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Department of ECE
SRM Institute of Science and Technology
Kattankulathur, Chennai
History, Charact.
CVD: Thin film MEMS fab- Miniatur- of
LPCVD, MEMS –
deposition rication ization and
PECVD Miniatur-
scaling ization
sputtering,
evapo- Scaling
ration
Micro
Photo- Bulk and
fabrication
lithography Surface
process
Microma-
chining
EBL
Isotropic Silicon
wet based
etching MEMS
Optical
pro-
cesses
V = l3
S = l2
V = l3 S
V = l−1
S = l2
V = l3 S
V = l−1
S = l2
V = l3 S
V = l−1
S = l2
V = l3 S
V = l−1
S = l2
V = l3 S
V = l−1
S = l2
S
V = 10−4 /mm
V = l3 S
V = l−1
S = l2
S
V = 10−4 /mm
S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Geometry Cont...
Surface to volume ratio is one of the important Example on scaling law in geometry: What
parameter in MEMS application. would happen to the required torque to turn
a micro mirror with a 10 times reduction in all
V = l3 dimensions?
S
V = l−1
S = l2 Solution:
S
V = 10−4 /mm
S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Geometry Cont...
Surface to volume ratio is one of the important Example on scaling law in geometry: What
parameter in MEMS application. would happen to the required torque to turn
a micro mirror with a 10 times reduction in all
V = l3 dimensions?
S
V = l−1
S = l2 Solution:
S
V = 10−4 /mm
S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Geometry Cont...
Surface to volume ratio is one of the important Example on scaling law in geometry: What
parameter in MEMS application. would happen to the required torque to turn
a micro mirror with a 10 times reduction in all
V = l3 dimensions?
S
V = l−1
S = l2 Solution:
Torque required to
turn the mirror:
Volume, V relates to mass and surface τ ∝ Iyy .
area, S relates to buoyancy force: Iyy = 12
1
Mc2 =
12 ρbc t
1 3
Higher S
ratio =⇒ better chance to fly.
V So, 10 times
scaling down in all
aspects will result
into 104 times
S
V = 10−4 /mm
reduction in
required torque!!
S
V = 10−1 /mm
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 4 / 25
Scaling in Rigid-Body Dynamics
Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator :
1 The required force to move a part
2 How fast the desired movements can
be achieved
3 How readily a moving part can be
stopped.
All these depends on inertia.
Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator : Thus, the scaling of dynamic force, F is:
F ∝ L4 t−2 .
1 The required force to move a part
2 How fast the desired movements can
be achieved
3 How readily a moving part can be
stopped.
All these depends on inertia.
Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator : Thus, the scaling of dynamic force, F is:
F ∝ L4 t−2 .
1 The required force to move a part
2 How fast the desired movements can To design micromechanical actuators, it is
be achieved helpful to understand how forces scale.
3 How readily a moving part can be
stopped.
All these depends on inertia.
Forces are required to make parts to move One needs to understand the effect of
such as in the case of micro actuators. scaling in the size on power (P), force (F)
or pressure (p), and the time (t) required to
Power is the source for the generation of
deliver the motion.
forces.
For example F = Ma = 2sM t2
, where
An engineer needs to resolve the following
s = ut + 12 at2 with u = 0.
issues when dealing with the design of a
dynamics system such as an actuator : Thus, the scaling of dynamic force, F is:
F ∝ L4 t−2 .
1 The required force to move a part
2 How fast the desired movements can To design micromechanical actuators, it is
be achieved helpful to understand how forces scale.
3 How readily a moving part can be W. S. N. Trimmer used a matrix formalism
stopped. to describe the scaling laws in the article
All these depends on inertia. “Microrobots and Micromechanical
Systems” Vol-19, No-3, 1989.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 5 / 25
Trimmer Force Scaling Vector
Force Law 1 →∝ S 1
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2
of the system by a single scale variable, S , F = (1)
S 3
which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4
Force Law 1 →∝ S 1
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2
of the system by a single scale variable, S , F = (1)
S 3
which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4
Force Law 1 →∝ S 1
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2
of the system by a single scale variable, S , F = (1)
S 3
which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4
Force Law 1 →∝ S 1
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2
of the system by a single scale variable, S , F = (1)
S 3
which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4
Force Law 1 →∝ S 1
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2
of the system by a single scale variable, S , F = (1)
S 3
which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4
Force Law 1 →∝ S 1
Trimmer represented size (one dimension)
Force Law 2 →∝ S 2
of the system by a single scale variable, S , F = (1)
S 3
which represents the linear scale of the sys- Force Law 3 →∝
tem. Force Law 4 →∝ S4
These vertical brackets can be defined for the convenience of the prob-
lem at hand. We decide the initial definition of what each element repre-
sents.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25
Trimmer’s Scaling Law
Question: Estimate the associate changes in the
Force scale Acceleration time Power Density acceleration (a), time (t) and the power supply (P)
Order
q
F F
a= m t= 2sM Fs
P/V0 = tV
1 1 -2 1.5
F
-2.5
0 to actuate a MEMS component if its weight is re-
2 2 -1 1 -1 duced by a factor of 10.
Solution: Since W ∝ V = l3 , so it involves Order
3 3 0 0.5 0.5
4 4 1 0 2
3 scaling, from the table for scaling of dynamic
The first row say that when the force scales forces, we get:
as S 1 then acceleration a scales as S 2 , time There will be no reduction in the
for actuation scales as S 1.5 and power den- acceleration (l0 ).
sity scales as S 2.5 .
There will be l0.5 = 100.5 = 3.16 reduction in
This vertical bracket notation can be used for other scaling laws.
For example, if one had a desire the top element could refer to the
the time to complete the motion.
case where the force scales as S 6 . Or the top element could repre-
sent to the case where the acceleration scales as S 1 , and the sec- There will be l0.5 = 3.16 times reduction in
ond element represent the case where the acceleration scales as
S 2 , ... . power density VP0 .
The reduction of power consumption is 3.16V0 Since the volume of the component
These vertical brackets can be defined for the convenience of the prob-
is reduced by a factor of 10, the power consumption after scaling down reduces
lem at hand. We decide the initial definition of what each element repre- by: P = 3.16 × 10 = 0.316 times.
sents.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25
Trimmer’s Scaling Law
Question: Estimate the associate changes in the
Force scale Acceleration time Power Density acceleration (a), time (t) and the power supply (P)
Order
q
F F
a= m t= 2sM Fs
P/V0 = tV
1 1 -2 1.5
F
-2.5
0 to actuate a MEMS component if its weight is re-
2 2 -1 1 -1 duced by a factor of 10.
Solution: Since W ∝ V = l3 , so it involves Order
3 3 0 0.5 0.5
4 4 1 0 2
3 scaling, from the table for scaling of dynamic
The first row say that when the force scales forces, we get:
as S 1 then acceleration a scales as S 2 , time There will be no reduction in the
for actuation scales as S 1.5 and power den- acceleration (l0 ).
sity scales as S 2.5 .
There will be l0.5 = 100.5 = 3.16 reduction in
This vertical bracket notation can be used for other scaling laws.
For example, if one had a desire the top element could refer to the
the time to complete the motion.
case where the force scales as S 6 . Or the top element could repre-
sent to the case where the acceleration scales as S 1 , and the sec- There will be l0.5 = 3.16 times reduction in
ond element represent the case where the acceleration scales as
S 2 , ... . power density VP0 .
The reduction of power consumption is 3.16V0 Since the volume of the component
These vertical brackets can be defined for the convenience of the prob-
is reduced by a factor of 10, the power consumption after scaling down reduces
lem at hand. We decide the initial definition of what each element repre- by: P = 3.16 × 10 = 0.316 times.
sents.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 7 / 25
Scaling in Electrostatic Forces
+
V
W +
V
W +
L V
W +
L V
d −
W +
L V
→
−
d E −
W +
L V
→
−
d E −
W +
L V
→
−
d E −
W +
L V
→
−
d E −
W +
L V
→
−
d E −
W +
L V
→
−
d E −
0 5 10 15 20 25 30
d (µm)
W +
L V
→
−
d E −
0 5 10 15 20 25 30
d (µm)
W +
L V
→
−
d E −
0 5 10 15 20 25 30
d (µm)
W +
L V
→
−
d E −
0 5 10 15 20 25 30
d (µm)
FW
+ FL
W
L V
→
−
d E − Fd
∂U 1 ϵ0 ϵr WLV 2
Fd = − =− ∝ l2 (2)
∂d 2 d2
∂U 1 ϵ0 ϵr WV 2
FL = − =− ∝ l2 (3)
∂L 2 d
∂U 1 ϵ0 ϵr LV 2
FW = − =− ∝ l2 (4)
∂W 2 d
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 9 / 25
Electrostatic forces in misaligned electrodes:
FW
+ FL
W
L V
→
−
d E − Fd
the coil winding. Case 2: Since heat can be more easily conducted out of a small volume, it
is possible to run isolated small motors with higher current densities than
2
Assumption 1) leads to forces that scale as S , assumed above. However, increasing the current density makes the motors
much less efficient. If the heat flow per unit surface area of the windings is
assumption 2) leads to forces that scale as S 3 , constant, the current density in the wires scales as J = S −0.5 This increase
in current density for small systems increases the force generated, and the
and assumption 3) leads to forces that scale as force scales as [ S 3 ] { S 2.5 }.
S 4. Think of Case 1 yourself..
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 10 / 25
Scaling in electricity
ϵ0 ϵr A
Electric resistance: R = ρ Al ∝ l−1 Capacitance: C = d ∝ l1
2
Resistive power loss: P = VR ∝ l1
where V is applied voltage, assumed to be Table: Scaling in electricity
constant. If not, then take it into account.
Electric Quantity Index, α in lα
Electric field energy: U = 21 ϵE 2 ∝ l−2 Current, i 2
Ratio of power loss to available power: Voltage, V 1
P l1 Resistance, R -1
Eavg ∝ l3
→ l−2
Capacitance, C 1
Scaling: A 10 times reduction in size (l) of Inductance, L 1
the power supply system cause 100 times Power, P 2
power loss due to the increase of resistivity
L
Meaning a reduction of 10 in conduit radius
a 10000 times reduction in volumetric flow!
Q
2. Pressure Drop, ∆P: From the same
Hagen-Poiseuille’s equation, we can
∆P derive:
8µVavg L ∆P
Two important quantities in fluid mechanics in ∆P = − 2
=⇒ ∝ a−2 (7)
a L
flows in capillary conduits:
1. Volumetric Flow, Q: From Hagen-
Poiseuille’s equation Scaling: A reduction of 10 times in conduit
radius results in 100 times increase in
πa4 ∆P
Q= =⇒ Q ∝ a4 (6) pressure drop per unit length!!
8µL
Evaporation
Sputtering
LPCVD
Oxidation
Plating
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Evaporation
Sputtering
LPCVD
Oxidation
Plating
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Dry etching
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Dry etching
Wet etching
Plating Wet chemical etching Thin-film
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Dry etching
Wet etching
Plating Wet chemical etching Thin-film
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Dry etching
Wet etching
Plating Wet chemical etching Thin-film
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Dry etching
Wet etching
Plating Wet chemical etching Thin-film
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Dry etching
Sputtering Reactive ion etching (RIE) Photolithography Diffusion doping Wafer bonding
LPCVD Deep Reactive ion etching (DRIE) Thermal annealing Wafer dicing
Wet etching
Plating Wet chemical etching Thin-film Chip packaging
Spray-coating
Spin-coating
Mojor processes in MEMS
MEMS Processes
Additive Subtractive Patterning Material modification Mechanical steps
Dry etching
Sputtering Reactive ion etching (RIE) Photolithography Diffusion doping Wafer bonding
LPCVD Deep Reactive ion etching (DRIE) Thermal annealing Wafer dicing
Wet etching
Plating Wet chemical etching Thin-film Chip packaging
Spray-coating
Spin-coating
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 16 / 25
Lithograpy
What is Lithography?
What is Lithography?
The art of drawing on stones.
What is Lithography?
The art of drawing on stones.
What is Lithography?
The art of drawing on stones.
What is Lithography?
The art of drawing on stones.
What is Lithography?
The art of drawing on stones.
10 − 20 sec
Dose = 60 µJ/cm2
In BHF solution
General exposure wavelengths for broadband UV-lithography are in a range between 300 nm and 450 nm, which
includes the important lines of high-pressure mercury lamp at 436 nm (g-line), 405 nm (h-line) and 365 nm (i-line).
DUV: Deep ultraviolet, a wavelength range in the far ultraviolet. Chip production uses 248 and 193 nm.
EUV: Extreme ultraviolet, the wavelength range between roughly 100 and 10 nm.
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 21 / 25
Three optical lithography Configurations
q q
λt λ(g + 2t ) ≫ λ
R≈ 3
2 2 <λ R≈ 3
2
Vacuum chucks
Silicon wafer
Spinner settings
Vacuum pump
Vacuum chucks
Silicon wafer
Spinner settings
Vacuum pump
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
UV lamp
Vacuum chucks
Silicon wafer
Spinner settings
Vacuum pump
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
UV lamp
Vacuum chucks
Silicon wafer
Spinner settings
Vacuum pump
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
UV lamp
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Vacuum pump
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Vacuum pump
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Vacuum pump
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Vacuum pump L
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Vacuum pump L R
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Micro-positioners
Vacuum pump L R
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Micro-positioners
Vacuum pump L R
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Optical lithography tools
Vacuum chucks
Silicon wafer
Vaccum Chuck
Spinner settings
Micro-positioners
Vacuum pump L R
Air-suspension table
Further readings:
http://apps.mnc.umn.edu/pub/equipment/ma6p_sop.pdf
https://www.youtube.com/watch?v=GwZ508kdTas
Dr. Md Jawaid Alam (SRM) 18ECE302T-MEMS Technology January 25, 2023 23 / 25
Electron Beam Lithography
p = mv
√
p = 2mK
λ= √h
2mK
Reference:
https://upload.wikimedia.org/wikipedia/commons/e/e3/EB_litograph.jpg
contents...