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Sludg
KLD
e
Sludge
Tank
62
DWPE Dosing KLD
Thickened Sludge for
disposal
Dewatering Sludge
2.8 Centrifuge 28 Thickener
59.2 KLD KLD
Filtrate
KLD 25.2 34
Oveflow
KLD KLD
Filtrate & Overflow
Softener Inlet
pH 6.5-8
Hardness 836
WWEL STP-MMBR-STD-4.3 Prd By Checkd By Date
MMBR Technology ST SK 21-05-2021 - -
PARAMETERS
INPUT After Biological After Filters Unit
pH : 6.5-7.5 6.5 - 7.5 6.5 - 7.5
TSS : 210 20 10 mg/Ltr
Biological Oxygen Demand : 170 20 20 mg/Ltr
Chemical Oxidation Demand : 340 80 50 mg/Ltr
O&G : 30 2 2 mg/Ltr
TKN 20 2 mg/Ltr
1 Inlet Chamber
= 0.1 m3/sec
= 0.050 m3/sec
= 0.14 m2
= 0.166 m2
Velocity in Channel at Average Flow = Average Flow / Cross Sectional Area of Screen Channel
= 0.05 / (1.065 x 0.55)
= 0.1 m/sec
< 0.3 m/sec NOT OK
Suitable Slope shall be provided to avoid accumulation of Solids.
Head Loss across Screen
Head Loss across Screen = 0.0728 (V2 - v2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen Channel / Clear Area of Opening through Screen
= 0.7 m/sec
v = Velocity in approach Channel at Peak
Flow = Peak Flow through Screen Channel / Cross Sectional Area of Screen Channel
= 0.2 m/sec
Head Loss across Screen at Peak Flow = 0.037
= 0.12 m3/sec
= 0.050 m3/sec
= 0.14 m2
= 0.17 m2
Velocity in Channel at Average Flow = Average Flow / Cross Sectional Area of Screen Channel
= 0.05 / (0.805 x 0.55)
= 0.1 m/sec
< 0.3 m/sec NOT OK
Suitable Slope shall be provided to avoid accumulation of Solids.
Head Loss across Screen
Head Loss across Screen = 0.0728 (V2 - v2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen Channel / Clear Area of Opening through Screen
= 0.7
v = Velocity in approach Channel at Peak
Flow = Peak Flow through Screen Channel / Cross Sectional Area of Screen Channel
Head Loss across Screen at Peak Flow = 0.3
Head Loss across Screen at 50% Clogged
condition = 0.034
4 Grit Chamber
No. of Mechanical Grit Chamber = 1.0
Design Flow = Peak Flow
Peak Flow = 10.8 MLD
= 10750 m3/day
= 447.9 m3/hr
= 0.1 m3/sec
Design Flow to each Grit Chamber = 10750 / 1
= 10750.0 m3/day
= 447.9 m3/hr
= 0.1 m3/sec
According to "Manual on Sewerage & Sewage Treatment" published by Central Public Health and Environmental Engineering Organisation (CPHEEO),
Surface Overflow Rate for 0.15 mm dia.
Particle Size with Specific Gravity Ss >
2.65 = 1555.0 m3/m2/day
Considering Design Overflow Rate for
75% efficiency = 960.0 m3/m2/day
= 11.2 m2
= 3.3 m
Size of Grit Chamber shall be : 3.5 m L x 3.5 m W x 0.9 mt SWD + 0.5mt FB,Qty.-1 No.
6 MMBR Tank
BOD = 170 ppm
BOD Load = 731 Kg/day
Flow = 4300.000 kl/day 179.167 m³/hr
Organic Loading rate = 0.01 Kg BOD/m2/day 10.00
Area reuired = 73100.0 m2 area required
Surface area = 500.0 mt²/mt³ 0
Total Media required = 146.20 mt³
Media volume Provided = 183.00 mt³
Max. media volume exed reactor volume = 0.3 CPHEEO - pg 5 -203
Volume of Biodegradation Tank = 610.00 mt³ 3.4
Tank volume with Minim RT is = 716.67 mt³ 4 hrs min RT
8 SECONDARY CLARIFIER
Design requirements as per manual:
No of units to be constructed = 1.000 Nos
Design flow for each clarifier and to be che = 4.300 MLD
Detention time = 1.5 to 2 hrs
Overflow rate at Average flow = 15 to 35 m3/m2/d
Overflow rate at peak flow = 40 to 50 m3/m2/d
Weir loading rate at average flow not to ex = 185.000 m3/m/d
Solid loading rate at average flow = 70 to 140 kg/m2/d
Solid loading rate at peak flow not to excee = 210.000 kg/m2/d
Floor slope = 1 in 12
SWD = 3 to 3.5 m
Design:
No of Units = 1.000 Nos.
Total Average Flow = 4.300 MLD
= 4300.000 M3/day
= 179.167 m3/hr
= 2.986 m3/min
= 0.050 m3/Sec
Over flow Rate ( for min avg. flow) = 35.000 m3/m2/day
Flow througth each Unit = 4300.000 M3/day
= 179.167 m3/hr
= 2.986 m3/min
= 0.050 m3/Sec
Area of Tank Required = 122.857 m2
Diameter required = 12.510 m
Provide diameter of Clarifier = 12.600 m
Surface overflow rate at Peak Flow = 34.486 m3/m2/hr
9 AIR BLOWER
O2 Requirement for BOD degradation = 1.1 kgO2/KgBOD
O2 Requirement for Nitrification = 4.6 KgO2/Kg NH3-NO3
O2 required for BOD Oxidation = 804.1 kg/day CPHEEO Table 5.9/ 5.8.1.7.5.3
Oxidation = 7.5 mg/lit
NH3-N nitrified = 10.5 mg/lit
NH3-N nitrified in day = 45.2 kg/day
O2 required for nitrification = 206.3 kg/day CPHEEO 5.8.1.7.5.4
NO3-N generated assuming 100%
nitrification of NH3-N = 10.5 mg/lit
Outlet No3-N = 2.0 mg/lit
NO3-N that is denitrified = 8.5 mg/lit
Amount of NO3-N that is denitrified = 36.6 kg/day CPHEEO 5.8.1.7.5.3
O2 credit during Denitrification = 2.9 Kg/Kg NO3-N
O2 credit during Denitrification = 104.5 kg/day
Total O2 Requirement = 905.9 kg/day
Aeration Hrs per tank = 24.0 Hrs
AOTR = 37.7 kg/hr at 0.6 kg/sq. cm
Dissolved Oxygen Concentration at 20
Deg.C = 9.1 mg/lit
Dissolved Oxygen Concentration at 20
Deg.C = 9.1 mg/lit
Site Altitude = 457.0 m
Temperature = 40.0 Degree C
= 313.2 K
Air Mole Wt = 29.0 kg/kg-mole
Universal Gas Constant R = 8314.0 kg.m2/s2.kg-mole.K
Relative Pressure = 1.0
O2 Conc at Given Altitude & Tempt = 8.6 mg/lit
Atmospheric Pressure = 101.3 kN/m2
Specific Weight of air at 15 Deg C = 9.8 KN/m3
Atmospheric Pressure at Given altitude
and Tempt = 9.8 m
O2 concentration Leaving AT = 19.0 %
O2 cocentration in Tank = 5.7 mg/lit
Correction Factor = 0.5
Salinity Factor = 1.0
Diffuser Fouling Factor = 0.9
SOTR = 139.0 kg/hr
Air Density = 1.3 kg/m3
Oxygen Concentration = 23.2 %
Density at given tempt and pressure = 1.1 kg/m3
Corresponding amount of O2 = 0.2 Kg O2/m3 Air
Diffuser Height = 0.3 m
Diffuser Efficiency = 4.5 % of height
Diffuser Efficiency = 0.2
Air Flow Rate = 2615.1 m3/hr
Working Air Blower Quanitity = 2.0
Air Blower Required = 1307.5 m3/hr
Air Required for Selector Zone = 0.0 m3/hr
Air Blower Provided = 1308.0 m3/hr @ 6 kg/m2
Capacity of Air blower shall be : 1308 m3/hr @ 0.6 kg/sq. cm. (2W+1S)
12 SLUDGE GENERATION
13 Sludge Sump
Sludge Volume = 61.8 m3/Day 2.58 M3/hr
DT = 1 days
61.81 m3
Volume = 62.0 m3
SWD provided = 3 m
Surface Area = 20.7 m2
Daimeter = 5.13 m
Say = 5.15 m
15 Sludge Thickener
Total Sludge Load = 560.5 kg/day
Sludge Loading rate for thickener = 25 kg/m2/day
Area of Thickener = 22.42 m2
Thickener Dia Required = 5.344 m2
Thickener Dia Provided = 5.400 m
SWD Provided = 3 m
FB Provided = 0.3 m
Thickened Sludge Volume = 28.03 m3/day
Size of Sludge Thickener shall be : 5.4 m Dia x 3 mt SWD + 0.3mt FB
1
2
2
1
1
1
1
Sr.No. Mechanical Unit Capacity Quantity MOC
1 Mechnical Fine Screen suitable for peak flow of 10.75 MLD 1 SS304
2 Manual Fine Screen suitable for peak flow of 10.75 MLD 1 SS304
3 Nitrate reciculation Pump 315m3/hr @ 10m 2W+1S CI
4 Anoxic Tank Mixer 3.7 KW 1W SS304
5 MBBR & Sludge Air Blowers 1364m3/hr @ 0.6 kg/cm2 2W+1S CI
6 Media for MBBR 234 m3 PP/HDPE
7 Secondary clarifier Suitable to Tank Dia of 12.60 m Lot MSEP
8 Thickener Mechanism Suitable to Tank Dia of 5.4 m Lot MSEP
9 Dewatering Centrifuge 2 m3/hr 1W
10 Thickener Feed Pump 8m3/hr @ 10m 1W+1S CI
11 Centrifuge Feed Pump 2m3/hr @ 30m 1W+1S CI
12 DWPE Dosing Tank 1000 Litr 1W HDPE
13 DWPE Dosing Tank Agitator 0.25 kw 1W SS304
14 DWPE Dosing Pump 110 LPH @ 3kg/cm2 1W+1S PP
17 Chlorine Dosing System 2 kg/hr 1W
4.3 MLD SEWAGE TREATENT PLANT
Calculating Size of Approach Channel for Parshall Plume
( Ref. As Per CPHEEO Manual and IS- 14371 :1996 )
Design Details choice 1 choice 2 choice 3
Lower value of flow in MLD 50 % of 4.3 MLD 2.15 2.15 2.15
Higher value of flowin MLD ( Peak flow ) 10.75 10.75 10.75
Lower value of flow in lps 25 25 25
Higher value of flow in lps 124 124 124
Throat width (W) in m, from Table 0.45 0.6 0.9
Mouth width (D)in m,from Table 1.01 1.188 1.547
Liquid depth in m at low flow 0.08 0.07 0.05
Liquid depth in m at high flow 0.25 0.20 0.16
velocity at mouth in low flow in m/s 0.29 0.30 0.30
velocity at mouth in high flow in m/s 0.50 0.52 0.52
Approach channel width, m 1.01 1.188 1.547
Approach channel, liquid depth, m 0.25 0.20 0.16
Summary of Options Choice 1 Choice 2 Choice 3
Width of approach channel , m 1.01 1.19 1.55
Liquid depth in approach channel, m 0.25 0.20 0.16
Width of throat, m 0.45 0.6 0.9
Remark :- It may be seen that the velocities at low flow are met adequately in all three chosen
widths. However, the ease of O&M has also to be considered. Choice 1 gives a very narrow
width and very deep channel. This will be difficult to maintain. Between choice 2 and choice 3,
both can be used. However, choice 2 will give almost a square section and lesser width for