.
cable is defective.
1. Replace the work light circuit board or check the
1. The work light circuit board or the cable is defective.
All or some of the wire connection.
work lights are All 2. The flow meter drive backlight is overloaded, which
2. Decrease the flow meter backlight overload.
non-functional. leads to trigger protection.
3. The work light switch is defective. 3. Replace the work light switch.
1. The power supply to the light is defective. 1. Replace the power supply to the light.
The flow meter 2. The foil of light is defective. 2. Replace the foil of light.
light is All 3. The inverter is defective. 3. Replace the inverter.
non-functional. 4. Replace the power board or replace the
4. The flow meter light is still light after power off.
communication board.
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1. Unplug the pneumatic hose connected at the bottom of the Breathing System, and unplug the heater
wire at the bottom of the Breathing System as well.
2. Rotate the CGO tube clockwise until it can be removed. Remove the Breathing System Pneumatics
Hose connected at the left side of the machine.
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3. Rotate the bellows dome counterclockwise to remove it according to the indicator, and then remove
the bellows from the bellows fixing plate.
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4. Pull out the airway pressure gauge form the gauge stand.
5. Uplift the whole Breathing System until it can be completely remove from the support arm.
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8. Rotate the two screws counterclockwise from the locking device using inner hexagon spanner (4mm),
and the remove the locking device.
9. Remove the absorber canister, and remove the two connecting bars from it using open-end wrench
(14mm).
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10. Loose the three screws located on the fixing plate of the absorber canister using crosshead screwdriver,
and then remove the fixing plate.
11. Remove the fifteen screws from the bottom panel of the Breathing System using hexagon socket head
screwdriver (3mm).
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12. Use a socket key (12mm) together with a pneumatic connector to disassemble the panel from the
Breathing System.
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13. Take out the check valve from the installing hole using long flat nose pliers.
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14. Wiping the check valve disc repeatedly by cotton swab dipped with ethanol; make sure there is no
stain left on the check valve.
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15. Install the check valve disc in the check valve after cleaning. Spread silicone grease to the O-ring of the
check valve.
Notes Use even force when installing the check valve in case of damaging the O-ring.
Install the check valve to the corresponding holes by using long flat nose pliers.
16. Cover the bottom panel of the Breathing System; install the fifteen screws to the corresponding holes
by the hexagon socket head screwdriver (3mm).
Notes As installing the fifteen screws, first of all, by using torque wrench(4mm), fasten the five
screws in the middle of the panel, and then fasten the other screws in diagonal order to ensure even force
have been put on the screws respectively.
Notes After installation, check whether the panel is tightly fastened to the Breathing System. Adjust
the force being put to the fifteen screws till the panel is tightly fastened.
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17. Put the fixing plate of the absorber canister to the corresponding position of the Breathing System.
Notes Wiping the fixing plate dipped with ethanol for cleaning.
Notes Make sure the holes of the fixing plate should be positioned to the corresponding place at
18. Spread 243 glue to the three crosshead screws; put the gland bush to the corresponding position.
Install the three screws to the corresponding holes by using crosshead screwdriver.
Notes Make should even force has been put when installing the screws. Ensure the fixing plate is
tightly installed to the panel.
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19. Spread 243 glue to the connecting bars, and install them to the holes at the panel of the Breathing
System. Measuring whether the height of the two connecting bars reaches 314mm (the distance between
its top to the keep plate) by box staff, if not, rearrange the height till both of them are at the same height.
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After that, fasten the two connecting bars by open-end wrench (4mm).
Insert the inner hexagon spanner (4mm) to the hole as fastening the connecting bar.
Measure the height of the two connecting bars after fastening them. Readjust the height if there are
differences.
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21. Spread 243 glue to the two hexagon socket head screws, drill them through the installing holes at the
locking device respectively, and fasten the screws to the holes at the two connecting bars by inner hexagon
spanner (4mm).
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22. Spread silicone grease to the orifice of the corrugated tube, and insert it the port at the absorber
canister.
Notes Insert the corrugated tube to the bottom and make sure it is not twisty when connecting the
corrugated tube.
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24. Insert the airway pressure gauge to the airway pressure gauge.
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25. Install the bellows to the bellows fixing plate; rotate the bellows dome clockwise to fasten it on the
Breathing System.
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26. Connect the pneumatic hose and CGO tube to the machine and the Breathing System respectively.
27. Connect the driving gas tube and heating wire to the ports respectively at the bottom of the Breathing
System.
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1. Make sure AC line cord is disconnected an d unit is in OFF position.Remove 5 screws securing the gas
box panel, and remove the panel.
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2. Remove 6 screws securing the AC Input Panel. Disconnect Cable#35(from AC Input Panel) from
Cable#36(from Power Switch). Remove the panel.
Notes It is only necessary to remove the AC Input Panel when replacing the flow sensor assembly.
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3. Perform the appropriate sequeces listed below: gas drive module replacement、O2 pressure regulator
replacement、sensor board replacement、PEEP valve and flow sensor assembly
Disconnect cables (#42 & 43) from the Pair (Drive Pressure) and Paw (Airway Pressure) PCB’s of the module.
Remove (2) screws securing module to Gas Box, then remove module.
Record the new module revision and serial number in the REPLACEMENTS section of the rework DHR.
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Connect tubing #38 from 1.8bar regulator to top connect on left side.
Unscrew the (2) fittings securing the (2) tubing to the regulator.
Reinstall nut.
Record the revision and serial number of the new regulator in the REPLACEMENTS section of the rework
DHR.
Install tubing #15 on right side of regulator (from gas input block)
Remove Pressure Meter and reinstall tubing #38 to the left side of regulator.
Remove (4) tubing (#29, 9, 11 & 10) on the Inspiratory and Expiratory Sensors respectively.
Disconnect (9) cables (#18, 17, 16, 42, 43, 12, 14, 4 & 15).
Remove board.
Record new Sensor board revision and serial number in the REPLACEMENT section of the Rework DHR.
• Cable #42 (from Pair PCB on Prop Valve Assy) to J2 (Penv) connector
• Cable #43 (from Paw PCB on Prop Valve Assy) to J1 (Paw) connector
• Calbe #12 (from Flow Sensor) to J10 (flow) connector
• Cable #14 (from Pressure Switch of Gas Input Assy) to J6 (Pgas) connector
• Cable #4 (from Worklight) to J11 (24V) connector
• Cable #15 (from Flow Meter Backlight Inverter) to J15 (24V) connector
Install 25-pin connector.
Record new PEEP valve revision and serial number in the REPLACEMENTS section of the Rework DHR.
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Route PEEP valve cable between PEEP Valve and Drive Gas Module.
Remove (2) screws securing the Gas Box to the Gas Input Block.
Remove spiral wrap containing the wires from the Flow Sensor Assembly.
Insert its Cable #12 onto the J10 connector of Sensor board.
Group ires by inserting Flow Sensor and all other cables into the spiral wrap.
Install tubing #22 onto the left connector of Flow Sensor Assembly.
Install tubing #42 onto the right connector of Flow Sensor Assembly.
Re-secure the Gas Input Block to the chassis using (4) screws.
Notes Do not pinch any hoses or wires when securing the Gas Input Block. Take extra caution to
route all tubing and cables above the Gas Input Block.
Secure the Gas Box to the chassis using (4) screws and washers.
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Installation Guide
4.1 Introduction
This section of the manual provides information that is necessary to identify replacement parts and
accessories.
Include the part number exactly as it appears in the Parts List under the column, “Part Number”.
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Calibration
5.0 Calibration
5.1 Introduction
This section provides detailed information required to properly test and calibrate ADSIII.Calibrationconsists
of making mechanical and electrical adjustments with the proper test equipment. The instrument should be
tested and calibrated after repairs have been completed or at regular intervals as part of a periodic
maintenance procedure.
Notes Both calibration and a functional test must be performed to verify complete and proper
operation.
Once the instrument covers have been removed, an electric shock hazard may exist. Therefore, calibration
should only be performed by qualified service personnel who proceed with care and follow proper servicing
techniques.
Do not attempt to calibrate the instrument without the test equipment and tools listed in this manual.
Exercise care when reaching into the opened instrument which contains line (mains) voltage.
When making adjustment and measurements, avoid accidental shorting of component leads that can leads
that can result in component failure.
Perform steps in order given. Do not skip any steps unless noted.
Understand each step of the procedure thoroughly before performing the procedure.
Before removing or replacing any circuit boards, disconnect ADSIII from line power, switch the Mains Switch
to the OFF position, and disconnect the negative terminal from the battery.
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Notes Only 21% oxygen concentration calibration is successfully preceded, can 100% calibration be
performed.
Notes The oxygen sensor voltage is displayed during the calibration. This is the amplified oxygen
cell at the A/D converter for the oxygen sensor. The oxygen sensor voltage is not displayed for UI versions
2.24 and lower.
Notes Keep the oxygen sensor in a vertical position, connector side up, during calibration.
Notes Place the oxygen sensor on top of the heated block during calibration to minimize the
temperature difference from within the heated block.
Notes Plug the oxygen sensor in the oxygen sensor connector before calibration.
Notes If the system is going to be used during the calibration, insert the oxygen cell plug into the
port from which the oxygen sensor was removed suing a push and turn motion.
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b) As CALIBRATION is highlighted under white background, press the navigation knob to select.
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c) As O2 SENSOR is highlighted under white background, press the navigation knob to select.
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b) If the calibration fails, the screen shown in FIGURE 5-7 will be displayed, instructing the user
to either repeat the calibration or to replace the oxygen sensor. If the oxygen sensor must be
replaced, select the exit button, replace the oxygen sensor using a push and turn motion,
and then repeat the calibration.
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b) If the calibration fails, the screen shown in FIGURE 5-11 will be displayed, instructing the user
to either repeat the calibration or to replace the oxygen sensor.
Notes The voltage of inspiratory flow sensor and expiratory flow meter will increase proportionally,
it is necessary to check whether the pneumatic hose is tightly connected if the voltage difference value is
larger than expected.
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2. Calibration
a) Press MENU key and rotate the navigation knob to enter SERVICE menu. Input the password
2010 as password option appearing on the right side of the menu.
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f) As the flow value is highlighted under white background, press the navigation knob to select
any value( 0~10、30、50、70) for calibrating. Press DONE to start calibration.
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Calibration
1. Press MENU key and rotate the navigation knob to enter SERVICE menu. Input the password 2010
as password option appearing on the right side of the menu
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3. As FLOW VALVE is highlighted under white background, press the navigation knob to select.
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b) If the calibration fails, the screen shown in FIGURE 5-28 will be displayed, instructing the user
to either repeat the calibration or return to the Main Service Menu.
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Calibration
If calibration fails, select CANCEL to return to Main Calibration Menu, or repeat the
0cmH2O calibration.
2. 30cmH2O Calibration
a) Follow the on-screen instructions.
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Calibration
If calibration fails, select CANCEL to return to the Main Service Menu, or repeat the
30cmH2O calibration again.
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Calibration
b) If calibration fails, select CANCEL to return to the Main Service Menu, or repeat PEEP valve
calibration.
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Notes When calibrating the flow meter, use AIR if available; otherwise use a combination of O2 and
N2O to attain a flow at 15L/min.
1. As FLOW METER is highlighted under white background after returning to the Main Service Menu,
press the navigation knob to select.
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Calibration
i) As the value is highlighted under white background, press the navigation knob to select any
value( 0~15) for calibrating. Press DONE to start flow meter calibration.
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2. If the calibration is successful, set fresh gas flow to 0L/min, and select DONE to return to the Main
Service Menu.
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5.4 AD Monitor
AD monitor, by means of data acquisition, functions as monitoring the real time votage for inspiration
sensor, expiration sensor, paw sensor, flowmeter sensor, Envir.P sensor and O2 sensor.
Notes As the flow meter is closed, the real time voltage for flow meter is 0~0.15V.
Notes If O2 sensor is not connected to the Breathing System, the real time voltage for O2 sensor
Notes If the real time voltage for any sensor exceeds the range provided, please check out whether
the sensor is in good condition, or find out what the problem lies in. If the problem still exists after repairing,
contact the Service Representative.
1. Press MENU key and turn the navigation knob to select SERVICE menu.
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4. Press the navigation knob again, AD monitor submenu displays on the screen.
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4. Press the navigation knob, the Vent Real Data submenu displays on the screen.
The values shown from top to bottom are as follows: flow valve output value, the total value for
inspiratory Vt, the total value for expiratory Vt, system airway resistence value, system
compliance value and pipeline compliance value.
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Notes Parts must be maintained or replaced at periodic intervals according to the schedule.
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Notes Parts are replaced at multiple intervals from the date of installation.
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Notes Use only the battery with the same specifications as that of ADSIII.
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Notes When verifying /setting the pressure of the pressure regulators, it is necessary to have a
regulator calibration hose attached to the pressure meter.
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6. Reconnect the N2O line pressure and remove the pinch in the hose.
6.10.2 Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test
1. Set the O2 flow to 2L/min using the flow control valve.
2. Set the N2O flow to 2L/min using the flow control valve.
3. Set the AIR flow to 2L/min using the flow control valve.
4. Interrupt the O2 supply to ADSIII.
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5. Verify that the flow of N2O and O2 stops within 2 minutes and that the flow of AIR (if available)
continues to flow at 2L/min.
6. Verify the following alarms are activated:
1. Ensure that the gas pressure for O2, N2O, and AIR are at 50±10psi.
2. Power ON ADSIII.
3. Perform the start up tests per the on-screen instructions. Ensure successful completion.
4. Attach a breathing circuit and test lung to the Y-fitting of the breathing circuit.
5. Set the AIR valve to approximately 15cmH2O.
6. Set the AIR flow to 5L/min using the flow control valve.
7. Squeeze the breathing bag once every 10 seconds to inflate and deflate the test lung to
approximately 20cmH2O of pressure.
8. Verify the inflation and deflation of test lung.
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Notes Limit the volume in the test lung to provide sufficient airway pressure to satisfy the Low Peak
Pressure alarm. Or reduce the Peak Pressure alarm limit to a lower valve to prevent the alarm when using
an adult test lung.
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6.12.1 Set Up
1. Ensure that the gas pressure for O2, N2O and AIR are at 50±10psi.
2. Power ON ADSIII.
3. Perform the Startup Tests per the on-screen instructions. Ensure successful completion.
4. Attach a breathing circuit and breathing bag.
5. Attach an adult test lung to the Y-fitting of the breathing circuit.
6. Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
7. Set the ventilator controls to:
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7. Verify the presence of the battery charging icon in the upper right corner of the screen (status bar
moving from right to left).
6.14 Vaporizers
Notes Verify the system has passed the leak test without the vaporizers prior to this test.
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Cautions Perform the electrical safety inspection as the last step after completing a repair or
after routine maintenance. Perform this inspection with all covers, panels, and screws installed.
1. Unplug the power cables from the convenience receptacles at the rear of ADSIII.
2. Plug ADSIII into a safety analyzer.
3. Connect the case ground lead of the analyzer to the U-blade ground of one of the convenience
receptacles. Perform the following tests with the case grounded:
Normal polarity
Normal polarity with open neutral
4. Perform the following tests with the case ungrounded:
Normal polarity
Normal polarity with open neutral
Reverse polarity
5. Verify that the maximum leakage current does not exceed 300μA (0.3mA).
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Warnings Before cleaning switch off ADSIII and disconnect it from the mains.
Warnings Use a cleaning and sterilizing schedule that conforms to your institution’s sterilization
• Refer to the operating and maintaining manual of all the sterilizing equipments.
• Wear safety gloves and safety goggles. The O2 sensor may leak and burn (by Chlorine
Potassium Oxide) if damaged.
Warnings Talc、zinc stearate、calcium carbonate、 or corn starch that has been used to prevent
• Refer to the data supplied by the manufacturer if there are any questions about the
agent.
• Never use any organic、 halogenate or oil base solvent、 Anaesthetic、 glass
agent、 acestone or other irritant agents.
• Never use any abrasive agent to clean any of the components (i.e. Steel wool, silver
polish or agent).
• Do not immerse the synthetic rubber components more than 15 minutes: any longer
will cause inflation, or accelerating aging.
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Cautions Never immerse the circuit O2 sensor or flow sensor connector in the liquid.
• Do not clean the inner surface of the flow sensor. Clean the outer surface by using a
damp cloth.
Cautions Sterilize main unit with ultraviolet radiation. Acetic hyctro peroxide and formaldehyde
Notes An inner hexagon spanner (4mm) should be provided as disassembling the Breathing System.
The Breathing System should be disassembled before performing cleaning, disinfecting and parts
replacement. The method for disassembling is as follows:
Step 1: Unplug the pneumatic hose and heating wire from the bottom of the Breathing System.
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Step 2: Turn the screw caps of the fresh gas outlet and CGO clockwise, and remove them respectively.
Step 3: Unplug the AGSS corrugated tube at the bottom of the Breathing System.
Step 4: Unplug the airway pressure gauge form its base; rotate the nut of the prolonged tube and
remove it; rotate the nut of APL valve until it is completely loose, and remove the APL valve.
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Step 6: Rotate the valve retaining ring counterclockwise, and remove the valve retaining ring together with
the valve dome, and then remove O-ring.
Notes Take care to remove the valve discs as they are made from fragile materials.
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Step 1: Rotate the bellows dome clockwise until it is completely separated from the base, and then
remove it.
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Step 2: Remove the bellows from its plate, and then remove the plate at the top of the bellows.
Notes Hanging the bellows by fully spread it. If moisture is left in the bellows, the bellows may
become tacky.
Notes Do not immerse the bellows to warm water for more than 15 minutes in case of material
inflation or aging.
Notes Use soft or enzyme-free agents in the warm water when cleaning the parts made from latex.
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