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18ECE302T-MEMS Technology

Unit-1, Lecture-4-5: Sacling, Bulk and Surface Micromachining

Dr. Md Jawaid Alam


mdjawaia@ssrmist.edu.in

Department of ECE
SRM Institute of Science and Technology
Kattankulathur, Chennai

January 25, 2023


Unit-I
MEMS
plating,
Devel-
spin-on
opment

History, Charact.
CVD: Thin film MEMS fab- Miniatur- of
LPCVD, MEMS –
deposition rication ization and
PECVD Miniatur-
scaling ization

sputtering,
evapo- Scaling
ration

Micro
Photo- Bulk and
fabrication
lithography Surface
process
Microma-
chining
EBL
Isotropic Silicon
wet based
etching MEMS
Optical
pro-
cesses

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 1 / 25


Scaling Laws in Miniaturization

One would intuitively simply scale down the


size of all components to a device to make
it small.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization

One would intuitively simply scale down the


size of all components to a device to make
it small.
Unfortunately, the reality does not work out
that way.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization

One would intuitively simply scale down the


size of all components to a device to make
it small.
Unfortunately, the reality does not work out
that way.
There are serious physical consequences
of scaling down many physical quantities.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization

One would intuitively simply scale down the


size of all components to a device to make
it small.
Unfortunately, the reality does not work out
that way.
There are serious physical consequences
of scaling down many physical quantities.
The scaling laws will make engineers aware
of both positive and negative physical con-
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small.
Unfortunately, the reality does not work out
that way.
There are serious physical consequences
of scaling down many physical quantities.
The scaling laws will make engineers aware
of both positive and negative physical con-
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small. Scaling in Geometry
Unfortunately, the reality does not work out
that way.
There are serious physical consequences
of scaling down many physical quantities.
The scaling laws will make engineers aware
of both positive and negative physical con-
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small. Scaling in Geometry
Unfortunately, the reality does not work out Scaling in Rigid-Body Dynamics
that way.
There are serious physical consequences
of scaling down many physical quantities.
The scaling laws will make engineers aware
of both positive and negative physical con-
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small. Scaling in Geometry
Unfortunately, the reality does not work out Scaling in Rigid-Body Dynamics
that way.
Scaling in Electrostatic Forces
There are serious physical consequences
of scaling down many physical quantities.
The scaling laws will make engineers aware
of both positive and negative physical con-
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small. Scaling in Geometry
Unfortunately, the reality does not work out Scaling in Rigid-Body Dynamics
that way.
Scaling in Electrostatic Forces
There are serious physical consequences
Scaling in Electromagnetic Forces
of scaling down many physical quantities.
The scaling laws will make engineers aware
of both positive and negative physical con-
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small. Scaling in Geometry
Unfortunately, the reality does not work out Scaling in Rigid-Body Dynamics
that way.
Scaling in Electrostatic Forces
There are serious physical consequences
Scaling in Electromagnetic Forces
of scaling down many physical quantities.
Scaling in Electricity
The scaling laws will make engineers aware
of both positive and negative physical con-
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small. Scaling in Geometry
Unfortunately, the reality does not work out Scaling in Rigid-Body Dynamics
that way.
Scaling in Electrostatic Forces
There are serious physical consequences
Scaling in Electromagnetic Forces
of scaling down many physical quantities.
Scaling in Electricity
The scaling laws will make engineers aware
of both positive and negative physical con- Scaling in Fluid Mechanics
sequences of scaling down machines and
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling Laws in Miniaturization
One can understand scaling laws in different con-
One would intuitively simply scale down the
text like:
size of all components to a device to make
it small. Scaling in Geometry
Unfortunately, the reality does not work out Scaling in Rigid-Body Dynamics
that way.
Scaling in Electrostatic Forces
There are serious physical consequences
Scaling in Electromagnetic Forces
of scaling down many physical quantities.
Scaling in Electricity
The scaling laws will make engineers aware
of both positive and negative physical con- Scaling in Fluid Mechanics
sequences of scaling down machines and
Scaling in Heat Transfer
devices.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 2 / 25


Scaling in Geometry

Volume (V) and surface (S) are two physical


parameters that are frequently involved in
machine design.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 3 / 25


Scaling in Geometry

Volume (V) and surface (S) are two physical


parameters that are frequently involved in
machine design.
Volume leads to the mass and weight of de-
vice components.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 3 / 25


Scaling in Geometry

Volume (V) and surface (S) are two physical


parameters that are frequently involved in
machine design.
Volume leads to the mass and weight of de-
vice components.
Volume relates to both mechanical and
thermal inertia. Thermal inertia is a mea-
sure on how fast we can heat or cool a solid.
It is an important parameter in the design of
a thermally actuated device.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 3 / 25


Scaling in Geometry

Volume (V) and surface (S) are two physical


parameters that are frequently involved in
machine design.
Volume leads to the mass and weight of de-
vice components.
Volume relates to both mechanical and
thermal inertia. Thermal inertia is a mea-
sure on how fast we can heat or cool a solid.
It is an important parameter in the design of
a thermally actuated device.
Surface is related to pressure, buoyant
forces, reaction rate, sensitivity in gas sens-
ing, fluid mechanics etc.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 3 / 25


Scaling in Geometry

Volume (V) and surface (S) are two physical


parameters that are frequently involved in
machine design.
Volume leads to the mass and weight of de-
When the physical quantity is to be minia-
vice components.
turized, the design engineer must weigh the
Volume relates to both mechanical and magnitudes of the possible consequences
thermal inertia. Thermal inertia is a mea-
from the reduction on both the volume and
sure on how fast we can heat or cool a solid.
It is an important parameter in the design of
surface of the particular device.
a thermally actuated device.
Surface is related to pressure, buoyant
forces, reaction rate, sensitivity in gas sens-
ing, fluid mechanics etc.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 3 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

V = l3
S = l2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

V = l3 S
V = l−1
S = l2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

V = l3 S
V = l−1
S = l2

Volume, V relates to mass and surface


area, S relates to buoyancy force:

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

V = l3 S
V = l−1
S = l2

Volume, V relates to mass and surface


area, S relates to buoyancy force:
Higher S
V ratio =⇒ better chance to fly.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

V = l3 S
V = l−1
S = l2

Volume, V relates to mass and surface


area, S relates to buoyancy force:
Higher S
V ratio =⇒ better chance to fly.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

V = l3 S
V = l−1
S = l2

Volume, V relates to mass and surface


area, S relates to buoyancy force:
Higher S
V ratio =⇒ better chance to fly.

S
V = 10−4 /mm

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25


Scaling in Geometry Cont...
Surface to volume ratio is one of the important
parameter in MEMS application.

V = l3 S
V = l−1
S = l2

Volume, V relates to mass and surface


area, S relates to buoyancy force:
Higher S
V ratio =⇒ better chance to fly.

S
V = 10−4 /mm

S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Geometry Cont...
Surface to volume ratio is one of the important Example on scaling law in geometry: What
parameter in MEMS application. would happen to the required torque to turn
a micro mirror with a 10 times reduction in all
V = l3 dimensions?
S
V = l−1
S = l2 Solution:

Volume, V relates to mass and surface


area, S relates to buoyancy force:
Higher S
V ratio =⇒ better chance to fly.

S
V = 10−4 /mm

S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Geometry Cont...
Surface to volume ratio is one of the important Example on scaling law in geometry: What
parameter in MEMS application. would happen to the required torque to turn
a micro mirror with a 10 times reduction in all
V = l3 dimensions?
S
V = l−1
S = l2 Solution:

Volume, V relates to mass and surface


area, S relates to buoyancy force:
Higher S
V ratio =⇒ better chance to fly.

S
V = 10−4 /mm

S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Geometry Cont...
Surface to volume ratio is one of the important Example on scaling law in geometry: What
parameter in MEMS application. would happen to the required torque to turn
a micro mirror with a 10 times reduction in all
V = l3 dimensions?
S
V = l−1
S = l2 Solution:
Torque required to
turn the mirror:
Volume, V relates to mass and surface τ ∝ Iyy .
area, S relates to buoyancy force: Iyy = 12
1
Mc2 =
12 ρbc t
1 3
Higher S
ratio =⇒ better chance to fly.
V So, 10 times
scaling down in all
aspects will result
into 104 times
S
V = 10−4 /mm
reduction in
required torque!!
S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Rigid-Body Dynamics

Forces are required to make parts to move


such as in the case of micro actuators.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move


such as in the case of micro actuators.
Power is the source for the generation of
forces.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move


such as in the case of micro actuators.
Power is the source for the generation of
forces.

An engineer needs to resolve the following


issues when dealing with the design of a
dynamics system such as an actuator :

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move


such as in the case of micro actuators.
Power is the source for the generation of
forces.

An engineer needs to resolve the following


issues when dealing with the design of a
dynamics system such as an actuator :
1 The required force to move a part

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move


such as in the case of micro actuators.
Power is the source for the generation of
forces.

An engineer needs to resolve the following


issues when dealing with the design of a
dynamics system such as an actuator :
1 The required force to move a part
2 How fast the desired movements can
be achieved

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move


such as in the case of micro actuators.
Power is the source for the generation of
forces.

An engineer needs to resolve the following


issues when dealing with the design of a
dynamics system such as an actuator :
1 The required force to move a part
2 How fast the desired movements can
be achieved
3 How readily a moving part can be
stopped.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move


such as in the case of micro actuators.
Power is the source for the generation of
forces.

An engineer needs to resolve the following


issues when dealing with the design of a
dynamics system such as an actuator :
1 The required force to move a part
2 How fast the desired movements can
be achieved
3 How readily a moving part can be
stopped.
All these depends on inertia.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.

An engineer needs to resolve the following


issues when dealing with the design of a
dynamics system such as an actuator :
1 The required force to move a part
2 How fast the desired movements can
be achieved
3 How readily a moving part can be
stopped.
All these depends on inertia.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator :
1 The required force to move a part
2 How fast the desired movements can
be achieved
3 How readily a moving part can be
stopped.
All these depends on inertia.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator : Thus, the scaling of dynamic force, F is:
F ∝ L4 t−2 .
1 The required force to move a part
2 How fast the desired movements can
be achieved
3 How readily a moving part can be
stopped.
All these depends on inertia.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator : Thus, the scaling of dynamic force, F is:
F ∝ L4 t−2 .
1 The required force to move a part
2 How fast the desired movements can To design micromechanical actuators, it is
be achieved helpful to understand how forces scale.
3 How readily a moving part can be
stopped.
All these depends on inertia.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25


Scaling in Rigid-Body Dynamics

Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator : Thus, the scaling of dynamic force, F is:
F ∝ L4 t−2 .
1 The required force to move a part
2 How fast the desired movements can To design micromechanical actuators, it is
be achieved helpful to understand how forces scale.
3 How readily a moving part can be W. S. N. Trimmer used a matrix formalism
stopped. to describe the scaling laws in the article
All these depends on inertia. “Microrobots and Micromechanical
Systems” Vol-19, No-3, 1989.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25
Trimmer Force Scaling Vector

Force Law 1 →∝ S 1 
 
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2 

of the system by a single scale variable, S , F =  (1)
S 3 

which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4

Force scale Acceleration time Power Density


Order
F a t P/V
1 1 -2 1.5 -2.5
2 2 -1 1 -1
3 3 0 0.5 0.5
4 4 1 0 2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 6 / 25


Trimmer Force Scaling Vector

Force Law 1 →∝ S 1 
 
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2 

of the system by a single scale variable, S , F =  (1)
S 3 

which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4

The choice of S for a system is a bit arbi-


trary. The S could be the separation be-
tween the plates of a capacitor, or it could
be the length of one edge of the capacitor.

Force scale Acceleration time Power Density


Order
F a t P/V
1 1 -2 1.5 -2.5
2 2 -1 1 -1
3 3 0 0.5 0.5
4 4 1 0 2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 6 / 25


Trimmer Force Scaling Vector

Force Law 1 →∝ S 1 
 
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2 

of the system by a single scale variable, S , F =  (1)
S 3 

which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4

The choice of S for a system is a bit arbi-


trary. The S could be the separation be-
tween the plates of a capacitor, or it could
be the length of one edge of the capacitor.
Once chosen, however, it is assumed that
all dimensions of the system are equally
scaled down in size as S is decreased (iso- Force scale Acceleration time Power Density
Order
F a t P/V
metric scaling). 1 1 -2 1.5 -2.5
2 2 -1 1 -1
3 3 0 0.5 0.5
4 4 1 0 2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 6 / 25


Trimmer Force Scaling Vector

Force Law 1 →∝ S 1 
 
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2 

of the system by a single scale variable, S , F =  (1)
S 3 

which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4

The choice of S for a system is a bit arbi-


trary. The S could be the separation be-
tween the plates of a capacitor, or it could
be the length of one edge of the capacitor.
Once chosen, however, it is assumed that
all dimensions of the system are equally
scaled down in size as S is decreased (iso- Force scale Acceleration time Power Density
Order
F a t P/V
metric scaling). 1 1 -2 1.5 -2.5
2 2 -1 1 -1
There are many physical laws when force 3 3 0 0.5 0.5
4 4 1 0 2
can be proportional to different order of the
dimensions.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 6 / 25
Trimmer Force Scaling Vector

Force Law 1 →∝ S 1 
 
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2 

of the system by a single scale variable, S , F =  (1)
S 3 

which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4

The choice of S for a system is a bit arbi-


trary. The S could be the separation be-
tween the plates of a capacitor, or it could
be the length of one edge of the capacitor.
Once chosen, however, it is assumed that
all dimensions of the system are equally
scaled down in size as S is decreased (iso- Force scale Acceleration time Power Density
Order
F a t P/V
metric scaling). 1 1 -2 1.5 -2.5
2 2 -1 1 -1
There are many physical laws when force 3 3 0 0.5 0.5
4 4 1 0 2
can be proportional to different order of the
dimensions.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 6 / 25
Trimmer Force Scaling Vector

Force Law 1 →∝ S 1 
 
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2 

of the system by a single scale variable, S , F =  (1)
S 3 

which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4

The choice of S for a system is a bit arbi-


This nomenclature shows a number of dif-
trary. The S could be the separation be-
ferent force laws in a single equation. Equa-
tween the plates of a capacitor, or it could
tion (5) shows four cases for the force law.
be the length of one edge of the capacitor.
He was able to relate this vector with other
Once chosen, however, it is assumed that pertinent parameters in dynamics as:
all dimensions of the system are equally
scaled down in size as S is decreased (iso- Force scale Acceleration time Power Density
Order
F a t P/V
metric scaling). 1 1 -2 1.5 -2.5
2 2 -1 1 -1
There are many physical laws when force 3 3 0 0.5 0.5
4 4 1 0 2
can be proportional to different order of the
dimensions.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 6 / 25
Trimmer’s Scaling Law

Force scale Acceleration time Power Density


Order
q
F F
a= m t= 2sM Fs
P/V0 = tV
F 0
1 1 -2 1.5 -2.5
2 2 -1 1 -1
3 3 0 0.5 0.5
4 4 1 0 2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25


Trimmer’s Scaling Law

Force scale Acceleration time Power Density


Order
q
F F
a= m t= 2sM Fs
P/V0 = tV
F 0
1 1 -2 1.5 -2.5
2 2 -1 1 -1
3 3 0 0.5 0.5
4 4 1 0 2

The first row say that when the force scales


as S 1 then acceleration a scales as S 2 , time
for actuation scales as S 1.5 and power den-
sity scales as S 2.5 .

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25


Trimmer’s Scaling Law

Force scale Acceleration time Power Density


Order
q
F F
a= m t= 2sM Fs
P/V0 = tV
F 0
1 1 -2 1.5 -2.5
2 2 -1 1 -1
3 3 0 0.5 0.5
4 4 1 0 2

The first row say that when the force scales


as S 1 then acceleration a scales as S 2 , time
for actuation scales as S 1.5 and power den-
sity scales as S 2.5 .
This vertical bracket notation can be used for other scaling laws.
For example, if one had a desire the top element could refer to the
case where the force scales as S 6 . Or the top element could repre-
sent to the case where the acceleration scales as S 1 , and the sec-
ond element represent the case where the acceleration scales as
S 2 , ... .

These vertical brackets can be defined for the convenience of the prob-

lem at hand. We decide the initial definition of what each element repre-

sents.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25
Trimmer’s Scaling Law
Question: Estimate the associate changes in the
Force scale Acceleration time Power Density acceleration (a), time (t) and the power supply (P)
Order
q
F F
a= m t= 2sM Fs
P/V0 = tV
1 1 -2 1.5
F
-2.5
0 to actuate a MEMS component if its weight is re-
2 2 -1 1 -1 duced by a factor of 10.
Solution: Since W ∝ V = l3 , so it involves Order
3 3 0 0.5 0.5
4 4 1 0 2
3 scaling, from the table for scaling of dynamic
The first row say that when the force scales forces, we get:
as S 1 then acceleration a scales as S 2 , time There will be no reduction in the
for actuation scales as S 1.5 and power den- acceleration (l0 ).
sity scales as S 2.5 .
There will be l0.5 = 100.5 = 3.16 reduction in
This vertical bracket notation can be used for other scaling laws.
For example, if one had a desire the top element could refer to the
the time to complete the motion.
case where the force scales as S 6 . Or the top element could repre-
sent to the case where the acceleration scales as S 1 , and the sec- There will be l0.5 = 3.16 times reduction in
ond element represent the case where the acceleration scales as
S 2 , ... . power density VP0 .
The reduction of power consumption is 3.16V0 Since the volume of the component
These vertical brackets can be defined for the convenience of the prob-
is reduced by a factor of 10, the power consumption after scaling down reduces
lem at hand. We decide the initial definition of what each element repre- by: P = 3.16 × 10 = 0.316 times.

sents.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25
Trimmer’s Scaling Law
Question: Estimate the associate changes in the
Force scale Acceleration time Power Density acceleration (a), time (t) and the power supply (P)
Order
q
F F
a= m t= 2sM Fs
P/V0 = tV
1 1 -2 1.5
F
-2.5
0 to actuate a MEMS component if its weight is re-
2 2 -1 1 -1 duced by a factor of 10.
Solution: Since W ∝ V = l3 , so it involves Order
3 3 0 0.5 0.5
4 4 1 0 2
3 scaling, from the table for scaling of dynamic
The first row say that when the force scales forces, we get:
as S 1 then acceleration a scales as S 2 , time There will be no reduction in the
for actuation scales as S 1.5 and power den- acceleration (l0 ).
sity scales as S 2.5 .
There will be l0.5 = 100.5 = 3.16 reduction in
This vertical bracket notation can be used for other scaling laws.
For example, if one had a desire the top element could refer to the
the time to complete the motion.
case where the force scales as S 6 . Or the top element could repre-
sent to the case where the acceleration scales as S 1 , and the sec- There will be l0.5 = 3.16 times reduction in
ond element represent the case where the acceleration scales as
S 2 , ... . power density VP0 .
The reduction of power consumption is 3.16V0 Since the volume of the component
These vertical brackets can be defined for the convenience of the prob-
is reduced by a factor of 10, the power consumption after scaling down reduces
lem at hand. We decide the initial definition of what each element repre- by: P = 3.16 × 10 = 0.316 times.

sents.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25
Scaling in Electrostatic Forces

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

+
V

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
V

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
L V

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
L V

d −

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
L V


d E −

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
L V


d E −

When two parallel electric conductive plates


is charged by a voltage → Electric field

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
L V


d E −

When two parallel electric conductive plates


is charged by a voltage → Electric field
The corresponding potential energy is:
U = − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
L V


d E −

When two parallel electric conductive plates


is charged by a voltage → Electric field
The corresponding potential energy is:
U = − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2
Dependency of V over plates gap d:
V ∝ d for d ≥ 10 µm

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

W +
L V


d E −

When two parallel electric conductive plates


is charged by a voltage → Electric field
The corresponding potential energy is:
U = − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2
Dependency of V over plates gap d:
V ∝ d for d ≥ 10 µm

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

Break down voltage, V


W +
L V


d E −
0 5 10 15 20 25 30
d (µm)

When two parallel electric conductive plates


is charged by a voltage → Electric field
The corresponding potential energy is:
U = − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2
Dependency of V over plates gap d:
V ∝ d for d ≥ 10 µm

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

Break down voltage, V


Paschen’s effect

W +
L V


d E −
0 5 10 15 20 25 30
d (µm)

When two parallel electric conductive plates


is charged by a voltage → Electric field
The corresponding potential energy is:
U = − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2
Dependency of V over plates gap d:
V ∝ d for d ≥ 10 µm

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

Break down voltage, V


Paschen’s effect

W +
L V


d E −
0 5 10 15 20 25 30
d (µm)

When two parallel electric conductive plates


for d ≥ 10µm we can model V ∝ l
is charged by a voltage → Electric field
The corresponding potential energy is:
U = − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2
Dependency of V over plates gap d:
V ∝ d for d ≥ 10 µm

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

Break down voltage, V


Paschen’s effect

W +
L V


d E −
0 5 10 15 20 25 30
d (µm)

When two parallel electric conductive plates


for d ≥ 10µm we can model V ∝ l
is charged by a voltage → Electric field
We get the scaling of the Potential energy:
The corresponding potential energy is: l0 .l0 .l1 .l1 .(l1 )2
U= − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2 U∝ l1
= (l3 )

Dependency of V over plates gap d:


V ∝ d for d ≥ 10 µm

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Scaling in Electrostatic Forces

Break down voltage, V


Paschen’s effect

W +
L V


d E −
0 5 10 15 20 25 30
d (µm)

When two parallel electric conductive plates


for d ≥ 10µm we can model V ∝ l
is charged by a voltage → Electric field
We get the scaling of the Potential energy:
The corresponding potential energy is: l0 .l0 .l1 .l1 .(l1 )2
U= − 12 CV 2 = − ϵ0 ϵ2d
r WL
V2 U∝ l1
= (l3 )

Dependency of V over plates gap d: Scaling: A 10 times reduction of linear size


V ∝ d for d ≥ 10 µm of electrodes → 103 = 1000 times
reduction in Potential energy!!

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 8 / 25


Electrostatic forces in misaligned electrodes:

FW

+ FL
W
L V


d E − Fd

Electrostatic forces in misaligned


electrodes are obtained by:

∂U 1 ϵ0 ϵr WLV 2
Fd = − =− ∝ l2 (2)
∂d 2 d2
∂U 1 ϵ0 ϵr WV 2
FL = − =− ∝ l2 (3)
∂L 2 d
∂U 1 ϵ0 ϵr LV 2
FW = − =− ∝ l2 (4)
∂W 2 d
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 9 / 25
Electrostatic forces in misaligned electrodes:

FW

+ FL
W
L V


d E − Fd

So, we may conclude that electrostatic forces:


Electrostatic forces in misaligned
electrodes are obtained by: Scaling: A 10 times reduction in electrode
linear dimensions ∝ 102 = 100 times
∂U 1 ϵ0 ϵr WLV 2 reduction in the magnitude of the
Fd = − =− ∝ l2 (2) electrostatic forces.
∂d 2 d2
∂U 1 ϵ0 ϵr WV 2
FL = − =− ∝ l2 (3)
∂L 2 d
∂U 1 ϵ0 ϵr LV 2
FW = − =− ∝ l2 (4)
∂W 2 d
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 9 / 25
Magnetic forces
Magnetic Forces: Scaling of Magnetic forces The F matrix is now:
caused by the interactions of electrical currents.

 
Lets take three different cases:  
Case 1 → S 2 
F =  (5)
2 → S 3 

1 Constant temperature rise from the Case
center to the exterior of the coil Case 3 → S4
windings
Case 3: Here the current density J is assumed to be constant or J = S 0 ,
and hence a wire with one tenth the area carries one tenth the current. The
2 Constant heat flow per unit surface area heat generated per volume of windings is constant for this case. The force
of the coil winding, generated for this constant current case scales as [ S 4 ] { S 3 }, i e., when
the system decreases by a factor of ten in size, the force generated by two
interacting electromagnets decreases by ( 14 ), or a factor of ten thousand.
3 Constant electrical current density in Clearly this is not a strong micro force.
10

the coil winding. Case 2: Since heat can be more easily conducted out of a small volume, it
is possible to run isolated small motors with higher current densities than
2
Assumption 1) leads to forces that scale as S , assumed above. However, increasing the current density makes the motors
much less efficient. If the heat flow per unit surface area of the windings is
assumption 2) leads to forces that scale as S 3 , constant, the current density in the wires scales as J = S −0.5 This increase
in current density for small systems increases the force generated, and the
and assumption 3) leads to forces that scale as force scales as [ S 3 ] { S 2.5 }.
S 4. Think of Case 1 yourself..
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 10 / 25
Scaling in electricity
ϵ0 ϵr A
Electric resistance: R = ρ Al ∝ l−1 Capacitance: C = d ∝ l1
2
Resistive power loss: P = VR ∝ l1
where V is applied voltage, assumed to be Table: Scaling in electricity
constant. If not, then take it into account.
Electric Quantity Index, α in lα
Electric field energy: U = 21 ϵE 2 ∝ l−2 Current, i 2
Ratio of power loss to available power: Voltage, V 1
P l1 Resistance, R -1
Eavg ∝ l3
→ l−2
Capacitance, C 1
Scaling: A 10 times reduction in size (l) of Inductance, L 1
the power supply system cause 100 times Power, P 2
power loss due to the increase of resistivity

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 11 / 25


Scaling in Fluid Mechanics

L
Meaning a reduction of 10 in conduit radius
a 10000 times reduction in volumetric flow!
Q
2. Pressure Drop, ∆P: From the same
Hagen-Poiseuille’s equation, we can
∆P derive:
8µVavg L ∆P
Two important quantities in fluid mechanics in ∆P = − 2
=⇒ ∝ a−2 (7)
a L
flows in capillary conduits:
1. Volumetric Flow, Q: From Hagen-
Poiseuille’s equation Scaling: A reduction of 10 times in conduit
radius results in 100 times increase in
πa4 ∆P
Q= =⇒ Q ∝ a4 (6) pressure drop per unit length!!
8µL

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 12 / 25


Break

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 13 / 25


MEMS Microfabrication Process
MEMS fabrication process is diffrent from CMOS processes.
MEMS uses a lot of bulk and surface micromachining which is rarely used in CMOS process (except STI and few
modern lithographic techniques).

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 14 / 25


Overview of MEMS fabrication

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 15 / 25


Mojor processes in MEMS
MEMS Processes
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation

Sputtering

LPCVD

Oxidation

Plating

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation

Sputtering

LPCVD

Oxidation

Plating

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching

Sputtering Reactive ion etching (RIE)

LPCVD Deep Reactive ion etching (DRIE)

Oxidation Wet chemical etching Silicon

Plating Wet chemical etching Thin-film

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching

Dry etching

Sputtering Reactive ion etching (RIE)

LPCVD Deep Reactive ion etching (DRIE)

Oxidation Wet chemical etching Silicon

Plating Wet chemical etching Thin-film

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching

Dry etching

Sputtering Reactive ion etching (RIE)

LPCVD Deep Reactive ion etching (DRIE)

Oxidation Wet chemical etching Silicon

Wet etching
Plating Wet chemical etching Thin-film

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching Deposition of Photoresist

Dry etching

Sputtering Reactive ion etching (RIE) Photolithography

LPCVD Deep Reactive ion etching (DRIE)

Oxidation Wet chemical etching Silicon

Wet etching
Plating Wet chemical etching Thin-film

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching Deposition of Photoresist

Dry etching

Sputtering Reactive ion etching (RIE) Photolithography

LPCVD Deep Reactive ion etching (DRIE)

Oxidation Wet chemical etching Silicon

Wet etching
Plating Wet chemical etching Thin-film

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching Deposition of Photoresist Ion-implantation

Dry etching

Sputtering Reactive ion etching (RIE) Photolithography Diffusion doping

LPCVD Deep Reactive ion etching (DRIE) Thermal annealing

Oxidation Wet chemical etching Silicon

Wet etching
Plating Wet chemical etching Thin-film

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching Deposition of Photoresist Ion-implantation Polishing

Dry etching

Sputtering Reactive ion etching (RIE) Photolithography Diffusion doping Wafer bonding

LPCVD Deep Reactive ion etching (DRIE) Thermal annealing Wafer dicing

Oxidation Wet chemical etching Silicon Wire bonding

Wet etching
Plating Wet chemical etching Thin-film Chip packaging

Spray-coating

Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps

Evaporation Plasma etching Deposition of Photoresist Ion-implantation Polishing

Dry etching

Sputtering Reactive ion etching (RIE) Photolithography Diffusion doping Wafer bonding

LPCVD Deep Reactive ion etching (DRIE) Thermal annealing Wafer dicing

Oxidation Wet chemical etching Silicon Wire bonding

Wet etching
Plating Wet chemical etching Thin-film Chip packaging

Spray-coating

Spin-coating
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 16 / 25
Lithograpy

What is Lithography?

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 17 / 25


Lithograpy

What is Lithography?
The art of drawing on stones.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 17 / 25


Lithograpy

What is Lithography?
The art of drawing on stones.

Mahabalipuram Stone Sculptures, Source: https://www.tamilnadutourisminfo.com/

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 17 / 25


Lithograpy

What is Lithography?
The art of drawing on stones.

Mahabalipuram Stone Sculptures, Source: https://www.tamilnadutourisminfo.com/

For engineers it is art of printing microstructures on Silicon!

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 17 / 25


Lithograpy

What is Lithography?
The art of drawing on stones.

Mahabalipuram Stone Sculptures, Source: https://www.tamilnadutourisminfo.com/

For engineers it is art of printing microstructures on Silicon!


1 Photolithography (Resolution up-to 2 µm)

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 17 / 25


Lithograpy

What is Lithography?
The art of drawing on stones.

Mahabalipuram Stone Sculptures, Source: https://www.tamilnadutourisminfo.com/

For engineers it is art of printing microstructures on Silicon!


1 Photolithography (Resolution up-to 2 µm)
2 Electron beam lithography (EBL) (Resolution up-to 60 nm)
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 17 / 25
Photolithography

Spin-coating UV exposure and development

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 18 / 25


Photolithography: Before and after exposure
PR thickness
∆t ∝ 1
ω

10 − 20 sec

Dose = 60 µJ/cm2

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 19 / 25


Positive and negative photo resists (PPR and NPR)

Corresponding developer solution

In BHF solution

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 20 / 25


Characteristics of PPR and NPR

Table: Difference between positive and negative photoresists


Characteristic Positive Negative
Adhesion to silicon Fair Excellent
Relative cost More expensive Less expensive
Developer base Aqueous Organic
Solubility in the developer Exposed region is soluble Exposed region is insoluble
Minimum feature 0.5 µm 7 nm
Step coverage Better Lower
Wet chemical resistance Fair Excellent
Examples PMMA Series (e-beam) SU-8 Series (i-Line)
S1800 Series (g-Line) UVN-30 (DUV)
SPR-220 (i-Line) ma-N 1400 Series (i-Line)
ma-P1200 Series (broadband) ma-N 2400 Series (DUV)

General exposure wavelengths for broadband UV-lithography are in a range between 300 nm and 450 nm, which
includes the important lines of high-pressure mercury lamp at 436 nm (g-line), 405 nm (h-line) and 365 nm (i-line).
DUV: Deep ultraviolet, a wavelength range in the far ultraviolet. Chip production uses 248 and 193 nm.
EUV: Extreme ultraviolet, the wavelength range between roughly 100 and 10 nm.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 21 / 25
Three optical lithography Configurations

q q
λt λ(g + 2t ) ≫ λ
R≈ 3
2 2 <λ R≈ 3
2

λ → Expose wavelength, g →proximity distance, t → PR thickness.

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 22 / 25


Optical lithography tools

Vacuum chucks
Silicon wafer

Spinner settings

Vacuum pump

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 23 / 25


Optical lithography tools

Vacuum chucks
Silicon wafer

Spinner settings

Vacuum pump

Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp

Vacuum chucks
Silicon wafer

Spinner settings

Vacuum pump

Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp

Vacuum chucks
Silicon wafer

Spinner settings

Vacuum pump

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Vacuum pump

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp Mask Holder

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Vacuum pump

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp Mask Holder

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Vacuum pump

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp Mask Holder

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Vacuum pump L

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp Mask Holder

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Vacuum pump L R

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp Mask Holder

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Micro-positioners

Vacuum pump L R

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp Mask Holder

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Micro-positioners

Vacuum pump L R

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools

UV lamp Mask Holder

Vacuum chucks
Silicon wafer

Vaccum Chuck

Spinner settings

Micro-positioners

Vacuum pump L R

Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 23 / 25
Electron Beam Lithography

The de Brogli wavelength: λ


λ= h
p
K= 1
2 mv
2

p = mv

p = 2mK
λ= √h
2mK

Reference: Oltean, S.E. et. al., 2007.


https://www.researchgate.net/figure/Electron-beam-system_fig1_265621376
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 24 / 25
Electron Beam Lithography (EBL)

Reference:
https://upload.wikimedia.org/wikipedia/commons/e/e3/EB_litograph.jpg

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 25 / 25


EBL linewidth

contents...

Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 26 / 25

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